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Form No. 3392-713 Rev B

1/3 Area Platform Lift

Workman

®

Heavy-Duty Utility Vehicle

Model No. 07347—Serial No. 315000001 and Up

Register at www.Toro.com.
Original Instructions (EN)

*3392-713* B

 

Summary of Contents for Workman 07347

Page 1: ...Form No 3392 713 Rev B 1 3 Area Platform Lift Workman Heavy Duty Utility Vehicle Model No 07347 Serial No 315000001 and Up Register at www Toro com Original Instructions EN 3392 713 B ...

Page 2: ...ecommended precautions g000502 Figure 1 This manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Contents Safety 3 Before Operating 3 While Operating 3 Maintenance 3 Safety and Instructional Decals 4 Setup 6 1 Preparing to Install the Kit 7 2 Removing the Center Console Seat Shr...

Page 3: ...he safety interlocks Do not allow riders on the platform in any position Always park the machine on a firm level surface before raising the platform Do not exceed a 5 degree maximum angle of operation Do not raise the platform if the bubble level indicator is outside the recommended operating range Do not raise the platform if 1 or more of the machine tires are under inflated check the tire pressu...

Page 4: ... instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decal93 3701 93 3701 decal93 3702 93 3702 decal93 3703 93 3703 decal93 3704 93 3704 decal93 3706 93 3706 4 ...

Page 5: ...decal93 3709 93 3709 decal93 3710 93 3710 decal93 3711 93 3711 decal93 3705 93 3705 decal93 3707 93 3707 5 ...

Page 6: ...ke switch Rear level switch bracket 1 Rear level switch with the harness 1 6 Washer 2 Mount the rear level switch 7 No parts required Install the hood ROPS shield shroud seats seat shroud console cover plates and CVT intake hose HDX Auto only Reinforcing plate 2 Flange HD capscrew 3 8 x 1 inch 4 8 Flange nut 3 8 inch 4 Mount the lift onto the machine frame Battery cable with boot 1 9 Negative batt...

Page 7: ... the bed from the machine if equipped Note Refer to the machine Operator s Manual for more detailed information on raising and removing the bed 4 Remove the hood Note Refer to the machine Operator s Manual for more detailed information on removing the hood 2 Removing the Center Console Seat Shroud and Seat Assemblies No Parts Required Removing the Center Console for Workman 3000 4000 HD HDX and HD...

Page 8: ... 4 1 Brake lever 5 Transmission lever L position knob 2 Hydraulic lift lever knob 6 Hydraulic lift lock locked position left 3 Speed range lever knob 7 Speed range lever A position 4 Transmission lever knob 2 Remove the 4 hex head screws that secure the shift indicator cover to the seat shroud Figure 5 g024588 Figure 5 1 Indicator connector 4 Control cover 2 Shift indicator cover 5 Machine harness...

Page 9: ...s Parts needed for this procedure 1 Main wire harness with relays 7 Cable tie 2 Screw 1 4 x 3 4 inch 2 Nut 1 4 inch 1 Fuse 1 Mini fuse Workman HDX Auto only For the Workman 3000 and Workman 4000 Series machines with Serial Numbers 240000001 and Up 1 Insert the end of the wire harness with the male and female spade terminals on it up through the opening in the machine floor board toward the dash pa...

Page 10: ...e Use either the male or female terminal that corresponds to your machine 5 Remove the fasteners securing the wire harness cover to the underside of the machine floor and remove the cover 6 Route the wire harness rearward to the console area Note The harness must not interfere with any hot exhaust or moving parts 7 Secure the harness with cable ties 8 Mount the relays to the left frame channel wit...

Page 11: ...Box E in Figure 9 7 Align the target icon on the switch with the head of the clevis pin and tighten the switch Figure 10 g028255 Figure 10 1 Target icon on the switch 2 Gap between 0 06 and 0 1 inch 8 Ensure that the gap between the head of the clevis pin and the switch should be between 0 06 and 0 1 inch Note If the gap is not correct adjust the head of the pin by moving the position of the washe...

Page 12: ...erial Numbers 240000001 and Up 1 Remove the locknuts securing the top of the hitch plate to the rear axle Figure 12 g016822 Figure 12 1 Hitch plate 2 Level switch bracket 2 Using the upper set of mounting holes mount the level switch bracket to the rear axle with the locknuts previously removed 3 Route the switch harness forward along the differential lock cable to the left side of the machine Not...

Page 13: ... ROPS shield shroud seats seat shroud and console cover plate if applicable 3 Install the overflow tube to the radiator 4 Workman HDX Auto only Install the CVT intake hose 5 Check the coolant level and fill as needed 8 Mounting the Lift onto the Machine Frame Parts needed for this procedure 2 Reinforcing plate 4 Flange HD capscrew 3 8 x 1 inch 4 Flange nut 3 8 inch Procedure 1 Remove any accessori...

Page 14: ... frame channels 9 Connecting the Wire Harness and Battery Parts needed for this procedure 1 Battery cable with boot 1 Negative battery cable Procedure 1 Plug the connectors from the front and rear harness into the lift harness 2 Locate the oil pressure switch on the engine and unplug the wire connected to the switch 3 Route the green wire from the front harness and connect it to the oil pressure s...

Page 15: ...all the positive battery cable to the battery 11 Slide the rubber boot over the positive terminal 12 Install the negative battery cable to the battery 10 Mounting the Bubble Level Indicator Parts needed for this procedure 1 Bubble level indicator Procedure Affix the bubble level indicator to the top of the console cover as shown in Figure 18 g016811 Figure 18 1 Bubble level indicator 2 Operation d...

Page 16: ...top of the console cover as shown in Figure 18 2 Affix the no step decal to the top of each fuel tank mounting strap as shown in Figure 19 g006709 Figure 19 1 No step decal For Workman HD HDX HDX D and HDX Auto Machines 1 Affix the operation decal to the top of the console cover as shown in Figure 18 2 Affix the no step decals to the top of the radiator as shown in Figure 20 g010211 Figure 20 1 No...

Page 17: ...ft Remove the key from the lift pendant control switch to prevent operation of the lift whenever the machine is left unattended Figure 21 Emergency Lowering Valve Knob Push the blue knob inward rotate it 90 degrees counterclockwise and pull it out to activate the emergency lowering valve Figure 22 Push the blue knob inward rotate it 90 degrees clockwise and pull it out to stop the lift and return ...

Page 18: ...tire pressure every 8 hours or daily to ensure proper levels Refer to the machine Operator s Manual for tire inflation specification Engaging Safety Locks 1 Position the machine on a level surface 2 Set the parking brake and chock the wheels 3 Rotate the ignition key switch to the ON position with the engine off 4 While standing next to machine grasp the pendant control and rotate the lift key swi...

Page 19: ...s Manuals and warning labels Never use the platform lift without proper training and authorization The electrical control system of the lift requires the machine to be parked on a slope of less than a 5 degree angle parking brake engaged and the machine key in the ON position with the engine shut off to activate the lift circuit Operating 1 Set the parking brake and chock the wheels 2 Rotate the k...

Page 20: ... pressure light is on 6 Lower lift all the way down until it stops and remove the key from the lift pendant control Important If the engine shuts off when releasing the parking brake it may indicate that the lift is not completely lowered The machine cannot be driven with the lift raised at any height DANGER Contact between the non insulated platform lift and power lines will cause electrocution c...

Page 21: ...s step risers or platform rails to extend the working height of the platform If you must exit the raised platform slowly and carefully climb down outside of the scissor arm frame Operating Tips The electrical system battery and hydraulic lift cylinder are not designed for continuous use Allow approximately 1 1 2 to 2 minutes between lift operations to maintain the operating temperature Frequent us...

Page 22: ...orm partially raised and the parking brake released start the engine Note If engine does not start and remain running the safety circuit is operating correctly Lower the lift all the way and proceed to next step If the engine starts and remains running there is a malfunction in the electrical circuit that must be repaired before operating lift Testing the Rear Axle Level Switch 1 Position one side...

Page 23: ... a fully charged battery is 1 250 DANGER Battery electrolyte contains sulfuric acid which is fatal if consumed and causes severe burns If you carelessly drink electrolyte you could die or if it gets onto your skin you will be burned Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery ...

Page 24: ...Notes ...

Page 25: ...Notes ...

Page 26: ...Notes ...

Page 27: ...equired per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accorda...

Page 28: ...to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the final...

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