Arctic Cat 150 2015 Operator'S Manual Download

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O P E R A T O R ’ S M A N U A L

www.arcticcat.com

Do not remove this Operator’s Manual

from this ATV according to the guidelines

and agreement with the U.S. Consumer Product

Read this manual carefully.

It contains important safety information.

Safety Commission.

150

Summary of Contents for 150 2015

Page 1: ... www arcticcat com Do not remove this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Read this manual carefully It contains important safety information Safety Commission 150 ...

Page 2: ...o oper ate an ATV Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Pour votre sécurité il est importante que tout opérateur est formé cor rectement pour opérer un VTT Un cours d instruction est disponible pour les propriétaires canadiens composez le 613 739 1535 Particularly important information is distinguished in this manual by the following notations Califor...

Page 3: ...ntive maintenance program is designed to ensure that all critical components on this ATV are thoroughly inspected at various intervals All information in this manual is based on the latest product data and specifications available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explanations without notice At the t...

Page 4: ...ey 35 Control Locations and Functions 35 LCD Indicator Lights 37 Gas Vent Hoses 38 Carburetor Float Bowl Drain 38 Oil Level Stick 38 Seat Lock 38 Safety Flag Bracket 39 Transporting ATV 39 Gasoline Oil Lubricant 39 Engine Break In 40 General Maintenance 41 52 Maintenance Schedule 41 Shock Absorbers 42 General Lubrication 42 Hand Brake Systems 43 Suspension Steering Arm Bushings 44 Tie Rod Boots 44...

Page 5: ...ithout wearing an approved helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Never operate at excessive speeds Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience Never attempt whee...

Page 6: ...s Always use the size and type tires specified in this manual Always main tain proper tire pressure as described in this manual Never improperly install or improperly use accessories on your ATV Never install a twist grip throttle on this ATV Never exceed the stated load capacity for this ATV One operator only No passengers Remove the speed limiting safety device on this ATV at your own risk FOR M...

Page 7: ...EACH ARCTIC CAT BRAND ATV NEVER OPERATE AN ARCTIC CAT BRAND TRANSI TIONAL ATV WITHOUT PARENTAL SUPERVISION NEVER OPERATE AN ATV ON PAVEMENT THE VEHICLE IS NOT DESIGNED TO BE USED ON PAVED SURFACES AND MAY BE DIFFICULT TO CONTROL NEVER OPERATE AN ATV ON A PUBLIC ROAD EVEN A DIRT OR GRAVEL ONE BECAUSE YOU MAY NOT BE ABLE TO AVOID COLLIDING WITH OTHER VEHICLES ALSO OPERATING AN ATV ON A PUBLIC ROAD M...

Page 8: ... after completing the training course U S owners only one incentive Arctic Cat provides free rider training courses to appropriate immediate family members per ATV purchase Others can take the training course for a small fee See an authorized Arctic Cat ATV dealer for details or call 800 887 2887 for training course information FOR MORE INFORMATION ABOUT ATV SAFETY call the Consumer Product Safety...

Page 9: ...nformation Anyone who rides the ATV should read and understand this informa tion before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 2436 149 KM881...

Page 10: ... have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 14 should never operate this ATV A child lacking the skills abilities or judgment needed to operate the ATV safely should never operate this ATV A child under the age of 16 should never operate this ATV without parental supervision WARNING POTENTIA...

Page 11: ...g out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet eye pro tection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe hea...

Page 12: ...he ATV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating conditions and your age and experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t ...

Page 13: ...rfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Ma...

Page 14: ...r back wards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Stalling rolling backwards or improp erly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you...

Page 15: ...r obstacles always follow proper procedures as described in this Operator s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery...

Page 16: ...e engaged could cause a change in handling or loss of brakes and cause an accident HOW TO AVOID THE HAZARD Always release the parking brake before driving the ATV WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in f...

Page 17: ... helmet and a snowmobile suit in the winter and lighter pro tective clothing in the summer Helmet There are several types of helmets on the market but make sure you wear a hel met that complies with the current stan dards of the U S Department of Transportation DOT The Snell Memorial Foundation or the American National Standards Institute ANSI Helmets that comply with one or more of these agency s...

Page 18: ... The second step in Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electrical 4 Oil and Fuel 5 Chassis and Drive Train 6 Miscellaneous I...

Page 19: ... shock springs and fenders Check smoothness by turning the handlebar full left and full right Check that there is no binding restrictions free play or looseness in steering components Check and clean the drive chain and sprockets of foreign material and debris Check drive chain adjustment 6 Miscellaneous Items Inspect your air filter Look for debris or damage that may indicate you need to replace ...

Page 20: ...ct It s possible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and...

Page 21: ... the ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping ...

Page 22: ... Keep clear of streams and ditches with standing water Tread Lightly and leave it as you found it The environment you operate an ATV in is often harsh and sometimes dangerous if you don t take proper precautions Weather You need to consider the weather It is dangerous to ride your ATV when the weather is bad or potentially bad Keep abreast with weather fore casts Terrain Always pay close attention...

Page 23: ...of the field it s usually so reliable that sometimes you for get the ATV has its limits ATV Maintenance You have to maintain your ATV The General Maintenance section of this Operator s Manual tells you about taking care of your ATV If at any time abnormal noises vibrations or improper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic C...

Page 24: ... to safe ATV operation Don t ride when extremely tired and consider your health when planning longer rides Arctic Cat ATV Load Capacity Ratings Item Specifications lb kg Max Load Capacity 275 124 Front Rack max 25 11 Rear Rack max 50 23 Tongue Weight 35 16 Towing Capacity 300 136 Rear Rack and Tongue Weight Max 50 23 WARNING Operating this ATV with improper modifications can be haz ardous Improper...

Page 25: ...ckest way to have a land area closed is by riding over the regulations Group Behavior When riding in a group it is human nature to try to keep up with or out do those around you We can all be competitive and that can lead to risk taking resulting in serious injury or equipment damage Know your limitations and don t be afraid to slow the pace down SIPDE By themselves none of these safe behaviors an...

Page 26: ...nced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it ATV s are all a little different from the handling to the stability to the controls So regardless of how m...

Page 27: ... Overall 95 0 cm 37 4 in Tire Size Front 21 x 7 10 Tire Size Rear 22 x 10 10 Tire Inflation Pressure Front Rear 27 6 kPa 4 0 psi 24 1 kPa 3 5 psi MISCELLANY Dry Weight Approx 157 9 kg 349 lb Gas Tank Capacity Rated 8 7 L 2 3 U S gal Transmission Lubricant Recommended SAE 80W 90 Hypoid Transmission Lubricant Capacity 300 ml 10 fl oz Engine Oil Capacity Approx 1 0 L 1 06 U S qt Gasoline Recommended ...

Page 28: ...e Lever 10 Brakelights Taillights 11 Kick Start Lever 12 Engine Stop Switch 13 Starter Button 14 Rear Brake Lever 15 Oil Level Stick 16 Brake Fluid Sight Glass 17 Headlight Switch 18 Choke Lever 19 Shift Lever 20 Headlights Parking Lights NOTE The ATV you have purchased may differ slightly from those shown in the figures of this manual KM882A KM879A KM884B ...

Page 29: ...on 5 Move the engine stop switch to RUN 6 Set the choke lever to the full choke position full left 7 Press the starter button 8 As the engine warms up slowly slide the choke lever to the off position full right Another way to remember the starting procedure is by using the acro nym BONE C It stands for Emergency Starting This Arctic Cat ATV has an emergency kick starter to use if the electric star...

Page 30: ...oom and time to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Compress both right and left brake levers on the handlebars to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brakes Even maintaining minimal pressure on a brake lever will ...

Page 31: ...nto the direction of the slide 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Leaning Weight Shift and Balance When you turn the trick is to move forward and slide ov...

Page 32: ...ll when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and fol low this method for riding uphill 1 Accelerate before you start climbing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off ...

Page 33: ...just doesn t work stop and get off Dismount the ATV on the uphill side Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over 1 Shift your body weight as far back on the seat as possible 2 Lightly apply the brakes and ease up on the throttle Wide Turns About 20 of ATV accidents happen during turns If you don t under stand tur...

Page 34: ... combining all the active riding skills into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles 1 Keep your speed way down less than 5 mph 2 Approach the obstacle head on 3 Come up off the seat 4 Keep your weight on the footrests 5 Apply a litt...

Page 35: ...ur ATV could stall while crossing give yourself enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving NOTE Check that all control levers move freely Make sure that the footrests are free of ice and snow 1 With the pa...

Page 36: ...type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the engine stop switch to the OFF position NOTE Leaving the ignition switch key in the ON position could result in a discharged battery WARNING Go slowly and be extra caref...

Page 37: ...with the ATV Keep the spare key in a safe place Control Locations and Functions Ignition Switch The ignition switch has three positions OFF position All electrical circuits are off The engine will not start The key can be removed in this position ON position The ignition circuit is complete the engine can run The key cannot be removed in this posi tion LIGHTS position The ignition circuit is compl...

Page 38: ...te Engine Stop Switch This switch will stop the engine The engine can be started again by pressing the yellow starter button STOP position The ignition circuit is off The engine cannot be started or will not run If the engine stop switch is used to stop engine without turning off ignition switch the battery may discharge RUN position The ignition circuit is on The engine can start and run Electric...

Page 39: ...urning the valve to any of the three positions be sure the indicator is pointed directly at the position desired LCD Indicator Lights NOTE The LCD indicator lights monitor several ATV functions The gauge is backlit whenever the ignition switch is in the LIGHTS position 1 Speedometer To select miles per hour MPH or kilometers per hour KM H press and hold button A while watching the gauge Release th...

Page 40: ... end is always open Carburetor Float Bowl Drain Periodically the float bowl should be drained to remove condensation To drain the float bowl use the following procedure 1 Place a suitable container beneath the float bowl drain hose 2 Loosen the drain screw and allow the gasoline and condensation to flow out 3 Tighten the drain screw securely Oil Level Stick There is an oil level stick for checking...

Page 41: ...olines When using ethanol blended gasoline it is not necessary to add a gaso line antifreeze since ethanol will prevent the accumulation of moisture in the fuel system Recommended Engine Oil The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil which has been specifi cally formulated for use in this Arctic Cat engine Although Arctic Cat ACX All Weather synthetic engine oil ...

Page 42: ...n period allows the compo nents to load aiding the engine component mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operatin...

Page 43: ...maintenance When using Arctic Cat ACX All Weather synthetic oil oil change interval can be increased to every 1 000 miles or every year C Clean L Lubricate R Replace T Tighten A Adjust Maintenance Schedule Item Page Initial Service 100 miles Monthly Quarterly Annually Air filter 49 I I Battery 44 I I I Brake components 43 I Inspect every time before riding Lights 51 I Inspect every time before rid...

Page 44: ...ontami nates to enter the opening 3 Remove the oil drain plug from the left front of the engine then remove the oil screen filter cap from under the right front of the engine and clean the screen 4 Install the screen filter cap spring and screen Tighten to 11 ft lb 5 Install the drain plug and tighten to 22 ft lb Pour the rec ommended oil in the fill hole Install oil level stick 6 Start the engine...

Page 45: ...g Tighten the jam nuts 4 Lower ATV push ATV forward and compress brake lever 5 If front wheels lock adjustment is correct 6 If front wheels do not lock additional adjustment is necessary Checking Adjusting Rear Wheel Hydraulic Brake System The rear wheel hydraulic brake system should be checked for proper operation before every time the ATV is ridden NOTE The rear wheels should spin freely with th...

Page 46: ...d outer right and left for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive contact an authorized Arctic Cat ATV dealer for service Battery The battery is located under the seat After being in service batteries require regular cleaning and re...

Page 47: ... with your authorized Arctic Cat dealer for proper installation of these charging adapter connectors 5 Plug the battery charger into a 110 volt electrical outlet 6 If using the CTEK Multi US 800 there are no further buttons to push If using the CTEK Multi US 3300 press the Mode button A at the left of the charger until the Maintenance Charge Icon B at the bottom illuminates The Normal Charge Indic...

Page 48: ...ry to an authorized Arctic Cat dealer for further troubleshooting Jump Starting NOTE Arctic Cat does not recommend jump starting a vehi cle with a dead battery but rather to remove the battery service it and correctly charge it however in an emergency it may be necessary to jump start a vehicle If so use the following proce dure to carefully and safely complete this procedure 1 On the vehicle to b...

Page 49: ...rface A on the engine or frame well away from the dead battery and fuel system components 8 Stand well away from the dead battery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead battery and allow it to run for several minutes before disconnecting the jumper cables 10 Remove the jumpe...

Page 50: ...properly adjust the idle a tachometer is necessary If one is not avail able take the ATV to an authorized Arctic Cat ATV dealer 1 To adjust idle RPM start the engine and warm it up to nor mal operating temperature 2 Turn the idle adjustment screw in or out until the engine idles at 1700 RPM Throttle Cable Adjustment The throttle has been adjusted at the factory and no adjustment should be necessar...

Page 51: ...Clean any dirt or debris from inside the air cleaner Be sure no dirt enters the carburetor 8 Install the air filter and housing cover making sure the rubber seal is in place then install the four screws and tighten securely do not over tighten the screws 9 Install the seat making sure it locks securely Drive Chain Condition Adjustment Drive chain condition and adjustment should be inspected each d...

Page 52: ...k clockwise to tighten counterclockwise to loosen to 10 20 mm 2 Tighten the four cap screws A to 50 ft lb then tighten adjuster nut B to 15 ft lb NOTE Drive chain adjustments may be done by the ATV owner if qualified to do so If the owner does not feel qualified take the ATV to an authorized Arctic Cat ATV dealer for this service Tires Tire Tread Condition The use of worn out tires on an ATV is ve...

Page 53: ...lb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before install ing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the fol lowing procedure 1 Remove the rubber boot from the back of the headlight housing then remove the three wire connector from the bulb 2 Release the two ends of the spring c...

Page 54: ...ockwise Fuse The main 20 amp fuse is located in a fuse holder near the battery under the seat NOTE To replace the fuse open the holder and remove the fuse then install the new fuse A spare fuse is located in the battery hold down If there is any type of electrical system failure always check the fuse firsT Storage Compartment Tools A basic tool kit is provided with the ATV It is located under the ...

Page 55: ... valve located on the left side above the footwell 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tighten...

Page 56: ...ssary 4 Change the transmission lubricant 5 Charge the battery then install 6 Connect the battery cables making sure to connect the positive cable first 7 Check the entire brake system cables shoes etc all controls and brakelight adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as neces sary 9 Tighten all nuts bolts cap screws and screws making sure all cali...

Page 57: ...ble 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires CV Boots Torn or Punctured Upholstery Oil Filter Drive Belt Cracks or Gouges in Body Panels Air Filter Brake Pads Drive Driven Clutch Wear Parts Light Bulbs Spark Plug s The following will VOID Arctic Cat s warranty 1...

Page 58: ...t the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic C...

Page 59: ...air and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly i...

Page 60: ...ues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Module ECM Fuel Pump Engine Coolant Temperature Sensor Carbu...

Page 61: ...only available in the country in which the original retail purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the remaining warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name _________________________________________ Address ____________________________...

Page 62: ...CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here Fold Back ...

Page 63: ...61 Maintenance Record DATE SERVICE PERFORMED NOTES ...

Page 64: ...62 Maintenance Record DATE SERVICE PERFORMED NOTES ...

Page 65: ...63 NOTES ...

Page 66: ...64 NOTES ...

Page 67: ...he spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 150 2x4 Standards to which c...

Page 68: ...assengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVE...

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Arctic Cat 150 2015, Operator'S Manual

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Summary of Contents for 150 2015

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