Harper DewEze 400 Series Manual Download

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400/500

400/500 SERIES

1-2019

Summary of Contents for DewEze 400 Series

Page 1: ...400 500 400 500 SERIES 1 2019...

Page 3: ...herefore SAFETY WARNINGS are present at certain locations in the text Harper Industries is not responsible for accidents or injuries that result from the misuse or lack of maintenance of the Flatbed S...

Page 4: ...tions without genuine DewEze accessories while in the possession of the consumer Harper Industries shall not be liable for the consequential damages of any kind including but not limited to consequent...

Page 5: ...ic Assembly Valve and Filter Gen 2 Valve Service Parts Hydraulic Assembly Reservoir Hose Change after change Hose Change before change 400 Series with Large and Small FPS Valves XRM Hydraulics Hydraul...

Page 6: ...400 500 Specifications DewEze flatbeds are specifically designed to transport and feed round hay bales 4...

Page 7: ...ydraulic fluid tank and the valve are also located in the bottom left side of the headache rack Gooseneck Hitch is located under a door in the middle of the bed Hitch Plate has three holes for towing...

Page 8: ...horough understanding of the safety precautions and of how it works If you have any questions not answered in this manual or require additional copies please contact your dealer or DewEze manu facturi...

Page 9: ...ecessary to grip the front bale for unloading Unloading To unload do the reverse of the load ing operation Unrolling NOTE Risers and spinners must be installed to unroll bales Position the arms over t...

Page 10: ...hydraulic oil when it is milky in appearance or annually Change hydraulic oil filter after the first 40 hours of use and then every 250 hours or annually thereafter In Cold Weather below 10 F Fill wit...

Page 11: ...IS BROKEN OR WORN Re place BELTS OR CLUTCH MAY BE SLIPPING Tighten belts PRESSURE RELIEF MAY BE SET TOO LOW CAUTION PRESSURE EXCEEDING 2 600 PSI CAN DAMAGE THE PUMP Clutch Does Not CHECK FOR BLOWN FU...

Page 12: ...400 500...

Page 13: ...400 500 400 500 SERIES PARTS...

Page 14: ...400 500...

Page 15: ...als 400 500 Series Lights Decals Accessories Flatbed Accessories 30 Toolbox Cargo Lights Across the Bed Toolbox Flatbed Accessories Spinners Risers Other Accessories Switch Clutch Control Assy Front S...

Page 16: ...AP WIDE 210178 MUD FLAP NARROW 140015 211282 211298 510174 510174 110336 310325 210755 510174 310325 210757 110336 210935 210753 210757 310325 510174 310325 211292 110673 710586 110676 110440 110645 1...

Page 17: ...X 1 WIZ FLANGE 2 110440 NUT 3 8 16 WIZ FLANGE 2 110645 WASHER 5 8 FLAT STANDARD 2 110650 WASHER 1 4 FLAT STANDARD 10 110673 WASHER 3 8 FLAT STANDARD 2 110676 BUSHING 5 X 375 X 500 W FLNG 2 200191 HIT...

Page 18: ...MY ARM RIGHT DUMMY ARM LEFT 10 11 210174 MUD FLAP WIDE 210178 MUD FLAP NARROW 400 500 SERIES FLATBED STANDARD PARTS 7 23 2012 4 5 5 9 19 16 8 22 2 22 1 23 24 23 14 12 1 24 18 3 18 2 18 1 15 23 1 13 24...

Page 19: ...R 3 8 FLAT STANDARD 2 110676 8 NUT 3 8 16 U TYPE 75L 2 110804 9 BUSHING 5 X 375 X 500 W FLNG 2 200191 10 HITCH BALL AND NUT 1 210459 11 PIN ASSY LIFT CYLINDER ROD END 1 210753 12 PIN ASSY IDLER ARM 1...

Page 20: ...82 215018 215052 215038 215037 587 215020 215052 215042 215041 DUM M Y ARM XRM Parts List DESCRIPTION QUANTITY PART ROLL PIN 1 4 X 2 2 200150 CYLINDER PIN 2 210941 FLOATING PIN 2 210942 HUGGER ARM LEF...

Page 21: ...587 215052 211963 211964 DUMMY ARM XRM Parts List DESCRIPTION QUANTITY PART ITEM BOLT 5 16 18 X 0 75 GR8 BLK 16 110794 1 ROLL PIN 1 4 X 2 2 200150 2 CYLINDER PIN 2 210941 3 FLOATING PIN 2 210942 4 CR...

Page 22: ...400 500 SEE VALVE FILTER SEE LIFT SQUEEZE SEE RESERVOIR HYDRAULIC ASSEMBLY HOSE ASSY LIFT BASE HOSE ASSY LIFT ROD HOSE ASSY SQUEEZE 4 30 2009 RESERVOIR RETURN 2 1...

Page 23: ...400 500 ii 2 1 SEE VALVE FILTER SEE LIFT SQUEEZE SEE RESERVOIR HYDRAULIC ASSEMBLY HOSE ASSY LIFT BASE HOSE ASSY LIFT ROD HOSE ASSY SQUEEZE 6 15 2012 RESERVOIR RETURN...

Page 24: ...RN 1 220691 VALVE FLATBED MONOBLOCK 1 223016 FILTER HEAD 1 720041 FILTER 10 MICRON 1 720043 5 7 9 GALLON SYSTEM 120277 ADAPTER 8MJ 8MB 12 17 GALLON SYSTEM 120174 ADAPTER 8MB 12FPX SQUEEZE CYLINDER OUT...

Page 25: ...ADAPTER 10MJ 8MB 1 120493 10 RESERVOIR RETURN 1 220691 11 FILTER TO RESERVOIR HOSE 1 220700 12 VALVE FLATBED MONOBLOCK 1 223016 13 MOUNTING BRACKET FILTER 1 260265 14 FILTER HEAD 1 720041 15 FILTER 10...

Page 26: ...2 VOLT 820229 O RING ADAPTER 4 7 16 20 120062 O RING ADAPTER 8 3 4 16 720164 PART NO VALVE MONOBLOCK COMPLETE 223016 GEN 2 VALVE SERVICE PARTS 9 10 9 VALVE POPPET FOR 223017 222003 2 10 COIL 10 VALVE...

Page 27: ...ION 10 1 03 110444 4 B OLT 5 16 18 X 0 75 WIZ F LANG E 110616 4 NUT 5 16 J T Y P E C AG E 5C 120237 1 ADAP T E R 4B H 4MP 220566 1 DIP S T IC K 220570 1 R E S E R V OIR WE LDME NT 220587 1 V E NT HOS...

Page 28: ...RT BOLT 5 16 18 X 0 75 WIZ FLANGE 4 110444 NUT 5 16 J TYPE CAGE 5C 4 110616 ADAPTER 4BH 4MP 1 120237 DIP STICK 1 220566 RESERVOIR WELDMENT 1 220570 VENT HOSE 1 220587 FITTING PLUG 1 2 PIPE 1 500175 FU...

Page 29: ...1 BOLT 1 4 20 X 0 5 WIZ FLANGE 4 110434 2 BOLT 5 16 18 X 0 75 WIZ FLANGE 4 110444 3 NUT 5 16 J TYPE CAGE 5C 4 110616 4 ADAPTER 4BH 4MP 1 120237 5 ADAPTER 12MJ 12MP 1 120244 6 ADAPTER 12MJ 12MB90 1 120...

Page 30: ...223019 480 220616 164in 220616 164in 220617 100in 220643 119in 220422 26 75in 223019 482 220616 164in 220616 164in 220617 100in 220643 119in 220422 26 75in 223019 485 220622 182in 220622 182in 220623...

Page 31: ...220616 164in 220616 164in 220617 100in 220643 119in 220691 12 25in 223019 482 220616 164in 220616 164in 220617 100in 220643 119in 220691 12 25in 223019 485 220622 182in 220622 182in 220623 118in 22064...

Page 32: ...5 107in 220422 26 75in 223003 477 220616 164in 220616 164in 220617 100in 220618 119in 220422 26 75in 223004 480 220616 164in 220616 164in 220617 100in 220618 119in 220422 26 75in 223004 482 220616 164...

Page 33: ...TER 6FP 6FJX 4 120123 3 ADAPTER 6MJ 8MB90 2 120134 4 ADAPTER 4MB 4FPX 4 120186 5 O RING 119 90 DURO 2 120376 6 SWITCH BOOT 1 132035 7 EXTENDABLE ARM CYLINDER 2 5 1 220455 8 EXTENDABLE ARM CYLINDER 2 0...

Page 34: ...20629 218in 220629 218in 2ea 220605 54 3in 2ea 220605 54 3in 220601 79 6in 223007 578 770 778 220626 188in 220626 188in 2ea 220605 54 3in 2ea 220605 54 3in 220645 94 0in 223021 582 682 684 782 784 220...

Page 35: ...6FP 6FJX 120123 4 6 ADAPTER 4MB 4FPX 120186 4 7 ADAPTER 6MJ 6FJX 90 BENT TUBE 120598 2 8 ADAPTER 6MJ 6FJX 90 LONG BENT TUBE 120599 2 9 EXTENSION CYLINDER 2 5 220455 1 10 EXTENSION CYLINDER 2 0 220456...

Page 36: ...4 0in 223022 587 687 688 787 788 220645 94 0in 223023 4ea 220605 54 3in 4ea 220605 54 3in 2ea 220625 148in 2ea 220626 164in 2ea 220626 164in 2ea 220627 174in XRM SERIES ARM HOSES 2ea 220629 200in 4ea...

Page 37: ...OLT 1 8 X 10 GR8 1 110352 1 NUT 1 8 LOCK NYLON INSERT 1 110602 2 ADAPTER 6MB 6MP 3 8 X 4 1 120145 3 ADAPTER 8MP 6FP90 1 120146 4 ADAPTER 6MB 8MP90 1 120147 5 COUPLER PIONEER FEMALE 2 220084 6 LIFT CYL...

Page 38: ...tbed Squeeze Cylinders 91 375 220002 93 0 223032 96 5 223001 Bed Width Model Squeeze Cylinder Model 85 375 220002 784 784 XRM 787 587 787 XRM 587 XRM 788 788 XRM 670 XRM 470 XRM 675 XRM 475 XRM 677 XR...

Page 39: ...C E AMB E R 230134 5 LIG HT C LE AR ANC E R E D 230135 9 G R OMME T 2 230136 6 G R OMME T 3 X 5 P arts Lis t P AR T QUANT IT Y DE S C R IP T ION 400 500 S E R IE S LIG HT S 230135 230133 230133 230135...

Page 40: ...400 500 3 2...

Page 41: ...al Red Reflector Rectangle 202016 34 ft Decal 1 8 StripeSilver 202025 1 Decal Squeeze Arm Left 202026 1 Decal Squeeze Arm Right Decal Kit 4 500 Series Part 205074 PIN STRIPE 1 4 BLACK 100262 LEFT 2020...

Page 42: ...AL 202003 1 DECAL SWITCH IDENTIFICATION 202045 1 DECAL WIRING DIAGRAM KAR TECH REMOTE 202046 1 DECAL 3rd BANK OPTION KAR TECH REMOTE 300002 1 FEMA DECAL Decals Safety Operation 7 17 2012 INSIDE OF VAL...

Page 43: ...400 500 9 16 03 FLATBED ACCESSORIES ACROSS THE BED TOOLBOX CARGO LIGHTS TOOLBOX 30 SPINNERS RISERS 4 1...

Page 44: ...ANGE 110606 2 NUT 5 16 18 WIZ FLANGE 110665 12 WASHER 5 16 FLAT STANDARD 110676 4 WASHER 3 8 FLAT STANDARD Kits Left Right 400 Series Short 205070 260269 260270 Long N A 211293 211294 500 Series Short...

Page 45: ...ID X 9 16 OD 710587 4 SCREW 3 16 X 75 TEK SELF TAP 830031 1 LIGHT RIGHT 830035 1 LIGHT LEFT CARGO LIGHT ASSY PART 211391 PART QUANTITY DESCRIPTION 9 16 03 FLATBED ACCESSORIES CARGO LIGHTS ACROSS THE B...

Page 46: ...400 500 4 3...

Page 47: ...7 DESCRIPTION PART QTY ITEM Pin Lynch 1 4 x 1 1 2 210006 2 1 WELDMENT SPINNER 16 XRM 211509 2 2 LYNCH PIN GUARD 211513 2 3 A Spinner Assy 12 Pair XRM Part 215234 DESCRIPTION PART QTY ITEM Pin Lynch 1...

Page 48: ...BALE ADAPTER 210006 2 Pin Lynch 1 4 x 1 1 2 ADAPTER ASSY 210933 PART QTY DESCRIPTION 9 24 03 LIFT BAR P N 210426 RECEIVER HITCH P N 215001 211480 FENDER KIT 211439 FENDER WELDMENT 211481 EDGE TRIM OTH...

Page 49: ...400 500 4 6...

Page 50: ...268 215116 Bolt Kit 1ea Required Per Fenderskirt Front Skirt Toolbox Replacement 7 24 2012 Fits Tapered Beds 500 700 Series 30 Toolbox Replacement Fits Straight Beds 400 600 Series 30 Toolbox Replacem...

Page 51: ...400 500 Harper Industries Operator s Manual Appendix I Remote Control 5 1...

Page 52: ...400 500 Harper Industries ii 5 1...

Page 53: ...Wiring Kar Tech Remote Decal Part 202045 Harness Part 232087 FLOAT COILS C D WORK LIGHTS 3rd BANK RETRACT 3rd BANK EXTEND UNSQUEEZE SQUEEZE UNLOAD LOAD POWER RED BATTERY DIAGNOSTIC GREEN TRANSMIT 3 1...

Page 54: ...400 500 LOAD OIL IN OIL OUT UNLOAD OIL IN OIL OUT SQUEEZE OIL IN OIL OUT OIL IN OIL OUT UNSQUEEZE 3 11 2011 SOLENOID FIRES 3 4 ii 5 2...

Page 55: ...l handle into back of piggy back connectors per table 1 4 The red wire from harness 150006 goes the supplied fuse The fuse wire is connected to the terminal on battery 5 The black wire from harness 15...

Page 56: ...400 500 iv 5 2 YEL Clutch Battery BLK RED ORG Fuse...

Page 57: ...k Wiring Kar Tech Remote Decal Part 202046 Harness Part 232088 FLOAT COILS C D WORK LIGHTS 3rd BANK RETRACT 3rd BANK EXTEND UNSQUEEZE SQUEEZE UNLOAD LOAD POWER RED BATTERY DIAGNOSTIC GREEN TRANSMIT 3...

Page 58: ...400 500 FLOAT EXTEND OIL IN OIL OUT OIL IN OIL OUT RETRACT 3 11 2011 SOLENOID FIRES 3 6 ii 5 3...

Page 59: ...400 500 5 4 Harper Industries Operator s Manual Hydraulic Unit Electric Hydraulic Power Unit Standard E H Power Kit Appendix II...

Page 60: ...der to positive terminal on battery run wire thru switch on dash Then to red wire on valve harness for wireless remote 15 Run battery cables through hold in toolbox and attach to E H motor as indicate...

Page 61: ...16 HAND CONTROL CABLE ASSY SPEAR BED 150027 1 17 E H SHIELD 211353 1 18 VALVE E H FLATBED 220492 1 19 HOSE 375 X 50 44 6MP 6MP 220508 1 20 HOSE SUCTION 75 X 54 220603 1 21 E H MOTOR PUMP UNIT 230140 1...

Page 62: ...400 500 Ground Cable Positive Cable Red wire fused from hand control harness Black switch wire from hand control harness 8 Suction Port 6 Pressure Port E H Power Kit 4 7 2011 ii 5 5...

Page 63: ...2092 1 17 FUSE HOLDER BUSS CFBAR1 M8XSP 132093 1 18 FUSE 200 AMP BUSS MRBF 200 132094 2 19 HAND CONTROL CABLE ASSY E H FLATBED 150027 1 20 E H SHIELD 211353 1 21 VALVE E H FLATBED 220492 1 22 HOSE 375...

Page 64: ...400 500 ii 5 5 1 Ground Cable Positive Cable Red wire fused from hand control harness Black switch wire from hand control harness 8 Suction Port 6 Pressure Port E H Power Kit 3 29 2012...

Page 65: ...202047 1 17 E H SHIELD 211353 1 18 VALVE E H FLATBED 220492 1 19 HOSE 375 X 50 44 6MP 6MP 220508 1 20 HOSE SUCTION 75 X 54 220603 1 21 E H MOTOR PUMP UNIT 230140 1 22 MOTOR 210884 1 PUMP 220651 1 SEAL...

Page 66: ...Harness Part 232090 WORK LIGHTS UNSQUEEZE SQUEEZE UNLOAD LOAD POWER RED BATTERY DIAGNOSTIC GREEN TRANSMIT 4 12 2011 6 Pressure Port 8 Suction Port Purple switch wire from valve harness Red wire fused...

Page 67: ...400 500 LOAD UNLOAD SQUEEZE OIL IN OIL OUT OIL IN OIL OUT UNSQUEEZE 4 12 2011 SOLENOID FIRES OIL OUT OIL IN OIL IN OIL OUT iii 5 6...

Page 68: ...400 500...

Page 69: ...9 VALVE E H FLATBED 220492 1 20 HOSE 375 X 50 44 6MP 6MP 220508 1 21 HOSE SUCTION 75 X 54 220603 1 22 E H MOTOR PUMP UNIT 230140 1 23 MOTOR 210884 1 PUMP 220651 1 SEAL KIT PUMP 222006 1 SOLENOID 3 POL...

Page 70: ...IT RED BATTERY DIAGNOSTIC POWER LOAD UNLOAD SQUEEZE UNSQUEEZE WORK LIGHTS Ground Cable 6 Pressure Port Positive Cable Purple switch wire from valve harness 8 Suction Port Decal Part 202047 Harness Par...

Page 71: ...400 500 iii 5 6 1 LOAD UNLOAD SQUEEZE OIL IN OIL OUT OIL IN OIL OUT UNSQUEEZE 2 20 2015 SOLENOID FIRES OIL OUT OIL IN OIL IN OIL OUT...

Page 72: ...400 500 Harper Industries Operator s Manual 5 7...

Page 73: ...T QTY ITEM Cable Tie 14 Black 50 Lb Tens 100578 6 1 ADAPTER 6FP 6FJX 120123 4 2 ADAPTER 6MP 6FPX 120271 2 3 ADAPTER 6MJ 6MP LONG 90 120596 2 4 ADAPTER 6MJ 6MP XX LONG 90 120597 2 5 4 3 2 5 2 XRM Adapt...

Page 74: ...400 500 NOTES...

Page 75: ...400 500 Harper Industries Inc 151 E Highway 160 Harper KS 67058 Website www harperindustries com Telephone 620 896 7381 Toll Free 800 835 1042 Fax 620 896 7129 E mail info harperindustries com...

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