Toro Workman 07235 Operator'S Manual Download

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Form No. 3419-568 Rev B

Workman

MDX Utility Vehicle

Model No. 07235—Serial No. 401400001 and Up

Model No. 07235TC—Serial No. 401400001 and Up

*3419-568* B

Summary of Contents for Workman 07235

Page 1: ...Form No 3419 568 Rev B Workman MDX Utility Vehicle Model No 07235 Serial No 401400001 and Up Model No 07235TC Serial No 401400001 and Up Register at www Toro com Original Instructions EN 3419 568 B...

Page 2: ...o avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www Toro com for product safety and operation training materials ac...

Page 3: ...cation 29 Greasing the Machine 29 Greasing the Front Wheel Bearings 29 Engine Maintenance 32 Engine Safety 32 Servicing the Air Filter 32 Servicing the Engine Oil 34 Servicing the Spark Plugs 35 Adjus...

Page 4: ...and understands the warnings Use your full attention while operating the machine Do not engage in any activity that causes distractions otherwise injury or property damage may occur Do not put your ha...

Page 5: ...or s Manual 2 Hot surface burn hazard stay a safe distance away from the hot surface 3 Entanglement hazard belt stay away from moving parts keep all guards in place 4 Crushing hazard cargo bed use the...

Page 6: ...rical power power point decal121 9775 121 9775 1 Warning read the Operator s Manual and receive training before operating the machine 4 Tipping hazard drive slowly on or across inclines take turns slo...

Page 7: ...al before operating the machine Note Determine the left and right sides of the machine from the normal operating position 1 Installing the Steering Wheel TC Models Only Parts needed for this procedure...

Page 8: ...battery cable black 2 Negative battery post 4 Slide the insulator boot over the positive terminal Note The insulator boot prevents a possible short to ground from occurring 5 Connect the negative bat...

Page 9: ...stops to avoid overheating the brakes Important This procedure is most effective if the machine is loaded with 227 kg 500 lb 5 Reading the Manual and Viewing the Setup Material Parts needed for this p...

Page 10: ...ome familiar with all the controls before you start the engine and operate the machine Note Determine the left and right sides of the machine from the normal operating position Control Panel g033216 F...

Page 11: ...ver you shut off the engine engage the parking brake to prevent the machine from accidentally moving To engage the parking brake pull up the parking brake lever To disengage the parking brake push the...

Page 12: ...t switch up to turn on the headlights Push the light switch down to turn off the lights Hour Meter The hour meter indicates the total hours of machine operation The hour meter Figure 9 starts to funct...

Page 13: ...he gauge displays the amount of fuel in the tank g008398 Figure 10 1 Empty 4 Fuel gauge 2 Full 5 Fuel tank cap 3 Needle Passenger Handholds The passenger handholds are located on the right side of the...

Page 14: ...45 kg 100 lb Maximum trailer weight 544 kg 1 200 lb Overall width 150 cm 59 inches Overall length 303 cm 119 3 inches Ground clearance 25 cm 10 inches at the front with no load or operator 18 cm 7 inc...

Page 15: ...ssipated Performing Daily Maintenance Before starting the machine each day perform the Each Use Daily procedures listed in Maintenance page 24 Checking the Tire Pressure Service Interval Before each u...

Page 16: ...Avoid fast starts and quick stops A break in oil for the engine is not required Original engine oil is the same type specified for regular oil changes Refer to Maintenance page 24 for any special low...

Page 17: ...o lock up which impairs your control of the machine Do not touch the engine transmission muffler or muffler manifold while the engine is running or soon after you shut off the engine because these are...

Page 18: ...use the prop rod to hold the bed up before working under the bed Remove any load material from the bed before raising it WARNING Driving the machine with the cargo bed raised could cause the machine t...

Page 19: ...024490 Figure 16 1 Tailgate flange cargo bed 3 Lift up finger pull 2 Lock flange tailgate 4 Rotate rearward and down 3 Align the lock flanges of the tailgate with the openings between the tailgate fla...

Page 20: ...s turned to the OFF position Note When using key start mode you can engage the parking brake and work away from the machine while the engine still runs and the battery holds a charge Note If you turn...

Page 21: ...e Evenly position the weight in the cargo bed from front to back Important Loss of steering control or the machine may tip over if you position the load behind the rear axle and the traction on the fr...

Page 22: ...seats may fall off the machine and trailer when transporting the machine and the seats may land on another machine or obstruct the roadway Remove the seats or make sure that the seats are securely fa...

Page 23: ...to the brakes axle engine transaxle steering suspension body structure or tires Always load a trailer with 60 of the cargo weight in the front of the trailer This places approximately 10 of the gross...

Page 24: ...t use an open flame to check fluid levels or leakage of fuel battery electrolyte or coolant Do not use open pans of fuel or flammable cleaning fluids for cleaning parts CAUTION If you leave the key in...

Page 25: ...in Check the transaxle fluid level Check the operation of the neutral gear shift position Clean the engine cooling areas Inspect the brakes Every 200 hours Replace the carbon canister filter Adjust t...

Page 26: ...ck the gear shift neutral operation Check the fuel level Check the engine oil level Check the transaxle fluid level Inspect the air filter Inspect the engine cooling fins Check for unusual engine nois...

Page 27: ...tion of dirt If possible do not perform maintenance while the engine is running Keep away from moving parts If you must run the engine to perform a maintenance adjustment keep your hands feet clothing...

Page 28: ...he rear wheels of the machine are 25 mm 1 inch off the ground with the rear axle supported on jack stands The lifting point at the front of the machine is located at the front of the frame behind the...

Page 29: ...located at the inner end of the control arms the tie rod ball joint and the outer end of the control arms Figure 23 and Figure 24 g033044 Figure 23 g033217 Figure 24 Greasing the Front Wheel Bearings...

Page 30: ...ner 3 Tab washer 6 Dust cap 5 Remove the cotter pin and nut retainer from the spindle and spindle nut Figure 27 6 Remove the spindle nut from the spindle and separate the hub and rotor assembly from t...

Page 31: ...Repeat steps 1 through 8 to the bearings for the other hub Installing the Hub and Rotor 1 Apply a light coat of the specified grease to the spindle Figure 30 g033051 Figure 30 1 Nut retainer 4 Outer...

Page 32: ...sure that the mounting surface of the wheel is flush with the hub 5 Secure the wheel to the hub with the lug nuts Figure 25 and torque the nuts to 108 to 122 N m 80 to 90 ft lb 6 Repeat steps 1 throug...

Page 33: ...ote Check the sealing end of the filter Important Do not install a damaged filter 3 Install the new air filter refer to Installing the Air Filter page 33 Installing the Air Filter Important To prevent...

Page 34: ...filler neck and damage the engine g002132 Figure 35 1 Oil dipstick loop down 2 Fill cap filler neck 6 Remove the dipstick and wipe it clean Figure 35 7 Slide the dipstick into the dipstick tube and e...

Page 35: ...sary add the specified oil into the engine until the oil level is at the Full mark on the dipstick Servicing the Spark Plugs Service Interval Every 100 hours Yearly whichever comes first Replace the s...

Page 36: ...argo bed Fuel System Maintenance Inspecting Fuel Lines and Connections Service Interval Every 400 hours Yearly whichever comes first Inspect the fuel lines fittings and clamps for signs of leaking det...

Page 37: ...pening located inboard of the fuel tank and below the carbon canister Replacing the Carbon Canister Filter Service Interval Every 200 hours Replace the carbon canister filter 1 Remove the barbed fitti...

Page 38: ...ipe on the forward jam nut for the parking brake cable Figure 43 Note Ensure that the forward jam nut does not rotate g029670 Figure 43 1 Cable tie 6 Front of the machine 2 Parking brake cable 7 Clevi...

Page 39: ...anister fitting Fuel Tank 2 Remove the fuel tank hose from the fitting on the carbon canister marked Fuel Tank Figure 46 3 Lift the carbon canister from the carbon canister mount in the fuel tank Figu...

Page 40: ...nd the clevis to the brake actuating lever Figure 43 2 Secure the clevis to the brake actuating lever with the clevis pin and cotter pin the you removed in step 4 of Disconnecting the Parking Brake Ca...

Page 41: ...for flushing the skin Always keep the battery clean and fully charged Always keep the battery clean and fully charged If the battery terminals are corroded clean them with a solution of 4 parts water...

Page 42: ...cable to the terminal of the battery Figure 49 2 Connect the negative battery cable to the terminal of the battery Figure 49 3 Install the battery cover onto the top of the battery Figure 49 Charging...

Page 43: ...enever handling the bulbs Specification See your Parts Catalog 1 Disconnect the battery refer to Disconnecting the Battery page 41 2 Open the hood 3 Disconnect the electrical connector for the harness...

Page 44: ...6 Install the new headlight through the opening in the bumper Figure 52 Note Ensure the adjustment posts are lined up with the holes in the mounting bracket behind the bumper 7 Secure the headlight a...

Page 45: ...100 hours Inspect the steering and suspension for loose or damaged components With the steering wheel at the centered position Figure 53 turn the steering wheel to the left or right If you turn the st...

Page 46: ...nt at each wheel the alignment should be as close to neutral zero as possible Note The tires should be aligned with the tread evenly on the ground to reduce uneven wear 2 If the wheel camber is out of...

Page 47: ...a around the fill and drain plugs clean with a rag Figure 59 g002109 Figure 59 1 Drain plug 2 Fill plug 3 Align a drain pan with a capacity of 2 L 2 1 qt or more under the drain plug 4 Remove the fill...

Page 48: ...the bracket when adjusting the locknut position on top 4 Rotate the other locknut to achieve a 0 76 to 1 52 mm 0 03 to 0 06 inch gap between the bottom of the nut washer and the neutral bracket 5 Pull...

Page 49: ...to Raising the Cargo Bed page 18 2 Remove the bolts securing the primary clutch cover as shown in Figure 64 Important Use caution when removing the clutch cover the spring is under compression Importa...

Page 50: ...losely inspected at regular intervals to ensure optimum performance and safety Inspect the brake shoes and pads for wear or damage If the lining brake pad thickness is less than 1 6 mm 1 16 inch the b...

Page 51: ...m 30 to 35 ft lb perform the following A Loosen the forward jam nut Figure 66 for the threaded adjuster of the parking brake cable 1 turn B Tighten the rear jam nut Figure 66 C Rotate the brake adjus...

Page 52: ...2 Reservoir cap 5 Look at the outline of the fluid level at the side of the reservoir Figure 68 Note The level should be above the Minimum line g002136 Figure 68 1 Brake fluid reservoir 2 Minimum lin...

Page 53: ...te the belt over the secondary clutch Figure 69 4 Remove the belt from the primary clutch Figure 69 Note Discard the old belt 5 Align the new belt over the primary clutch Figure 69 6 Rotate and route...

Page 54: ...ockwise until it is snug against the hook portion of the latch Figure 71 3 Torque the locknut to 19 7 to 25 4 N m 175 to 225 in lb 4 Repeat this steps 1 through 3 for the latch on the other side of th...

Page 55: ...Recycle as according to local codes D Start the engine again and run it until it shuts off E Choke the engine F Start and run the engine until it does not start again 9 Remove the spark plugs and che...

Page 56: ...Notes...

Page 57: ...Notes...

Page 58: ...Notes...

Page 59: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 60: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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