Baja motorsports Sand Dog 65 Owner'S Manual Download

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Always wear a helmet; It could save your Life!

Please obtain, review, and follow provincial / municipal government acts and

regulations pertaining to owning and operating an off-road vehicle.

OWNER’S MANUAL

Minimum Age Requirement 16

SD65 Go-kart

Read this manual carefully. It contains important safety information.

No one under the age of 16 should operate this Go-Kart

REV. A

061807

Summary of Contents for Sand Dog 65

Page 1: ... municipal government acts and regulations pertaining to owning and operating an off road vehicle OWNER S MANUAL Minimum Age Requirement 16 SD65 Go kart Read this manual carefully It contains important safety information No one under the age of 16 should operate this Go Kart REV A 061807 ...

Page 2: ...ays Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA INC is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way Should you experience a problem or need to return your Baja Motorsports Sand Dog...

Page 3: ...ed to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA PROPOSITION 65 WARNING ...

Page 4: ... KART 15 INSPECTION BEFORE RIDING 16 SAFETY GEAR 18 BREAK IN 19 MAINTENANCE SCHEDULE 21 ENGINE OIL 23 AIR FILTER 25 TIRES 27 BRAKE ADJUSTMENT 28 CHAIN ADJUSTMENT 29 IGNITION SYSTEM CHECK 30 SLOPE GUIDE 31 TRANSPORTING 32 CLEANING PROCEDURE 33 WASHING YOUR GO KART 34 STORAGE PROCEDURE 35 SERIAL NUMBER LOCATION 36 SPECIFICATIONS 37 EMISSION CONTROL SYSTEM WARRANTY 38 ...

Page 5: ...other user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same or...

Page 6: ...ormation in this manual you will find safety labels on the product FOLLOW ALL WARNINGS BOTH IN THIS MANUAL AND ON THE PRODUCT Information which is particularly important is distinguished in this manual by the following notations FAILURE TO FOLLOW WARNING INSTRUCTIONS COULD RESULT IN SEVERE INJURY OR DEATH TO THE OPERATOR OR PASSENGER A BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODUCT NOTE...

Page 7: ...o ensure that the vehicle is in safe operating condition The engine must be kept free of all dirt and other accumulations paying particular attention to throttle linkage area 4 Prevailing Torque type locknuts lose their locking capability with repeated use and require replacement Ensure locknuts are functioning properly 5 The tire pressure should be checked prior to each use The recom mended infla...

Page 8: ...ested areas Safe operation includes responsibility for the safety or a passenger if any 10 A DOUBLE SEAT VEHICLE IS DESIGNED FOR ONE OPERATOR AND ONE PASSENGER No one should ever attempt to ride on this vehicle without being seated with the seat belt properly secured For double seat vehicles ridden without passenger the passenger seat belt must be secure to prevent it from getting caught in operat...

Page 9: ... to choose a speed suitable for the terrain and riding conditions 16 The governor settings for this vehicle s engine must not be tampered with altered or changed The governor is set by the engine manufacturer and limits the maximum speed of the engine and vehicle and protects the engine from damage Excessive speeds are potentially dangerous to the operator passenger and the engine 17 Each time bef...

Page 10: ...any enclosure Read and keep all printed material supplied with this vehicle Timely and specific instructions and an Operator s Manual revisions are included in supplements If any printed material is unclear contact the manufacturer 22 NEVER OPERATE THIS VEHICLE WHILE UNDER THE INFLUENCE OF ALCOHOL DRUGS OR MEDICATION OF ANY KIND SUCH OPERATION COULD BE DANGEROUS TO YOURSELF AND OR OTHERS 23 Always...

Page 11: ...ns sulfuric acid and must not come in contact with skin eyes or clothing since this will cause severe burns pos sibly causing disfigurement Also battery may generate explosive gases and must not be exposed to sparks flame cigarettes or anything flammable or an explosion may result causing severe injury Protective gloves and face protec tion must be worn when servicing the battery 30 ANY OPERATOR O...

Page 12: ... Right Left SAND DOG 65 Front wheel Front shocks Steering wheel Headrests Brush guards Rear wheel Rear shocks Manual pull start Seat belts Fuel tank Gas and Brake pedals ...

Page 13: ...ENGINE OIL Your 6 5 HP Go kart has a four stroke engine Please use oil as described in the chart below By using the prescribe oil you will realize the best lubrication for the engine Use the chart to select a viscosity rating based on the temperature range in your area 10W 30 ENGINE TEMP C F 30 22 40 104 20 4 10 14 0 32 10 50 20 68 30 86 15W 40 20W 50 FUEL AND OIL ...

Page 14: ...kart Make sure you understand all the labels Keep the labels on the Go kart Do not remove them for any reason If a label comes off or becomes difficult to read you should get a replacement by contacting Baja Motorsports LOCATION OF WARNING LABELS 1 3 2 1 2 3 ...

Page 15: ...12 LOCATION OF WARNING LABELS 4 5 6 Located on chain guard 5 6 4 ...

Page 16: ...the throttle pedal will engage the torque converter and move the go kart forward Kill Switch The engine will shut off by pressing the kill switch button Brake fluid reservoir located behind driver seat Check brake fluid by making sure the fluid is above the low mark Use only DOT3 or DOT4 brake fluid DO NOT MIX BRAKE FLUID TYPES Kill switch Accelerator pedal Brake pedal Brake fluid reservoir ...

Page 17: ...ever to OFF position Procedures for stopping the engine 1 Release the throttle pedal to slow down go kart 2 Press down the brake pedal to slowly stop the go kart 3 Push kill switch to turn engine off 4 Set fuel lever to OFF position and Choke lever to ON position CAUTION Verify oil level prior to starting see page 10 Starting the engine with low or no oil will damage the engine WARNING Never start...

Page 18: ...u don t know where you can ride Protect your riding areas When you are riding remember to keep the terrain in good condition Don t destroy plants trees or other vegetation Don t litter and don t bother wildlife With your help your riding area can remain open for use in the future After you have found a good place to practice review the control system on your Go kart before riding Learn to find the...

Page 19: ... or looseness Brakes Proper brake pedal free play enough brake force Parking brake effectiveness Tires Proper air pressure Enough tread depth No cracks rips or other damages Fuel Enough fuel for the intended trip Fuel hose connected securely No damage to fuel tank or cap Fuel tank cap closed securely Engine stop switch Proper operation Engine oil Proper level Check oil by inspecting Engine Oil Dip...

Page 20: ...xceed the stated load capacity for this Go kart Operating this Go kart with improper modifications could be hazardous Improper installation of accessories or modifications to this vehicle may cause changes in handling In some situations this could lead to an accident Never modify this Go kart through improper installation or use of accessories Checking maintenance items when the engine is running ...

Page 21: ...d injury or death in an accident Operating without protective clothing also increases your chances of severe injury in an accident Always wear an approved DOT motorcycle helmet which fits properly Always wear eye protection goggles or face shield You should also wear gloves boots long sleeve shirt or jacket and long pants A DOT approved motorcycle helmet is the most important part of you safety ge...

Page 22: ...oid Constant Low Rotating Speed Operating the engine at constant low rotating speed light load can cause parts to glaze and not seal properly Allow the engine to accelerate freely without exceeding the maximum throttle limit Allow the Engine Oil to Circulate Before Riding Allow enough idling time after warm or cold engine starting This allows the lubricating oil to reach all critical engine compon...

Page 23: ...be inspected and repaired by professional If you yourself are a professional please follow this owners manual and choose qualified tools 3 Driving in unusually wet or dusty areas requires more frequent services Driving in sandy or rocky areas especially requires more frequent services It is very important to inspect and maintain your Go kart regularly Follow the guidelines in the chart The interva...

Page 24: ...r severe conditions it will need maintenance more often than shown in the chart Operating your Go kart under severe conditions causes more wear on your Go kart Severe conditions include operating under frequent full throttle or in dusty wet sandy or muddy areas These conditions could cause the Go kart to wear more quickly Perform maintenance more often than shown in the chart If you have any quest...

Page 25: ...he dipstick 5 Add oil if oil is below minimum mark on dipstick Do Not fill above maximum mark Refer to page for correct engine oil type Engine and gearbox oil replacement The engine oil should be changed every 20 to 40 hours of operation It should be changed more often in dirty and dusty areas 1 Park vehicle on level ground 2 Remove oil dipstick 3 Remove oil drain bolt drain oil into container 4 R...

Page 26: ...such as dish washing gloves when changing oil If oil contacts your skin wash thoroughly with soap and water Launder any clothing or rags if wet with oil Recycle or properly dispose of used oil Failure to use the correct oil could harm your Go kart Be sure to use the oil specified in the FUELAND OIL RECOMMENDATION section Running the engine without an adequate amount of engine oil could cause sever...

Page 27: ...ve air filter 3 Wash foam air filter as instructed below 4 Reinstall air filter and tighten wing nut AIR FILTER REMOVAL The air filter element must be kept clean to provide good engine power If you use your vehicle under normal low tension conditions you should service the air filter at the intervals specified If you ride in dusty wet or muddy conditions you will need to inspect the air filter ele...

Page 28: ...the air filter element frequently if the vehicle is used in dusty wet or muddy conditions could damage your Go kart The air filter element could become clogged under these conditions and engine damage may result Always check the air filter element after riding in severe conditions Clean or replace the elements as necessary If water gets in the air filter case immediately clean the element and the ...

Page 29: ...en the tires are cold Recommended pressure Front 12 14psi Rear 18 20psi Operating this Go kart with improper tires or even improper tire air pressure could be hazardous If you use improper tires or improper tire air pressure you may lose control of the Go kart Always use the size and type tires specified Always maintain proper tire air pressure as described in this section Using worn tires could b...

Page 30: ...aired using a plug type patch If the damage is from a cut or if the puncture cannot be repaired using a plug the tire should be replaced When operating your Go kart in areas where transportation or service facilities are not readily available it is strongly recommended that you bring a plug type repair kit and a tire air pump with you Overfilling the air to the tires could be hazardous If you put ...

Page 31: ...aving an accident Be sure to inspect the brake before riding according to the INSPECTION BEFORE RIDING section Always maintain your brakes according to the MAINTENANCE SCHEDULE 1 Inspect the rear disk brake caliper for leakage If brake fluid leaks the safety of riding could be affected 2 Inspect the brake hose for cracks and the joint for leakage 3 Check the brake fluid level in the brake fluid re...

Page 32: ...in To Tighten Chain 1 Loosen all four bolts under engine mount plate 2 Slide engine back until chain is adjusted to the desired tension 0 8 to 1 2 of slack To Loosen Chain 1 Loosen all four bolts under engine mount plate 2 Push engine forward toward the seat 20 30 mm 0 8 1 2 in CHAIN ADJUSTMENT Engine mount plate Bolts ...

Page 33: ...re the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min Performing the spark test improperly could be hazardous You could get a high voltage electrical shock if you are not familiar with this procedure Do not perform this check if you are not familiar with the procedure Do no...

Page 34: ...ap proximately 2 5 feet in 10 feet A 10 degree slope is a hill that increases in height at ap proximately 1 7 feet in 10 feet CAUTION Use extreme care at all times and AVOID SUDDEN TURNS OR MANEUVERS Follow other instructions in this manual for safety in riding on slopes Operate a Go kart up or down slopes never cross the face of a slope Use extra care when operating on or near slopes and obstruct...

Page 35: ...f you do not handle it properly When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of the drained fuel properly Failing to secure the Go kart properly could be hazardous Failing to secure the vehicle properly may result in an accid...

Page 36: ...ability conceal damage or increase wear of certain parts It is important to remove all debris during cleaning PREPARATION FOR CLEANING Wash the Go kart before any mud dries on the Go kart Block or seal the end of the exhaust pipe muffler and air filter using a piece of plastic wrap cloth rag or another method to prevent water from entering engine High pressure washers could damage your Go kart Hig...

Page 37: ...ful with brushes as they may scratch plastic or painted surfaces Rinse the Go kart thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe For extended life of your Go kart lubricate according to GENERAL LUBRICATION section Follow the procedures in the INSPECTION BEFORE RIDING section to check you...

Page 38: ...normal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted surfaces with rust preventative 3 Coat painted surfaces with car wax PROCEDURE FOR RETURNING TO SERVICE 1 Clean the entire vehicle 2 Make sure that the vehicle is properly lubricated 3 Perform the INSPECTION BEFORE RIDING as listed in this manual 4 Start the vehicle as outlined in this manual Drain...

Page 39: ...your authorized service center or Baja Motorsports order parts The Frame number is located on the left side of driver The engine number is located on the front of the engine housing facing the seat Write down the serial numbers here for your future reference Frame No Engine No Engine serial number Frame number SERIAL NUMBER LOCATION ...

Page 40: ...ner Foam Approximate speed MPH 25 30 Transmission Torque Converter Spark plug type MEIYA F7RTC NGK BPR6ES DENSO W2OEPR CHAMPION RN9YC BOSCH WR7DC Spark plug gap 0 028 inches 0 031 inches FUEL Main fuel tank capacity 30 oz BRAKES Front brake type None Rear brake type Hydraulic Disc Operation Left pedal SUSPENSION Front Single A arm Rear Swing arm Travel front 101 6mm 4 in Travel rear 76 2mm 3 in TI...

Page 41: ...le and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of t...

Page 42: ... emission control system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System Warranty is in addition to the standard Limited Warranty EXCLUSIONS AND LIMITATIONS This warranty does not cover the fo...

Page 43: ...Distributor is not liable to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system war ranty implied by law including any war...

Page 44: ...41 Baja INC P O BOX 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252 ...

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