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UNITIZED TRANSAXLE: 850 GASOLINE VEHICLE
Forward/Reverse Shifter Cable
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 19-19
19
32. Connect the spark plug wire.
33. Connect battery cables, positive (+) cable first, and tighten hardware to 144 in-lb (16 N·m)
(Figure 1-1,
Page 1-3)
. Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305) to minimize corro-
sion
34. Adjust the engine RPM setting.
See Engine RPM Adjustment on page 16-12.
FORWARD/REVERSE SHIFTER CABLE
See General Warning on page 1-1.
If the Forward/Reverse shifter cable is damaged in any way, it must be replaced.
FORWARD/REVERSE SHIFTER CABLE REMOVAL
NOTE:
Before removing cable, note cable routing and positions of wire ties or other devices securing the
cable to the vehicle. When installed, cable must be routed and secured as it was originally.
1. Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the
NEUTRAL position and chock the wheels.
2. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
3. Remove the cable end socket (1) from the Forward/Reverse shifter assembly stud (2)
(Figure 19-52,
Page 19-20)
.
4. Depress and push down on tangs (3) anchoring front of cable jacket to chassis bracket.
5. Remove the ball joint socket (4) from the shifter arm ball stud (5) on the transaxle.
6. Loosen the retaining nuts (6) anchoring rear of cable jacket to bracket (7) at starter/generator.
7. If equipped, remove wire tie(s) securing cable jacket to frame rail.
8. Remove cable (8) from the vehicle.
FORWARD/REVERSE SHIFTER CABLE INSTALLATION
1. Begin at the Forward/Reverse shifter, and route the cable (8) exactly as it was originally, to the transaxle
shifter lever.
2. Secure rear of cable jacket to bracket (7) at starter/generator with a retaining nut (6) on each side of the
bracket
(Figure 19-52, Page 19-20)
. Tighten nuts to 22 ft-lb (29.8 N·m).
3. Feed front of cable through the chassis bracket and push the cable jacket anchor up into bracket until
tangs (3) snap into place.
4. Install the ball joint socket (4) on the shifter arm ball stud (5) on the transaxle.
5. Install the cable end socket (1) on the Forward/Reverse shifter assembly stud (2)
(Figure 19-52,
Page 19-20)
.
6. If originally equipped, secure cable jacket to frame rail with wire tie(s).
7. Connect battery cables, positive (+) cable first, and tighten hardware to 144 in-lb (16 N·m)
(Figure 1-1,
Page 1-3)
. Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305) to minimize corro-
sion.
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