Flagro FVO-1000TR Operating Instructions Manual Download

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OPERATING INSTRUCTIONS MANUAL

(Please retain for future reference)

For

FVO-1000TR INDIRECT FIRED HEATER TRAILER

CERTIFIED FOR USE IN CANADA AND U.S.A.

As per CSA B140.8 Portable Oil Fired Heaters / CSA B140.0 2003 Oil Burning Equipment

UL733 Oil Fired Air Heaters

Construction Heaters Unattended Type.

FLAGRO INDUSTRIES LIMITED

ST. CATHARINES, ONTARIO

CANADA

Summary of Contents for FVO-1000TR

Page 1: ...000TR INDIRECT FIRED HEATER TRAILER CERTIFIED FOR USE IN CANADA AND U S A As per CSA B140 8 Portable Oil Fired Heaters CSA B140 0 2003 Oil Burning Equipment UL733 Oil Fired Air Heaters Construction Heaters Unattended Type FLAGRO INDUSTRIES LIMITED ST CATHARINES ONTARIO CANADA ...

Page 2: ...S BUILDING MATERIALS PAPER OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES OR PRODUCTS SUCH AS GASOLINE SOLVENTS PAINT THINNER DUST PARTICLES OR UNKNOWN CHEMICALS This heater is designed and approved for use as a construction heater under CSA B140 8 Portable Oil Fired Heate...

Page 3: ...rocedure 6 Set up Procedure High Altitude 7 8 9 Nozzle Placement 10 Specifications 11 Trailer Preparation 12 13 Heater Start up 14 Troubleshooting 15 Heater Maintenance 16 Feeler Gauge 17 Burner Wiring Diagram 18 Electrode Oil Line 19 Trailer Wiring Schematic 20 Parts List 21 22 23 ...

Page 4: ... tow chains Inspect jack assembly to make sure it operates properly Make sure all trailer cabinet doors are closed before attempting to relocate trailer Check lug nuts and torque to 80 90 ft lbs Lug nuts should be re torqued every 100 miles Check oil fuel and coolant levels on genset Make sure brake signal lights on trailer are completely operational Make sure the battery is fully charged and the ...

Page 5: ...ch is securely attached to towing vehicle 2 Safety chains are securely attached to towing vehicle 3 Front jack is completely retracted 4 Check all tires ensure they have adequate air pressure 5 Make sure all ducting is removed from heaters and stored 6 All doors are closed and secure 7 Taillights are connected and operating 1 2 3 4 5 6 7 6 ...

Page 6: ...3 The initial setting of the air adjustment plate is set to 4 5 at the factory B The proper number on the manual AIR ADJUSTMENT PLATE 1 should line up with the SETTING INDICATOR 4 on the fan housing cover Once set the air adjustment plate should be secured in place by tightening SCREWS 2 and 3 C The final position of the air adjustment plate will vary on each installation Use instruments to establ...

Page 7: ...VER 7000FT 2 41 GPH 2 00 X 60W 145 PSI 3 5 3 4 3500 6900FT 2 61 GPH 2 00 X 60W 170 PSI 5 0 4 5 0 3500FT Please refer to the Air adjustment plate diagram on page 6 the turbulator diagram at the bottom of this page the nozzle replacement diagram on page 8 NOTE The burners are equipped with a 2 00 X 60W nozzle due to the increase density of oil diesel fuel at colder temperatures TURBULATOR SETTING A ...

Page 8: ...ully pulling it back and then up B Remove the AIR TUBE COVER PLATE 5 by loosening the two retaining SCREWS 4 C Loosen SCREW 2 and then slide the complete drawer assembly out of the combustion head as shown D To insert drawer assembly reverse the procedure in items A to C above and then attach fuel line to the pump ...

Page 9: ... ADAPTER 2 from the DRAWER ASSEMBLY by loosening the SCREW 1 B Insert the proper NOZZLE into the NOZZLE ADAPTER and tighten securely Do not over tighten C Replace adapter with nozzle installed into drawer assembly and secure with screw 1 ...

Page 10: ...Fuel No 1 No 2 Diesel Fuel Pressure 170 psi 0 2000 ft Nozzle 2 00 x 60W Delavan 0 2000 ft Fuel Tank 1 132 Liters 300 Gallons Heavy duty fuel sight gauge 2 Fuel inlet nozzle Power Tool Outlet 1 x 15 Amp GFI Outlet Ignition Direct Spark Ignition Fan Motor 1 1 2 HP 3450 RPM Air Circulation 3000 CFM Fuel Consumption 6 07 GPH at full load Dimensions Height 7ft Length 15ft Width 7ft 4 inches Weight 4 30...

Page 11: ...PREPARATION FOR START UP PLEASE REVIEW TRAILER CHECKLIST FVO 1000TR SETUP GENERATOR MANUAL BEFOR PROCEEDING OPEN REAR GENERATOR ACCESS DOORS OPEN OUTLET DOOR ATTACH DUCTING TO HEATERS OPEN HEATER START UP DOOR ...

Page 12: ...INSPECT FUEL GAUGE FOR SUFFICIENT LEVEL OF FUEL MAKE SURE BATTERY LOCK OUT IS TURNED OFF AND TURN KEY ON CONTROL PANEL TO START ...

Page 13: ...ng between manual and thermostat operation the heater must be left in the OFF position for 30 seconds to prevent the burner from locking out 3 If the generator runs out of fuel make sure the heater switch is in the OFF position before restarting generator failure to do so may damage heater TO SHUT DOWN 1 Move switch to OFF position NOTE Fan will continue to operate after the burner shuts down Once...

Page 14: ...TINUE TO TRY AND START THE HEATER DRAIN FUEL FROM HEAT EXCHANGER USING DRAIN HOLE AT FRONT OF HEAT EXCHANGER FOR 15 20 MINUTES BEFORE ATTEMPTING TO RELIGHT LET REMAINING EXCESS FUEL BURN OFF BEFORE CHECKING COMBUSTION OF UNIT SAFE OPERATION PRECAUTIONS 1 Do not fill fuel tank while heater is operation 2 Do not attempt to start heater if excess oil remains in the heat exchanger 3 Use switch to shut...

Page 15: ...Note Do not use the compressed air inside any piping or regulator components 5 Change fuel filter insert Part FVO 418 once per month Change fuel filter cartridge Part FVO 419 once every 6 months 6 Change oil burner nozzle Part FV 435B 2 00 X 60 OR FV 435WC 1 75 X 60 once per year 7 Fan Limit Switch Part FV 407A should be replaced if the fan motor does not shut off after the heat exchanger has cool...

Page 16: ... 5º C indoor application Turn the temperature feeler gauge so that the holes are parallel with the heat exchanger This will help the fan switch to remain cool and not overheat See following If supply air is cold under 5ºC Turn the temperature feeler gauge so that the holes are closed off as the air goes over the heat exchanger This will reduce fan cycling and the unit from shutting down See follow...

Page 17: ...BURNER WIRING DIAGRAM ELECTRICAL CONNECTIONS It is advisable to leave the control box off the sub base while completing the electrical connections to the burner ...

Page 18: ...either a single or a two pipe system Also supplied are two ADAPTORS 3 two female 1 4 NPT to adapt oil lines to burner pipe connectors All pump port threads are British Parallel Thread design Direct connection of NPT threads to the pump will damage the pump body Riello manometers and vacuum gauges do not require any adaptors and can be safely connected to the pump ports An NPT metric adapter must b...

Page 19: ...4 2 18 19 20 21 22 A B B 23 24 25 26 31 42 28 37 1 27 27 30 32 33 34 35 36 38 39 41 40 42 F 10 OIL FIRED BURNER PARTS DIAGRAM 16 ...

Page 20: ... PUMP DRIVE KEY 24 FVO C7001034 BURNER MOTOR 25 FVO 3007317 AIR TUBE COVER PLATE 26 FVO 20132573 PHOTO CELL 27 FVO 3005854 SEMI FLANGE 28 FVO 3005855 MOUNTING FLANGE 30 FV 3005788 BURNER FAN 31 FVO 3005844 BURNER CAPACITOR 32 FVO 3007205 AIR DAMPER 33 FVO 3006978 TURBULATOR DISC 34 FVO 3006966 ELECTRODE SUPPORT 35 FVO 20136639 NOZZLE HOLDER 36 FVO 3005889 REGULATOR ASSEMBLY 37 FVO 3005891 ELECTROD...

Page 21: ...0TR PARTS LIST HARDWARE DOOR LATCH ASSEMBLY FV 450TR BOLT ON HINGE FV 443TR PUSH TO CLOSE FV 465TR LOCKING DOOR LATCH ROD BALL HITCH FVO 438TR PINTLE HITCH FVO 435TR SUPPORT JACK FV EBK EMERGENCY BREAKAWAY KIT FMA 2312 ...

Page 22: ... 457TR LICENSE PLATE LIGHT SAFETY CHAINS set VENT DEFLECTOR VENT PIPE 2 PER TRAILER TAILPIPE FV 458TR FV 459TR MUFFLER FLEX PIPE OIL TANK CAP C W CHAIN TC Approved Tanks BATTERY TRAY HARNESS FVO 416AGTR 1 OIL TANK FUEL GAUGE KILL SWITCH FV 440TR 1 FVO 417TR 1 ...

Page 23: ...LE FVO 426TR MAGNETIC SWITCH FV 454TR 1 FV 455TR 1 115V GFI WEATHERPROOF CASE 115V GFI RECEPTACLE WEATHER PROOF CLEAR IN USE GFI PVC COVER FVO 425TR TEMPERATURE GAUGE FVO 427TR OIL PRESSURE GAUGE FVO 429TR VOLT METER FVO 430TR HOUR METER FVO 428TR IGNITION SWITCH CONTROL PANEL FV 455TR 2 ...

Page 24: ...FUEL FILTER YANMAR FV0 442TR FVO 443TR FVO 445TR ANTIFREEZE RESERVOIR YANMAR FVO 433TR FVO 446TR FAN BELT YANMAR FUEL SCREEN YANMAR FVO 431TR FUEL SOLENOID YANMAR FVO 444TR BLOCK HEATER YANMAR SLAVE SOLENOID YANMAR DIODE YANMAR YANMAR PARTS ...

Page 25: ...R FVO 448TR SOLENOID POWER TIMER KUBOTA OIL FILTER KUBOTA FUEL FILTER KUBOTA FUEL SOLENOID KUBOTA LIFT PUMP KUBOTA FVO 454TR STARTER YANMAR ALTERNATOR YANMAR AIR FILTER YANMAR KUBOTA PARTS SLAVE SOLENOID KUBOTA FVO 447TR FVO 451TR FVO 455TR ...

Page 26: ...ALTERNATOR KUBOTA STARTER KUBOTA LOW COOLANT LEVEL SHUTDOWN SWITCH YANMAR KUBOTA AIR FILTER KUBOTA FAN BELT KUBOTA FVO 457TR FVO 456TR FVO 458TR FVO 459TR FVO 460TR ANTIFREEZE RESERVOIR KUBOTA FVO 461TR ...

Page 27: ...IGH LIMITS FV 407A ADJUSTABLE FAN LIMIT FV 409TR TOGGLE SWITCH IGNITION CONTROL FV0 C700 1029 PHOTO CELL FV0 20132573 FUEL PUMP FVO 20136488 HEATER PARTS FV 411 FV 414B RED LIGHT THERMOSTAT CONNECTION FV 450 POWER INDICATOR LIGHT ...

Page 28: ...L LINES Please Measure SUPPLIER HEATER 1 Please Measure RETURN HEATER 1 Please Measure SUPPLY TO HEATER 2 Please Measure RETURN HEATER 2 FVO 418 OIL FILTER COMPLETE OIL NOZZLE FV 435B 2 00 X 60W FV 435WC 1 75 X 60W ELECTRODE ASSEMBLY FVO 3005891 FV0 C7001034 FAN MOTOR ...

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