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Summary of Contents for ATV200-D

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Page 2: ...performance This ATV is novel and bright in design having moved streamlined model and luxury decoration design And it meet the national standard in noise and dirt drainage especially it embodies the g...

Page 3: ...ompany according to the demands of market and users without notice if you have any questions Please consult with our motorcycle dealer We are welcome for you precious advice and suggestions Our compan...

Page 4: ...brake lever 5 Rear brake pedal and lever 5 Parking brake 6 Shift pedal 7 Drive select lever 7 Recoil statrer 7 Content Fuel tank cap 7 Fuel cock 8 Seat 8 Storage box 9 Front carrier 9 Rear carrier 9 R...

Page 5: ...and reverse driving 15 Shifting 15 To start out and accelerate 16 To decelerate 16 Content Engine break in 16 Accessories 17 Loading 17 Ride with care 18 Speed limit valve 19 Exhaust silencer 19 Turni...

Page 6: ...ear brake shoe inspection 34 Front brake lever free play adjustment 34 Rear brake adjustment 35 Clutch adjustment 36 Cable inspection and lubrication 37 Steering vertical tube lubrication 37 Content W...

Page 7: ...be easy to cause injuries and deaths WARNING Read this manual carefully and follow the operating procedures and methods described in this manual Never operate an ATV without proper training or instruc...

Page 8: ...nance procedures and schedules described in this maunal Always keep both hands on the handlebars and both feet on the footboards of the ATV during operation Never operate on excessively rough slippery...

Page 9: ...an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the side of a hill as described in this manual...

Page 10: ...r in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after wiping water away If necessary apply them several times to let...

Page 11: ...y of sparks open flames or other sources of ignition when transporting the machine in another vehicle be sure it is kept upright and that the fuel cock is in the OFF position otherwise fuel may leak o...

Page 12: ...ake pedal 11 Bumper DESCRIPTION AND MACHINE IDENTIFICATION 12 Clutch 13 Throttle lever 14 Fuel tank cap 15 Main switch 16 Parking brake 17 Rear brake lever The machine you have purchased may differ sl...

Page 13: ...r dealer or for reference in case the vehicle is stolen Record vehicle identification number in the spaces provided for assistance 1 VEHICLE IDENTIFICATION NUMBER Vehicle identification number The veh...

Page 14: ...s on when the trans mission is in neutral High beam indicator light This light is yellow in color It comes on when the head light and high beam light is on Handlebar switches Engine stop switch Make s...

Page 15: ...by changing the throttle position Because the throttle is spring loaded the machine will decelerate and the engine will return to an idle any time the hand is removed from the throttle lever Before s...

Page 16: ...ing in the adjusting screw lim its the maximum engine power available and de creases the maximum speed of the ATV 1 Locknut 2 Adjusting screw a 12mm 047in CAUTION Do not turn the speed adjusting screw...

Page 17: ...f control or a collision The barke could overheat if you ride the ATV without releasing the parking brake You could lose braking performance which could cause an accident You could also wear out the b...

Page 18: ...f the engine Reverse is at the bottom position 4 3 2 1 N R CAUTION Don t start the engine in non neutral or without setting the parking brake system Put the transmission in neutral and set the park in...

Page 19: ...the lever to this position when the en gine is not running RES This indicates reserve If you run out of fuel while riding turn the lever to this position After refuelling return the fuel cock lever t...

Page 20: ...ed to suit the rider s weight and riding conditions Spring preload adjustment To increase the spring preload turn the adjuster in direction To decrease the spring preload rurn the adjuster in directio...

Page 21: ...o make sure the ATV is in safety operationg condition Follow the inspection and maintenance proce dures and scheclules described in the 0peration Manual Front and rear brakes Always check the brakes a...

Page 22: ...o not overfill the fuel tank Be cerful Not to spill fuel especially on the engine or exhaust pipe wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely Do not refuel right...

Page 23: ...in low pressure condition of hollow tire used for ATV200 D are listed below Size Front wheel AT23 7 10 Rear wheel AT22 10 10 warning Use of improper tires on this ATV or operation of this ATV with imp...

Page 24: ...cause the First reading to be incorrect Set pressure when tires are in cold and set tire pressures to the condition following specifications 1 Low pressure tire gauge Tire wear limit When the tire gro...

Page 25: ...n be started in any gear if the rear brake lever is applier However it is recommended to shift into neutral before starting the engine 5 use the starter choke in reference to the figure NOTE If the en...

Page 26: ...t does not come on ask a our dealer to inspect the machine 5 Check for people or obstacles behind you then release the rear brake pedal 6 Open the throttle lever gradually and continue to watch to the...

Page 27: ...ol can cause the tires to lose traction reducing control and increasing the possibillity of an accident Engine break in There is never a more important period in the left of your machine than the peri...

Page 28: ...igned for you ATV Our dealer has a variety of genuine accessories Choose a genuine accessory WARNING 1 Accessories should be rigidly and securely installed 2 Do not install an accessory where it could...

Page 29: ...ATV each time before you ues it to make sure the reliability of ATV Always fol low the inspection and maintenance procedures in the operation manual to protect you ATV 5 Always select the size and typ...

Page 30: ...ries All parts and accessories added to this vehicle should be genunie our or equivalent components designed for using on this ATV and should be installed and used according to instructions our dealer...

Page 31: ...re engaging a lower gear Turning Must make the turning practice in low speed before making a turn Turn your ATV according to procedures in op eration manual Practice should be done before turn ing in...

Page 32: ...rupt acceleration and shift Drive in low speed when climbing the hill WARNING There may be other vehicles and persons on the other side of slope If your ATV can not climb the slope turn round yourATV...

Page 33: ...ossible Crossing depression When crossing depression balance your ATV with body gravity center You should be familiar with basic skills before crossing depression Avoid to lose balance to cause accide...

Page 34: ...over obstacles Slipping The ATV may lose control when driving on loose and slippery surface Moving you gravity center for ward is helpful to control the slipping of front wheels when the rear wheel b...

Page 35: ...anual in the vinyl bag and lay it under the seat as shown Put the tool kit and low pressure tire gauge in the storage case The maintaining information included in this manual is provided you with the...

Page 36: ...nd clean Replace if necessary Clean Replce if necessary Check idle speed Starter operation Adjust if necessary Check breather hose for cracks or damage Replace if necessary Check for leakage Retighten...

Page 37: ...ssary Check balance assembly for looseness damage Replace if damaged Check operation Correct if necessary Check operation Correct if necessary Check toe in Adjust if necessary Lubricate every 6months...

Page 38: ...it wait more than 10 minutes for the oil to drain back into the crankcase before checking the oil level b The oil level should be between maximum and minmum marks If level is low add oil to raise it...

Page 39: ...trainer compression spring O ring and drain pulg Then tighten the drain plug and filter cover bolts to the specified torque Tightening torque Drain pulg engine 43Nm 4 3m kg Filer cover bolt 10Nm 1 0m...

Page 40: ...ratably with coolant and distilled water we recommend to use special class ethylene glycol antifreezing and antirust liquid Operating environment min temperature Coolant mixing ratio 9 16 25 37 44 5 2...

Page 41: ...fill the radiafor with coolant is as follow 2 1 Stand the motorcycle on a level ground 2 2 Open the radicator cover 2 3 Fill the coolant into the radiator till it is full 2 4 Start the engine and let...

Page 42: ...rk pulg measure the electrode gap with a feeler gauge and adjust to spectifcation When installing the spark pulg generally clean the gasket surface and use a new gasket Clean off any grime from the th...

Page 43: ...squeezing it 8 Check the foam cover if damaged replace it 9 reinstall the foam cover to the air filter element 10 Reinstall the removed air filter unit and parts removed CAUTION The carburetor was se...

Page 44: ...engine speed Specified idle speed 1450 1550 r min Valve clearance adjustment Incorrect valve clearance will result in improper fuel air supply or engine noise To prevent this the valve clearance must...

Page 45: ...2 Make sure the cable joint of the balancer is straight when applying the brake If not rotate the ad justing nut at the front hubs until the cable joint be comes straight Front and rear brake shoe ins...

Page 46: ...he free play meet the requirement Make sure the brakes do not skid Replacement of brake components requires professional knowledge These procedures should be done by our Group dealer Rear brake adjust...

Page 47: ...ke sure the brakes operate smoothly and the free play is correct Make sure the brakes do not skid Replacement of brake components requires professional knowledge These procedures should be done by our...

Page 48: ...ace damaged cables Lubricate the inner cables and the cable joints If the cables do not operate smoothly ask a our Group dealer to replace them Recommended lubricant SAE 10W30 Lubricant Steering verti...

Page 49: ...m 5 5m kg Rear wheel 55Nm 5 5m kg Battery WARNING Avoid contact with skin eyes or clothing Always shield eyes when working near batteries keep out of reach of children Use and maintenance 1 Don t remo...

Page 50: ...12V Fuse replacement 1 The fuse case is put under the seat 2 If the fuse is blown switch off the main switch and replace with a new fuse of the same specifiction If the fuse immediately blows again co...

Page 51: ...r cleaning Select a well ventilated area free of combustible materials and make sure the exhaust and silencer are cool 1 Remove the bolt 2 Start the engine block the end of sillencer with a dowel whic...

Page 52: ...wheel axles 3 Rinse the dirt and remove oil dirt on the soft hose CAUTION Excessive water pressure may cause water seepage and deterioation of wheel bearings brakes transmission seals and electrical...

Page 53: ...from damage After thoroughly cleaning the ATV adopt the following protective measures 1 Add fresh fuel into fuel tank 2 Add one tablespoon of SAE 10W30 or 20W40 motor oil in the spark plug Ground the...

Page 54: ...g system Electric starter or recoil starten Lubrication system Pressure splash Engineoil Periodic oil change 0 9L With oil fillter replacement 1 1L Total amount 1 1L Main fuel tank capacity 12L Reserv...

Page 55: ...Spring Oil damper Rear Spring oil damper Wheel travel Front 135mm Rear 135mm Electrical Ignition system C D I Generator system A C Magneto Battery type voltage capacity 12N14 BS 12V 14AH Headlight 12v...

Page 56: ...should be done according to the warranty The chart below only acts as maintenance record not as maintenance proof MAINTENACE INTERVAL TIME DATE OF MAINTENANCE DRIVINGMILEAGE SERVICINGDEALER NAME AND A...

Page 57: ...46 ELECTRIC WIRING DIAGRAM...

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