BOMBARDIER DS650 X 2005 Operator'S Manual Download

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vmo2005 DS ang.FH10 Tue Oct 11 15:35:28 2005 Page 1

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Summary of Contents for DS650 X 2005

Page 1: ......

Page 2: ...Guide Safety Videocassette and on product labels could cause injury including the possibility of death WARNING This ATV may exceed the performance of other ATVs you have ridden in the past This categ...

Page 3: ...scu line is used to denote the masculine or feminine The information and components sys tem descriptions contained in this document are correct at the time of publication Bombardier Recreational Produ...

Page 4: ...40 Design Limitation 41 Off Highway Operation 41 General Operating and Safety Precautions 41 Uphill Driving 42 Downhill Driving 42 Side Hilling 42 Drop Offs 42 Riding Techniques 42 Routine Maintenance...

Page 5: ...8 20 Nerf Bar 68 21 Radiator Cap 68 LIQUIDS 70 Fuel 70 Engine Transmission Oil 70 Engine Coolant 72 Brake Fluid 73 Battery 74 BREAK IN PERIOD 75 Engine 75 10 Hour Inspection 75 PRE OPERATION CHECK 76...

Page 6: ...gSystem 99 Suspension 101 Brakes 104 Body Frame 104 TROUBLESHOOTING 106 SPECIFICATIONS 109 INTERNATIONAL SYSTEM METRIC INFORMATION 113 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2005 BOMBARDIER ATV 1...

Page 7: ...t in serious injury or death CAUTION Denotes an instruc tion which if not followed could severely damage vehicle compo nents NOTE Indicates supplementary infor mation needed to fully complete an in st...

Page 8: ...from time to time and from season to season Riding on sand is different than riding on snow or through forests or marshes Each location may re quire a greater degree of awareness and skill may not be...

Page 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7...

Page 10: ...ehicle on any public street road or highway even a dirt or gravel one Never take place on this vehicle without wearing an approved hel met that fits properly You should also wear eye protection goggle...

Page 11: ...ll or roll backwards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking des...

Page 12: ...s manual for carrying cargo or pulling a trailer Allow greater distance for braking FOR MORE INFORMATION ABOUT ATV SAFETY call the Spe cialty Vehicle Institute of America SVIA at 1 800 887 2887 or in...

Page 13: ...ing this vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and...

Page 14: ...severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehic...

Page 15: ...balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger Even with a long seat that provides unrestricted...

Page 16: ...ad use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this v...

Page 17: ...N HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illega...

Page 18: ...event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the c...

Page 19: ...HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alc...

Page 20: ...CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op er...

Page 21: ...heelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off _...

Page 22: ...follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can...

Page 23: ...l the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure yo...

Page 24: ...me upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unf...

Page 25: ...on or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced...

Page 26: ...l causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to...

Page 27: ...an overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil ities Prac...

Page 28: ...s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make...

Page 29: ...ribed further in this Operator s Guide NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backw...

Page 30: ...tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing th...

Page 31: ...ck parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make s...

Page 32: ...cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over...

Page 33: ...dly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces s...

Page 34: ...perate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not...

Page 35: ...ration of this vehicle with im proper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified fu...

Page 36: ...which in some situations could lead to an acci dent HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of acces sories All parts and accessories added to this vehic...

Page 37: ...TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories Cargo should be properly distributed and securely attached R...

Page 38: ...HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential...

Page 39: ...risks and operate a vehicle safely Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury includ in...

Page 40: ...ectly ap plied activate the clutch lever It must fully return when released j Check drive chain for adjustment and lubrication k Check sprockets for wear and damages l Check tightening of rear axle fa...

Page 41: ...ou may encounter en route Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or su...

Page 42: ...ride If a club does not exist in your area help start one Group riding and club activities provide a pleasurable social experience Always keep a safe distance from other riders Your judgment of speed...

Page 43: ...epted by anyone venturing over it An operator who takes a vehicle off road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him On no...

Page 44: ...ccelerate slightly to regain control Side Hilling Whenever possible such operation should be avoided If necessary do so with extreme caution Side hilling on steep inclines could result in rollover In...

Page 45: ...e Riding your vehicle on roads or highways could cause a colli sion to occur with another vehicle ATV tires are not suited for paved road use Pavement may seriously affect the handling and control of...

Page 46: ...bt do not attempt to cross Ice will also affect the control of vehicle Slow down and do not gun the throt tle This will only result in spinning of the tires and possible tipover of the vehicle Avoid r...

Page 47: ...rection of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail signs They are there to help you and others Obstacles in the trail should be t...

Page 48: ...y the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the...

Page 49: ...eep your body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear V00A0YL ____________ SAFETY INFORMATION ____...

Page 50: ...potential hazards the next time you use the vehicle Wash your vehicle in warm soapy water then allow it to dry A towel may help Do not wash your vehicle outside during freezing weather Apply appropri...

Page 51: ...or cause a tire to move around on its rim and become lost or damaged Wheels or tires which are damaged should always be replaced While reading this Operator s Guide remember that WARNING Indicates a p...

Page 52: ...comes with a hang tag and labels containing important safety infor mation Any person who rides this vehicle should read and understand this information before riding V02M0FL 50 ___________ SAFETY INF...

Page 53: ...ent parts of the vehicle If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide are a general...

Page 54: ...LABEL 1 V01M01Z LABEL 2 V01M02Z LABEL 3 V02M05Y LABEL 4 V02M06Y LABEL 5 V01M07Z LABEL 6 V02M0GY 52 ___________ SAFETY INFORMATION ___________...

Page 55: ...7 V02M0EL While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death ____________ SAFETY INFORMATION _________...

Page 56: ...VEHICLE INFORMATION _____________________ 55...

Page 57: ...ification number EIN or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your...

Page 58: ...e ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been re moved or rendered inoperative by any person Among those Acts Presumed to Const...

Page 59: ...uctions supplied A non compliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number i...

Page 60: ...CONTROLS COMPONENTS INSTRUMENT NOTE Some controls instruments equipment are optional V02A19L 1 16 14 6 13 5 19 15 4 21 9 7 8 18 17 5 3 2 6 _____________________ 59...

Page 61: ...V02A1CL 10 6 13 17 19 20 11 14 12 16 14 20 19 21 60 ______________________...

Page 62: ...ection 1 Throttle Lever Located on the right side of handlebar When pushed it increases the engine speed that allows the engagement of the transmission on the selected gear When released the engine sp...

Page 63: ...cle from moving Useful when the brake needs to be locked for example such as doing a K turn during transportation or when the vehicle is not in operation WARNING Always use the brake lever lock when t...

Page 64: ...03Y 1 1 Headlamp switch Engine Stop Switch Located at the middle of multi function switch The engine will not run or start if the engine stop switch is turned to OFF position This switch is used to st...

Page 65: ...h and turn to the desired position To remove key turn key to OFF then pull it out NOTE While engine can be stopped by turning ignition key OFF we recom mend the engine be stopped by push ing the engin...

Page 66: ...e RES reserve When fuel is exhausted in the fuel tank when in the ON position an emergency supply of fuel is available by turning the knob to RES The re serve contains approximately 20 of the fuel tan...

Page 67: ...rewdriver for rear shock absorber 1 drive chain adjuster lock 1 fuse 25 A 1 fuse 15 A 1 13 Seat Latch Located underneath rear end of seat It allows the removal of seat to give access to air box and st...

Page 68: ...of right footpeg When pressed down the rear brake is applied When released it should return to its original position V02K01Y 1 1 Foot brake pedal NOTE Braking effect is proportional to the force appl...

Page 69: ...y by 1000 to obtain an approxi mation of the actual RPM 19 Auxiliary Headlamps X Models Locate on each side of front of vehicle under front facia V02G0RY 1 1 Auxiliary headlamps 20 Nerf Bar X Models L...

Page 70: ...To remove the radiator cap press and turn it counterclockwise Reverse the removal procedure to install V02C4VY _____________________ 69...

Page 71: ...s CAUTION Never mix oil with fuel This ATV has a 4 stroke engine Oil must be added to oil tank only Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure...

Page 72: ...0 is recommended for sum mer time and SAE 5W30 for winter time Other viscosity should be used if the average temperature is outside the range of the recommended oil See chart below V02A1OY SAE 10W30 S...

Page 73: ...tion until oil level reaches the dipstick s upper mark Do not overfill Properly tighten dipstick Engine Coolant Recommended Coolant Always use ethylene glycol antifreeze containing corrosion inhibitor...

Page 74: ...system do not use fluids other than the recom mended one nor mix different flu ids for topping up Fluid Level With vehicle on a level surface check brake fluid in reservoirs for proper level It should...

Page 75: ...Battery This vehicle is equipped with a dry type battery that requires no mainte nance Refer to MAINTENANCE section to re move or install the battery 74 ______________________...

Page 76: ...e detrimental during the break in period 10 Hour Inspection As with any precision piece of me chanical equipment we suggest that after the first 10 hours or 30 days or 400 km 250 m after the purchase...

Page 77: ...ks i Whit parking brake correctly ap plied activate the clutch lever It must fully return when released j Check drive chain for adjustment and lubrication k Check sprockets for wear and damages l Chec...

Page 78: ...seconds move the lever to half position NOTE Overusing choke may flood engine and make it hard to start Re fer to SPECIAL PROCEDURES if it oc curs When the engine is warm move the choke lever to OFF...

Page 79: ...of the pedal shifts the transmission to the next higher or lower gear in the shifting sequence The pedal should automatically return to its original position To upshift to a higher gear put the end of...

Page 80: ...k and refill if necessary Ensure radiator is not obstructed Check and clean radiator fins See MAINTENANCE section WARNING The radiator can be very hot wear gloves to touch the radiator Reduce vehicle...

Page 81: ...etc rinsing the vehicle with fresh water is necessary to preserve vehicle and its compo nents Metallic parts lubrication is highly recommended Use BOM BARDIER LUBE P N 293 600 016 or an equivalent Thi...

Page 82: ...ng a vehicle secure vehicle to trailer or pickup box with suitable tie downs Using ordinary ropes is not recommended WARNING V00A174 Never tip this vehicle on end for transporting We recommend that yo...

Page 83: ...X Models V02A1GY WARNING Do not tow this vehicle behind a car or other vehicle Use a trailer 82 ______________________...

Page 84: ...MAINTENANCE INFORMATION _____________________ 83...

Page 85: ...be performed by ENGINE TRANSMISSION Engine transmission oil level 3 EVERY RIDE Customer Engine transmission oil and filter R R Customer Oil reservoir strainer C Customer Valve clearance I I Dealer En...

Page 86: ...nsity brake lamp headlamp aiming etc 3 I I Customer DRIVE TRAIN Drive chain lubrication 3 EVERY RIDE Customer Drive chain adjustment 3 EVERY RIDE Customer Drive chain slider and roller condition 3 EVE...

Page 87: ...rake system discs hoses etc 3 I Customer Brake line fittings 3 I EVERY RIDE Customer BODY FRAME Engine area C C Customer Skid plates and A arm protectors EVERY RIDE Customer Frame I Dealer Chassis Fas...

Page 88: ...MAINTENANCE CHART must be performed by an au thorized Bombardier ATV dealer Engine Transmission Among other things this section gives the procedures to replace the liquids Refer to LIQUIDS for procedu...

Page 89: ...all all removed parts then start the engine Check if the RED indica tor lamp stays ON If so repeat the bleeding procedure If the RED indica tor lamp stays continually ON stop the engine and see an aut...

Page 90: ...for leaks and check coolant level in the reservoir Valves Adjustment See an authorized Bombardier ATV dealer for valves adjustment Insufficient clearance will cause loss of power and possibly damage...

Page 91: ...erting grill Align grill properly in bottom of muffler shell Radiator Inspect radiator fins They must be clean free of mud dirt leaves and any other deposit that would prevent the radiator to cool pro...

Page 92: ...e the clamp Pull drain tubes out then empty it CAUTION Do not start engine when liquid or deposits are found in the drain tubes When liquid deposits are found the air filter must be inspected dried re...

Page 93: ...oil with air filter oil P N 219 700 340 or an equiv alent Air Filter Installation Properly reinstall removed parts in the reverse order of their removal Electrical WARNING Unless otherwise indicated a...

Page 94: ...r seat be tween engine and air box V02A0OY 1 2 1 Fan 15 A 2 Charging system 25 A To remove fuse from holder pull fuse out Check if filament is melted A15E0KY 1 2 TYPICAL 1 Fuse 2 Check if melted Bulb...

Page 95: ...aillight Unscrew lens screws to expose bulb V02A06Y 2 2 1 1 Lens 2 Screws Push bulb in and hold while turning counterclockwise to release Install the new bulb by first pushing in while turning clockwi...

Page 96: ...an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with iso propyl alcohol which will not leave a film on the bulb Tachometer X Models The bulb in the tacho...

Page 97: ...ain before every ride WARNING Unless otherwise indicated al ways turn ignition switch to the OFF position before you check adjust or lubricate the drive chain Inspection This ATV is equipped with O ri...

Page 98: ...cle without driver and recheck the chain free play The chain free play should be 44 5 to 51 mm 1 3 4 to 2 in If not redo the drive chain adjustment Replacement With the chain installed on vehicle re m...

Page 99: ...urst the tire Always follow recommended pressure Since tires are low pressure types a manual pump should be used Check pressure when tires are COLD before using the vehicle Tire pres sure changes with...

Page 100: ...f the ground Push and pull rear axle to feel the play See an authorized Bombardier ATV dealer if there is any play SteeringSystem Throttle Cable Lubrication The throttle cable must be lubri cated with...

Page 101: ...ain correct throttle lever free play NOTE Measure throttle free play at the tip of throttle lever Tighten lock nut and reinstall protector V02I04Y 2 3 4 1 A 1 Throttle lever 2 Protector 3 Cable adjust...

Page 102: ...erature is high or when the vehicle is used intensively Oth erwise performance degradation or damage can be caused to the shock absorbers NOTE Do not remove the shock protectors if the vehicle is used...

Page 103: ...A A Same length Rear Shock WARNING The rear shock includes a damper unit that contains high pressure ni trogen gas Do not attempt to dis assemble the damper Do not dis pose of it See an authorized Bom...

Page 104: ...between 102 mm 4 in and 127 mm 5 in but for heavier or more aggressive riders it could be between 76 mm 3 in and 102 mm 4 in Preload Adjustment To reduce Turn the shock spring adjuster counterclockwis...

Page 105: ...for cracks or other damage Properly retighten fas teners as necessary and have front fender replaced if damaged WARNING Never remove the front fenders The important labels are applied on the front fen...

Page 106: ...RESSURE ONLY like a gar den hose The high pressure can cause electrical or mechanical dam ages While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoide...

Page 107: ...level turn fuel valve to ON also try on RES A failure of the carburetor may have occurred Contact an authorized Bombardier ATV dealer 4 Spark plug ignition no spark Check ignition fuse condition Remov...

Page 108: ...is running too hot See ENGINE LACKS ACCELERATION OR POWER 4 Ignition timing is incorrect or there is an ignition system failure Contact an authorized Bombardier ATV dealer 5 Improper carburetor setti...

Page 109: ...tle lever more while shifting 3 Improper oil type Drain oil in engine and use recommended oil only 4 Transmission See an authorized Bombardier ATV dealer RED engine indicator lamp stays on 1 Engine tr...

Page 110: ...by oil pump with replaceable oil filter lubrication of engine and transmission simultaneously Decompressor Automatic Exhaust system Bombardier stainless header pipe painted steel muffler Air filter 2...

Page 111: ...2 volts 13 Ah Instrument N A Tachometer Starting system Electric start Start in any gear with clutch applied or on NEUTRAL Headlamp bulb 2 x 30 W Taillight and brake light bulb 8 27 W 1157 Auxiliary h...

Page 112: ...RING Toe out vehicle on ground and measure on the rim 0 5 mm 0 5 mm 0197 in 0197 in each side LOADING CAPACITY Total vehicle load allowed 125 kg 220 lb includes operator all other loads and added acce...

Page 113: ...Vehicle range Approximately 3 hours depending on many factors such as temperature and operating conditions Fuel tank 12 L 3 2 U S gal including an approximate reserve of 2 4 L 0 6 U S gal Engine trans...

Page 114: ...FACTORS 1 TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa U S oz mL U S g...

Page 115: ...WARRANTY _____________________ 115...

Page 116: ...en SC 29805 Warranty Information in USA 1 800 260 7959 in Canada 1 800 265 6155 in Quebec 1 877 997 4999 Warn Industries inc for the winches 12900 SE Capps Road Clackamas Oregon 97015 8903 Customer se...

Page 117: ...rovide it with reasonable access to the prod uct and reasonable opportunity to repair it The customer must also present to the authorized Bombardier dealer proof of purchase of the product and must si...

Page 118: ...RRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any Bombardier ATV dealer nor any other per...

Page 119: ...CUSTOMER ASSISTANCE CENTER VALCOURT QC J0E 2L0 Tel 819 566 3366 In USA BOMBARDIER MOTOR CORPORATION OF AMERICA BOMBARDIER ATV CUSTOMER ASSISTANCE CENTER 7575 BOMBARDIER COURT WAUSAU WI 54401 Tel 715...

Page 120: ...s original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2005 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier deal...

Page 121: ...to modify products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments D...

Page 122: ...arranty conditions applicable to the products sold while this warranty is in effect 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warranty shall also...

Page 123: ...ffers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to pr...

Page 124: ...owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier...

Page 125: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 126 _____________________...

Page 126: ...owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier...

Page 127: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 128 _____________________...

Page 128: ...be completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE Please verify with your dealer to ensure your vehicle has been registered...

Page 129: ......

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BOMBARDIER DS650 X 2005, Operator'S Manual

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