Rosenbauer SLF 2250 Operation Manual Download

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SLF 2250/4000
Hydromatic Stinger

Page - 1 -

OPERATION MANUAL

25.11.2014 / Rev. 00 / CSD-CSpa

FIRE FIGHTING TRUCK

SLF 2250/4000

Hydromatic Stinger

Summary of Contents for SLF 2250

Page 1: ...SLF 2250 4000 Hydromatic Stinger Page 1 2014 OPERATION MANUAL 25 11 2014 Rev 00 CSD CSpa FIRE FIGHTING TRUCK FIRE FIGHTING TRUCK SLF 2250 4000 SLF 2250 4000 Hydromatic Stinger Hydromatic Stinger...

Page 2: ...ration 64 Roof Turret RM 60 C 71 Rapid Intervention System 76 Filling the Water Tank via the Pump 77 Filling the Water Tank via Tank Supply Lines 78 Filling the Foam Compound Tank 79 Compressed Air Su...

Page 3: ...our products and is sure that delivered products will provide quick reliable quality service in the years to come Several models whose principal components are identi cal are dealt with in this opera...

Page 4: ...es fire hazards This warning sign indicates danger of cauterization List of Conventional Signs This sign indicates optional equipment that means The described position may not be installed on your uni...

Page 5: ...n Wear helmet Wear protective eye glasses Wear protective work boots Wear protective work gloves ATTENTION All superstructural components e g hinged steps doors ladder etc are to be used for their int...

Page 6: ...ht 3800 mm Permissible weight Front axle I 7100 kg Front axle II 7100 kg Rear axle I 10500 kg Rear axle II 10500 kg Gross vehicle weight 35200 kg Ramp angles Angle of approach 18 Ramp angle 15 Angle o...

Page 7: ...mm cover Overflow 2 x with over and under pressure diaphragm Tank level indicator fludometer Hydrant fill connection DN 65 butterfly valve with SART 65 female coupling and a non return valve on the ta...

Page 8: ...einforced plastic Location integrated into the front part of the tank Manhole removable 600 mm cover Overflow with lamellar case Tank level indicator fludometer and visual gauge on the left and right...

Page 9: ...suction operation 10000 l min at 10 bar at 2 7 m suction height 7000 l min at 10 bar Closing pressure 0 l min at 13 5 bar Maximum pump speed 1750 rpm Operating ability from 15 C to 50 C ambient tempe...

Page 10: ...xDN65butterflyvalveswithSART 65 male couplings on the left and right hand sides Hose reel DN 40 ball valve Roof turret DN 100 butterfly valve Stinger turret DN 100 butterfly valve Water tank pump fill...

Page 11: ...without reversal of rotation Z1 53 Z2 64 Z3 79 itot 0 67 Casing material light alloy Priming pump Manufacturer and type ROSENBAUER KAP 600 Double Piston Priming Pump Material light alloy Method of op...

Page 12: ...N 65 ball valve with SART 65 female coupling on the left and right handsidesinthe pumpcompartment Pressure outlets Supply for all foam proportioners DN 65 ball valve Supply for the foam proportioner o...

Page 13: ...5 outlets Type ACR 6 Number 4 Material bronze Proportioning rate 0 to 7 used for the left right rear and front outlets Type ACR 21 2 Number 6 Material bronze Proportioning rate 0 to 7 used for the Rap...

Page 14: ...Chem Chor Nozzle HSD 6000 CCN Performance with boom in transport position or with Stinger supported by the outriggers full output approx 4800 l min at 13 5 bar reduced output approx 2200 l min at 13 5...

Page 15: ...aterial light alloy Nozzle HSD 7000 Performance with full output 7000 l min at 10 bar reduced output 3000 l min at 10 bar Trowing range approx 80 m with full output approx 55 m with reduced output Con...

Page 16: ...ENBAUER high pressure hose reel 06 Material ABS PE plastic Brake friction brake Rewinding device manually by crank and electrically Locations in the rear left and right locker compartments Nozzle ROSE...

Page 17: ...rearofthevehicle External supply Power supply 230 VAC 50 or 60 Hz for the battery charging unit Battery charging unit FRONIUS Acctiva Twin Compressed air supply Location via the combined power supply...

Page 18: ...touching The energy of a streaming liquid is composed of velocity and pressure forces and the energy of velocity can be transformed into pressure The water is discharged from the impeller at high velo...

Page 19: ...emission is achieved The hydraulic dimensioning and the high efficiency makes a very flat pump curve with a differantial pressure between rated and close off pressure of only 2 bar at constant output...

Page 20: ...e pistons are made of corrosion resistant light alloy The cylinder liners are made of stainless steel Two pistons provided with sealing and guide rings are fitted together in a single unit This double...

Page 21: ...ousing Ventildeckel Valve Cover Absaugleitung Priming Line Aussto ffnung Exhaust Line Aussto ffnung Exhaust Line Saugventilplatte Suction Valve Plate Druckventilplatte Pressure Valve Saugventilplatte...

Page 22: ...ection system The pump case is equipped with a temperature sensor which controls the overheating protection system The overheating protection valve opens and the pilot lamp H62 illuminates on the exte...

Page 23: ...nits Drive The pump is driven by a hydraulic motor which is controlled electronically Priming system of foam compound pump A gear pump is a self suction pump which removes air from the pump and the va...

Page 24: ...e pressure outlet via a separate piping system The electronic for the hydraulic oil pump ensures that the foam compound pump pressure is regulated to a value 0 5 bar higher than that preadjusted at th...

Page 25: ...hehydraulicpump U10 voltage converter for radio system U18 public address system U21 radio U24 FM radio X119 socketfortheCANBUSdiagnostic forauthorizedpersonnel only for further information please ref...

Page 26: ...1 engaged S226 switch rear view camera and maneuvering lights S257 switch close illumination S317 switch to voltage gauge menu S318 switch to working hour counter menu S319 switch enter button S320 sw...

Page 27: ...al warning system is engaged H6 pilot lamp indicates open doors or shutters H8 pilot lamp indicates an engaged P T O H16 OK to drive lamp indicates with OK or STOP if all doors are closed P T O is off...

Page 28: ...ing switch SF1 display 101 is shown then every thing is off and vehicle can be driven If after pressing switch SF1 display 102 is shown the vehicle is not ready to be driven due to the items listed in...

Page 29: ...fter pressing switch SF3 display 104 will be shown the menu gives information about engaged optical warning lights and in case which warning lights is are defective After pressing switch SF4 display 1...

Page 30: ...activated By using switch SF1 the various options can be chosen The white surface at the top of screen 109 shows which area is illuminated By pressing the switch SF1 once the next option is chosen Swi...

Page 31: ...ation When switch S317 is pressed screen 114 is displayed Screen 114 gives information about the actual battery voltage S318 switch operation hours When switch S318 is pressed screen 115 is displayed...

Page 32: ...as selected foam compound proportioning rate and actual pump pressure The switches SF1 to SF5 will provide the following features SF1 switch not in use SF2 switch not in use SF3 switch not in use SF4...

Page 33: ...e J125 roof turret valve J139 stinger turret valve P1 water tank level gauge P2 foam compound tank I level gauge P6 pump pressure gauge Note Depending on the state of the system the piping diagram and...

Page 34: ...Overview of the external pump control panel Display forfurtherinformationplease read the following pages A25 control box with fuses electrics of hydromatic system Roof turret remote control for furthe...

Page 35: ...tessystemwaterpressureon the discharge side of the water pump P29 foam compound pressure gauge indicates system foam compound pressure on the discharge side of the foam compound pump P30 water pressur...

Page 36: ...0p switch return to main display S326 switch to foam operation menu S327 switch to menu pressure outlets S348 switch to maintenance menu S466 switch to pump control menu Sx switch not in use by using...

Page 37: ...lant temperature H103 pilot lamp indicates open foam compound drafting valve H130 pilot lamp high temperature of hydraulic oil H133 pilot lamp hydraulic oil filter dirty H141 pilot lamp low hydraulic...

Page 38: ...be shown on display N7 On the pump main menu 125a additionally to the main menu 125 the driveenginespeedindicator P24 isshownandswitches SF1 and SF5 change there functions SF1 switch open close water...

Page 39: ...pound tank level gauge Thetanklevelgaugesareequippedwithalowlevelwarning If the water or foam compound tank content is less than one third a warning call sign starts blinking in the respective tank S1...

Page 40: ...fter pressing switch S327 the pressure outlet menu screen 126 will be shown on display N7 Note The screen remains shown for approx 30 seconds after the main menu screen is shown The switches SF1 to SF...

Page 41: ...15 water drafting connection J16 hydrant supply valve J17 hydrant supply connection J29 water tank hydrant fill valve J30 water tank hydrant fill connection J62 foam compound tank drain fill valve J63...

Page 42: ...valve J42 foam compound pressure outlet J46 foam compound drafting flushing valve J47 foam compound drafting flushing connection J87 foam proportioning valves for pressure outlets J167 pressure relief...

Page 43: ...5b HB Hygienic board installation on the left or right side HB hygienic board for extending the board unlock the lock on the rail on bottom HBL compressed air pistole supplied by the chassis auxiliary...

Page 44: ...valve J42 foam compound pressure outlet J46 foam compound drafting flushing valve J47 foam compound drafting flushing connection J87 foam proportioning valves for pressure outlets J167 pressure relief...

Page 45: ...the indicator E60 illuminates red on the bottom The external indicators are active with engaged ignition External foam tank content indicators placed behind the water tank on the left and right hand...

Page 46: ...ignition is engaged U9 battery charging unit for chassis batteries for further informationpleaserefertomanufacturer soperationmanual X101 combinedsupplysocketforcompressedairand230VoltAC power supply...

Page 47: ...ack in transport position S502 switch emergency operation selector S540a emergency stop switch for the boom S593a switch retract extend left support jack S593b switch retract extend right support jack...

Page 48: ...steps included in the front left and right locker compart ments HSc hinged step in closed condition HSo hinged step in opened condition Note To open the hinged step use a grasp mounted on the step and...

Page 49: ...rce when opening or closing ahingedsteporacompartmentdoor Generallyguidehingedsteps or compartment doors slowly to their rest positions To avoid injuries grasp hinged steps or compartment doors at sui...

Page 50: ...enu will be shown on display N6 Disengaging the water pump Let engine idle Disengage the P T O Power Take Off for the water pump Press switch S2 Integrated pilot lamp and pilot lamp H8 on the pump con...

Page 51: ...engaged from the rear pump control panel press switch S2 once to activate the front display Again press switch S2 to disengage the P T O from the front display ATTENTION Avoid operating the pump with...

Page 52: ...tion menu 126 Pilot lamps H54 extinguishes EngagingtheP T O IIfromchassismanufacturerinstalledP T O switch For further procedure please refer to chassis manufacturers operation manual Note If the P T...

Page 53: ...thepressuredropsbelow2bartheprimingpumpwill be re engaged automatically Open the left and or right discharge valve s J10 slowly and start fire fighting Adjust required discharge pressure Press switch...

Page 54: ...mp speeds and large nozzle diameters the pump may cavitate Cavitation sounds like marbles are being pumped through the system and a slight pressure drop is visible at the manometer Cavitation must be...

Page 55: ...itch SF1 during the water pump is engaged this is to prevent automatically opening of the water tank suction valve The priming pump is engaged automatically until a pressure of 2 bar is achieved visib...

Page 56: ...ump it can be engaged Please refer to the Engaging the Water Pump chapter Call up pump main menu 125a by pressing switch S466 Press switch SF1 during the water pump is engaged this is to prevent autom...

Page 57: ...electricity Remain a safe distance from electricity conductors Some materials will increase in volume and or weight when mixed with water Because of the possibility of chemical reactions some materia...

Page 58: ...ressure by using switches SF1 to SF4 Other pressure values from the range of capacity are to be adjusted by pressing switch S9 to increase the pressure and switch S9 to decrease the pressure A signal...

Page 59: ...eparately for every single pressure outlet by using the proportioning valves J87 Do not open proportioning valves J87 at the pressure outlets where no water is being discharged no hose is connected or...

Page 60: ...ch SF5 until foam compound is discharge at the priming line The proportioning rate may be adjusted separately for every single pressure outlet by using the proportioning valves J87 Do not open proport...

Page 61: ...al Foam Compound Con tainer chapter Disengage the AUTOMATIC mode Press switch S319 again Select the MANUAL mode Press switch S10 The supply valve for the foam proportioner will be opend The current fo...

Page 62: ...m compound tank content Fuel coolant temperature and oil pressure In case of unusual noise e g cavitation etc reduce the pump speed to idle and then disengage it CAUTION Ifdangertopersonnelarisesfrom...

Page 63: ...pter Disengage the water pump Please refer to the Engaging the Water Pump chapter Disengage all active functions on the pump control panel Press switches S_ with integrated pilot lamps illuminates to...

Page 64: ...l Pump ATTENTION When activating a boom function and the water pump is not engaged the engine speed will increase to high idle When the water pump is engaged the engine speed is to be increased on the...

Page 65: ...0 switch powder ON OFF S261 main switch and or emergency stop switch S294 switch start frequency S296 switch auto level S478 switch high attack position low attack position S486 switch auto stow fast...

Page 66: ...ack position keep free space for turret pipe please refer to the Boom Operation chapter Move the turret to desired position Open turret discharge valve Tilt and hold switch S50 to the ON position as l...

Page 67: ...om Operation chapter Move the turret to desired position Preset foam pressure valve of boom turret Tilt switch S6 to the ON position Open turret discharge valve and foam pressure valve Tilt and hold s...

Page 68: ...c 12 switch OFF Press for 3 sec In combination with the shift switch 11 the following switches change there function 1 11 switch open foam compound pressure valve for turret line 5 11 switch reduce to...

Page 69: ...device Press shift switch 11 7 until the roof turret is choosen The symbol of the turret 1 appears on the display N2 Note This is only necessary if more operating devices are controled by one remote...

Page 70: ...e roof turret and the pump Let engine idle Press switch 10 Press shift switch 11 10 to disengage the roof turret The turret moves to it s transport position Disengage the pump please refer to the Enga...

Page 71: ...28 pressure gauge indicates water pressure at the turret S5 switch turret discharge and foam compound tank suction valve S9 switch throttle control for drive engine water pump S48 switch discharge red...

Page 72: ...tch OFF Press for 3 sec In combination with the shift switch 11 the following switches change there function 1 11 switch open foam compound pressure valve for turret line 5 11 switch reduce to half ou...

Page 73: ...Press shift switch 11 7 until the roof turret is choosen The symbol of the turret 1 appears on the display N2 Note This is only necessary if more operating devices are controled by one remote control...

Page 74: ...urret and the pump Let engine idle Press switch 10 Press shift switch 11 10 to disengage the roof turret The turret moves to it s transport position Disengage the pump please refer to the Engaging the...

Page 75: ...Hydrant Supply Operation pumppaneloperationchapter Turn switch S5 to the green position OR Activatepneumaticsolenoid Y126 fortheroofturretsupply valve Please refer to the Pneumatic Installation chapt...

Page 76: ...Rosenbauer Incasesofmisuse Rosenbauerisnotliableforany injury ordamage 26 hose guide frame J97 multi purpose nozzle J98 foam extension not shown J87h foam proportioning adjustment lever for the hose...

Page 77: ...tank fill valve Press switch SF2 Observe water tank level gauge s P1 When the water tank is full reduce pump speed and close the fill valve Press switch SF2 again ATTENTION Before filling the water ta...

Page 78: ...nd secure the fill connection with its blind coupling ATTENTION Before filling the water tank the drain valve must be closed The maximum tank filling pressure must not be more than 5 7 bar In case of...

Page 79: ...ge at the priming line Select foam compound tank fill operation Press switch SF3 The foam compound pump will be increased to a prepro grammed speed fill performance approx 200 l min If the foam compou...

Page 80: ...oam compound tank is full close valve J62 Stop delivery of foam compound and uncouple the hose Note The foam compound tank can be drained also by means of connec tions J63 Provide a suitable collectin...

Page 81: ...atic Installation Compressed Air Supply In the pump installation a shut off valve J163 and a pneumatic service unit Y163 for the pneumatic system are installed For further information please refer to...

Page 82: ...for left roof railing Y277 solenoid for right roof railing Y164 solenoid in space Y51 solenoid for filter flushing valve Y115A solenoid for purg valve The pneumatic solenoids near the hydraulic tank i...

Page 83: ...ressure is released from the pumps pneumatic system Put emergency tool 90 on drive of pneumatic actuator Turn emergency tool 90 by 90 clockwise to operate valve Note After closing the shut off valve J...

Page 84: ...h a water foam mixture Flush the roof turret Operate the roof turret with water as mentioned in the Roof turret Operation with water chapter Open flushing valves J164 1 for the water side pressure gau...

Page 85: ...mp and all proportioners by means of the internal flushing line In this case the water required for flushing is pumped by the water pump Flush the foam pump and all proportioners by means of the foam...

Page 86: ...the maintenace menu MM Press switch S348 The maintenance menu MM is shown on display N7 Open the internal flushing valve Press switch SF1 The ventilation valve of the foam compound pump opens to flus...

Page 87: ...witch S319 andopen valve J46 Continue to flush until clean water flows out of connection J47 Press again switch S319 Openflushingvalves J164 2 forthefoam sidepressuregauges Close the internal flushing...

Page 88: ...tank is selected Select AUTOMATIC or MANUAL mode The foam pressure valve is opened In manual mode adjust the foam compound pump speed using switches S9 and S9 Prime the foam pump and intake line Press...

Page 89: ...tem Drainage of tank fill line Remove blind coupling of tank fill connection J30 Open tank fill valve J29 Close tank fill valve J29 and secure the fill connection with its blind coupling Wait until th...

Page 90: ...re valve J41 Call up the maintenance menu Press switch S348 The maintenance menu MM is shown on display N7 Open the pump drain valve Press switch SF5 Wait until the entire pump system is drained Close...

Page 91: ...J87 J87_ on the left and right side and start purge operation as mentioned before Repeat this procedure until the system is drained Drain the foam proportioner of the roof turret Choose the highest pr...

Page 92: ...upport Any discrepancies defects or faults should be immediately corrected or repaired CAUTION Equipment improperly prepared for operation is unsafe for use If somethingisnoticedandrequiresattention h...

Page 93: ...discoloration Check operation of sliding windows in cab Check operation and condition of seat adjusting mechanism Take inventory of removable equipment Replace any missing or damaged items Inspection...

Page 94: ...dragging squealing or chatter when braking Test parking brake for proper function Check air system for leaks Inspection procedures Pump system Inspect all fire fighting equipment for corrosion damage...

Page 95: ...d not be turned onto the body at full pressure as this tends to drive the grit and dirt into the paintwork If the high pressure fog gun is used for washing the vehicle it must be operated with no grea...

Page 96: ...e of a soft cloth Chrome plated parts Great care should be taken that the chrome plated parts of your vehicle are kept clean and free from rust These parts should be cleaned periodically with an appro...

Page 97: ...ice procedures Lubrication of pump gearbox Always drain the oil while the housing is warm as the oil will flow freely and will carry foreign particles with it For drainage remove the oil drain plug 82...

Page 98: ...rain plug 84 oil level gauge 81 82 84 ATTENTION IfaV beltisworn alwayschangeboth Only use original spare belts Rsb Art Nr 084225 Service procedures Checking and replacing rubber valve plates To guaran...

Page 99: ...further greasing needed ATTENTION The propeller shaft must stand still with engine running and disengaged pump Slight spin of the P T O results in damage of the pump sealing Directly spraying onto uni...

Page 100: ...ing and the use of open flames is strictly prohibited When servicing a battery safety goggles must be worn Safety instructions on the outside of the battery must be followed Never short circuit the ba...

Page 101: ...d plug without dismounting the batteries Precondition Use only electronically controlled charging units ATTENTION To avoid damage to the alternator and radio installed in the vehicle it is absolutely...

Page 102: ...ed at least once a year Ferruginous foreign particles have to be removed completely The foam compound tank has to be completely drained and carefully cleaned at least every two years CAUTION For any w...

Page 103: ...Nm M 16 8 8 174 Nm Service procedures Chassis All screws and bolts between the superstructure and chassis frame must be re tightened after the first 500 km and then regularly checked at least every 50...

Page 104: ...egularserviceandmaintenanceprocedurestheseflexible elements have to be checked for free movement rust and to ensure that the unit is not stuck in the area of the bolt and spring The free movement can...

Page 105: ...ts H 9 Fixing devices Multi purp grease J J 10 Roof turret RM 60 Elevation device Kl ber H Rotation device Kl berplex SK 12 H Nozzle Deflector according NLGI I H 11 Hydrostatic drive Hydraulic oil 8 l...

Page 106: ...t and or outlet valves of the Change inlet and or outlet performance priming pump are damaged valves Pump is noisy Suction lift too high Reduce suction lift and vibrates Pump cavitates Reduce engine s...

Page 107: ...eriod of no longer than two years Regular inspection of hydraulic hoses DIN20066 2002 10stipulatesregularinspectionsofallhydraulic hoses in a hydraulic system The vehicle owner or Rosenbauer Customer...

Page 108: ...ce lifetime been exceeded After checking moving refitting are all covers fitted and functional Are all connections tight Are additional tear off mechanisms fitted or required Replacing hydraulic hoses...

Page 109: ...anical damage and therefore boxes sufficient in size with ample filling material must be used for shipment transport Shipment in Jiffy Bags is not permissible The same recommendations apply when carry...

Page 110: ...re the technician and electronic are both on the chassis no precautions are necessary ATTENTION If ARC Welding work on chassis or superstructure is necessary avoid damages from welding work in electro...

Page 111: ...is manufac turers manual Lowering of cabin Carry out lowering of cabin in reverse order CAUTION On cabins with mechanical locks no pilot lamps are installed on the driver s control panel Ensure that c...

Page 112: ...ems 230 volts 400 volts are to be tested regularly 1st test at 3 years 2nd test at 2 years after 1st test 3rd test and further tests every year after that Alternators are to be tested for at least 1 h...

Page 113: ...to DIN 52900 NORM Z1008 Sacrificial anodes Disposal at nonferrous metal site Rubber and plastic parts Please obey current disposal regulations Metal parts Please obey current disposal regulations Pai...

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