Club Car 2007 XRT 800, Maintenance Service Manual

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UNITIZED TRANSAXLE: 850 GASOLINE VEHICLE Unitized Transaxle Installation
Page 19-16 2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
19
16. Position shocks in the shock mounts and install cushions, mounting washers and nuts (Figure 19-41,
Page 19-16) . Tighten nuts until cushions expand to be the same diameter as the mounting washers.
17. Connect brake cables. See Brake Cable Installation, Section 6, Page 6-11.
18. Connect the engine kill switch wire (18-gauge white/black) to the bullet connector at the lower right front
of the engine (Figure 19-42, Page 19-16) .
19. Install three wire ties to secure the engine kill wire to the accelerator cable where they both route together
on the passenger side of the engine.
20. Connect the oil level sensor wire (18-gauge yellow) to the jumper wire (Figure 19-43, Page 19-16) .
21. Connect the 6-gauge white wire to the F2 post, the 6-gauge black ground wire to the A2 post and tighten
both wires to 48 in-lb (5.4 N·m). Connect the 16-gauge yellow wire to the DF post on the starter/generator
and tighten to 30 in-lb (3.4 N·m)
(Figure 19-44, Page 19-16) .
Figure 19-41 Shock Absorber Figure 19-42 Ignition Kill Wire
Figure 19-43 Oil Level Sensor Jumper wire Figure 19-44 Starter/Generator
1. Yellow Wire 2. White Wire 3. Ground Wire at A2 Terminal
F2
DF
F2
1
2
3