Toro 07059LT Operator'S Manual Download

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Form No. 3442-920 Rev A

Workman

GTX EFI Utility Vehicle

Model No. 07059LT—Serial No. 407200000 and Up

*3442-920*

Summary of Contents for 07059LT

Page 1: ...Form No 3442 920 Rev A Workman GTX EFI Utility Vehicle Model No 07059LT Serial No 407200000 and Up Register at www Toro com Original Instructions EN 3442 920...

Page 2: ...is intended to be primarily used off highway to transport people and material loads Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this in...

Page 3: ...nger Warning or Caution Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not...

Page 4: ...32 Installing a Bench Cushion 32 Lubrication 33 Greasing the Front Wheel Bearings 33 Engine Maintenance 36 Engine Safety 36 Servicing the Air Cleaner 36 Servicing the Engine Oil 38 Servicing the Spar...

Page 5: ...y or property damage may occur Do not put your hands or feet near moving components of the machine Do not operate the machine without all guards and other safety protective devices in place and workin...

Page 6: ...ouch the hot surface decal120 9570 120 9570 1 Warning stay away from moving parts keep all guards and shields in place decal131 8410 131 8410 1 Fire hazard shut off the engine before fueling decal131...

Page 7: ...397 138 3397 EFI Models Only 1 Horn 4 Engine start 2 Off 5 To start the engine 1 Sit in the operator s position 2 Disengage the parking brake 3 Turn the key to the engine START position 4 Press the br...

Page 8: ...5 Spark plug air gap 2 Engine intake air filter 6 Engine oil 3 Fuel filter 7 Transmission fluid 4 Spark plug 8 Brake fluid decal139 3340 139 3340 EFI Models Only 1 Read the Operator s Manual for fuse...

Page 9: ...ting position 1 Installing the Steering Wheel International Models Only Parts needed for this procedure 1 Steering wheel 1 Steering wheel cover 1 Washer 1 2 inch 1 Dust cover Procedure 1 If the cover...

Page 10: ...nsure optimum performance of the brake system burnish break in the brakes before use 1 Bring the machine up to full speed apply the brakes to rapidly stop the machine without locking up the tires 2 Re...

Page 11: ...5 Figure 4 1 Hood latch 3 Steering wheel 5 Towing tongue 7 Cargo bed lever 2 Shift lever 4 Cargo bed 6 Fuel cap g034517 Figure 5 1 Passenger handhold 3 Rear cargo bed accessory mount 2 Parking brake l...

Page 12: ...Figure 6 to vary the ground speed of the machine Pressing down the accelerator pedal starts the engine Pressing the pedal farther increases the ground speed Releasing the pedal slows the machine and...

Page 13: ...then push the parking brake lever forward Figure 8 g033924 Figure 8 1 Parking brake lever Choke Control The choke control is located on the control panel Use the choke to help start a cold engine by p...

Page 14: ...running Note When the machine is running the hour meter blinks continuously recording usage USB Power Point The USB power point is located to the left of the parking brake lever Figure 6 Use the power...

Page 15: ...s at the rear with no load or operator Wheel base 220 cm 86 5 8 inches Front 119 cm 47 inches Wheel tread center line to center line Rear 119 cm 47 inches Inside 102 cm 40 inches Cargo bed length Outs...

Page 16: ...s they are present and functioning properly Fuel Safety Use extreme care in handling fuel It is flammable and its vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignit...

Page 17: ...cap Figure 14 g033956 Figure 14 1 Empty 4 Full 2 Half full 5 Fuel tank cap 3 Needle 6 Fuel gauge 6 Remove the fuel tank cap 7 Fill the tank to about 25 mm 1 inch below the top of tank bottom of the f...

Page 18: ...ion is in neutral the parking brake is engaged and you are in the operating position You and your passengers should remain seated whenever the machine is moving Keep your hands on the steering wheel y...

Page 19: ...r direction of the machine Avoid operating the machine on wet terrain Tires may lose traction A rollover can occur before the tires lose traction Travel straight up and down a slope If you begin to lo...

Page 20: ...cargo bed lower it CAUTION If a load is concentrated near the back of the cargo bed when you release the latches the bed may unexpectedly tip open injuring you or bystanders Center loads in the cargo...

Page 21: ...dy parts could be crushed Keep your hands and other body parts away when lowering the bed 1 Raise the cargo bed slightly by lifting up on the latch lever Figure 15 2 Pull the prop rod out of the deten...

Page 22: ...igure 18 Note This action helps move material away from the hinge area 4 Lower the tailgate and check for material remaining in the hinge area 5 Repeat steps 1 through 4 until the material is removed...

Page 23: ...ial that you can place in the bed without exceeding the load ratings of the machine can vary greatly depending on the density of the material Refer to the following table for load volume limits with v...

Page 24: ...e Shift the transmission to the NEUTRAL position Engage the parking brake Shut off the machine and remove the key Wait for all movement to stop Allow the machine to cool before adjusting servicing cle...

Page 25: ...e Figure 21 3 Move the transmission to the NEUTRAL position and disengage the parking brake Towing a Trailer The machine is capable of pulling trailers A tow hitch is available for the machine Contact...

Page 26: ...ial fire hazard keep the machine area free of excessive grease grass leaves and accumulation of dirt If possible do not perform maintenance while the machine is running Keep away from moving parts If...

Page 27: ...oil Every 100 hours Under normal operating conditions replace the air cleaner element Replace the air cleaner element sooner if dirty or damaged Under normal operating conditions change the engine oil...

Page 28: ...r adjust or inspect the machine Avoid fire hazards and have fire protection equipment present in the work area Do not use an open flame to check fluid levels or leakage of fuel battery electrolyte or...

Page 29: ...ent operation Check the accelerator operation Wash the machine Touch up any damaged paint Maintaining the Machine under Special Operating Conditions Important If the machine is subjected to any of the...

Page 30: ...om the key switch before getting off the machine Block the tires when the machine is supported by lifting equipment Use jack stands to support the machine once you have lifted it Important Whenever yo...

Page 31: ...hood Figure 25 Raising and Lowering the Seat Assembly To raise the seat assembly push the seat assembly forward until it rests on the steering wheel Figure 26 To lower the seat assembly push the seat...

Page 32: ...190186 Figure 28 1 Pins Removing a Bench Cushion 1 Push the bench cushion forward to the raised position 2 Slide the cushion to the side out of the pins and lift the cushion upward Figure 29 g237191 F...

Page 33: ...he brake assembly to the spindle and separate the brake from the spindle Figure 32 Note Support the brake assembly before proceeding to the next step g033047 Figure 32 1 Flange head bolts 3 8 x 3 4 in...

Page 34: ...clean the seal and check for wear and damage Note Do not use cleaning solvent to clean the seal Replace the seal if it is worn or damaged 4 Clean the bearings and races and check these parts for wear...

Page 35: ...o a maximum torque of 226 N cm 20 in lb on the nut g192345 Figure 37 1 Cotter pin 3 Dust cap 2 Nut retainer 9 Install the cotter pin and bend each legs around the retainer Figure 37 10 Install the dus...

Page 36: ...rfaces Servicing the Air Cleaner Servicing the Air Cleaner Cover Service Interval Every 50 hours Remove the air cleaner cover and clean out the debris Do not remove the air cleaner element Every 50 ho...

Page 37: ...ently slide the air cleaner element out of the air cleaner body Figure 39 Note Avoid knocking the air cleaner into the side of the body Important Do not attempt to clean the air cleaner element 2 Insp...

Page 38: ...shipped with oil in the crankcase however check the oil before and after you start the engine Note The best time to check the engine oil is when the engine is cool before it has been started for the d...

Page 39: ...Spark Plug Type Champion RC12LC4 Air Gap 0 76 mm 0 03 inch Important You must replace a cracked fouled dirty or malfunctioning spark plug Do not sand blast scrape or clean electrodes by using a wire b...

Page 40: ...portant Do not lower the high idle Test with a tachometer to ensure that the high idle is between 3 650 to 3 750 rpm 4 Lower and secure the cargo bed Fuel System Maintenance Inspecting Fuel Lines and...

Page 41: ...arbon Canister Service Interval After the first 50 hours Every 200 hours Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free of debris and obs...

Page 42: ...t corrosion Disconnecting the Battery WARNING Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal in...

Page 43: ...r to Disconnecting the Battery page 42 2 Remove the battery as shown in Figure 48 g034326 Figure 48 Installing the Battery 1 Install the battery as shown in Figure 49 g034327 Figure 49 2 Connect the b...

Page 44: ...2 V Note Do not overcharge the battery 3 Install the battery refer to Installing the Battery page 43 Storing the Battery If you store the machine for more than 30 days remove the battery and charge it...

Page 45: ...ps that you removed in step 4 8 Connect the electrical connector for the harness to the connector of the lamp assembly Figure 52 9 Adjust the headlights to direct the beams to the desired position ref...

Page 46: ...100 hours Inspect the steering and suspension for loose or damaged components With the steering wheel at the centered position Figure 54 turn the steering wheel to the left or right If you turn the s...

Page 47: ...at each wheel the alignment should be as close to neutral zero as possible Note The tires should be aligned with the tread evenly on the ground to reduce uneven wear 2 If the wheel camber is out of a...

Page 48: ...gure 59 Note Retain the drain plug and seal for installation in step 4 4 Install the drain plug and seal and torque it to 20 to 27 N m 15 to 20 ft lb 5 Fill the transaxle with the specified fluid unti...

Page 49: ...tion when performing this procedure 1 Raise and latch the cargo bed 2 Remove the 3 bolts securing the cover to the clutch and remove the cover Figure 61 Note Retain the cover and bolts for installatio...

Page 50: ...t 15 minutes before removing the radiator cap Use a rag when opening the radiator cap and open the cap slowly to allow steam to escape Do not operate the machine without the covers in place Keep your...

Page 51: ...drag on the wheel 5 While holding the adjusting post and the jam nut in place back off 1 4 turn Figure 63 6 While holding the adjusting post and the jam nut in place tighten the jam nut Figure 63 7 Pe...

Page 52: ...Closely inspect them at the recommended service interval to ensure optimum performance and safety Inspect the brake lining for wear or damage If the lining brake pad thickness is less than 1 6 mm 1 16...

Page 53: ...20 2 Shift the transmission into the NEUTRAL position engage the parking brake rotate the key switch to the OFF position and remove the key 3 Rotate and route the belt over the secondary clutch Figure...

Page 54: ...Figure 67 g034451 Figure 67 1 Bolts 2 Bed latch striker 4 Tighten the 2 bolts on the bed latch striker Figure 67 5 Verify that the adjustment is correct by latching the cargo bed several times Cleanin...

Page 55: ...the duration recommended by the fuel stabilizer manufacturer B Run the engine to distribute conditioned fuel through the fuel system for 5 minutes C Shut off the engine allow the engine to cool and dr...

Page 56: ...Notes...

Page 57: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 58: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 59: ...ered for the duration of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use rema...

Page 60: ......

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