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      .  Remove cardboard carton from         

           metal  frame

      

2.    Remove operating instructions 

and owners manual located on top of 

Go-Kart.

E - 

REV - A

4.  Remove bolts as indicated in photo         

     from both sides of metal frame

5.  Carefully remove metal 

frame

3.    Remove hardware box

BAJA BLASTER 6.5 SET UP INSTRUCTIONS

Summary of Contents for BLASTER 6.5

Page 1: ...2 Remove operating instructions and owners manual located on top of Go Kart E REV A 4 Remove bolts as indicated in photo from both sides of metal frame 5 Carefully remove metal frame 3 Remove hardwar...

Page 2: ...Seat Rear tire Cross braces Seat cover Left Brush Guard Right Brush Guard Left and right Nerf Bars Nerf Brace Nerf Brace 6 Remove parts from crate layout according to diagram 7 Remove parts from hardw...

Page 3: ...t remove the rear bumper Trailing arm axle support 10 Attach rear shock to axle using bolt and nut already attached to shock Tie Rod and Rear Shock Assembly Cotter pin Axle NOTE The rear guard has bee...

Page 4: ...ir fill valve is facing out 12 Attach rear wheels using M10 nuts Torque lug nuts to 33ft lbs Front and Rear Wheel Assembly NOTE The front rim is not as Deep as the rear rim on the side containing the...

Page 5: ...ed the steering column can be used to adjust the steering wheel height 14 Attach top of steering support bracket to steering shaft using M10x90 bolt and M10 nut 15 Attach steering wheel to steering su...

Page 6: ...Rubber gromets 16 Attach seats to frame using phillips screw driver M6x30 screws M6 washers rubber grommets and M6 nuts 17 Put seat cover over seat and tie down 6 Seat Assembly...

Page 7: ...erf brace using M10x30 and M12 25 bolts and nuts 19 Attach front bumper to front of frame using M8x40 bolt lockwasher and M8 nut M12x25 bolt and nut M10x30 bolt and nut 7 Nerf Bar and Front Bumper Ass...

Page 8: ...e using M12x90 bolt and M12 nut 21 You must first remove the rear bumper before attaching the rear of brush guards to the frame Use M12x105 bolt and M12 nut to attach Make certain that you reattach th...

Page 9: ...22 Attach cross bar behind seat using sleeve M12x100 bolt and M12 nut 23 Attach cross bar to top mounting point of brush guard using sleeve M12x105 bolt and M12 nut 9 Cross Bar Assembly Sleeve...

Page 10: ...nut 25 Attach rear of cargo rack using M10x25 bolt and M10 nut 10 Rear Cargo Rack Assembly 26 To attach Brushguard cross support you must loosen the attachments on the side of the bar cage frame Use M...

Page 11: ...27 Attach seat belt to bar cage using M12x25 bolt and nut Torque bolts to 39 ft lbs 28 Attach headrest using 6mm nut 11 Seatbelt and Headrest Assembly...

Page 12: ...al for proper starting instructions WARNING This engine may be shipped with packing oil in the engine This oil should be drained and replaced with new engine oil as described in the owners manual Neve...

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