Miller Electric HWY-210 Owner'S Manual Download | Manualshive

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Description

Two-Wheel Trailer For Small Engine-

Driven Welding Generators

OM-699

189 553

February 1998

HWY-210 & OFR-210

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Summary of Contents for HWY-210

Page 1: ...Visit our website at www MillerWelds com Description Two Wheel Trailer For Small Engine Driven Welding Generators OM 699 189 553 February 1998 HWY 210 OFR 210 ...

Page 2: ...wner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service with proper maintenance And if for some reason the unit needs repair there s a Troubles...

Page 3: ...shielding gas cylinder installed 3 The Gross Axle Weight Rating GAWR is the maximum load bearingcapacity of the axle s 4 Weigh trailer adjust weight by removing accessory equipment if necessary call local authorities for nearest scale location 5 Use gross trailer weight to select a proper towing vehicle GVWR Gross Vehicle Weight Rating Maximum Total Trailer Weight In cluding Its Load GAWR Gross Ax...

Page 4: ...ions regularly Repair or replace damaged parts or wires 5 Replace any broken lenses reflectors or bulbs Tail Stop And Turn Lights Side Marker Lights INCORRECT TORQUE on lug nuts or INCORRECT TIRE PRESSURE or BEARING MAINTENANCE can cause loss of control resulting in serious injury and equipment damage 1 Recheck lug nut torque after first 50 miles 80 km and once each year or every 12 000 miles 19 5...

Page 5: ...f Transportation National Highway Traffic Safety Adminis tration Washington D C 20590 Safety and Health Standards OSHA 49 CFR 200 to 999 from Superin tendent of Documents U S Government Printing Office Washington D C 20402 SAE Handbook 1996 Volume 4 On Highway Vehicles and Off High way Machinery from Society of Automotive Engineers Inc 400 Com monwealth Drive Warrendale PA 15096 0001 REPORTING SAF...

Page 6: ......

Page 7: ...keep everybody especially children away FALLING UNIT can cause injury D Use equipment and blocks of adequate capac ity and size to lift and support unit D If using lift forks to move unit or parts be sure forks are long enough to extend beyond oppo site side of unit or parts to prevent tipping D Have two people of adequate physical strength lift trailer parts TILTING OF TRAILER can cause injury D ...

Page 8: ...OM 699 Page 2 2 2 Overall Dimensions ST 802 067 Inches Millimeters A 18 1 2 470 B 10 254 C 36 3 4 933 D 59 1499 E 94 2388 A B C D E ...

Page 9: ...lide jack over collar Use snap ring pliers to secure jack with snap ring Rotate jack to down position Pull pin and ro tate jack to vertical position Pin locks jack in place Turn handle to raise or lower trailer When jack is not needed pull pin and rotate jack to horizontal position 9 Fender Bracket Optional Install bracket with top angling in toward fender 10 Fender Optional 11 Light Bracket Optio...

Page 10: ...40 N m 4 Ball Hitch 5 Safety Pin Attach hitch to tongue using 1 2 in hardware 2 required Make sure bolt is installed hori zontally as shown Tighten hardware to 75 ft lb 102 N m Set trailer onto towing ball and push lever down Insert safety pin through hole in lever to secure hitch 6 Clevis Hitch Optional Attach bars to top and bottom of tongue us ing 1 2 13 x 4 1 2 in hardware 2 required 7 Lunette...

Page 11: ...pped end of yellow lead into left tail light hole marked STOP TURN YELLOW Insert stripped end of brown leads into TAIL BROWN holes in each light Mount lights on brackets using supplied 1 2 nuts 4 Sidelight Pull a small length of brown lead thru hole in side of trailer Splice sidelight short lead to wiring harness brown lead using supplied tab connector see Section 3 4 Secure sidelight to frame as ...

Page 12: ...uate capacity to lift the generator Y Support trailer with jack Block wheels Y If trailer is not installed on ve hicle use trailer jack to obtain desired height and to support tongue weight while installing welding generator Y Install welding generator on trailer with engine end toward hitch end of trailer Y Distribute weight so trailer tongue weight is approximate ly 10 of gross trailer weight 1 ...

Page 13: ... part un der trailer while lifting or per forming maintenance Once a year lubricate all moving parts on trailer with SAE 20W oil Lubricate more often if trailer is ex posed to elements or subject to fre quent off road use 1 Wheel Bearings Every 12 000 miles check wheel bearings Repack bearings if nec essary using a good quality lithium based extreme pressure grease When reinstalling wheels be sure...

Page 14: ...b nut is removed or hub is too loose Repack bearings according to Section 3 6 Torque nut while turning hub forward Turn nut until just loose Install new cotter pin and bend ends around nut Install cap Install wheel See Safety Precautions and recheck endplay Check hub endplay If loose remove wheel and go to next step Remove cap and cotter pin Tools Needed 0 01 in 0 2 mm endplay maximum Torque to 12...

Page 15: ...odel 2 6 189 577 LIGHT KIT HWY 210 Model 1 189 578 GROMMET KIT HWY 210 Model 1 7 189 597 SLIDE 2 8 189 596 DECK 1 189 693 MOUNTING HARDWARE KIT 1 9 189 591 TIRE 12 000 2 10 189 593 HUB axle 3 1 11 189 592 AXLE 3 1 189 579 AXLE parts bag 1 12 189 586 JACK screw w pad 1 13 189 587 JACK ret ring 1 14 189 585 HITCH ball 2 000 1 14 043 824 LUNETTE EYE 1 14 043 823 ADJUSTABLE HITCH 1 14 043 825 CLEVIS H...

Page 16: ...Notes ...

Page 17: ...Notes ...

Page 18: ...Notes ...

Page 19: ...vered by the manufacturer s warranty if any 2 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 3 Equipment that has been modified by any party other than Miller or equipment that has been improperly installed improperly operated or misused based upon industry standards or equipment which has not had reasonable and...

Page 20: ...ess City State Zip Please complete and retain with your personal records Always provide Model Name and Serial Style Number Contact your Distributor for To locate distributor nearest you call 1 800 4 A Miller Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information an...

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