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ENGINE
Flywheel Installation
Page 15-8
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
15
Flywheel Installation
See Flywheel Installation on page 15-8.
Ignition Coil Inspection and Repair
See Test Procedure 16, Section 11, Page 11-23.
Ignition Coil Installation
1. Installation is the reverse of removal.
2. While tightening the two bolts (3), use a bronze feeler gauge to adjust the ignition coil air gap to 0.012
inch (0.304 mm)
(Figure 15-10, Page 15-7)
.
3. Tighten the two ignition coil bolts to 30 in-lb (3.4 N·m).
Crankcase Cover Installation
See Crankcase Cover Installation on page 15-5.
FLYWHEEL INSTALLATION
1. Insert the flywheel key into the keyway in the crankshaft. Then align the keyway in the flywheel to the key
and push the flywheel and fan assembly onto the crankshaft until it seats. Install flat washer and nut finger
tight.
2. Use a strap wrench (3) to keep the flywheel and fan assembly (1) from turning while tightening the fly-
wheel nut to 63 ft-lb (85.4 N·m)
(Figure 15-11, Page 15-8).
See following CAUTION
.
ý
CAUTION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to
loosen.
• Be careful not to damage the fan blades. Use a strap wrench to hold flywheel. Do not place
screwdriver or pry bar between fan blades.
3. Install the fan housing and tighten the screws to 90 in-lbs (10 N·m).
Figure 15-11 Fan and Flywheel Installation
1
3
M
F
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