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OWNER’S / OPERATOR’S

MANUAL

DURALITE

For Models AL15, AL 20, AL25, AL30 & AL35

OWNER’S / OPERATOR’S

MANUAL

DURALITE

For Models AL15, AL 20, AL25, AL30 & AL35

Summary of Contents for AL15

Page 1: ...OWNER S OPERATOR S MANUAL DURALITE For Models AL15 AL 20 AL25 AL30 AL35 ...

Page 2: ...pared to help you operate and maintain your new Duralite Trailer safely Should you have any questions contact a Duralite factory representative immediately for a clear explanation We thank you for your patronage and confidence in us through the purchase of your new Duralite Trailer Effective Date April 10 2007 1 ...

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Page 4: ...ould accompany the trailer Table of Contents Description Page No Assistance Reporting Safety Defects 26 Axle Assembly 20 Break Operation Trouble Shooting Guide 19 Certification Label 4 Certificate of Warranty Environmentally Consumable Goods 24 Electrical Brake Assembly 16 17 Electrical Wiring Diagrams 14 15 Extended Warranty Schedule 25 General Specifications 15 Hub Drum Assembly 18 Introduction ...

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Page 7: ...6 This Symbol Means Attention Become Alert Your Saftey Is Involved ...

Page 8: ...ner Located on the left rear corner Located on the left rear corner ATTENTION Tailgate must be in closed position with latches secured when trailer is in use Failure to do so may result in damage to trailer and or injury to cargo Located on the left front side 7 ...

Page 9: ... leg will automatically lock in next hole position 4 Rotate crank to extend leg until desired height is obtained TO RETRACT LEG 1 Rotate crank to retract leg to minimum retracted position WARNING Spring force can retract drop leg with impact Keep hand and feet clear of impact area 2 To raise drop leg lower handle to released position with hand or foot Drop section will automatically retract 3 Rais...

Page 10: ... Located on the left rear corner Located on the left front side Located on neck gate 9 ...

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Page 12: ...eck wheel lug nuts tighten to 90 ft lbs tork Check all gate and door locks and hinges Clean debris from around gate and door frames CAUTION gate and door locks and hinges that show excessive wear should be replace immediately Check for broken or loose bolts and rivets Check for broken springs and hanger parts Check for broken or loose bolts and parts on hitch WARNING Replace loose or broken parts ...

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Page 15: ...een R H Turn Brown Tail Marker Ground Blue TM GD S RT LT AUX Brown Tail Marker White Stop Green R H Turn Female Trailer Plug Yellow L H Turn Black Ground Red Aux 14 ELECTRICAL DIAGRAM Terminal Block Located on Hitch Coupler Assembly 7 Way RV 6 Way Silver ...

Page 16: ...e Right Hand or Curb Side C M C M C M C M Brown Green Blue Blue Yellow Blue Blue Brake Brake Brake Brake Tail Identification Stop Turn Tail License Interior Interior Stop Turn Brown Brown Brown Yellow Rear Rear C M C M C M C M WIRING DIAGRAM ...

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Page 19: ...18 AL KO HUB DRUM 7000 LB GROUP Service Replacement Parts 12 Hub Drum Service ...

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Page 23: ...erature EP Grease Oil SAE 90 ELECTRICAL Magnet Amperage at least 12 volts 4 5K Centerline Brake 2 25 amps All others Approximately 3 0 amps ATTACHMENT TO FT LBS TORQUE Flange Nut 3 4 Dual Wheel to Hub 375 425 Flange Nut 5 8 Dual Wheel to Hub 275 325 Cone Nut 5 8 Single Wheel to Hub 175 225 Cone Nut 9 16 Single Wheel to Hub 120 140 Cone Nut 1 2 Single Wheel to Hub 80 95 Description Size Torque ft l...

Page 24: ...tch Decals 7K Spring Axle Red STT LED Light Set Screw Side Door Hinge 3 8 Poly Rope Center Cap Clear Rear Load 5 16 Chain Tailgate Latch Pulley Equalizer 7K Light License Plate Light Slip Hook Tailgate Hinge Equalizer Bolt Fender Light LED Dualpin Jack Center Gate Equalizer Nut Slamlatch Fender Light Base Jack Handle Center Gate Equalizer Bushing Hinge Grommet Oval Cross pipe 42 Rubber Spring Smal...

Page 25: ...ages or commercial losses Duralite Trailers LLC does not make any warranties representations or promises expressed or implied as to the quality or performance of its product other than those set forth above This warranty does not apply to and no warranty is made by Duralite Trailers LLC except as to its title regarding any purchased components attachments and accessories manufactured supplied and ...

Page 26: ...ARRANTY APPLIES Side Walls Gates Axles Front Walls Gate Latches Suspensions Neck Frame Gate Hinges Brake Assemblies Rear Frame Doors Hub Assemblies Cross members Door Latches Wheels Aluminum Floor Door Hinges Tires Roof Bows Tire Carriers Drop Leg Jacks Roof Sheet Rollup Gates Breakaway Kits Rollup Tracks Aluminum Nose Hitch Assembly Rubber Bumper Hanger Brackets Auto Hitch Coupler Vents ...

Page 27: ...n NHTSA in addition to notifying Duralite Trailers LLC If NHTSA receives similar complaints it may open an investigation and if it finds a safe ty defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you and Duralite Manufacturing LLC To contact NHTSA you may either call the Auto Safety Hotline toll free ...

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