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OHT4 Assembly Manual 

Shipping Configuration: 

We ship all of our Open Hauling Trailers in an upright position, folded together to reduce their shipping costs.  The Semi-trucks we 
use to ship them charge by the amount of deck space used for whatever you are shipping times the mileage distance between our 
factory and your shipping location.  Thus minimizing the amount of deck space required to ship a trailer greatly affects the  shipping 
costs. 
Thus our goal has been to configure our shipping layout of each trailer to minimize the amount of deck space required to ship our 
trailers.  To give you a rough example, if we shipped them lying on their wheels fully assembled an OHT4 would take up over 17 feet 
of deck space.  We were able to design its foldup shipping design to take us just 4 feet of deck space.  The result of this is that you 
are  paying  1/4

th

  as  much  for  shipping  your  trailer  than  you  would  if  we  didn’t  take  the  time  to  very  carefully  design  its  shipping 

configuration. To give you an example your shipping costs would be over $2,000 if we didn’t fold them up compared to the standard 
$895 we charge.  We do not  add any profit to the shipping costs but  just  hope to break even and will lose money  if most  of our 
trailers get shipped a long distance. 
The second thing we have done is to standardize our shipping costs such that everyone in the USA pays the same shipping costs, no 
matter how close or how far you are from our factory.  We feel that this is the fair way to do this. 
So spending an hour or so to assemble our trailers from their standing upright shipping configuration is probably the greatest cost 
saving hour you will ever spend. 

Upright Storage: 

Our other model Open Hauling Trailers are much smaller and lighter than our OHT4 model trailers and can be stored upright in your 
garage for winter time storage.  However our OHT4XX trailers are a lot larger and heavier, as they are designed to carry a Slingshot 
or multiple Powersport toys, which are much heavier than the typical motorcycles that our other model trailers haul.  To give you an 
example our OHT1, 2 & 3 weigh only 300#, 400# & 500# respectively.  The OHT4 weighs about 850# making it extremely difficult for 
even two people to  stand upright.  You  could probable install an electric wench on the ceiling of your garage to accomplish this, 
however most of our customers just store their bikes on their trailer lowered in their garage as they don’t take up that much more 
room than what they are hauling. 

Unloading Your Trailer: 

You cannot unload our trailers by hand, plus the 70 foot long semi-trucks will not deliver to a residential area.  Thus you will need to 
locate a suitable business to unload your trailer.  Most of our customers have them delivered to their motorcycle  dealers; however, 
you may have a business that has a forklift truck or know someone who owns business that has one. We have delivered them to 
hardware  stores,  wrecking  yards,  farms  and  every  other  type  of  business  that  you  can  image.    We  will  send  you  a  shipping 
information form prior to shipping your trailer that we will need for the driver, giving him the address, days and hours of operation 
and  the  contact  information  for  the  person  who  will  be  receiving  your  trailer.    We  suggest  using  a  fork  lift  with  tong  extensions, 
which motorcycle dealers have to unload motorcycles, ATV’s and the other Powersport toys they have to unload also. 
So let’s get started: 
We  have  built  special  forklift  brackets  into  a  framework  that  our  trailers  are  mounted  on  for  shipping.  Once  the  semi  driver  has 
removed the hold down strapping, the forklift driver will insert the tongs of his forklift into the channels provided for unloading the 
trailer and lift it onto the ground.  We suggest a level place preferably close to his shop and preferably on a  level concrete slab to 
ease assembly. 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for OHT4

Page 1: ...age for winter time storage However our OHT4XX trailers are a lot larger and heavier as they are designed to carry a Slingshot or multiple Powersport toys which are much heavier than the typical motorcycles that our other model trailers haul To give you an example our OHT1 2 3 weigh only 300 400 500 respectively The OHT4 weighs about 850 making it extremely difficult for even two people to stand u...

Page 2: ...ound Disassembling the trailer from its shipping configuration Step 1 Step 2 Remove the tongue by removing the bolt attaching it to the rear deck then just lift it off the two bottom supports and lay it aside for assembly onto the trailer later Then remove the Spare Tire Wheel and set aside Remove the bolts that attach the rear deck to the main deck and lay the rear deck aside for later installati...

Page 3: ...round Remove the two angle upright support bars from the main chassis and move these out of the way You can now start to lower the trailer main deck gradually to the ground until it is standing on its tire and front support angles as shown Go slowly and keep the fork lift tongs pointed slightly up at their tips to assure that the chains do not slip off of them Next remove the forklift brackets The...

Page 4: ...s Step 1 Bolt rear deck to main deck pivots Step 2 Install rear deck center support rail Step 3 Install Jack onto tongue Install tongue under trailer Install spare tire on tongue Install A R Shield Run long bolt through A R Shield spare tire wheel and tongue mounting hole Remove front deck angle supports Install swivel wheel on jack ...

Page 5: ...d one at the rear of the front deck that connects to the rear deck connector Plug your trailer into your tow vehicle and close the lowering valve and it will come up to ride height Test all of you lighting to make sure it is operational Install tie down brackets on the sides of the chassis and mount all the ratchet straps on the ends of these brackets Note This is a preliminary assembly manual we ...

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