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BODY AND TRIM
Rear Body – 850
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 4-15
4
Rear Body and Fenders
NOTE:
Use the floor as a method of keeping the fenders and rear body in alignment for height.
1. Position the rear body on a large flat surface such as a concrete floor.
See following NOTE.
2. Attach both fenders to the sides on the rear body and leave bolts loose.
3. Attach both fenders to the top locations on the rear body and snug bolts but do not tighten.
4. Tighten the side bolts on both fenders to 25 in-lb (2.8 N·m).
5. Tighten top bolts on both fenders to 25 in-lb (2.8 N·m).
Driver side rear fender:
NOTE:
If only the driver side fender has been removed, use the following procedure for installation
1. Install fender in reverse order of removal.
2. Tighten side bolts to 25 in-lb (2.8 N·m).
3. Tighten top bolt to 25 in-lb (2.8 N·m).
REAR BODY INSTALLATION
NOTE:
This procedure is easier using two people.
1. Position rear body with fenders attached onto the vehicle frame.
2. Position front edge of the body behind floor mat back rail and down into the side trim.
3. Install the front edge of the body to the rail with screws and tighten to 50 in-lb (5.6 N·m).
4. Install the rear bolts on both fenders and tighten to 50 in-lb (5.6 N·m).
5. If previously removed, install Forward/Reverse selector.
REAR BODY – 850
See General Warning on page 1-1.
REAR BODY REMOVAL
1. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-1.
2. Remove the forward-facing seat from the rear body.
3. Remove two mats from the rear body by gently pulling mats at each plastic barrel.
4. Remove two screws (1), washers and lock nuts located at the rear of the vehicle
(Figure 4-18,
Page 4-16)
.
5. Remove two screws, washers and nuts located at the bottom edge of the seat support panel (in kick-plate
just above the floor mat)
(Figure 4-19, Page 4-16)
.
Summary of Contents for 2007 XRT 800
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