Club Car 2007 XRT 800, Maintenance Service Manual, Page: 281 / 516

FUEL SYSTEM: GASOLINE VEHICLE Carburetor
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual Page 16-5
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7. Select the proper size main jet. See Main Jet Elevation/Size Chart on page 16-3. Check the size des-
ignation on the jet to make sure it is the correct part.
8. Install the new main jet and tighten it to 12 in-lb (1.4 N·m). See following CAUTION and NOTE.
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CAUTION
• Do not remove the valve/spring assembly from the float assembly. Doing so will damage the
spring.
NOTE: Inspect the main jet nozzle (7), and pilot jet (4) to ensure they are free from contamination. Replace
any part that is clogged with contamination. Replace the float if it is damaged, or if the float valve
is damaged or worn. Examine the float valve/spring assembly to make sure the spring is installed
correctly
(Figure 16-5, Page 16-5) .
9. Install the fuel bowl. Make sure that it is positioned properly by aligning the marks applied in step 4. See
following CAUTION.
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CAUTION
• Make sure the fuel bowl is properly seated against the carburetor fuel bowl gasket, and the
gasket is not pinched.
10. Install the fuel bowl retaining screw and tighten it to 61 in-lb (6.9 N·m).
11. Write the size of the main jet on the fuel bowl with an indelible ink marker. This should be written in a loca-
tion that will be visible when the carburetor is installed on the engine.
12. Install the carburetor on the engine (Figure 16-1, Page 16-2) .
12.1. Attach the throttle return spring (11) to the carburetor and then to the throttle bracket (4) just before
positioning the carburetor and securing it to the engine (Figure 16-1, Page 16-2) .
Figure 16-5 Inspect Float Valve/Spring Assembly – Adjust If Required
1. If spring looks like this... 2. then adjust spring to look like this by... 3. holding float firmly and rotating valve
counterclockwise to seat spring in seat of float bowl 4. Check for coil located in groove above both ears. 5. Check for spring
seated in recess of float.
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