ELECTRICAL COMPONENTS: 800 AND 810 GASOLINE VEHICLES
RPM Limiter
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 13-23
13
RPM LIMITER
See General Warning on page 1-1.
Testing the RPM Limiter
See Test Procedure 15, Section 11, Page 11-23.
RPM Limiter Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.
2. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
3. Disconnect the white/black wire from the black wire at the bullet connector located near the RPM limiter
(Figure 13-23, Page 13-23)
.
4. Disconnect the other black wire at the other bullet connector near the RPM limiter.
5. Remove the flange head bolts from the RPM limiter band and remove the RPM limiter and damper
(Figure 13-23, Page 13-23)
.
RPM Limiter Installation
1. Place the RPM limiter on the damper squarely so that RPM limiter fits tightly against the damper.
2. Place the RPM limiter with damper on the front of the RPM limiter mounting bracket
(Figure 13-23,
Page 13-23)
.
3. Place the band over the RPM limiter and align the holes. Place the brown wire ring connector onto the
flange head bolt and secure the left side of the band. Use another flange head bolt to secure the other
side of the band. Make sure the band holds the RPM limiter securely in place. Tighten fasteners to 7 ft-
lb (9.5 N·m).
4. Connect the black wire at the two wire female bullet connector to the white/black kill circuit wire.
5. Connect other female bullet of the black coil wire to the ignition coil bullet terminal.
6. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16.3 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
Figure 13-23 RPM Limiter Assembly
FEMALE BULLET
TERMINAL
BLACK WIRE
BROWN WIRE
RPM LIMITER
FEMALE BULLET
TERMINAL
BLACK WIRE
TO IGNITION COIL
WHITE/BLACK
KILL CIRCUIT WIRE
DAMPER
Summary of Contents for 2007 XRT 800
Page 2: ......
Page 20: ...1 ...
Page 30: ...3 ...
Page 50: ...4 ...
Page 70: ...5 ...
Page 114: ...9 ...
Page 326: ......
Page 348: ......
Page 400: ...21 ...
Page 438: ...23 ...
Page 456: ...25 ...
Page 472: ...26 ...
Page 488: ...27 ...
Page 500: ...28 ...
Page 504: ...29 ...
Page 514: ......
Page 515: ......