Toro 130-5615 Installation Instructions Manual Download

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Form No. 3405-283 Rev A

Windshield Washer Fluid Kit

2015 and after Workman

GTX/HDX/MD/HD Series Utility Vehicle

Model No. 130-5615

Installation Instructions

WARNING

CALIFORNIA

Proposition 65 Warning

This product contains a chemical or chemicals known to the State of California to

cause cancer, birth defects, or reproductive harm.

Installation

Loose Parts

Use the chart below to verify that all parts have been shipped.

Description

Qty.

Use

No parts required

–

Prepare the machine.

Washer-fluid tank

Washer-fluid-tank bracket

Washer-fluid hose

Flange nut (5/16 inch)

Carriage bolt (5/16 x 3/4 inch)

Wire harness

Male straight fitting

Female straight fitting

Flange-head screw (1/4 x 5/8 inch)

Flange nut (1/4 inch)

Install the windshield washer fluid kit (GTX-series models).

Washer-fluid tank

Tank-support bracket (221 x 168 mm (8-11/16
x 6-5/8 inch) with 45° flange)

Carriage bolt (5/16 x 3/4 inch)

Flanged locknut (5/16 inch)

Carriage bolt (1/4 x 1-1/4 inch)

Strap

Spacer (1/4 inch)

Flanged locknut (1/4 inch)

Hose (3/16 inch)

Barbed hose connector

Wire harness

Push fastener

Install the windshield washer fluid kit (HD-series models).

Original Instructions (EN)

Printed in the USA

*3405-283* A

Summary of Contents for 130-5615

Page 1: ...6 inch 4 Carriage bolt 5 16 x 3 4 inch 4 Wire harness 1 Male straight fitting 1 Female straight fitting 1 Flange head screw 1 4 x 5 8 inch 2 Flange nut 1 4 inch 2 Install the windshield washer fluid kit GTX series models Washer fluid tank 1 Tank support bracket 221 x 168 mm 8 11 16 x 6 5 8 inch with 45 flange 1 Carriage bolt 5 16 x 3 4 inch 2 Flanged locknut 5 16 inch 2 Carriage bolt 1 4 x 1 1 4 i...

Page 2: ...o your Operator s Manual 4 Shut off the engine and remove the key 5 Disconnect the negative battery cable refer to your Operator s Manual Installing the Windshield Washer Fluid Kit For GTX Series Models Installing the Washer Fluid Tank For Machines with the Storage Box Kit Installed If you have the Storage Box Kit installed discard the washer fluid tank bracket 1 Install the washer fluid tank to t...

Page 3: ...nuts 1 4 inch as shown in Figure 3 Figure 3 1 Washer fluid tank bracket 3 Flange head screw 1 4 x 5 8 inch 2 Dash reinforcement 4 Flange nut 1 4 inch 4 Torque the flange nuts 1 4 inch to 1 017 to 1 243 N cm 90 to 110 in lb Routing and Connecting the Hose 1 Raise the machine with jack stands 2 Connect the female straight fitting to the cab hose and the male straight fitting to the kit hose Figure 4...

Page 4: ... to the barbed fitting in the washer pump Figure 8 Figure 8 1 Hose 3 Washer pump motor 2 Barbed fitting 2 Push the hose onto the fitting until the hose fully seats onto the fitting Figure 8 Note If the hose is too long shorten it Routing and Connecting the Kit Wire Harness to the Cab Wire Harness 1 Connect the male connector on the kit wire harness to the female connector on the cab wire harness F...

Page 5: ...ting the Kit Wire Harness to the Washer Pump 1 Align the 2 socket connector of the wire harness to the 2 blade connector of the washer pump Figure 12 2 Push the wire harness connector onto the pump until the connector fully seats Figure 12 Figure 12 1 2 socket connector wire harness 2 2 blade connector washer pump Connecting the Battery 1 Connect the negative battery cable refer to your Operator s...

Page 6: ...ful when you set the roof panel down to avoid damaging the surface and edges of the panel 3 Remove the plug from the overhead console Figure 14 Figure 14 1 Overhead console 2 Plug Installing the Washer Fluid Tank 1 Assemble the washer fluid tank to the tank support bracket with the 2 carriage bolts 5 16 x 3 4 inch and 2 flanged locknuts 5 16 inch as shown in Figure 15 Figure 15 1 Carriage bolt 5 1...

Page 7: ...inches strap and 2 spacers 1 4 inch to the holes that you made in the interior foam panel Figure 18 Figure 18 1 Carriage bolt 1 4 x 1 1 4 inches 3 Spacer 1 4 inch 2 Strap 4 Hole location 6 3 mm 1 4 inch interior foam panel 6 Assemble the tank support bracket and washer fluid tank Figure 19 onto the 2 carriage bolts 1 4 x 1 1 4 inches with the 2 flanged locknuts 1 4 inch Figure 19 1 Carriage bolt 1...

Page 8: ...ead console along the bulb seal at the front of the cab frame Figure 21 Figure 21 1 Hose 3 16 inch 4 Pillar B cab frame 2 Hole overhead console 5 Front of the machine 3 Bulb seal 2 Route the hose rearward along the left frame channel of the cab Figure 21 3 Route the free end of the hose into the opening at the top of the driver s side pillar B of the cab frame and down through the frame Figure 22 ...

Page 9: ...d console route the 2 pin connector end of the wire harness for the washer pump through the hole in the overhead console Figure 25 Figure 25 1 Hole overhead console 3 Washer pump wire harness 2 2 socket connector cab wire harness 4 2 pin connector washer pump wire harness 2 Align the 2 pin connector of the washer pump wire harness to the 2 socket connector of the cab wire harness Figure 25 3 Push ...

Page 10: ...t 173 cm 68 inch long to pull the wire harness through pillar B of the cab frame Figure 27 1 Washer pump wire harness 2 Pillar B cab frame 4 Route the wire harness for the washer pump across the back of the cab and aligned to the 2 blade connector in the washer pump motor Figure 28 Figure 28 1 Front of the machine 4 2 blade connector washer pump motor 2 Pillar B cab frame 5 2 socket connector wash...

Page 11: ...k cab panel 2 Push fasteners 8 Secure the washer pump harness and hose with the cable tie portion of the push fasteners 9 If needed shorten the hose as follows A At the washer fluid tank remove the hose from the barbed fitting at the pump Figure 24 B Cut the hose to remove the excess hose length C Push the hose onto the fitting until the hose fully seats onto the fitting Figure 24 Installing the O...

Page 12: ...d edges of the panel 3 Remove the plug from the overhead console Figure 34 Figure 34 1 Overhead console 2 Plug Installing the Washer Fluid Tank 1 Assemble the washer fluid tank to the tank support bracket with the 2 carriage bolts 5 16 x 3 4 inch and 2 flanged locknuts 5 16 inch as shown in Figure 35 Figure 35 1 Carriage bolt 5 16 x 3 4 inch 3 Hole washer fluid tank 2 Hole square tank support brac...

Page 13: ...nsole route 1 end of the hose 3 16 inch through the hole in the overhead console Figure 38 Figure 38 1 Hole overhead console 4 Barbed hose fitting 2 Bulb seal 5 Hose wiper arm 3 Hose 3 16 inch 2 Insert the small end of the barbed hose fitting into the end of the hose from the wiper arm until the fitting fully seats Figure 38 3 Insert the large end of the barbed hose fitting to the end of the hose ...

Page 14: ...le pillar A driver s side 3 Electrical mounting plate 2 Hose 3 16 inch Figure 41 1 Washer pump 4 Fender 2 Electrical mounting plate 5 Front of the machine 3 Hose 3 16 inch 4 Route the free end of the hose inboard toward the washer fluid tank Figure 41 Connecting the Hose to the Pump 1 At the washer fluid tank if needed cut the hose to remove excess hose length 2 Align the end of the hose to the ba...

Page 15: ...43 4 Route the 2 socket connector of the wire harness for the washer pump to the left of the overhead console along the bulb seal at the front of the cab frame Figure 43 Routing the Wire Harness 1 At the overhead console route the wire harness for the washer pump Figure 44 to the left and along side of the hose installed in Routing the Hose page 13 Figure 44 1 Overhead console 3 Pillar A driver s ...

Page 16: ...on the washer pump motor Figure 46 Figure 46 1 2 socket connector washer pump wire harness 4 Electrical mounting plate 2 Washer pump wire harness 5 Fender 3 2 blade connector washer pump 6 Front of the machine Connecting the Wire Harness to the Washer Pump 1 Align the 2 socket connector of the wire harness for the washer pump to the 2 blade connector of the washer pump Figure 47 Figure 47 1 2 blad...

Page 17: ...pse the hose 4 Remove the harness clip that secures the cab wire harness to the lower forward cab panel at the driver s side of the machine Figure 50 Figure 50 1 Harness clip 4 Wire harnesses cab harness and washer pump harness 2 Hose 5 Push fastener 3 Hole lower forward cab panel 5 Install a push fastener at the location where you removed the harness clip in step 4 Figure 50 6 Secure the cab harn...

Page 18: ...n the roof panel with the clip nuts on the brackets of the cab frame Figure 33 4 Assemble the roof panel to the cab frame with the 10 bolts 1 4 x 1 inch and 10 sealing washers 1 4 inch as shown in Figure 33 that you removed in step 1 of Removing the Roof Panel page 12 5 Torque the bolts to 520 to 678 N cm 41 to 55 in lb Connecting the Battery 1 Connect the negative battery cable refer to your Oper...

Page 19: ... series Workman machines raise the hood refer to your Operator s Manual 2 Remove the cap from the washer tank Figure 53 Figure 53 1 Cap 3 25 mm 1 inch fill level 2 Filler neck washer tank 4 Water or windshield washer fluid 3 Add water or windshield washer fluid through the filler neck of the tank to within 25 mm 1 inch of the top of the tank Figure 53 Note In climates where freezing temperatures o...

Page 20: ...to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions whereby it can be declared in conformity with all relevant Dir...

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