Irbis ATV250S Manual Download

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PREFACE

Thank you for purchasing our vehicle. Welcome to our world-wide family of ATV owners. We

proudly produce an exciting line of utility and recreational products. We believe we can set a standard

of excellence for all utility and recreational vehicles manufactured in the world today. Many years of

experience have gone into the engineering, design, and development of our ATV, making it the finest

machine we've ever produced. For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner's manual. Our manual contains instructions for

minor maintenance, ATV specifications, and drive safety. Due to this manual you can know necessary

skill of ATV driving. Otherwise owners may find out parts you need out of part's shape, name, coding

or composed relationships through this manual, but for our products are in continue developing, can

this make some difference between real object and image, please according to real object.

Summary of Contents for ATV250S

Page 1: ...it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Our manual contains instructions for minor maintenance ATV specifications and drive safety Due to this manual you can know necessary skill of ATV driving Otherwise owners may find out parts you need out of part s shape name coding ...

Page 2: ...ION SYSTEM 20 RIDDING SAFETY TIPS 24 PERIODIC MAINTENANCE CHART 29 TYRE MAINTENANCE 38 AIR FILTER SYSTEM 38 LIGHTS 39 SPARK PLUG 40 ELECTRIC SYTEM 41 CLEANING STORAGE 42 FAULT INSPECTION AND MAINTENANCE 46 SPECIFICATIONS 51 ELECTRIC DIAGRAM 53 ENGINE PARTS CATALOGUE 54 FRAME PARTS CATALOGUE 80 ...

Page 3: ...cause hallucination distraction and disability and result in an accident Never drive under bad spirit and tired situation The engine exhaust from this product contains chemicals known to cause cancer or other reproductive harm So never start the engine or let it run in an enclosed area Properly riding to avoid vehicle overturns on hills and rough terrain and in turns Avoid paved surfaces which may...

Page 4: ...e shield gloves boots a long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating an ATV Always avoid riding an ATV on paved surfaces including pavillion driveways parking lots and express way Never operate at excessive speed Travel at speed appropriate for the terrain visibility and operating conditions and your experience Never attempt wheelies jumps or...

Page 5: ...o operate than other vehicles such as motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions This vehicle is an ADULT VEHICLE ONLY Operation is prohibited for anyone under 16 years old Safe training When you purchase your new ATV your dealer will offer a hands on safety t...

Page 6: ...re attempting larger hills Always follow proper procedures for climbing hills Check the terrain carefully before ascending a hill Never climb hills with excessively slippery of loose surfaces Keep your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of a hill at high speed Always follow proper procedures for going downhill and for braking on hills ...

Page 7: ...n manual allow a greater distance for braking Modification Attention We are concerned for the safety of our customers and for the general public Therefore we strongly recommend that consumers do not install on an ATV any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the ...

Page 8: ...rying passengers WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV RISK Severe injury and or death could occur if a child under the minimum age recommendation operates an ATV Even though a child may be within the recommended age group for operating some ATVs he she may not have the skills abilities or judgment needed to operate an ATV safely and could be susceptible t...

Page 9: ...e head injury or death in the event of an accident Operating without eye protection could result in an accident and could increase the chance of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly Always wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants WARNING POTENTIAL HAZARD Opera...

Page 10: ...ssibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV especially ensure fastener nuts tightness of important parts before each use to make sure it s in safe operating condition WARNING POTENTIAL HAZARD Removing hands from the handlebars or feet from the footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce ability to control the...

Page 11: ... or loss of control which could result in an accident or overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you re learned and practiced the skills necessary to control the ATV on such terrain WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN Improper turns could cause loss of control and lead to a collision or overturn HOW TO AVOID THE H...

Page 12: ...the throttle suddenly while traveling uphill The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Traveling downhill improperly WHAT CAN HAPPEN Improperly descending a hill could cause loss of control or overturn and lead to injury or death HOW TO AVOID...

Page 13: ...your weight uphill If ATV begins rolling backwards apply the brakes Lock the parking brake when fully stopped If the ATV begins rolling backwards keep weight uphill never apply engine power never apply the rear brake while rolling backwards Apply the single lever brake gradually When fully stopped apply the rear brake as well and then lock the parking brake Dismount on uphill side or to either sid...

Page 14: ...k slowly WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident or overturn HOW TO AVOID THE HAZARD Avoid operating the ATV through deep or fast flowing water If it s unavoidable to enter water that exceeds the recommended maximum depth travel slowly balance your weig...

Page 15: ...accessories added to the vehicle must be genuine our company or equivalent components designed for use on this ATV and should be installed and used according to approved instructions See your local authorized dealer for more information WARNING POTENTIAL HAZARD Overloading the ATV or carrying towing cargo improperly WHAT CAN HAPPEN Overloading and towing can cause changes in vehicle handling which...

Page 16: ...o brake system throttle system and turning system 3 To operate safely requies good judgement and skill Disabled person or mental illness person ridding vehicle will increase the risk of tip over or lose contral could end up in serious injury or dealth WARNING When finished using vehicle exhaust pipe and muffler system are very hot will cause burn and fire hazard CONTROLS Electric start Control Sys...

Page 17: ...engine starts immediately release the switch Note The ignition switch will cut off all power to the vehicle including lights engine Turn off the engine when the engine stop switch or slide right or left position Control System Warning Incorrect use of the throttle controller may cause an accident and cause serious injury or death Do not use faulty Throttle twist grip If you have throttle problems ...

Page 18: ...rake pedal controls the rear brake To check before you ride or handle stroke after the brake pedal and master disc after oil cup oil level When holding the brake lever you should feel very tight If the handle is very loose there may be a brake shoe wear or brake line off If you find that after the brake pedal is very loose there may be a brake shoe wear or brake lever off These issues must be reso...

Page 19: ...it may cause the wheels to lock and skid causing loss of control of the vehicle resulting in serious injury or death Choke The choke helps start a cold engine Before starting the engine adjust the choke and throttle settings Refer to the engine starting procedure Fuel Tap switch FUEL 1 2 Fuel Tap switch 1 is located on the left side of the vehicle There are three positions above OFF cut off the fu...

Page 20: ... the replacement of your dealer Do not wash this filter yourself 1 Gearshift Gear selection for the vehicle is controlled by the gearshift pedal 1 on the left side of the vehicle Depending on your model different shift style position may exist below is the most common R N 1 2 3 4 When we need to use reverse first stop the vehicle and step down onto the shift pedal to select reverse When exit the r...

Page 21: ...iving you should use low forward gear Meter Meter is a rider s information center The instrument cluster will turn on after you start the power of vechel when the meter began to work Instrument contains the following information and Functions Mode switch press with your fingers to convert the odometer and vehicle speed from miles into kilometres Engine tachometer real time display speed of the eng...

Page 22: ...ul when using Fuel When refuelling the vehicle the engine must be turned off andt the vehicle needs to be outdoors or in ventilated place When refueling no smoking or stay away from open flames and sparks Do not spill fuel and do not fill the fuel to the tank spout If fuel gets on the skin or clothing wash immediately with soap and water and change clothes Do not start the engine in an enclosed ar...

Page 23: ...hat you have enough space to practice and master the operation of the vehicle 2 Throttle down to change frequently Do not keep engine operating at high speed for long periods 3 Check the oil level regularly and replace with correct oils See previous page 4 Never overload tray or have more than one person on vehicle 5 In the initial stage of use replace the oil and filter every 20 hours or 200 km o...

Page 24: ... allow the engine to warm up properly 4 Rev the throttle a little Not too much to help engine warm up NOTE Allow engine to warm up before using this will prevent premature engine wear Warm engine start Warm engine does not normally need to use the throttle or choke to start Use the damper would if spark plug becomes wet 1 Park the vehicle in horizontal position 2 The vehicle stationary the engine ...

Page 25: ... carriage with frame of vehicle 2 This ATV Utility Vehicle can carry the weight of approved cargo do not exceed the maximum load specified in the user manual Goods should be evenly distributed in the compartment and placed as low as possible When driving on bad roads or mountain road slow down and reduce the weight of the goods in order to maintain your safety Transmission belt Use low forward gea...

Page 26: ...e rider should pay particular attention Stability and maneuverability will be affected resulting in a rollover if not careful No speeding When driving an ATV Utility a full tray speed not more than 10 miles 16 km hour Loading the car in bad way or turning uphill or downhill the speed not more than 5 miles 8 km hour Safe driving technical guidance 1 The body upright feet on the pedals his hands cla...

Page 27: ...Maintain a high degree of vigilant check the path before taking it avoid quick sharp turns that can cause loss of traction 3 Turn the handlebar towards the direction of the skid keep the body center of gravity forward Warning proceed with caution when riding on slippery surfaces it is possible to lose traction and loss of control accidents occurred resulting in serious injury or death Do not use t...

Page 28: ...he vehicle going in straight line Don t turn NOTE If your vehicle starts to overturned if possible quickly turn the steering wheel in the direction of the turn or immediately jumped out of the vehicle toward the uphill direction Safe downhill driving Downhill note the following 1 Straight down 2 The center of gravity of the body backward tilt 3 Slow 4 Tap the brakes to help slow down Warning Speed...

Page 29: ...ches the relatively flat ground Safe driving over the water Your ATV utility vehicle can be equivalent to a maximum depth of the footwells in normal water driving 1 Traveling over the water please follow the following rules 1 Check water depth before travelling through it 2 Select the two sides have a gradual slope place 3 Slow operation avoid rocks and obstacles 4 After going through water gently...

Page 30: ... following warning 1 Always avoid downhill backwards 2 Slowly backwards 3 Reverse travel time gently apply the brakes to stop the good 4 Avoid backwards on steep slopes Warning Not in accordance with the requirements of reverse warning may result in serious injury or death Before into reverse gear always check whether there is an obstacle behind the vehicle or person When safe to operate reverse s...

Page 31: ...cle registration operation Additional energy provides 12V for operating attachments As flashlight battery charger cigarette lighter and so on Periodic maintenance table Regular maintenance and servicing will help your vehicle run smoothly and safe On inspection adjustments and lubrication are the most important components regular replacing of oil is preferable When necessary inspect vehicle clean ...

Page 32: ...suspension Pre Ride Tyre Pre Ride Brake lever Pre Ride Brake lever operation Pre Ride Brake system Pre Ride Tyre tensioning device Pre Ride Frame tensioner Pre Ride E Engine oil limit Pre Ride E Air filter the first filter Everyday Inspection regular cleaning E Air box deposition tube Everyday Drained visible deposits Cooling agent Everyday Check measurement daily a 2 year change Headlamps tail li...

Page 33: ...n adjustment lubrication needed to be replaced E Valve Line 50H 6M 500 800 Inspection adjustment lubrication needed to be replaced E Carburetor Gas Pipeline edge 50H 6M 500 800 Check the pipeline closed air leaks seat belt 50H 6M 500 800 Check adjust replace as needed cooling system 50H 6M 1000 1600 Strength quarterly check coolant E Replacing the engine oil 100H 6M 1000 1600 Big oil change once a...

Page 34: ...000 1600 Check for wear path security apply dielectric grease to protect underwater at the junction mud and other operations Clutch driving and driven 100H 12M 1000 1600 Inspection cleanup replacement of old parts Front wheel bearings 100H 12M 1000 1600 Check replace when needed brake 200H 24M 2000 3200 In a change Spark plugs 300H 36M 3000 4800 Clear up E Airspeed When you need to adjust Foot adj...

Page 35: ...ication changes Lubrication Guide Key After violent events more frequently lubrication changes In the long term storage or washing or flooded water after each use U 500 in joint lubricants Component parts Oil type method Synthetic lubricants SF10W 30 P4 Four Seasons synthetic lubricating engine oils are particularly useful with 4 cycle engine It is completely artificial more pressure sensitive adh...

Page 36: ... limits specified above please oil change immediately 1 ATV utility vehicles surface of a limited position 2 Start the engine and idle for 20 30 seconds 3 Stop the engine Remove the dipstick and wipe dry with a clean cloth 4 Completely reinstall the dipstick dipstick and must be fixed to maintain a certain degree of depth and coordination 5 Remove dipstick and check the oil Keeping oil in a safe a...

Page 37: ... sump inject 2 3 liters recommended lubricants 13 The position of the gearshift is set in PARK and set the park brake 14 Start the engine and allowed to idle for 1 2 minutes then stopped and checked for leaks 15 Recheck the oil dipstick on the limit and when necessary to increase the amount of oil the oil will be brought to the limit a little higher amount for the dipstick scale 16 Proper disposal...

Page 38: ...n pan drain the oil 3 Clean and increase 150ML drive gear oil 4 Reinstall the drain plug twist to 8 10 ft Lbs 11 14 Nm check for leaks 5 Reinstalling the front gear box assembly Engine Cooling System Standard radiator coolant To ensure that the coolant maintains its effectiveness to protect the engine we recommend that the system is completely drained once every two years and increase the mixture ...

Page 39: ...easurement level marked on bottle for coolant levels The maximum between 2 and the minimum 1 when the coolant is cold situations such as below 1 mark add coolant no more than two Operation of the Radiator Maintain good running engine make sure coolant levels are correct at all times To improve radiator function check these components overflow bottle radiators supplement caliber radiator pressure c...

Page 40: ...pening pin axle nut Let vendors to operate 2 Towards the outer end of the valve train and rotated in the direction indicated by the arrow inferior race to the tyre is mounted to the hub 3 Install the wheel nuts and tighten 4 Lower the vehicle to the ground 5 The wheel nuts according to the specifications required torque Tyre nut torque instructions Occasionally check the wheel nuts of torque is lo...

Page 41: ...please do not touch with hand Oil on the skin will leave marks on the lamp resulting in hot spots reducing the life of the lamps Warning driving bad lighting effects can cause injury and even death Under normal operation the lens of the headlights and taillights will get some dirt on them regular cleaning to ensure the quality of light Be sure to maintain after the lamp cooling to avoid being on t...

Page 42: ...ssembly replacement 1 Remove the cable connector 1 from the rear of the lamp assembly 2 Use a Phillips screwdriver to remove the taillight assembly counterclockwise 2 install the new replacement 3 Test position taillight brake reverse no normal steering function Spark plugs Be sure to use the recommended spark plugs Warning Other types of spark plugs will cause serious damage to the engine Make su...

Page 43: ...t remove the spark plug cap 2 Using the special spanner provided in the toolbox remove the spark plug counterclockwise 3 And doing the opposite direction when installing the spark plug Please use the recommended spark plug the maximum torque of 18ft lb 24 Nm If the vehicle is submerged Warning If the vehicle is submerged in water without careful and comprehensive examination it may cause serious e...

Page 44: ...o terminals only after connected Be careful not to tap into the solution or the conventional battery Warning The electrolyte is toxic sulfur acid when in contact with skin eyes and clothing can cause burns Detoxification methods External washed with water Oral Drink plenty of water or milk then drink magnesia milk raw egg or vegetable oil Immediately see a doctor EYES Rinse water for 15 minutes an...

Page 45: ... month to check the status Before use check the battery and or go to dealer to get it charged Supplementary battery fluid conventional battery If the maintenance on the battery is bad the condition will deteriorate quickly Always check the battery fluid level It should be maintained between upper and lower liquid level mark Use distilled water tap water contains minerals that will damage the batte...

Page 46: ... with the standard battery charging top tributary charger 100 12 8 13 0 v Without maintenance the factory three months after the inspection Do not need 75 100 12 5 12 8 v You may need a little charge if not sufficient check within three months 3 6 hours 50 75 12 0 12 5 v You need to be charged 5 11 hours 25 50 11 5 12 0 v You need to be charged At least 13 hours check the state of charge 0 25 11 5...

Page 47: ... oil will seap to the bottom which may cause damage to engine if not started regularly Clean vehicle outside Before cleaning make the necessary repairs and then use non corrosive soapy water to remove salt and dirt on the vehicle Do not use harsh cleaners and high pressure Some detergents can damage rubber parts Kitchen and household cleaners may cause water to enter the vehicle for example rubber...

Page 48: ...slightly tilted backwards 3 Remove the spark plug rotation of the piston to the BDC position into the Division I recommend about 2 ounces of oil 4 Reinstall the spark plug and tighten to tightening torque 18ft lbs 24 Nm 5 The spark plug cap wipe oil off and then install the spark plug 6 Start the engine several times to ensure that the oil can cover piston rings cylinder wall and the crankshaft be...

Page 49: ... to salt air near coastal areas or salt on roads are susceptible to corrosion If the rims are exposed to salt or other corrosive elements make sure you clean regularly Removing rust If you find rust on the vehicle you can be steel wool 0000 0TT level to remove Gently rubbing with steel wool until the rust is gone After removing rust wipe with an oily rag Moving the vehicle by transport Please foll...

Page 50: ...ealer for more information Throttle cable adjustment 1 Adjust the handlebar throttle cable 2 Slipped out of the rubber layer to expose the cable regulator exposing the adjusting nut Note When adjusting the throttle cable when the throttle lever always move the front and rear grip 3 Tighten the nut die the rubber sleeve faded back to the middle of the regulator How to find and troubleshoot You can ...

Page 51: ...e error A gap or replace the spark plug according to standard Engine backfire Possible causes Solution Lack of spark ignition Check clean or replace the spark plug Spark plug gap or heat range unreasonable unreasonable Check the spark plug or replace the spark plug specifications Lack of spark ignition Replace the new fuel Fuel expired or non recommended fuel Take to Dealership Spark plug wire is ...

Page 52: ...refueling cleaning system Low octane fuel Replace the fuel recommended Clogged air filter Replace the air filter Incorrect injection See Dealer Mixed fuel sufficient reason Solution Use the throttle too long Check clean or replace the spark plug High octane fuel Instead of using low octane Incorrect injection See Dealer The engine is stopped or the power shortage Possible causes of Solution Fuel e...

Page 53: ...Dealer Engine temperature is too high Possible causes of Solution Debris into the filter Remove and clean the filter pull the top layer and then move the following screen Radiator clogged Flush the radiator material with a rubber hose Note The high pressure washer is deformed and the tail to make the radiator may reduce the effect of air cooled Vehicle Specifications Item Category Project unit of ...

Page 54: ...ment Parameter values Hair move machine Ginseng number model ZS170MM 6 Bore Stroke 70 0 64mm Type Single cylinder water cooled four stroke Cylinder working volume 246 3ml Compression ratio 9 7 1 10 3 1 Rated power and corresponding speed 11 5kW 7000r min The maximum power and corresponding speed 11KW 7000r min Maximum torque and corresponding speed 19 5N m 5000r min Minimum load steady speed 1400r...

Page 55: ...53 Wiring Diagram ...

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Page 57: ... 宗申编码 91138 I008 01000X BOLT M8 38 2 11 0102219 0008 盖形螺母铜垫圈 CK200S 6A 平垫圈铜 8 5 2 2 18 宗申编码 93301 80852018000 WASHER 8 5 2 18 1 12 0102217 0008 气缸体连接螺栓 M8 86 蓝白锌 CG250 缸头缸体螺栓宗申编码 91104 MA95 00000X BOLT M8 86 1 13 0100014 0003 进气管胶垫密封圈 φ33 5 3 氟硅胶宗申编码 90101 20335000300 RING INLET TUPE33 5 3 1 14 0100004 0049 进气管 BS250AU 41A CB200 进气管组合 JQ 41 自带双头螺栓 26mm 宗申编码 15800 L044 0041 INLET PIPE 1 15 0906...

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Page 59: ...SHER 8 5 2 18 3 11 0104406 0003 上摇臂螺栓 CK200S 6A SB125 上摇臂螺栓 M8 33 宗申编码 91180 IA20 0000 BOLT M8 33 3 12 0104410 0011 气门摇臂组合上摇臂组合 CK200S 6A SB125 气门上摇臂组合宗申编码 1540A IA20 0000 ROCKER ARM ASSEMBLY VALVE 1 13 0104120 0009 推杆组合 CK250S 9A CG250 水冷 3 推杆组合空心钢推杆宗申编码 1532A MA76 0300 PUSH LEVER COMP 2 14 0104404 0004 波形垫圈 CK200S 6A φ12 3 0 2 φ20 9 波形弹性垫圈宗申编码 93303 51230220900 WAVE WASHER 12 3 0 2 20 9 1 ...

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Page 61: ...8 0001 空气泵进气口防尘胶套 BS300AS 8 CG125D 空气泵进气口防尘胶套宗申编码 18088 I008 0000 DUST BUSH 1 13 0105201 0015 机油滤清器盖 BS250AU 41A CG200 G 海啸自动离合机油精滤器盖 8805 宗申编码 12402 LZ28 000085 COVER ENGINE OIL FILTER 1 14 0101116 0019 机油过滤网弹簧 BS250AU 41A ZS96 精滤器弹簧宗申编码 12403 I038 0000 SPRING OIL FILTER 1 15 0105217 0007 机油滤清器盖 O 形圈 φ51 2 7 氟橡胶宗申编码 90101 30510000270 O RING 51 2 7 1 16 0105200 0020 机油滤清器部件 BS250A...

Page 62: ...A SB250 海啸白板 SB250 海啸款 8805 宗申编码 12308 ME13 000085 COVER GEAR 1 32 0101302 0187 左曲轴箱后盖轴传动箱盖 BS250AU 41A CG125D 左曲轴箱后盖 CG125D XFG 1 8805 宗申编码 12302 I008 360085 BACK ART L CRANKCASE COVER 1 33 0902012 0124 轴承 6203RS 宗申编码 92102 000006203RS BEARING 6203RS 1 34 0906182 0008 孔用弹性挡圈 GB T893 1 发蓝 D ф40 CIRCLIP 40 1 35 0101210 0006 通气管组件 BS250AU 41A SB250 海啸 1 复合层材料卡箍 2 个宗申编码 12130 ME13 ...

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Page 64: ...5 LA66 0000 CLUTCH PLATE 4 8 0106249 0011 压盘 BS250AU 41A CG150D 2 离合器压盘五柱宗申编码 22122 J034 0200 PRESSURE DISC 1 9 0106103 0015 内花键垫圈 BS300AS 8 CB125 脚离合器花键垫圈宗申编码 22002 I006 0000 WASHER 1 10 0106260 0018 离合器外罩组合 BS250AU 41A CG200 水冷自动离合离合器外罩组合宗申编码 22150 LZ19 0000 CLUTCH OUTER CASE COMP 1 11 0106104 0007 离合器挡圈 BS300AS 8 CG125D 离合器挡圈 20 宗申编码 91403 I008 0000 ELASTIC CHECK RING 1 12 0106260 0019 离合器外...

Page 65: ...26 0001 自动离合机油泵体 BS250AU 41A CG200 G 海啸自动离合机油泵体宗申编码 14110 LZ28 0000 OIL PUMP BODY 1 7 0105115 0013 油泵传动轴 BS250AU 41A CG200 G 海啸自动离合机油泵轴宗申编码 14107 LZ28 0000 DRIVE SHAFT GEAR 1 8 0105100 0004 机油泵部件 BS250AU 41A CG200 G 海啸自动离合机油泵部件宗申编码 14100 LZ28 0000 ENGINE OIL PUMP 1 9 0115100 0106 小盘螺栓 GB16674 兰白锌 M6 35 宗申编码 B16674A006003570X Bolt M6 35 2 10 0105101 0008 油泵从动链轮 BS250AU 41A CG200 G 海啸自动离合机油泵从动链轮 ...

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Page 67: ...编码 1222B MZ48 000085 RIGHT CRANKCASE ASSY 1 12 0212211 0019 滚针轴承 BS300AS 8 滚针轴承 HK21 28 10 宗申编码 92102 000HK212810 BEARING HK21 28 10 1 13 0902012 0121 轴承 BS300AS 8 TM6202Z 宗申编码 92102 0000TM6202Z BEARING TM6202Z 1 14 0101144 0001 副轴油封 CK200S 6A CB125 脚副轴油封 20 34 7 丁腈胶宗申编码 90303 I006 0000 OIL SEAL 20 34 7 1 15 0902012 0122 轴承 BS300AS 8 轴承 TM6204 宗申编码 92102 00000TM6204 BEARING TM6204 1 16 0101104 00...

Page 68: ...栓 M8 23 蓝白锌宗申编码 91107 PE03 00000X BOLT M8 23 2 33 0105202 0010 通油管 BS250AU 41A CG200 G 海啸自动离合内置油管宗申编码 14002 LZ28 0000 EX TUBE OIL 1 34 0212211 0010 滚针轴承 GB T290 HK1010 Φ10 Φ14 10 发动机 CG125D 含油轴承铁基宗申编码 92102 I008 0001 BEARING 1 35 0101146 0001 凸轮轴挡板 CK200S 6A CG125D 凸轮轴挡板宗申编码 15108 I008 0000 STOP PLATE CAMSHAFT 1 36 0116101 0069 普通螺栓 GB5783 蓝白锌 M6 12 宗申编码 B057830006001220X BOLT M6 12 1 37 011...

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Page 70: ...A CG200 G 海啸自动离合机油泵主动链轮宗申编码 14001 LZ28 0000 OIL PUMP DRIVING GEAR 1 7 0906152 0030 平垫圈 φ10 5 2 5 φ24 宗申编码 93301 11052524000 WASHER 10 5 2 5 24 1 8 0103209 0004 磁电机螺栓 CK200S 6A CG125D 磁电机安装螺栓 M10 36 改进型宗申编码 91106 I008 0001 BOLT M10 36 1 9 0103120 0051 活塞环组合 BS250AU 41A SB250 海啸活塞环总成一环油环 PVD 宗申编码 1310A ME13 0400 PISTON RING ASSEMBLY 1 10 0103104 0046 第一道活塞环 BS250AU 41A SB250 海啸活塞环一 PVD 宗申编码 13...

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Page 72: ...T 1 14 0107221 0020 主动链轮 CK200S 6A CG125D 主动链轮 428 15 宗申编码 23401 I008 0008 DRIVE SPROCKET 1 15 0906152 0032 平垫圈 φ20 2 1 φ27 宗申编码 93301 62021027000 WASHER 20 2 1 0 27 1 16 0107104 0007 主轴二档齿轮 CK200S 6A CG200 A 水冷副轴 2 档齿轮宗申编码 23242 LA73 0002 GEAR C 2 1 17 0107106 0007 主轴四档齿轮 CK200S 6A 摩擦保护 CG250 电倒档副轴 4 档齿轮宗申编码 23242 MZ01 0004 GEAR C 4 1 18 0107201 0063 副轴 BS250AU 41A 摩擦保护 CG250 电倒档 2 副轴芯轴副轴 157 ...

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Page 74: ...HER 2 7 0107332 0003 惰轮轴 CK200S 6A 摩擦保护 CG150D 倒档惰轮芯轴宗申编码 23602 JZ02 0000 PIVOT REVERSE GEAR IDLER WHEEL 1 8 0107331 0002 惰轮齿 CK200S 6A 摩擦保护 CG250 电倒档惰轮宗申编码 23604 MZ01 0000 REVERS IDLER 1 9 0107334 0001 摩擦齿轮 CK200S 6A 摩擦保护 CG250 电倒档摩擦齿轮宗申编码 23236 MZ01 0000 GEAR 1 10 0104404 0008 波形垫圈 φ23 5 0 4 φ31 波形弹性垫圈宗申编码 93303 52350431000 ELASTIC WAHER23 5 0 4 31 1 11 0107335 0002 锁止板 CK200S 6A 摩擦保护 CG250 ...

Page 75: ...73 ...

Page 76: ... CK200S 6A 兰白锌 CG125D 五星板紧固螺栓宗申编码 91126 I008 00000X BOLT 1 9 0115300 0003 弹簧垫圈 GB T 93 白锌 φ6 宗申编码 B000930006000000B WASHER φ6 1 10 0108114 0009 五星拨板梅花瓣垫套 CK200S 6A CG125D 五星板五档循环档宗申编码 24202 I008 0600 STOPPING PLATE 1 11 0108116 0006 五星拨板定位销 CK200S 6A GB119 1 圆柱销φ4 10 宗申编码 B0011901040100000 PIN 4 10 1 12 0108111 0007 变速鼓 CK250S 9A 摩擦保护 CG150D 倒档变速鼓含动触头宗申编码 24213 JZ02 0000 GEARSHIFT DRUM 1 13...

Page 77: ... 申编码 82120 I008 020043 STATOR ASSY MAGNETO 1 3 0906103 0082 六角头螺栓全螺纹 GB5783 蓝白锌 M5 16 宗申编码 B057830005001620X BOLT M5 16 2 4 0906103 0083 六角头螺栓全螺纹 GB5783 蓝白锌 M5 25 宗申编码 B057830005002520X BOLT M5 25 3 5 0115200 0056 螺钉 M8 18 彩锌 CG125D 超越离合器紧固螺钉宗申编码 91197 I008 00000C BOLT M8 18 3 6 0111100 0051 磁电机转子部件 BS300AS 8 CG125D 磁电机转子组合 12V8 极不带超越离合器宗申编码 82130 I008 0101 ROTOR ASSY MAGNETO 1 7 0109100 000...

Page 78: ...6002870X BOLT M6 28 2 3 0109221 0007 大双联齿轮轴 CK250S 9A CG125D 双联齿轮轴宗申编码 21402 I008 0000 SHAFT REDUCTION 1 4 0116109 0016 普通垫圈 CK200S 6A 平垫圈φ10 5 0 5 φ18 宗申编码 93301 51050518000 WASHER 10 5 0 5 18 4 5 0109231 0018 大双联齿轮 BS250AU 41A SB250 海啸双联齿轮组合一宗申编码 2140A ME13 0000 GEAR REDUCTION 1 1 6 0109203 0014 小双联齿轮 BS300AS 8 SB250 海啸双联齿轮二宗申编码 21401 ME13 0000 GEAR REDUCTION 2 1 7 0109211 0016 盘形齿轮起动大链轮 B...

Page 79: ...IPTION 数量 QTY 备注 REMARK 1 0304000 0006 点火线圈 BS200S 3 线长 400mm 带 9019 屏蔽壳带 JT 标识 IGNITION COIL 1 2 0305000 0027 点火器 CK250S 29 电容放电模拟式 74 41 25 直流 DJ7064 2 3 10 插头 C D I 1 3 0302000 0018 调压整流器 CK250S 29 80 60 27 11 级全波 6 线双输出双组合防水插头 RECTIFIER 1 4 0301000 0011 启动继电器 CK250S 29 侧双挂组合防水插头线长 160 RELAY 1 ...

Page 80: ...78 ...

Page 81: ...机械密封组合宗申编码 1901B IA20 0200 MECHANISM SEAL ASSY 1 13 0114340 0006 水泵轴油封 BS250AU 41A NC250 水泵轴油封 12 24 6 氟橡胶宗申编码 90326 ME30 0000 OIL SEAL 12 24 6 1 14 0902012 0074 轴承 GB T276 ф12 ф28 8 6001 宗申编码 92102 00000006001 BEARING 6001 1 15 0114322 0010 水泵轴 BS250AU 41A CG200 G 海啸自动离合水泵轴宗申编码 19004 LZ28 0000 SHAFT WATER PUMP 1 16 0902012 0127 轴承 6200 C3 宗申编码 92102 000006200C3 BEARING 6200 1 17 0106206 0006 轴...

Page 82: ...80 ...

Page 83: ...REAR AXLE 后桥调节螺栓 2PCS 11 0303001 0026 BATTERY BOX 蓄电池盒 1PCS 12 0906101 0012 HEXANGULAR BOL 六角头螺栓全螺纹 2PCS 13 0906130 0020 SPRING WASHER 标准型弹簧垫圈 2PCS 14 0906163 0030 HEXANGULAR BOL 六角螺母 2PCS 15 0906152 0027 WASHER 平垫圈 4PCS 16 0523002 0002 DUST CAP 平叉防尘盖 2PCS 17 0536003 0023 LEFT PEDAL BRACKET 左脚蹬支架 1PCS 18 0906104 0045 NUT HEXANGULAR FLANGE 六角法兰面螺栓 4PCS 19 0906162 0002 LOCK NUT HEXANGULAR FLANGE 六角...

Page 84: ...013 REAR BRAKE ROD ASSY 后制动拉杆组 PCS 1PCS 33 0430400 0063 REAR BRAKE PEDAL 后制动踏板 1PCS 34 0430001 0001 REAR BRAKE RESET SPRING 后制动回位簧 1PCS 35 0430002 0008 REAR BRAKE SWITCH SPRING 后制动开关簧 1PCS 36 0536004 0024 LEFT PEDAL BRACKET 右脚蹬支架 1PCS 37 0906104 0015 NUT HEXANGULAR FLANGE 六角法兰面螺栓 4PCS 38 0906104 0016 NUT HEXANGULAR FLANGE 六角法兰面螺栓 2PCS 39 0333500 0006 FRONT RIGHT TURNING LIGHT 前右转向灯 1PCS 40 0904221...

Page 85: ...83 ...

Page 86: ... 12 0807600 0001 FRONT LEFT BLIND SHUTTER 前左百叶窗 1PCS 13 0906176 0006 CROSS RECESSED PAN HEAD SCREWS 十字槽盘头螺钉 8PCS 14 0810100 0001 FRONT HEAD LIGHT COVER 前大灯罩 1PCS 15 0512200 0001 PROTECT PEDAL FRONT BUMPER 前保险杠护板 1PCS 16 0906104 0008 HEXAGON FLANGE BOLT 六角法兰面螺栓 2PCS 17 0906150 0004 BIG WASHER 大垫圈 2PCS 18 0904229 0006 PAD 胶平垫圈 2PCS 19 0805804 0011 REAR PLATE RIGHT REAR FENDER 后右挡泥板护板 1PCS 20 0903200...

Page 87: ...85 ...

Page 88: ...N HEAD BOLTS FULL THREAD 六角头螺栓半螺纹 2 PCS 4 0904221 0027 BUFFER BLOCK 缓冲胶块 5 PCS 5 0906161 0006 HEXAGON FLANGE BUT 六角法兰面螺母 6 PCS 6 0723300 0002 CARRIAGE 车厢 1 PCS 7 0906163 0012 HEX NUT 六角螺母 26 PCS 8 0906130 0010 STANDARD SPRING WASHER 标准型弹簧垫圈 2 PCS 9 0906152 0013 WASHER 平垫圈 26 PCS 10 0702000 0003 BACK RESTER 靠背 1 PCS 11 0906103 0073 SIX HEXAGON HEAD BOLTS HALF SCREW THREAD 六角头螺栓半螺纹 26 PCS 12 01061...

Page 89: ...87 ...

Page 90: ... 0503309 0001 GASKET HANDLE BAR CLIP 方向柱卡子密封圈 2PCS 12 0503302 0001 BUSH STEERING ROD CLIP 方向柱卡子衬管 1PCS 13 0503300 0021 STEERING STEM 方向柱 1PCS 14 0906152 0005 WASHER 平垫圈 1PCS 15 0906108 0004 HEXAGON SLOTTED NUTS STYLE 1 1 型六角开槽螺母 1PCS 16 0906171 0004 PIN CUTTER 开口销 1PCS 17 035102A 0010 METER COVER 仪表前罩烤漆 1PCS 18 0606000 0009 CLUTCH CABLE 离合器拉索 1PCS 19 0610000 0036 WIND RESISTED CABLE 阻风门拉索 1PCS 20...

Page 91: ...89 ...

Page 92: ...EW 内六螺栓 2PCS 11 0110000 0539 ENGINE ASSY 发动机总成 1UNIT 12 0906162 0001 LOCK NUT 六角法兰面锁紧螺母 2PCS 13 0906104 0028 HEXAGON FLANGE BOLT 六角法兰面螺栓 2PCS 14 0906104 0019 HEXAGON FLANGE BOLT 六角法兰面螺栓 1PCS 15 0181001 0006 EXHAUST PIPE GASKET 排气管密封垫 1PCS 16 0906160 0002 CAP NUT 盖型螺母 2PCS 17 0181000 0309 MUFFLER 消声器 1PCS 18 0904107 0025 CUSHION 胶垫 2PCS 19 0302000 0018 RECTIFIER 调压整流器 1PCS 20 0906104 0015 HEXAGON F...

Page 93: ...栓 4PCS 33 0906104 0010 HEXAGON FLANGE BOLT 六角法兰面螺栓 3PCS 34 0904101 0005 BAND 扎带 14PCS 35 0160100 0001 OIL FILTER 燃油过滤器 1PCS 36 0162002 0113 WATER TUBE 复合管 2PCS 37 0906201 0010 STEEL WIRE NIP 钢丝夹 4PCS 38 0906162 0001 LOCK NUT 六角法兰面锁紧螺母 4PCS 39 0211000 0044 GEARSHIFT PEDAL 换档踏板 1PCS 40 0902003 0003 DOUBLE HEAD AXLE 双头轴 2PCS 41 0152400 0006 WATER BOLT 回水壶 1PCS 42 0189002 0001 GASKET MUFFLER 消声器硅胶垫 1P...

Page 94: ...92 ...

Page 95: ...口销 2PCS 4 0904206 0007 DUSTPROOF RUBBER BOOT 防尘护套 2PCS 5 0906213 0007 NUT TYRE 锥度螺母 8PCS 6 0430500 0011 ROD ASSY 转向拉杆组 PCS 2PCS 7 0505000 0007 STEERING PARTS 转向节部 PCS 2PCS 8 0404000 0081 FRONT TYRE 前轮胎 2PCS 9 0906218 0001 HEXAGON SOCKET COUNTERSUNK HEAD BOLT 内六角沉头台阶螺栓 8PCS 10 0441001 0007 FRONT DISC BRAKE 前碟刹盘 2PCS 11 0441600 0001 FRONT DISC BASE 前碟刹基座 2PCS 12 0400300 0001 VALVE COCK 气门嘴 2 SET 13 ...

Page 96: ...94 ...

Page 97: ...EXAGON BOLTS WITH WIRE HOLES ON HEAD 六角头螺杆带孔螺栓 4PCS 10 0540101 0001 STEEL PLATE LIFTING LUG 钢板吊耳 4PCS 11 0540100 0001 PLATE SPRING 钢板弹簧 2PCS 12 0243000 0510 REAR AXLE ASSY 后桥总成 1PCS 13 0906152 0009 WASHER 平垫圈 8 台 14 0906130 0005 SPRING WASHER 标准型弹簧垫圈 8PCS 15 0906185 0003 PREVAILING TORQUE TYPE HEXAGON NUTS WITH NON METALLIC INSERT STYLE 1 1 型非金属嵌 PCS 六角锁紧螺母 8PCS 16 0247010 0011 REAR AXLE SHAFT 后传动...

Page 98: ...96 ...

Page 99: ...承座 1PCS 15 0243077 0002 SEAL RING 唇型密封圈 2PCS 16 0243081 0001 DISC BRAKE ASSY 刹车盘组 PCS 2PCS 17 0243082 0001 BEARING BAFFLES 轴承挡板 2PCS 18 0243083 0001 SMALL SHAFT ASSEMBLY 小轴组 PCS 4PCS 19 0243042 0006 GASKET 密封垫 1PCS 20 0906103 0086 HEXAGON HEAD BOLTS FULL THREAD 六角头螺栓全螺纹 1PCS 21 0243080 0002 SPEED GEARBOXREDUCE 减速箱体 1PCS 22 0162002 0125 COMPOSITE PIPE 复合管 1PCS 23 0243084 0001 HALF SHAFT ASSY 半轴组 P...

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