Tao Motor G 200 Owner'S Manual Download

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READ THIS MANUAL CAREFULLY! It

contains important safety and service

information.

G 200

Owner’s Manual

This ATV should not be operated by anyone under 16 years of age.

Summary of Contents for G 200

Page 1: ...READ THIS MANUAL CAREFULLY It contains important safety and service information G 200 Owner s Manual This ATV should not be operated by anyone under 16 years of age ...

Page 2: ...Dealer or professional motorcycle mechanic You should never try or attempt assembly of this vehicle it should be done by professionals Death or serious injury could result from failure to follow these warnings and instructions Please read carefully before operating this vehicle ...

Page 3: ...res including an adjustable speed limiter We recommend that all beginners start with the slowest setting first The speed adjusting screw may be gradually adjusted as beginner becomes more familiar with operating this ATV INTRODUCTION Thank you for purchasing the G 200 This ATV is designed for years of reliable use and family fun This manual will provide you with a good basic understanding of the f...

Page 4: ...cates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury TIP NOTICE NOTICE The G 200 ATV is designed and manufactured for off road use only It is illegal and unsafe to operate this ATV on any ...

Page 5: ... of the labels on your G 200 These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a new replacement label from your local Tao Motor dealer ...

Page 6: ...LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 1 2 3 4 ...

Page 7: ...le Adjustment 26 Specification Chart 40 Engine Oil 47 48 Cleaning Air Filter Element 50 51 Spark Plug 52 Drive Chain Adjustment 53 55 Cleaning Spark Arrester 61 Electrical Wiring Diagram 65 Transporting 1 Description 2 Hydraulic Brake System 23 24 Commonly Asked Questions 66 Instrument Cluster 5 Gear Selector Lever 21 Electrical Connector Wiring Diagram 64 TABLE OF CONTENTS Adjusting Suspension Sp...

Page 8: ... covered in this manual SAFETY INFORMATION THE G 200 ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV NEVER OPERATE THIS ATV WITHOUT PROPER TRAINING OR INSTRUCTION ADULTS MAY NOT BE ABLE TO OPERATE THIS VEHICLE SAFELY DUE TO PHYSICAL OR MENTAL LIMITATION ...

Page 9: ...g this ATV Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Never modify an ATV through improper installation or use of accessories Never attempt wheelies jumps or other stunts Always conduct a pre ride inspection and follow the proper maintenance schedule and procedures as shown in this manual Always keep both hand...

Page 10: ... for storage over 48hrs The fuel tank and carburetor should be drained for any long periods of storage and for winter storage of the vehicle Caution others near the vehicle not to get close to or touch any moving parts or any heated areas such as the engine and exhaust pipe Never let your child operate this ATV SAFETY INFORMATION continued ...

Page 11: ...xide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area Immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Drain gasoline from the fuel tank and carb...

Page 12: ...rester Dip Stick Foot Rest Spark Plug Front Shock Fuel Cap Rear Cargo Rack Muffler Rear Shock Front Bumper Fuel On Off Valve LEFT SIDE Battery Under the Seat Rear Foot Brake Lever CVT Belt Cover Front Cargo Rack Engine Oil Gear Shift Lever Under the Seat 2 ...

Page 13: ...N All electrical systems are supplied with power and the engine can be started The key cannot be removed Ignition OFF All electrical systems are off The key can be removed Ignition OFF Ignition ON Speed Limiter Front Brake Lever Throttle Lever Main Switch Start Button Engine Start Stop Switch Instrument Cluster 3 ...

Page 14: ...d will return to the start position If throttle lever is not smooth in operation or will not return to start position do not start engine MAIN SWITCH Engine Start Stop Switch START BUTTON Push start button to crank the engine with starter See the starting instructions on page 18 before starting the engine HEADLIGHTS This G 200 ATV is equipped with High Low Strobe headlight features When ignition k...

Page 15: ...own 2 Fuel level Inductor 3 Engine RPM multiplied by 1000r min with the change in engine RPM display will also change 4 Accumulative mileage total mileage or Tripmeter 5 Vehicle speed displayed in MPH KMH 6 Gear indicator D N R 7 Selector Button Press and hold the selector button to reset trip meter 1 2 3 4 5 6 7 Gear indicator icons When D is displayed on the instrument panel drive gear in engage...

Page 16: ...To increase top speed SPEED LIMITER The G 200 ATV is equipped with a vehicle speed limiter adjusting screw Beginning riders should start with slowest setting to learn how to control this vehicle Once the operator has demonstrated mastery of the ATV the supervising adult can adjust speed limiter screw to increase the top speed The vehicle speed limiter keeps the throttle from fully opening even whe...

Page 17: ...ront brake lever the spring loaded parking brake lever will return to off position release front brake lever Always set the parking brake before starting the engine The ATV could start moving unexpectedly if the parking brake is not applied This could cause loss of control or a collision Always be sure you have released the parking brake before you begin riding The brakes could overheat if you rid...

Page 18: ...ngine and be sure that no one is sitting on the vehicle Never refuel while smoking or while in the vicinity of sparks open flame or other sources of ignition such as the pilot light of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tub Becaus...

Page 19: ...leaded gasoline with a pump octane number of 91 or higher Using Ethanol added fuel may lead to carburetor clogging due to the fuel s sulfuric content reacting with brass and aluminum components in the fuel system Tao Motor always recommends using a fuel stabilizer to help mitigate damaging corrosion Visit your dealer to purchase recommended stabilizers and lubricants FUEL TANK CAP 9 ...

Page 20: ... carburetor Always turn the fuel valve to the OFF position and allow the engine to idle until it burns remaining fuel in the line when the ATV is being stored Once the fuel in the line has been cleared drain the carburetor bowls Following this procedure will help reduce corrosion and carburetor damage FUEL ON Arrow mark positioned over ON position Fuel is on and fuel will flow to the carburetor ST...

Page 21: ...t lock is located under the seat in the back of the ATV To Install Seat Insert tab 3 on the front of the seat into the seat holder 2 and push down on the seat at the rear Make sure that the seat is securely installed in place and will not move during operation 1 Seat Lock Lever 2 Frame 3 Seat Tab SEAT 11 ...

Page 22: ...get medical attention EYES Rush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or other sources of ignition away Ventilate when charging or using in an enclosed space KEEP OUT OF REACH OF CHILDREN Battery 9 Amp 1 Make sure the ignition switch is set to the OFF position 2 Remove seat 3 Disconnect the negative cable from the ...

Page 23: ...rage 3 Set ignition key to the ON position to check if all the devices are operating 4 Reinstall seat If a fuse continues to blow contact your local Tao Motor dealer to check for electrical repair Always use a fuse of the specified rating Never use any substitute fuses or larger amp fuses than the original rated fuels Any improper fuse or substitute fuse can cause electrical damage or fire and wil...

Page 24: ...l have the vehicle inspected by a Tao Motor dealer ITEM ROUTINE PAGE Fuel 9 11 91 octane min Check fuel level in fuel tank and add recommended fuel if necessary Add Fuel Stabilizer if using ethanol fuel Check fuel line for leakage Correct if necessary Engine Oil 47 48 Check oil level in engine and add recommended oil to specified level if necessary Check ATV for oil leakage Correct if necessary Fr...

Page 25: ...usted and lubricated Refer to the Owner s Manual for instructions and recommended lubricants For more information on service and maintenance go to www taomotor com ITEM ROUTINE PAGE Throttle Lever Make sure that operation is smooth Lubricate cable and 22 lever housing if necessary Check lever free play and adjust if necessary Control Cables Make sure that operation is smooth Lubricate if necessary...

Page 26: ...vide proper braking performance check the brake shoes pads for wear THROTTLE LEVER Check the operation of the throttle lever It must open smoothly and spring back to the idle position when released If throttle is not operating properly DO NOT START ENGINE Have a Tao Motor dealer correct the issue before operating this ATV SWITCHES Check to ensure all switches are working properly before starting t...

Page 27: ...ed with tubeless low pressure ATV valved tires Tire Wear Limit TIRE WEAR LIMIT When the tire groove decreases to 3mm 0 12 in due to wear replace the tire Never operate an ATV with worn tires as this may cause loss of control increasing your risk of an accident or death CHASSIS FASTENERS Make sure that all nuts bolts and screws are properly tightened before starting engine TIRES 17 ...

Page 28: ...he throttle lever a small amount to start the engine 7 Release the parking brake STARTING ENGINE WARM 1 Set the parking brake The engine can be started only when the front rear brake lever is applied 2 Turn the fuel valve lever to the ON position 3 Turn the ignition key to the ON position 4 Set RUN position on main switch 5 Set gear box to neutral position The neutral position light will illuminat...

Page 29: ...ould be performed after every 20 hours of operation HOT MUFFLER ENGINE The muffler and other engine parts become extremely hot during operation and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the ATV do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under th...

Page 30: ...rance limit suspension travel steering travel or control operation Use caution when adding any electrical accessories or change the normal operation of the vehicle If electrical accessories exceed the capacity of the ATV s electrical system could results in a dangerous situation and possible loss of power or damage the engine Installing aftermarket parts and or accessories could void your Tao Moto...

Page 31: ...k to lock lever in reverse position NOTICE Always look behind the vehicle prior to shifting in reverse to be clear of any obstacles animals or people Remain seated all times do not stand up When D is displayed on the instrument panel the forward gear in engaged When R is displayed on the instrument panel the reverse gear in engaged When N is displayed on the instrument panel the neutral gear in en...

Page 32: ...e play is 5mm to 10mm 0 197 In to 0 394 To adjust cable 1 Slid rubber protector back to expose throttle cable adjuster 2 Loosen lock nut and turn the adjuster to obtain proper adjustment 3 Tighten locking nut and reinstall protector Measure throttle free play at the tip of the lever With the gear shifter set to Neutral position start the engine Check if the throttle cable is adjusted correctly by ...

Page 33: ...ntain the brake system in good operation condition Brake Fluid level Brake system for fluid leaks Brake cleanliness Brake disk for excessive wear and surface condition Brake pads for wear damage or looseness 1 Maximum Fluid Level 2 Minimum Fluid Level Always use brake fluid type DOT 3 or 4 Recommended Brake Fluid For Brake Systems Brake Fluid Level Front Brake Always check for the proper brake flu...

Page 34: ...rvoir is located on the frame under the seat right side With the ATV on a level surface check brake fluid in reservoir for proper level The fluid level should be above the LOWER mark Add fluid as required but never overfill and clean filler cap before removing it NOTICE The Reservoir is full when the fluid reaches the top of the window A low fluid level may indicate leaks or worn brake pads Maximu...

Page 35: ...ey are cool Brake Lever Height 1 Remove right side foot rest 2 Loosen locknut 2 3 Turn master cylinder plunger rod 1 clockwise to raise brake lever or counter clockwise to lower the lever 4 Tighten lock nut 2 5 Reinstall foot rest The rear brake lever s reach should be checked and then adjusted at the intervals specified in the periodic maintenance and lubrication chart The brake lever reach shoul...

Page 36: ...s reached Turning the idle screw in clockwise to raise RPM Turning the screw out counterclockwise will lower RPM 4 The standard idle RPM is 1500 150 ENGINE IDLE ADJUSTMENT If it is necessary to adjust the carburetor idle screw due to changed outside environmental conditions to adjust carburetor idle screw as follows Idle Screw 26 ...

Page 37: ... collect used fuel 5 Turn the carburetor fuel drain screw counterclockwise until fuel start to drain out form the carburetor drain hose Do not take out the the drain screw from the carburetor drain valve 6 Allow all the fuel from the fuel tank and carburetor to completely to drain out 7 Pour all the unused fuel in a sealed fuel container for later use 8 Set fuel valve to OFF position 9 Tighten tun...

Page 38: ...e stiffest 5 or decrease softest 1 the spring preload Increased spring tension will stiffen the ride Decreasing spring tension will soften the ride The suspension was pre set at the factory but can be adjusted with a special suspension adjustment tool available for purchase at your Tao Motor dealer NOTICE 1 Spring Preload Adjustment Ring 2 Position Indicator NOTICE Never turn the adjusting mechani...

Page 39: ...GETTING TO KNOW YOUR ATV 29 ...

Page 40: ...ructions which are appropriate for most types of riding Riding your ATV requires special skills acquired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneuvers It is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely Before you begin to ride be sure you hav...

Page 41: ... or protective eye wear Over the ankle boots gloves long sleeved shirt or jacket and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Wear eye protection when operating your ATV to reduce the risk...

Page 42: ... Consuming alcohol or drugs could seriously affect your judgment cause you to react more slowly and affect your balance and perception Never consume alcohol or drugs before or while driving this ATV You increase your chance of an accident 1 Protective clothing 2 Protective Goggles 3 Protective Gloves 4 Protective Boots 5 Protective Helmet 32 ...

Page 43: ...pting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off BE CAREFUL WHERE YOU RIDE This ATV is designed for off road use only Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks drivewa...

Page 44: ...to react to hidden rocks bumps or holes Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Failure to use extra ca...

Page 45: ...more difficult terrain Set the parking brake and follow the instruction on page 7 18 to start the engine Once it has warmed up you are ready to begin riding your ATV Remember that the engine and exhaust pipe will be hot when riding and afterwards do not allow skin or clothing to come in contact with these components ACCELERATING YOUR ATV With the engine idling release the parking brake Apply the t...

Page 46: ...lowing the ATV to make the turn properly This procedure should be practiced at slow speed many times in a large off road area with no obstacles If an incorrect technique is used your ATV may continue to go straight If the ATV doesn t turn come to a stop and then practice the procedure again If the riding surface is slippery or loose it may help to position more of your weight over the front wheels...

Page 47: ...erson an obstacle or a sharp drop off Use common sense and remember that some hills are too steep for you to climb or descend If you are climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and yo...

Page 48: ...V to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear RIDING SLOPING SURFACE Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with sl...

Page 49: ... Riding over rough terrain should be done with caution Look out for obstacles which could cause damage to the ATV or could lead to an accident Be sure to keep your feet firmly mounted on the foot boards at all times Avoid jumping the ATV and always ride within your abilities SLIDING AND SKIDDING Skidding or sliding improperly may cause you to lose control of this ATV You may also regain traction u...

Page 50: ...verall Length 66 1 in 1 680mm Overall Width 43 3 in 1100mm Overall Height 44 8 in 1140mm Seat Height 32 2 in 820mm ENGINE Type Single Cylinder Four Stroke Air Cooled Automatic Centrifugal Clutch Displacement 169CC Bore X Stroke 61 0 mm x 57 8 mm Idle Speed 1500 150 RPM Start Mode Electric start Ignition Method CDI Spark Plug Gap 0 06 0 08mm Transfer Method Chain Drive Compression Ratio 9 2 1 Valve...

Page 51: ...on Inspection adjustment and lubrication intervals of important components are explained in the following chart on the following pages Maintenance intervals are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour Vehicles subjected to severe use such as operation in wet or dusty areas should be inspected and serviced more frequently Inspect clean lu...

Page 52: ...orrectly PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM CHECK OR MAINTENANCE JOB WHICHEVER COMES FIRST INITIAL EVERY Month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 No ITEM Hours 20 80 160 160 320 1 Fuel Filter Check or replace if necessary 2 Fuel Line Check fuel hoses for cracks or other damage and replace if necessary 3 Spark Plug Check condition and clean regap...

Page 53: ...to the limit 3 Rear Brake Check operation and correct if necessary Check brake pedal free play and adjust if necessary Check fluid and ATV for fluid leaks age and correct if necessary Replace brake pads Whenever worn to the limit 4 Brake Hoses Check for cracks or other damage and replace if necessary Replace Every 2 years 5 Rear Brake Hose Protectors Check for wear cracks or other damage and repla...

Page 54: ...essary Check for oil leakage and replace if necessary 11 Stabilizer Bushings Check for cracks or other damage and replace if necessary 12 Rear Knuckle Pivots Lubricate with lithium soap based grease 13 Steering Shaft Lubricate with lithium soap based grease 14 Steering System Check operation and repair or replace if damaged Check toe in and adjust if necessary 15 Engine Mount Check for cracks or o...

Page 55: ...just headlight beams GENERAL MAINTENANCE AND LUBRICATION CHART CONTINUED 21 Drive Chain Lubrication Lubricate CARBURETOR Tao Motor recommends using a fuel stabilizer at all times to prevent the buildup of residue from stale or deteriorated fuel If the vehicle is not in operation for 20 days or more fuel residue can form in jets and passages causing the vehicle not to start BATTERY The battery shou...

Page 56: ...PERIODIC MAINTENANCE RECORD MAINTENANCE INTERVAL PERFORMED SERVICING DATE SERVICING DEALER OR PERSON REMARK 46 ...

Page 57: ... damage may result 6 Check the 0 ring for damage and replace it if necessary on dipstick 7 Insert the dipstick into the oil filler hole and tighten 1 Minimum Oil Level Mark 2 Maximum Oil Level Mark TIP To check the engine oil level NOTE Your new vehicles engine comes with shipping oil shipping oil must be changed before the engine is started for the first time Please see specification chart for re...

Page 58: ...d oil 3 Remove engine oil filler cap dipstick 4 Remove engine oil drain plug to drain oil from the crankcase NOTE When removing oil drain plug be sure not to drop retainer spring and oil filter screen 4 Clean oil filter screen and retainer spring with parts cleaner and let air dry 5 Reinstall drain plug spring and screen to the specified torque 14 Nm 10 ft lbs 6 Refill engine with specified amount...

Page 59: ...gasket when removing exhaust pipe Never reuse exhaust gasket 1 Place ATV on level surface and set parking brake 2 Remove right side foot rest 3 Remove exhaust pipe assembly 4 Place an oil pan under the gear box oil drain plug to collect used oil 5 Remove the gear box oil filler plug 17mm and its washer from the gear box 2 6 Remove the gear box oil drain plug 17mm and its washer 1 7 Reinstall gear ...

Page 60: ...nts or gasoline to clean the air filter element because the engine could catch fire or explode 50 Make sure that the air filter element is properly seated in the air filter case Never operate the engine with the air filter element removed This will allow unfiltered air to enter the engine causing rapid engine wear and possible engine damage Additionally operation without the air filter element wil...

Page 61: ...er box 2 6 Disconnect gear box vent tube and clamp from air filter box 3 7 Remove the three air filter mounting bolts 8 Remove air filter box from ATV through the body opening under the seat 9 Remove air filter lid by removing the four Phillips screws 5 10 Remove the air filter element and clean surrounding area 6 11 Insert new air filter element into air filter housing Note Ensure air filter elem...

Page 62: ... removed and checked in accordance with the periodic maintenance and lubrication chart 1 Spark Plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench by turning it clockwise to the specified torque 3 Re install the spark plug cap OEM manufacturer specified spark plug is eit...

Page 63: ...ed before each ride How to check for drive chain slack 1 Drive Chain Slack Drive chain slack 5 0 10 0 mm 0 19 0 39 in TIP Improper drive chain slack will overload the engine as well as other parts of the ATV To prevent this from occurring keep the drive chain slack within the specified limits When checking and adjusting drive chain slack always check without any weight on vehicle and all tires are...

Page 64: ...brake caliper mounting bracket bolt 1 1 Brake Caliper Mounting Bracket Bolt 2 Carrier Pinch Bolts 3 Carrier Pinch Bolt Nuts TIP For all Tao Motor models equipped with chain tensioner always do the following lift and hold the chain tension off the chain to release chain tension until the chain adjustment is completed 54 ...

Page 65: ...tion of the carrier housing forward and rear wards A Insert an appropriate sized bolt through the sprocket into axle carrier M10X60 Bolt found in tool kit supplied with ATV B Shift the transmission into the Neutral position C Push the vehicle rearward slightly D When proper chain slack is achieved remove adjuster bolt 4 Tighten carrier housing pinch bolts and nuts 5 Tighten brake caliper mounting ...

Page 66: ...for long life of components Extreme pressure and water resistant grease is recommended This G 200 ATV has multipliable grease nipples located in front and rear of the ATV List of grease points Steering Shaft Pivoting Arms Upper Lower Pivoting Arm Ball Joints Tie Rod Ball Joints Rear Swing Arm 1 Grease Nipple 1 1 TIP For lubricating grease nipple use an automotive grease gun 56 ...

Page 67: ... contact your local Tao Motor dealer DIRECTIONAL TIRES The G 200 is equipped with directional tires directional tread pattern is designed to roll only in one direction Lateral grooves on both sides of the tire point toward the center creating a W shape The W shape must be pointing forward on each tire NOTICE When installing tires on your ATV correct tread direction is critical safety and driving p...

Page 68: ... alignment Your ATV should steer straight and not drift or pull to one side How to check Wheel Toe in 8 Calculate the toe in Toe in B A 9 If toe in is incorrect adjustment is needed 1 Mark both tie rods ends This measurement will be needed during adjustment 2 Loosen the locknuts on tie rod ends 1 3 The same number of turns should be given to both the right and left tie rod 2 until the specified to...

Page 69: ...esult in vehicle damage loss of control and severe injury or death 1 Allow hot components to cool before performing this procedure 2 Remove left side foot rest mounting hardware and foot rest 3 Remove CVT belt cover by unscrew the 8mm hex head bolts 4 When removing CVT belt cover pay close attention to CVT clutch shaft O ring This O ring is needed when re installing CVT belt cover 5 Clean all debr...

Page 70: ... kg 8 7ft lb 15 Re install left foot rest and mounting hardware 1 CVT Belt Cover Gasket 2 CVT Bet Cover 3 CVT Belt Cover Mounting Bolts 8mm 4 CVT Clutch Assembly 5 CVT Clutch Shaft O Ring 6 CVT Belt 7 Variator Fan Pulley 8 Variator Fan Pulley Spacer 9 Variator Fan Pulley Nut 10 Crank Shaft Always use a certified Tao Motor parts CVT belt 743 20 30 V Belt TIP 60 ...

Page 71: ...th a brass wire brush and then rinse and dry the spark arrestor 5 Check the spark arrestor for damage and replace it if necessary 6 Re install spark arrestor 1 7 Re install spacer plate 2 and muffler end cap 3 on to muffler assembly 8 Install the three 4mm allen bolts 4 securing the muffler end cap to the muffler and tighten them to the specified torque Be sure the exhaust pipe and muffler are coo...

Page 72: ...ral detergent such as dish washing liquid or a product made especially for washing motorcycles or automobiles 3 Wash your motorcycle with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime 4 After washing rinse your ATV thoroughly with plenty of clean water to remove any residue 5 Dry your ATV with a soft towel 6 Lubricate the d...

Page 73: ... the vehicle behind the front bumper engraved on the frame The engine number can be found on the top left center of crank case VEHICLE IDENIFICATION LOCATION The vehicle identification number is used to identify your ATV and may required when ordering replacement parts 63 ...

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Page 76: ...or starting instructions Why won t the engine stay running Try adjusting idle screw See page 26 for engine idle adjustment Where do I buy replacement parts You can connect your local Tao Motor dealer or www PatsKit com What is the spark plug gap The gap is 0 06 0 080mm See page 52 Why is my brake light not coming on Try applying both brakes with ignition key in the ON position My ATV cranks but wo...

Page 77: ...ts such as the carburetor or fuel injection system the ignition system catalytic converter and engine computer if it is equipped Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Tao Motor will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the pa...

Page 78: ...urces Board for the periods specified above I Coverage Warranty defects shall be remedied during customary business hours at any authorized Tao Motor s dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board Any part or parts replaced under this war...

Page 79: ...t as a result of 1 accident 2 misuse 3 repairs improperly performed or replacements improperly installed 4 use of replacement parts or accessories not conforming to Tao Motor s specific tions which adversely affect performance and or 5 use in competitive racing or related events B Inspections replacement of parts and other services and adjustments required for required maintenance C Any vehicle eq...

Page 80: ...trol System Warranty IV Legal Rights This warranty gives you specific legal rights and you may also have other rights which vary from state to state V This emission control system warranty is in addition to the standard limited warranty for all vehicles VI Additional Information Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance ...

Page 81: ...Find important product information and how to videos on our website www taomotor com ...

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Tao Motor G 200, Owner'S Manual

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