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MUTOH ValueJet VJ-1324, Maintenance Manual, Page: 12 / 439

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Summary of Contents for ValueJet VJ-1324

Page 1: ...VJ1324E M 02 VJ 1324 Full Color Inkjet Printer MAINTENANCE MANUAL ...

Page 2: ...ing Side Cover L and Replacing Maintenance Cover Holder 3 11 3 2 4 Removing Front Cover and Replacing Front Cover Holder 3 13 3 2 5 Removing Paper Guide F Upper 3 14 3 2 6 Removing Top Cover 3 16 3 2 7 Removing Paper Guide R2 3 17 3 2 8 Removing Scroller Holder L R 3 18 3 2 9 Assembling of Scroller Holder L and R 3 19 3 3 Replacing Cover Peripherals 3 21 3 3 1 Replacing Panel Unit 3 21 3 3 2 Repla...

Page 3: ...ving Carriage Cover 3 99 3 7 3 Removing CR Board Cover 3 100 3 7 4 Replacing CR Board Assy 3 101 3 7 5 Replacing Carriage Assy 3 102 3 7 6 Replacing Print Head 3 106 3 7 7 Replacing Solenoid Head Assy 3 111 3 7 8 Replacing Ink Tube 3 116 3 7 9 Replacing Y Fitting 3 123 3 7 10 Replacing Head FFC 3 124 3 7 11 Replacing Cutter Solenoid Cable Assy 3 125 3 7 12 Replacing CR Encoder Assy 3 126 3 7 13 Re...

Page 4: ...ing with MUTOH Service Assistance Software 4 4 4 4 X Speed Reduction Belt Tension Adjustment 4 5 4 4 1 Jigs and Tools 4 5 4 4 2 Adjustment Procedure 4 6 4 5 PF Encoder Assy Position Adjustment 4 8 4 5 1 Adjustment Procedure 4 8 4 6 CR Belt Tension Adjustment 4 10 4 7 Head Accuracy Adjustment 4 11 4 7 1 Head Alignment Horizontal Height 4 11 4 7 2 Head Alignment Vertical Slant 4 13 4 8 Cutter Holder...

Page 5: ...e Counter Initialization Menu 5 54 5 7 12 Feed Pitch Check Menu 5 55 5 7 13 Solid Print Menu 5 56 5 8 Cleaning Menu 5 57 5 9 Sample Printing Menu 5 58 5 10 Parameter Menu 5 59 5 10 1 Parameter Initialization Menu 5 59 5 10 2 Parameter Update Menu 5 61 5 11 Servo Setting Menu 5 70 5 12 Endurance Running Menu 5 71 5 12 1 CR Motor Assy Endurance Menu 5 72 5 12 2 PF Motor Assy Endurance Menu 5 73 5 12...

Page 6: ...ing 7 7 7 6 Transportation of Product 7 8 8 Product Overview 8 1 Introduction 8 2 8 2 Part Names and Functions 8 2 8 2 1 Front Section 8 2 8 2 2 Rear Section 8 3 8 2 3 Operation Panel 8 4 8 3 Printer Status 8 7 8 3 1 Operating Status Type 8 7 8 3 2 Switching Operating Status 8 8 8 3 3 Selecting Panel Language 8 10 9 Specifications 9 1 Introduction 9 2 9 2 Product Specifications 9 2 9 2 1 Main Unit...

Page 7: ...red trademarks or product names Warranty Limitations 1 MUTOH INDUSTRIES LTD warrants part repair or replacement as a sole measure only if a failure is found in the system or in the materials and workmanship of the product the seller produced However if the cause of failure is uncertain decide the action after due mutual consultation 2 The warranty shall not apply to any direct or indirect loss or ...

Page 8: ...w to solve them 3 Parts Replacement Explains the procedures of replacement and removal of the service parts of the printer 4 Adjustment Explains the adjusting procedures of the printer parts 5 Self Diagnostic Mode Explains the self diagnostic functions of the printer 6 Maintenance Mode 2 Explains the maintenance mode2 of the printer 7 Maintenance Explains daily maintenance of the printer 8 Product...

Page 9: ...tion 3 3 5 6 Modify the procedure in Replacing HEATER P3 71 85 Working efficiency improvement 3 3 6 8 Modify the illustration in Step 12 P3 96 Working efficiency improvement 3 3 7 5 Modify the procedure in Replacing Carriage Assy P3 102 105 misdescription 3 3 7 8 Modify the length in the Table P3 116 undocumented 3 3 7 9 Add the procedure of Replacing Y Fitting P3 123 misdescription 3 3 8 3 Modify...

Page 10: ...s in Servo Settine Menu P5 69 5 5 13 Add Choke Valve endurance Menu P5 70 5 5 13 1 Modify Carriage speed P5 71 misdescription 5 5 13 Modify the TIP P5 73 78 misdescription 7 7 4 1 Modify the Remarks in the 11 of Table 7 3 P7 6 changing specifications 7 7 4 1 Add Solenoid Head Washing Kit to the Tools for Adjustment P7 6 misdescription 8 8 2 3 Modify the color of Status Lamp in the 9 of table 2 P8 ...

Page 11: ...ffect P5 21 5 5 5 10 Modify Head wavwform P5 24 5 5 7 6 Modify speed and waveform P5 42 5 5 7 8 Modify adjusting range of margin values P5 50 5 5 10 2 Modify 4 speed P5 64 5 5 10 2 Modify 5 Setting range of mechanical parameters P5 66 Revison Reason Chapter Section Contents Page No Errata Remarks ...

Page 12: ... 1 VJ1324E M 02 1 Safety Instruction 1 1 Introduction 1 2 1 1 1 Types and Meanings of Warnings 1 2 1 2 Warning Labels 1 2 1 2 1 Handling the Warning Labels 1 2 1 2 2 Location and Type of Warning Labels 1 2 ...

Page 13: ...g labels are attached to parts of the printer that need special caution Understand the locations and the descriptions of the danger associated with each label before operating the printer 1 2 1 Handling the Warning Labels Make sure to note the following when handling the warning labels NOTE Make sure that all warning labels can be recognized If the text or illustrations cannot be seen clearly clea...

Page 14: ...1 2 2 Location and Type of Warning Labels P 1 3 1 2 Warning Labels VJ1324E M 02 No Types of Warning Labels 1 2 ...

Page 15: ...Reboot 2 15 2 2 4 Error Messages During File Transmission 2 32 2 3 Troubleshooting Without Error Messages 2 35 2 3 1 Initial Operation Problems 2 35 2 3 2 Media Feed Problems 2 41 2 3 3 Printing Problems 2 44 2 3 4 Noise Problems 2 57 2 3 5 Media Cutting Problems 2 60 2 3 6 Online Function Problems 2 63 2 3 7 Other Problems 2 65 2 3 8 Problems in Using MUTOH Service Assistance 2 67 ...

Page 16: ...he product from or our customer support center Table 2 1 Error type No Trouble Contents Reference 1 When the message is displayed Trouble with an error message displayed on Operation panel when the printer is malfunctioning 2 2 Troubleshooting with Error Messages p 2 7 2 When the message is not displayed Trouble without an error message displayed on Operation panel even when the printer is malfunc...

Page 17: ...s with Message p 2 9 Check Life CR Motor Check Life PF Motor Error requiring restart E016 Error CPU errors 00 35 2 2 3 Errors Requiring Reboot p 2 15 E016 Errors Mechanical errors 065 152 Errors while transmitting receiving data Transfer failed 2 2 4 Error Messages During File Transmission p 2 32 Boot transfer failed Table 2 2 When the message is displayed Continued Message type Contents Reference...

Page 18: ...ed on Initializing is displayed and the printer resets Loading media does not start the initial operation The printer does not operate even when Front cover or Maintenance cover is closed The printer does not recognize the installed ink cartridges Nothing can be input from Operation panel 2 3 1 Initial Operation Problems p 2 35 Printing does not start even after receiving data Media Feed Problems ...

Page 19: ...ed media The printed borders are blurred There are unwanted dots satellites Characters with jagged edges are printed Lines are printed blurry messy printing result 2 3 3 Printing Problems p 2 44 Mixed color lines are not overlapped The printed results are uneven Vertical direction against the printer unit The printed results are uneven Horizontal direction against the printer unit Noise Problems A...

Page 20: ... not start up 2 3 8 Problems in Using MUTOH Service Assistance p 2 67 Transfer failed Data timeout is displayed during transfer Main F W data is invalid is displayed during firmware transfer No compatibility between main F W data and printer is displayed during firmware transfer F W version downgrade is not available is displayed during firmware transfer 2 3 8 Problems in Using MUTOH Service Assis...

Page 21: ... sensor Assy to MAIN board Assy connector J14 3 Are F cover R sensor Assy and F cover L sensor Assy damaged Replace F cover R sensor Assy and F cover L sensor Assy 4 Check the operation of Cover sensor in Sen 4 Lever in the self diagnosis function 5 MAIN board Assy may be damaged Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 2 Set media Media holding lever is raised 1 Does Pressur...

Page 22: ...Sen8 Rear AD of self diagnosis function When No media is displayed even if media is set replace P_Rear sensor Assy 3 10 2 Replacing P_REAR Sensor p 3 150 6 CR_FFC may be damaged Replace CR_FFC 3 11 3 Replacing CR_FFC p 3 154 7 MAIN board Assy may be damaged Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 4 Maintenance cover open Maintenance cover is open 1 Is the maintenance cover o...

Page 23: ...cing CR Board Assy p 3 101 2 Is media rear sensor Assy under media guide R connected correctly Securely connect it to MAIN board Assy connector 3 4 4 Replacing MAIN Board Assy p 3 42 3 Check sensor sensitivity from Sen8 Edge AD of self diagnosis function Replace P_Edge sensor Assy 3 7 16 Replacing P_EDGE Sensor Assy p 3 135 4 Is CR_FFC cable inserted obliquely Securely connect to MAIN board Assy a...

Page 24: ...edia 1 Does the same message appear if turning machine OFF and turn it ON again If the message appears refer to the action in check item No 2 2 Is pressure lever detected as normal when checked through Sen Lever of self diagnosis function Check that LCD monitor does not display up down as chattering when slowly raising lowering pressure lever 5 5 4 Sensor Menu p 5 12 3 Check contact of lever senso...

Page 25: ...place cutter spring referring to exploded views When it does not lower Cutter may be defective Replace cutter 3 7 15 Replacing Cutter Solenoid Assy Cutter Solenoid Spring Assy p 3 133 6 Check if solenoid goes up down from Life Cutter of self diagnosis function a Goes up down Check the position where cutter goes down to cutter groove b Does not go up down OK Cutter has reached the end of life or be...

Page 26: ...enoid Assy 3 7 15 Replacing Cutter Solenoid Assy Cutter Solenoid Spring Assy p 3 133 c Replace CR board Assy After replacement adjust sensor reflection amount from Sen Edge AD of Test Sensor of self diagnosis function 3 7 4 Replacing CR Board Assy p 3 101 d Replace MAIN board Assy Before replacing MAIN board back up parameters and recover to new MAIN board Assy Then start operation check 3 4 4 Rep...

Page 27: ...lay does not change after replacing connector MAIN board Assy may be damaged Replace MAIN board Assy 3 9 1 Replacing Cartridge Holder Assy p 3 146 3 4 4 Replacing MAIN Board Assy p 3 42 5 KCMY No Cartridge Cartridge is not installed 1 Turn machine OFF Turn it ON again and check if the same message appears If message appears Refer to action in check item No 2 2 Check presence of ink cartridge from ...

Page 28: ...mes PF Motor The operational life of PF motor has almost expired The operational life of PF motor has almost expired Replace PF motor as necessary Clear the counter after replacing it 3 5 1 Replace PF Motor Assy p 3 61 8 Life Times CR Motor The operational life of CR motor has almost expired Check the condition of CR motor Replace CR motor as necessary Clear the counter after replacing it 3 6 1 Re...

Page 29: ...mittent audible alarm 3 Display the applicable error message on the LCD The error can be cancelled by removing the error causes and restarting the machine 1 CPU system serious error No Message Event symptom Check item Action Reference 1 E 016Interrupt 00 Interruption exception error An anomaly is detected during interruption process 1 Check AC power supply and printer peripherals 2 Check whether t...

Page 30: ... a few times to check 3 Check the serial number of the printer 4 MAIN board Assy may be damaged Replace MAIN board Assy Operation Manual 3 4 4 Replacing MAIN Board Assy p 3 42 4 E 016 TLB S 03 Data border exception TLB exception store error An anomaly is detected in data border Or TLB exception is detected while storing data 5 E 016 AddErr L l 04 Address exception error load or command fetch Addre...

Page 31: ... AC power supply and printer peripherals 2 Check whether the same error occurs Even when there is no problem turn off the printer and turn it back on a few times to check 3 Check the serial number of the printer 4 MAIN board Assy may be damaged 9 E 016SystemCall 08 System call exception error An anomaly is detected in system call 10 E016 BreakPoint 09 Break point exception error An anomaly is dete...

Page 32: ... your local MUTOH dealer Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 14 E 016 Trap 13 Arithmetic overflow exception error Overflow is detected 15 E 016 Floating 15 Floating decimal point exception error An anomaly is detected in floating decimal point 16 E 016 WatchDog 32 Watchdog time out exception error A time out is detected in Watchdog 17 E 016 Abort Err 33 Abort error Abort...

Page 33: ...2 2 Troubleshooting with Error Messages VJ1324E M 02 2 2 3 Errors Requiring Reboot P 2 19 T I P For the PC settings refer to your PC s operation manual ...

Page 34: ...he following MAIN board Assy connectors PF motor cable Assy connector PF encoder Assy connector 5 12 Endurance Running Menu p 5 71 3 4 4 Replacing MAIN Board Assy p 3 42 3 Check Encoder PF from Test Encoder of self diagnosis function If NG check the connection of MAIN board Assy connector 3 4 4 Replacing MAIN Board Assy p 3 42 4 Is the area around PF encoder contaminated Clean around PF encoder Re...

Page 35: ...nector 5 12 Endurance Running Menu p 5 71 3 4 4 Replacing MAIN Board Assy p 3 42 3 Check Encoder PF from Test5 Encoder of self diagnosis function If NG check the connection of MAIN board Assy connector 5 5 4 Sensor Menu p 5 12 3 4 4 Replacing MAIN Board Assy p 3 42 4 Is the area around PF encoder contaminated Clean around PF encoder Replace PF encoder if it is damaged 3 5 3 Replacing PF Encoder As...

Page 36: ...le Assy connector PF encoder Assy connector Replace the power board Assy if it is damaged 3 4 4 Replacing MAIN Board Assy p 3 42 5 12 Endurance Running Menu p 5 71 5 5 4 Sensor Menu p 5 12 3 4 10 Replacing Power Board Assy p 3 50 3 Check Encoder PF from Test5 Encoder of self diagnosis function If NG check the connection of MAIN board Assy connector 3 4 4 Replacing MAIN Board Assy p 3 42 4 Check if...

Page 37: ...ctors PF motor cable Assy connector PF encoder Assy connector Replace the power board Assy if it is damaged 5 12 Endurance Running Menu p 5 71 5 5 4 Sensor Menu p 5 12 3 Check Encoder PF from Test5 Encoder of self diagnosis function If NG check the connection of MAIN board Assy connector 3 4 4 Replacing MAIN Board Assy p 3 42 4 Check if MAIN Power Board normally supplies DC24V Replace the power bo...

Page 38: ...urs Check the connection of following connectors MAIN board CR motor relay Assy CR_FFC CR board CR_FFC 3 4 4 Replacing MAIN Board Assy p 3 42 5 5 9 Record Menu p 5 18 3 7 4 Replacing CR Board Assy p 3 101 4 Check if T fence is contaminated or worn out If grease or dust collect Wipe fence with a dry cloth If ink deposit presents Wipe it off with cloth dampened with neutral detergent If contaminatio...

Page 39: ...f following connectors MAIN board CR motor relay Assy CR_FFC CR board CR_FFC connector 3 4 4 Replacing MAIN Board Assy p 3 42 5 12 Endurance Running Menu p 5 71 3 7 4 Replacing CR Board Assy p 3 101 4 Check if T fence is contaminated or worn out If grease or dust collect Wipe fence with a dry cloth If ink deposit presents Wipe it off with cloth dampened with neutral detergent If contamination or d...

Page 40: ...f following connectors MAIN board CR motor relay Assy CR_FFC CR board CR_FFC connector 3 4 4 Replacing MAIN Board Assy p 3 42 5 12 Endurance Running Menu p 5 71 3 7 4 Replacing CR Board Assy p 3 101 4 Check if T fence is contaminated or worn out If grease or dust collect Wipe fence with a dry cloth If ink deposit presents Wipe it off with cloth dampened with neutral detergent If contamination or d...

Page 41: ...01 4 Check if T fence is contaminated or worn out If grease or dust is adhered Wipe T fence with a dry cloth If ink is adhered Wipe it off lightly with a cloth dampened with neutral detergent If contamination or deposit is too heavy Replace T fence 3 6 7 Replacing T Fence T Fence Spring Assy p 3 93 5 Check Encoder CR from Check Test Test5 Encoder of self diagnosis function When failed a Check the ...

Page 42: ...r 1 Thermistor or Heater s connector may be disconnected wiring may be faulty or Thermistor cable maybe nipped by plates or Heater may be damaged 1 Check the connection of the communication cable 2 Replace the communication cable 3 Replace Heater CONT board Assy Operation Manual 3 4 4 Replacing MAIN Board Assy p 3 42 3 4 7 Replacing HEATER CONT Board Assy p 3 46 3 4 8 Replacing HEATER RELAY Board ...

Page 43: ...ed 1 Check CR origin sensor in Sen 1 CR Origin in the self diagnosis function Check if ON is displayed when Carriage is locked and OFF is displayed when Carriage is moved 2 CR origin sensor may be damaged 3 Replace CR_ORG Sensor Assy 4 MAIN board Assy may be damaged Check connection of CR origin sensor cable Assy connector 3 6 4 Replacing CR Origin Sensor Cable Assy p 3 90 3 6 3 Replacing CR_HP se...

Page 44: ...tion 2 HEATER CONT board Assy may be malfunction 1 Replace HEATER CONT board Assy 3 4 7 Replacing HEATER CONT Board Assy p 3 46 22 E097 Err NVRAM An anomaly is detected in NVRAM MAIN board Assy may be malfunctioning Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 23 E140Err Pre heat Th An anomaly is detected in Pre Tthermistor 1 Thermistor connector may be malfunctioning 2 Thermisto...

Page 45: ... 28 E146Err Serial AD Cable1 An anomaly is detected in Serial communication between MAIN board Assy and CR board Assy 29 E147Err Serial AD Cable2 30 E148 Err Serial Comp A data read in by serial communication between MAIN board Assy and CR board Assy is different from the required one 1 CR FFC s connection may be faulty or it may be damaged 2 CR board Assy may be malfunctioning 3 MAIN board Assy m...

Page 46: ...er failed Check sum error File checksum error is detected 1 Retransfer the firmware 2 If this does not solve the problem check if the transferred firmware was the correct file 5 Transfer failed Wrong size xxxxxxxx Received wrong sized data Check if the program file is correct After checking retransfer the data 6 Transfer failed Incompatible F W Incompatible firmware is detected Check if the progra...

Page 47: ...ansfer 15 Transfer failed Final reply error xx Received invalid value by final reply during system code transfer 16 Boot Transfer failed Opening seq failed Opening sequence of boot code transfer failed Check the connection between HEATER CONT board Assy and MAIN board Assy Check if the green LED is on HEATER CONT board Assy is on Check if the red LED is on HEATER CONT board Assy is blinking Reconn...

Page 48: ...led Echo error xx An invalid error xx of boot code transfer procedure replied 22 Internal error Parameter save error Parameter writing failed This should not normally happen FROM may be damaged Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 23 Transfer failed Wrong year xxxx Received wrong year data xxxx SODIMM or MAIN board Assy may be damaged Replace SODIMM Replace MAIN board Ass...

Page 49: ... 22 3 Panel unit Assy may be damaged 4 Panel unit Assy may be damaged Replace Panel unit Assy 3 3 1 Replacing Panel Unit p 3 21 5 Inlet Assy may be damaged Replace Inlet Assy 3 4 15 Replacing AC Inlet AC Cable Noise Filter Fuse Assy Noise Filter FG_Assy p 3 58 2 LCD display malfunction 1 Check the connection of Panel FFC connector area on the Panel unit Assy side and MAIN board Assy side Is Panel ...

Page 50: ...ense detection of ink from Sen Ink END Presense detection of cartridge from Ink NOT Follow the steps for the message KCMY No Cartridge After adjustment replacement execute initial ink charge from Adj Input Rank of self diagnosis function 3 4 4 Replacing MAIN Board Assy p 3 42 5 10 Parameter Menu p 5 59 6 Is specified cartridge status judged as normal when checked through Sen Ink ID of self diagnos...

Page 51: ...sy p 3 111 3 Is the ink tube inside the maintenance Assy bent Replace maintenance Assy Check if ink inflows by cleaning operation After confirming that the ink inflows perform the initial ink charge 3 8 1 Replacing Maintenance Assy p 3 138 4 Does the pump motor whirl during cleaning operation Reconnect the connectors of MAIN board Assy Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42...

Page 52: ...C p 3 154 14 MAIN board Assy may be defective Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 7 Machine makes no operations after turned ON 1 Is Cover open displayed on LCD with printer cover closed Or is cover sensor Assy function detected as normal when checked through Test Sensor of self diagnosis function Check MAIN board Assy connectors J13 and J14 Replace cover sensor Assy 3 4...

Page 53: ...le Assy connected correctly between power board Assy and MAIN board Assy Reconnect DC cable Assy Replace DC cable Assy 3 4 10 Replacing Power Board Assy p 3 50 3 4 4 Replacing MAIN Board Assy p 3 42 3 MAIN board Assy may be defective Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 4 Power board Assy may be defective Replace power board Assy 3 4 10 Replacing Power Board Assy p 3 50 1...

Page 54: ...urely Reconnect following connectors MAIN board Assy J33 Operation panel unit Assy J1 3 4 4 Replacing MAIN Board Assy p 3 42 3 Operation panel unit Assy may be damaged Replace panel unit Assy 3 3 1 Replacing Panel Unit p 3 21 4 MAIN board Assy may be malfunctioning Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 14 Machine prints nothing though it receives data 1 Refer to 2 3 6 Onli...

Page 55: ...R board Assy J16 Replace P_Rear sensor Assy and media edge sensor Assy 3 4 4 Replacing MAIN Board Assy p 3 42 3 7 4 Replacing CR Board Assy p 3 101 3 10 2 Replacing P_REAR Sensor p 3 150 3 7 15 Replacing Cutter Solenoid Assy Cutter Solenoid Spring Assy p 3 133 2 Media runs obliquely or meanders during media set initialization or printing 2 Is suction fan run as normal when checked through Test6 Fa...

Page 56: ...ition Remount it at the specified position 3 When pressure lever is moved backward and forward does pressure Assy move smoothly in synchronization with it Lubricate pressure cam 7 5 Lubrication Bonding p 7 7 4 Does pressure roller drag when pressure lever is raised If pressure roller collects media dust on itself wipe dust away using a wet soft cloth Operation Manual 5 Does media guide have large ...

Page 57: ...lacing Cutter Solenoid Assy Cutter Solenoid Spring Assy p 3 133 3 Check sensor reflection amount from Sen PaperEdge AD of self diagnosis function Replace media edge sensor Assy 3 7 16 Replacing P_EDGE Sensor Assy p 3 135 3 7 15 Replacing Cutter Solenoid Assy Cutter Solenoid Spring Assy p 3 133 4 Check panel FFC connectors at operation panel unit Assy side and MAIN board Assy side Is panel FFC inse...

Page 58: ...3 MAIN board Assy may be damaged Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 3 Missing dots in printing 1 Ask the user if daily maintenance is performed If daily maintenance is not performed instruct him her to do it daily Operation Manual 2 Is cleaning done adequately Perform cleaning twice or more consecutively 3 Is ink caked on wiper Wiper Assy may be damaged Replace it 3 8 5...

Page 59: ...inter self diagnosis 2 Perform initial ink charge from Adj Input Rank 3 Check printouts again 5 7 10 Longstore Menu p 5 53 5 10 Parameter Menu p 5 59 5 Check if CR encoder Assy and T fence contact with each other If they contact with each other adjust CR encoder Assy and T fence positions If problem remains even after position adjustment replace CR board Assy and T fence 3 6 7 Replacing T Fence T ...

Page 60: ...ing properly installed Check Solenoid Head Assy Check ink tube and cartridge pipe joint screws 3 7 6 Replacing Print Head p 3 106 3 9 1 Replacing Cartridge Holder Assy p 3 146 6 Does shield part of Solenoid Head Assy have air leak Replace Solenoid Head Assy and check if cleaning operation causes ink inflow If ink inflow is confirmed execute initial ink charge 7 Is ink tube in maintenance Assy bent...

Page 61: ...p Motor Assy Replace pump Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 3 8 1 Replacing Maintenance Assy p 3 138 12 When cleaning operation is performed does transmission gear rotate properly Replace maintenance Assy 3 8 1 Replacing Maintenance Assy p 3 138 13 When cleaning operation is performed is transmission gear shaft damaged 14 Check head FFC connectors at CR board Assy side...

Page 62: ...ead p 3 106 5 CR board Assy may be malfunctioning Replace CR board Assy 3 7 4 Replacing CR Board Assy p 3 101 6 MAIN board Assy may be damaged Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 7 Blocky printing quality Blocky image printing CR line seems dotted White or black lines appear 1 Is working environment appropriate Use machine under specified environment 9 5 Choosing a Place...

Page 63: ...croller Holder L R p 3 18 6 Is PF belt tension adjusted to specification Adjust PF reduction belt tension 4 4 X Speed Reduction Belt Tension Adjustment p 4 5 7 Check the wiper condition Wipe the wiper surface with accessory polynit wiper then perform cleaning twice consecutively If cleaning wiper is sticky with ink replace it with a new one Operation Manual 8 Is nozzle face wiped normally Check wi...

Page 64: ...harge 15 Is registered head voltage different from actual head voltage Enter correct head voltage 16 Does residual ink collect on head Assy or in nozzles Clean head as follows 1 Clean head through Adj Clean Head of self diagnosis function 2 Perform initial charge through Adjustment Voltage input 3 Check plotouts again 5 10 Parameter Menu p 5 59 17 Is print head damaged Replace damaged print head 5...

Page 65: ...etect media correctly Operation Manual 3 CR_FFC Assy may be damaged Replace CR_FFC Assy wire 3 11 3 Replacing CR_FFC p 3 154 4 Is print head damaged Replace damaged print head 3 7 6 Replacing Print Head p 3 106 5 CR board Assy may be malfunctioning Replace CR board Assy 3 7 4 Replacing CR Board Assy p 3 101 6 MAIN board Assy may be damaged Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p ...

Page 66: ... problem remains even after position adjustment replace CR board Assy and T fence 3 7 4 Replacing CR Board Assy p 3 101 3 6 7 Replacing T Fence T Fence Spring Assy p 3 93 7 Check the wiper condition Wipe the wiper surface with accessory cleaning wiper cleaning cloth dampened with small amount of cleaning liquid After wiping the wiper perform cleaning twice consecutively If the wiper is sticky with...

Page 67: ...p 5 59 15 Is print head Assy damaged Replace damaged print head Assy 3 7 6 Replacing Print Head p 3 106 16 MAIN board Assy may be damaged Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 10 Mixed color lines are not overlaid 1 Is registered head voltage different from actual head voltage Enter correct head ranks 5 10 Parameter Menu p 5 59 2 Is head slant inappropriate Adjust head sla...

Page 68: ... diagnosis function Check the connection of following MAIN board Assy connectors Adsorption fan relay Assy J27 Replace suction fan Assy Replace cable of suction fan that does not operate normally 3 10 1 Replacing Adsorption FAN p 3 149 2 Is PF driving pulley loose Replace PF motor Assy 3 5 1 Replace PF Motor Assy p 3 61 3 Is PF speed reduction belt tension adjusted to specification Adjust PF speed...

Page 69: ...otation heavy Does rattling occur when it rotates If grid roller is contaminated with media dust clean roller with a nylon brush Operation Manual 8 If the media in problem is roll media does scroller rotate evenly Adjust roll holder Assy position Replace roll holder Assy Change media to be used 3 2 8 Removing Scroller Holder L R p 3 18 15 Poor linearity in media feed direction media splicing accur...

Page 70: ...Replace suction fan Assy 3 10 1 Replacing Adsorption FAN p 3 149 2 Does pressure roller rotate harder when pressure arm is raised If pressure roller collects media dust on itself wipe dust away using a wet soft cloth Operation Manual 3 Is rough surface of grid roller partially worn out 4 Is grid roller rotation heavy Does rattling occur when it rotates If grid roller is contaminated with media dus...

Page 71: ...sy 3 10 1 Replacing Adsorption FAN p 3 149 4 MAIN board Assy may be malfunctioning Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 1 Are there any foreign objects or obstacles around rotating fin of suction fan Assy Remove obstacles and foreign objects 2 Power board Assy may be defective Replace power board Assy 3 4 10 Replacing Power Board Assy p 3 50 2 Abnormal noise in waiting mo...

Page 72: ...oblem If problem remains even after position adjustment replace parts with a problem 7 Is abnormal noise heard from CR following movement belt pulley bearing Replace CR following moving belt puley pulley 3 6 8 Replacing CR Return Pulley Assy CR Belt RJ13Assy p 3 95 8 Is CR belt tension adjusted to specification Adjust CR belt tension 4 6 CR Belt Tension Adjustment p 4 10 9 Is abnormal noise heard ...

Page 73: ... Platen Remove foreign objects 4 Are Platen cutter groove and cutter blade parallel Perform adjustment 4 8 Cutter Holder Height Adjustment p 4 15 5 Cutter may be defective Replace cutter 3 7 15 Replacing Cutter Solenoid Assy Cutter Solenoid Spring Assy p 3 133 6 CR board Assy may be defective Replace CR board Assy 3 7 4 Replacing CR Board Assy p 3 101 7 CR_FFC may be damaged Replace CR_FFC 3 11 3 ...

Page 74: ...on from Life Cutter of printer self diagnosis Check the connection of following connectors CR board Assy connectors 3 7 4 Replacing CR Board Assy p 3 101 7 Is CR_FFC inserted obliquely Check the connection of following connectors CR board Assy connector J1 2 3 4 5 MAIN board Assy connector J7 8 9 10 11 3 4 4 Replacing MAIN Board Assy p 3 42 8 CR board Assy may be malfunctioning Replace CR board As...

Page 75: ... a daily basis Clean media guide surface Operation Manual 2 Media guide L or media may have static electricity Perform grounding correctly Check humidity of operation environment and set it within specified operation environmental conditions 6 Poor accuracy of media cutting 1 Is cutter blade tip chipped off or deteriorated Replace cutter 3 7 15 Replacing Cutter Solenoid Assy Cutter Solenoid Spring...

Page 76: ... in 2 3 3 Printing Problems p 2 44 Blank media is cut 1 Printer driver may be defective Update printer driver Operation Manual 2 Program ROM may be defective Update firmware 4 3 Working with MUTOH Service Assistance Software p 4 4 3 MAIN board Assy may be defective Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 Table 2 10 Symptoms Check Items and Actions for Media Cutting Problems ...

Page 77: ...ulty Upgrade Firmware on the Main side 4 3 Working with MUTOH Service Assistance Software p 4 4 2 Check if T fence is dirty or twisted When there is grease or dust on it Wipe it with a dry cloth When there is ink on it Damp a cloth with mild detergent and lightly wipe off the ink When it is too dirty and the adhered substance cannot be removed Replace T fence 3 6 7 Replacing T Fence T Fence Spring...

Page 78: ...river Operation Manual 2 Printer driver setting may be unsuitable Modify the value to an appropriate value Media size 3 Program ROM may be defective Update firmware 4 3 Working with MUTOH Service Assistance Software p 4 4 4 MAIN board Assy may be damaged Replace MAIN board Assy 3 4 4 Replacing MAIN Board Assy p 3 42 Table 2 11 Symptoms Check Items and Actions Continued No Symptoms Check Item Actio...

Page 79: ...heck power supply voltage DC5V 3 Ink cartridge cannot be inserted 1 Is the needle of frame Assy deformed or damaged Replace frame Assy needle 3 9 1 Replacing Cartridge Holder Assy p 3 146 2 Is ink NOT sensor black resin lever switch of ink sensor Assy damaged Replace ink sensor Assy 4 Ink spills out of waste fluid tank 1 Check if the waste fluid tank is full Replace waste fluid tank 2 Check presen...

Page 80: ...nance Assy 3 8 Replacing Maintenance Section p 3 138 2 Ink tube may be cut 3 Print head MAIN board Assy and CR board Assy may be defective Replace ink tube Replace MAIN Board Assy CR board Assy After removing ink cartridge check if each board operates properly 3 4 4 Replacing MAIN Board Assy p 3 42 3 7 6 Replacing Print Head p 3 106 3 7 4 Replacing CR Board Assy p 3 101 Table 2 12 Symptoms Check I...

Page 81: ...he device connected to the hub have the same IP address as the computer or printer Yes Remove the relevant device from LAN No Proceed to 4 4 Was the printer started in Board manager mode and only Power LED is lit Yes Proceed to 5 No Start in Board manager mode If there is nothing displayed on LCD monitor MAIN board maybe faulty or firmware is not installed including a power shutdown due to power o...

Page 82: ...oftware p 4 4 6 The heater controller F W data is incorrect is displayed during Heater controller firmware transfer Is the Heater controller firmware data mfl to be transferred correct Transfer the correct Heater controller firmware data mfl again 7 The heater controller F W data is incompatible with the heater controller of the printer is displayed during Heater controller firmware transfer Does ...

Page 83: ...pe wires 3 22 3 3 3 Replacing Cover Switch Assy Sensor Cover L Assy Sensor Cover R Assy 3 25 3 3 4 Replacing Cover L Cable Assy 3 32 3 3 5 Replacing Cover R Cable Assy 3 35 3 4 Replacing Board Base 3 36 3 4 1 Removing Connector Panel 3 37 3 4 2 Replacing Cooling FAN 24V Assy For MAIN Board 3 38 3 4 3 Removing MAIN Board Bracket 3 39 3 4 4 Replacing MAIN Board Assy 3 42 3 4 5 Replacing SODIMM 3 43 ...

Page 84: ...acing CR_HP sensor 3 89 3 6 4 Replacing CR Origin Sensor Cable Assy 3 90 3 6 5 Replacing Lever Sensor 3 91 3 6 6 Replacing Lever Sensor Cable Assy 3 92 3 6 7 Replacing T Fence T Fence Spring Assy 3 93 3 6 8 Replacing CR Return Pulley Assy CR Belt RJ13Assy 3 95 3 6 9 Replacing Pressure roller Arm Assy 3 97 3 7 Replacing Carriage Peripherals 3 98 3 7 1 How To Release Carriage Lock 3 98 3 7 2 Removin...

Page 85: ... 148 3 10 Replacement of Frame Section Components 3 149 3 10 1 Replacing Adsorption FAN 3 149 3 10 2 Replacing P_REAR Sensor 3 150 3 10 3 Replacing Lock Arm Assy Lock Arm Spring Assy Arm Axis Assy 3 151 3 11 Replacing Cable Guide Section Components 3 152 3 11 1 Replacing Tube Fixing Clamp 3 152 3 11 2 Replace Steel Bare 3 153 3 11 3 Replacing CR_FFC 3 154 3 11 4 Replace Valve Solenoid Exploded Vie...

Page 86: ...P 3 4 VJ1324E M 02 3 13 7 Replacing Peripheral Devices of VJ Take Up Unit Motor Assy 3 179 ...

Page 87: ...disassembled only if so instructed in this manual Do not disassemble frame components and other components that are not instructed to disassemble in the manual The printer has been assembled in MUTOH factory with extremely high precision up to 1 100mm If disassembled inappropriately it may not restore its normal functionality NOTE After replacing any service parts perform necessary lubrication and...

Page 88: ... Covers This section describes the procedures to replace Covers Followings describe the list of Cover parts 4 5 6 7 8 No Name 1 Side Cover R 2 I H Cover 3 Top Cover 4 Paper Guide F Upper 5 Side Cover L 6 Maintenance Cover 7 Front Cover 8 Paper Guide R2 ...

Page 89: ...Remove Screws 4 piece retaining Back side of I H Cover 3 Remove Screws retaining side of I H Cover Scroller holder side 1 piece 4 Remove I H Cover 5 To reassemble unit reverse the removal procedure No Name 1 I H Cover 2 Tapping screwM4 8 S Tight cup 1 2 1 2 No Name 1 I H Cover 2 Tapping screwM4 12 P Tight Bind Black ...

Page 90: ...e the screw 1 piece retaining pressure lever cap 4 Remove the screws 2 pieces on the out side of side cover R 5 Remove Screws 2 pieces retaining Waste Fluid Cover 6 Remove Waste Fluid Cover 7 Open Front Cover No Name 1 Pressure lever cap 2 M4 10 P tight binding 1 2 1 2 No Name 1 Side Cover 2 Tapping screw M4 8 S tight cup No Name 1 Waste fluid Cover 2 Tapping screw M3 6 S Tight cup 1 2 ...

Page 91: ... switches on panel unit Assy may be stuck To avoid this lift up the side cover R from the switches Also in case pressure lever is stuck remove side cover R to the right direction slowly The pressure lever s material is elastic therefore it is laterally distortion resistant to an extent To install follow the steps below 11 Make sure that pressure lever is in the Down status No Name 1 Side Cover R 2...

Page 92: ...d of this gap proceed to the step 13 13 While pushing up panel unit Assy from the bottom red arrow 1 push side cover R further to the left direction red arrow 2 and mount side cover R completely NOTE If you try to mount side cover R without pushing up the panel unit Assy side cover R tabs shown in the next figure may break 14 To reassemble unit reverse the removal procedure No Name 1 Pressure leve...

Page 93: ...using an offset ratchet driver 4 Remove maintenance cover holder When removing side cover L only proceed to the step 7 5 Remove the maintenance cover from the maintenance cover holder NOTE Also Removing Maintenance cover holder spacer Exploded View Cover Assy H 61 Make sure to assemble or replace it 6 Replace the maintenance cover holder No Name 1 Maintenance Cover No Name 1 Tapping screw M4 12 P ...

Page 94: ... Scroller Holder L R p 3 18 10 Remove the screw 1 piece on scroller holder side 11 Remove Side Cover L 12 To reassemble unit reverse the removal procedure NOTE As shown in the next figure mount side cover L so as the frame goes between the convex of side cover L and maintenance cover holder No Name 1 Side Cover L 2 Tapping screwM4 8 S Tight cup 3 Tapping screwM4 12 P Tight binding 2 3 1 2 No Name ...

Page 95: ... the direction of the arrow shown below 3 Unhook and remove the front cover holder by pushing it toward the direction of the arrow shown below and remove 4 Replace front cover holder NOTE Do not remove front cover by force It may damage or deform the resin 5 To reassemble unit reverse the removal procedure No Name 1 Front cover 2 Front cover holder No Name 1 Front cover holder 2 1 1 2 2 Front cove...

Page 96: ... 5 pieces retaining the front side of the paper guide F Upper 8 Remove the screws 3pieces each side retaining the paper guide F right side covers No Name 1 Paper Guide F upper 2 Cup screw M3 6 Ni 3bk 1 2 1 2 3 No Name 1 Paper Guide F upper 2 Platen fixing screw NX 3 Cup screw M3 6Ni 3bk No Name 1 Paper Guide Ｆ right Cover 2 Cup screw M3 6 4KIJV UKFG㧔QTKIKP UKFG㧕 GHV UKFG㧔QRRQUKVG UKFG QH QTKIKP㧕 1...

Page 97: ... After Heater and the connector of After Heater Thermistor 11 To reassemble the unit reverse the removal procedure NOTE Make sure not to tuck the cables into Front cover F Upper when assembling No Name 1 Paper Guide Ｆ upper No Name 1 Paper Guide Ｆ upper 2 Connector of After Heater 3 Connector of After Heater thermistor 1 1 2 3 ...

Page 98: ... 3 13 2 Remove the screw 2 pieces retaining the front side of top cover 3 Remove the screws 7 pieces retaining the rear side of top cover 4 Remove Top Cover 5 To reassemble unit reverse the removal procedure No Name 1 Top Cover 2 Pan head screw with spring washer and flat washerM3 5 2 1 2 2 2 1 2 No Name 1 Top Cover 2 Pan head screw with spring washer and flat washerM3 5 ...

Page 99: ...J1324E M 02 3 2 7 Removing Paper Guide R2 1 Remove the screws 11 pieces retaining media guide R2 2 Remove media guide R2 by pulling it backward 3 To reassemble unit reverse the removal procedure No Name 1 Paper Guide R2 2 Tapping screw M3 6 S Tight cup 2 1 2 2 ...

Page 100: ...croller holder R 5 To reassemble unit reverse the removal procedure NOTE There are two hole to mount scroller holder on frame side The mounting holes are shown on the right of illustration below Make sure to mount the part on the appropriate position No Name 1 Tapping screwM3 6 S Tight cup 2 Scroller holder L No Name 1 Tapping screwM3 6 S Tight cup 2 Scroller holder R 1 2 1 2 No Name 1 Mounting ho...

Page 101: ...r R Make sure that the parts facing direction are the same in the figure below 2 Place scroller holder roller on scroller roller shafts R NOTE Scroller roller shaft R is easy to fall Do not let the shaft to fall by pressing or slanting it with a finger 3 From the other side of scroller holder L or R insert scroller roller shaft L or R and fix scroller holder roller set in step 2 No Name 1 Scroller...

Page 102: ...gure below Make sure to set on the appropriate position of the scroller holder R or L 6 From the other side of scroller holder R or L insert scroller roller shaft R and fix scroller holder roller No Name 1 Remove the scroller roller shaft R in this position 2 Mounted scroller holder roller 1 2 1 2 B C No Name 1 Scroller holder rollers 2 Scroller holder R No Name 1 Scroller roller shaft R 2 Scrolle...

Page 103: ...electrical charge Before plugging FFC check the condition of FFC terminals that the corners of the terminals are not crooked and reinforcing plate is not peeled Plug unplug FFC perpendicularly to the connector Never plug unplug it obliquely If plugged obliquely it may damage shorten break terminals in connectors causing a breakdown of on board devices Plug FFC all the way in the connector After pl...

Page 104: ...to the connector Never plug unplug it obliquely If plugged obliquely it may damage shorten break terminals in connectors causing a breakdown of on board devices Make sure to plug FFC all the way in the connector After plugging it make sure that FFC and the connector terminals are not misaligned sideways and that FFC is not plugged obliquely T I P Replacing Procedure For Maintenance Part Panel Cabl...

Page 105: ...9 Remove Adsorption FAN mounting plate 10 Remove Panel_FFC from Clamps 2 pieces on the origin side of inner Paper Guide F 11 Remove Panel_FFC from the clamps 3 pieces on the front side of the printer No Name 1 Adsorption FAN mounting plate 2 Tapping screw M3 6 S Tight cup No Name 1 Adsorption FAN relay connector 2 Adsorption FAN 1 2 2 1 No Name 1 Panel_FFC 2 Clamp No Name 1 Pnel_FFC 2 Clamp TQPV 1...

Page 106: ...Panel tape wires P 3 24 3 3 Replacing Cover Peripherals VJ1324E M 02 12 Remove Panel_FFC from Panel Unit Assy 13 Replace Panel_FFC 14 To reassemble the unit reverse the removal procedure No Name 1 Panel Unit Assy 2 Panel FFC 1 2 ...

Page 107: ...e Cover Holder p 3 11 2 Remove Cover Switch Assy Cable from Clamps 2 pieces 3 Remove Cover L Cable Assy from Cover Switch Assy 4 Remove the screw retaining Sensor Cover L Assy 5 Pull up sensor cover L Assy till its limit red arrow 1 and slightly move back down red arrow 2 6 Pull forward red arrow 3 and remove sensor cover L Assy No Name 1 Clamp 2 Cover L Cable Assy 3 Cover Switch Assy 1 2 No Name ...

Page 108: ... only sensor cover L replace it at this stage To reassemble unit reverse the removal procedure 8 While pushing the tabs of bush using longnose pliers etc push toward the direction of the red arrow to remove bush 9 Open bush using a small flat head screwdriver etc 10 Replace cover L sensor Assy No Name 1 Sensor Cover L Assy 2 Cover Switch Assy 3 Tab of Sensor Cover L Assy 1 2 3 3 No Name 1 Bush 2 T...

Page 109: ...ing 2 Maintenance Cover L side 1 Remove Side Cover Ｌ 3 2 3 Removing Side Cover L and Replacing Maintenance Cover Holder p 3 11 2 Remove Cover Switch Assy Cable from Clamps 3 pieces 3 Remove Cover L Cable Assy from Cover Switch Assy 4 Remove the screws retaining Cover Switch Assy T I P Cover Cable L Assy for Using Maintenance Cover is stranded wire of 3 pieces Black Brown Gray Same color as Cover S...

Page 110: ...cover sensor Assy 7 Remove square nut and cover Switch Assy 8 Replace cover Switch Assy 9 To reassemble the unit reverse the removal procedure NOTE After replacing maintenance cover sensor Assy make sure to adjust the mounting position of maintenance cover sensor Assy 4 11 Cover Switch Sensor Assy Position Adjustment p 4 20 No Name 1 Screws retaining cover L fixing material B 2 cover L fixing mate...

Page 111: ... 8 3 Remove Cover Switch Assy from Cover R Cable Assy 4 Remove Cover switch Assy from clamps on the path 5 Remove the screws retaining the Sensor Cover R Assy 6 Pull up sensor cover L Assy till its limit red arrow 1 and slightly move back down red arrow 2 7 Pull forward red arrow 3 and remove sensor cover L Assy No Name 1 Connection position 1 1 2 No Name 1 Sensor Cover R Assy 2 Tapping screw M3 6...

Page 112: ...it at this stage To reassemble unit reverse the removal procedure 9 While pushing the tabs of bush using longnose pliers etc push toward the direction of the red arrow to remove bush 10 Open bush using a small flat head screwdriver etc 11 Replace cover L sensor Assy 12 To reassemble the unit reverse the removal procedure No Name 1 Sensor Cover R Assy 2 Cover Switch Assy 3 Tabs of Sensor Cover R As...

Page 113: ...Cover Peripherals VJ1324E M 02 NOTE When mounting a new cover L sensor Assy to sensor cover L Assy refer to the next figure Be careful of the facing direction of switch board of cover L sensor Assy when mounting No Name 1 Switch board of cover L sensor Assy 1 Mount this part facing this direction ...

Page 114: ... 1 Replace Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove Connector of Cover L Cable Assy from MAIN Board J14 3 4 3 Removing MAIN Board Bracket p 3 39 3 Remove Cover L Cable Assy from clamps on the back side of printer 4 Remove the screws 2 pieces retaining reflecting plate 5 Remove Reflecting Plate No Name 1 Cover L Cable Assy 1 No Name 1 Clamp No Name 1 Tapping screw M3 6 S Tight c...

Page 115: ...ls VJ1324E M 02 6 Remove Cover L Cable Assy from Clamps 3 pieces 7 Push out bush from behind 8 Open bush using a small flat blade screwdriver etc and remove Cover Ｌ Cable Assy No Name 1 Clamp 2 Cover L Cable Assy 1 1 2 No Name 1 Bush 2 Mounting bracket No Name 1 Bush 1 2 1 ...

Page 116: ...P 3 34 3 3 Replacing Cover Peripherals VJ1324E M 02 9 Remove Cover LCable Assy from Cover Switch Assy 10 Replace Cover L Cable Assy 11 To reassemble unit reverse the removal procedure No Name 1 Cover Switch Assy 2 Cover L Cable Assy 1 2 ...

Page 117: ...l p 3 37 5 Move the Carriadge to the opposite side of origin 3 7 1 How To Release Carriage Lock p 3 98 6 Remove Cover R Cable Assy from MAIN Board Assy J13 3 4 3 Removing MAIN Board Bracket p 3 39 T I P Cover R Cable is stranded wires of 3 pieces Red Black Gray 7 Remove Cover R Cable Assy from Clamps on the path 8 Remove Cover R Cable Assy from Cover Switch Assy 9 Replace Cover R Cable Assy 10 To ...

Page 118: ...procedure to replace Power supply Board etc CAUTION When you handle a circuit board do not touch any elements on it with bare hands Doing so may cause electrostatic discharge and damage the elements Boards are arranged as follows No Name 1 MAIN Board Assy 2 HEATER CONT Board Assy 3 HEATER RELAY Board Assy 4 Power Board Assy 1 2 3 4 ...

Page 119: ...3 4 1 Removing Connector Panel 1 Remove Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove the screws 2 pieces retaining Connector Panel 3 Remove connector Panel 4 To reassemble the unit reverse the removal procedure No Name 1 Connector Panel 2 Tapping screwM3 6 S 2 1 ...

Page 120: ...4 Remove the screws 2 pieces retaining Cooling FAN 5 Replacing Cooling FAN 24V Assy NOTE When reassembling Cooling FAN 24V Assy note the direction of label attached to Fan If it is reassembled on the opposite direction inside outside the direction of ventilation reverses During installation be careful not to nip Cable Be careful with the direction of Cooling FAN cable 6 To reassemble the unit reve...

Page 121: ...y get an electric shock by residual electric charge When you handle Circuit board do not touch any elements on it with bare hands Doing so may cause electrostatic discharge and damage the elements Before plugging FFC check the condition of FFC terminals that the corners of the terminals are not crooked and reinforcing plate is not peeled Plug unplug FFC perpendicularly to the connector Never plug ...

Page 122: ...16 J16 17 J17 3 White CR Motor 18 J18 4 White Pump Motor 19 J19 31 JUNCTION J1 FFC 20 J20 31 Unpopulated 21 J21 8 White JUNCTION J20 22 J22 8 White Unpopulated 23 J23 7 Unpopulated 24 J24 4 White PF_ENC 25 J25 3 White Not in Use 26 J26 5 White P_REAR 27 J27 12 White Adsorption FAN 28 J28 8 White Not in Use 29 J29 2 Blue Not in Use 30 J30 2 White Cooling FAN 24V For MAIN Board Assy 31 J31 2 White S...

Page 123: ...acket about 2cm to the right and pull it up to remove it 9 To reassemble the unit reverse the removal procedure CAUTION Make sure NOT to nip cables with the bracket when installing Doing so may cause cable disconnection No Name 1 MAIN board bracket 2 Mating part of MAIN board bracket and the frame 2 1 ...

Page 124: ... Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove connector Panel 3 4 1 Removing Connector Panel p 3 37 3 Remove MAIN Board Bracket 3 4 3 Removing MAIN Board Bracket p 3 39 4 Remove SODIMM 3 4 5 Replacing SODIMM p 3 43 NOTE Make sure NOT to lose the removed SODIMM It will be mounted on MAIN board to be newly installed 5 Remove the screws 6 pieces retaining MAIN board Assy to MAIN board brack...

Page 125: ...al CAUTION When handling boards do NOT touch the elements on the boards Elements may be destroyed by static electricity 1 Remove Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove connector Panel 3 4 1 Removing Connector Panel p 3 37 3 Unlock the blue locks placed on the both sides of SODIMM 4 Replace SODIMM 5 To reassemble the unit reverse the removal procedure No Name 1 SODIMM 2 MAIN B...

Page 126: ...t in Use 12 J12 Unpopulated 13 J13 Unpopulated 14 J14 Unpopulated 15 J15 Unpopulated 16 J16 Unpopulated 17 J17 Unpopulated 18 J18 Unpopulated 19 J19 8 White MAIN 基板 Assy 20 J20 Unpopulated 21 J21 Unpopulated 22 J22 2 White Terminal Block 23 J23 2 White HEATER RELAY Board Assy No Connector No of Pins Color Connect to Remark 1 J1 2 White HEATER CONT Board Assy 2 J2 4 White PLT_HT1 3 J3 Black HEATER_...

Page 127: ...the unit reverse the removal procedure CAUTION Make sure NOT to nip cables with the bracket when installing Doing so may cause cable disconnection 18 J18 3 Black Not in Use 19 J19 3 Red Not in Use 20 J20 3 Yello w Not in Use No Name 1 Tapping screwM3 6 S Tight cup 2 HEATER CONT Board Assy 3 controller board bracket 4 HEATER RELAY Board Assy No Connector No of Pins Color Connect to Remark 1 2 3 4 4...

Page 128: ...4 3 Remove the screws 4 pieces retaining HEATER CONT board Assy to controller board bracket 4 Remove HEATER CONTROL 2 board Assy from controller board bracket 5 Replace HEATER CONTROL 2 board Assy 6 To reassemble the unit reverse the removal procedure 7 Install the latest firmware on MAIN board Assy 4 3 Working with MUTOH Service Assistance Software p 4 4 8 Install the latest firmware on HEATER CO...

Page 129: ...s the HEATER RELAY Board Assy in this manual 1 Remove Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove controller board bracket 3 4 6 Removing Controller Board Bracket p 3 44 3 Remove the screws 6 pieces retaining HEATER RELAY board Assy to controller board bracket 4 Remove HEATER RELAY Board Assy from controller board bracket 5 Replace HEATER RELAY Board Assy No Name 1 HEATER RELAY Bo...

Page 130: ...elements on the boards Elements may be destroyed by static electricity 1 Remove Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove the screws 5pieces retaining POWER board bracket 3 Remove Cables from clamps on the POWER board bracket No Name 1 POWER board bracket 2 Tapping screwM3 6 S Tight cup 1 2 2 2 No Name 1 Clamp 2 Power Board Bracket 1 1 2 ...

Page 131: ... to MAIN Board Assy 7 Remove AC Cable Terminal Block CNT Assy J22 from HEATER CONT Board Assy 8 Remove AC Cable Terminal Block CNT Assy from Clamps 9 Remove POWER Board bracket 10 To reassemble the unit reverse the removal procedure CAUTION Make sure NOT to nip cables with the bracket when installing Doing so may cause cable disconnection No Name 1 Screw 2 AC Cable Fuse Terminal Block Assy 3 Fuse ...

Page 132: ... fully discharged you may suffer electric shock To avoid electric shock never touch the back of power board When handling power board take the side of the board To avoid a short circuit do not place the power board Assy directly on conductive objects 1 Remove Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove Power Board Bracket 3 4 9 Remove Power Board Bracket p 3 48 3 Remove screws 9pi...

Page 133: ...reak terminals in connectors causing a breakdown of on board devices Make sure to plug FFC all the way in the connector After plugging it make sure that FFC and the connector terminals are not misaligned sideways and that FFC is not plugged obliquely 1 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 2 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 3 Remove Cables from JUNCTION Board Assy No C...

Page 134: ...52 3 4 Replacing Board Base VJ1324E M 02 4 Remove the screws 4 pieces retaining JUNCTIONBoard Assy 5 Replace JUNCTION Board Assy 6 To reassemble the unit reverse the removal procedure No Name 1 JUNCTION Board Assy 2 Cup screw M3 6 Zn CM2 1 2 2 ...

Page 135: ...ugging FFC check the condition of FFC terminals that the corners of the terminals are not crooked and reinforcing plate is not peeled Plug unplug FFC perpendicularly to the connector Never plug unplug it obliquely If plugged obliquely it may damage shorten break terminals in connectors causing a breakdown of on board devices Make sure to plug FFC all the way in the connector After plugging it make...

Page 136: ... Replacing Board Base VJ1324E M 02 6 Remove JUNC_FFC from Flat Clamps 7 Remove JUNC_FFC J19 from MAIN board Assy 8 Replace JUNC_FFC 9 To reassemble unit reverse the removal procedure No Name 1 Flat Clamp 2 JUNC_FFC 3 MAIN Board Assy 1 2 3 ...

Page 137: ...p 3 7 3 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 4 Remove JUNC_ID Cable Assy from JUNCTION Board Assy 5 Remove JUNC_ID Cable Assy from clamps on the path 6 Remove JUNC_IDCableAssy J21 from MAIN board Assy 7 Replace JUNC_ID Cable Assy 8 To reassemble unit reverse the removal procedure No Name 1 JUNCTION Board Assy 2 Clamp 3 JUNC_IDCableAssy 1 3 2 2 1 2 3 No Name 1 Clamp 2 MAIN Board Assy...

Page 138: ... will be referred to as the Cooling Fan Cable Assy in this manual 1 Remove Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove Relay connector from Cooling FAN 3 Remove Cooling Fan Cable Assy from Clamps 4 Remove screws 2 pieces retaining Cooling FAN 24V Assy 5 Replace Cooling FAN 6 Remove Connector of Cooling FAN from MAIN Board Assy J32 No Name 1 Cooling FAN 2 Connector of Cooling FAN 3...

Page 139: ...ng Fan Cable Assy from clamps on the path 8 Replace Cooling Fan Cable Assy 9 To reassemble unit reverse the removal procedure T I P When reassembling Cooling FAN spread the FAN seal shown in the diagram below under FAN then screw FAN on it Facing direction of Cooling FAN Assy sealing surface and cable pulling direction is specified Install it with the sealing surface facing down No Name 1 Fan seal...

Page 140: ... Cable Noise Filter Fuse Assy Remove AC Cable Noise Filter Fuse Assy from Fuse Box 4 Replace AC Cable Noise Filter Fuse Assy 5 Remove the screw 1 piece retaining Noise Filter FG_Assy 6 Replace Noise Filter FG_Assy 7 Remove the screws 2pieces retaining AC Inlet 8 Replace AC Inlet 9 To reassemble the unit reverse the removal procedure No Name 1 Inlet Assy 2 AC Cable Noise Filter Fuse Assy 3 Noise Fi...

Page 141: ...2 7 Removing Paper Guide R2 p 3 17 2 Remove Cable from clamps on the path 3 Referring following Table Remove the connector from Boards 4 Replace the cable 5 To reassemble the unit reverse the removal procedure CableName Connected to MAIN CNT Cable Assy J6 MAIN Board Assy J10 HEATER CONT Board Assy Power Cable MAIN CNT Assy J34 MAIN BoardAssy J19 HEATER CONT Board Assy MAIN DCCableAssy J35 MAIN Boa...

Page 142: ... the corners of the terminals are not crooked and reinforcing plate is not peeled Plug unplug FFC perpendicularly to the connector Never plug unplug it obliquely If plugged obliquely it may damage shorten break terminals in connectors causing a breakdown of on board devices Make sure to plug FFC all the way in the connector After plugging it make sure that FFC and the connector terminals are not m...

Page 143: ...2 Remove Side Cover L 3 2 3 Removing Side Cover L and Replacing Maintenance Cover Holder p 3 11 3 Remove the cable of PF Motor Assy from PF Motor Relay Assy 4 Loosen the screws 2 pieces retaining PF motor Assy on PF bracket then remove PF speed reduction belt from PF motor Assy No Name 1 Cable of PF Motor Assy 2 PF Motor Relay Assy 1 2 No Name 1 PF bracket 2 Pan head screw with spring washer and f...

Page 144: ...oving PF encoder mounting plate from PF bracket do not damage PF scale by contacting with PF encoder Assy Also do not bend or touch the circumference of PF scale 6 Remove the screws 4pieces retaining PF bracket Remove PF bracket with mounted PF Motor Assy No Name 1 PF bracket 2 Pan head screw with spring washer and flat washerM3 6 3 PF Encoder mounting plate 1 2 3 No Name 1 PF bracket 2 Tapping sc...

Page 145: ...assemble unit reverse the removal procedure NOTE Move PF speed reduction pulley with your hand to check if PF speed reduction belt is equally balanced on the pulley center section of PF motor Assy 10 Perform adjustments by following the instructions in 4 2 Adjustment Item p 4 2 No Name 1 Pan head screw with spring washer and flat washerM4 8 2 PF Motor Assy 3 PF Motor bracket 1 3 2 ...

Page 146: ...ce Cover Holder p 3 11 2 Remove Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 3 Remove PF motor relay Assy connector white from MAIN board Assy J12 PF motor relay Assy is a stranded wire of red and black 4 Remove PF Motor relay Assy from clamps on the Path 5 Remove Connector of PF Motor Relay Assy from Connector of PF Motor Assy 6 Replace PF Motor relay Assy 7 To reassemble unit reverse the ...

Page 147: ...oard Assy 3 4 4 Replacing MAIN Board Assy p 3 42 4 Remove PF encoder Assy cable from the clamp then pull it out from L frame cable inlet 5 Remove the screws 2 pieces that retaining PF encoder Assy NOTE Do not damage or bend PF scale or touch the circumference of scale 6 Replace PF encoder Assy 7 To reassemble unit reverse the removal procedure 8 Perform adjustments by following the instructions in...

Page 148: ... Plate 4 Remove the screws 4 pieces retaining ENC holder 5 Remove ENC holder 6 Replace PF Encoder scale 7 To reassemble unit reverse the removal procedure NOTE When handling PF Encoder scale note the following Do not damage or bend PF Encoder scale Do not touch the circumference of PF Encoder scale Make sure that any residual of double sided tape are not remained on the slit mounting flange 8 Perf...

Page 149: ...will be referred to as the Speed reduction Pulley in this manual 1 Replacing X Speed Reduction Belt 1 Remove Side Cover L 3 2 3 Removing Side Cover L and Replacing Maintenance Cover Holder p 3 11 2 Loosen screws 2 pieces retaining PF Motor Assy and remove X Speed reduction belt from PF Motor Assy Pulley 3 Remove the screw 1piece retaining PF Encoder holding Plate 4 Remove PF Encoder holding Plate ...

Page 150: ... be careful with the following Do NOT damage or bend PF Encoder scale or touch its outer circumference Make sure that slit mounting flange has NO remaining double sided tape 8 Remove Speed reduction belt from speed reduction pulley 9 Replace X Speed reduction belt 10 Install PF Encoder Scale No Name 1 Tapping screwM3 8 P Tight cup 2 PF Encoder scale 3 ENC holder No Name 1 PF Encoder scale 2 1 3 1 ...

Page 151: ... be reduced 11 Install ENC holder 12 Lightly tighten the screws 2 pieces retaining PF motor and install X speed reduction belt on PF motor pulley NOTE When installing X speed reduction belt make sure that X speed reduction belt is evenly placed in the center of PF motor Assy pulley 13 Perform adjustment referring to 4 2 Adjustment Item p 4 2 14 To reassemble unit reverse the removal procedure No N...

Page 152: ... 5 5 Replacing X speed reduction belt Speed reduction Pulley p 3 67 1 Remove PF Motor Assy 3 5 1 Replace PF Motor Assy p 3 61 2 Remove the screws 2 pieces retaining speed reduction pulley 3 Replace Speed reduction Pulley 4 To reassemble unit reverse the removal procedure 5 Perform adjustments by following the instructions in 4 2 Adjustment Item p 4 2 No Name 1 Pan head screw with spring washer and...

Page 153: ...as After Heater in this manual 1 Remove Paper Guide F Upper 3 2 5 Removing Paper Guide F Upper p 3 14 2 Remove the cable of After Heater from After Heater relay Assy 3 Remove Alminiun Patch 4 Remove After Heater from Paper guide F Upper 5 Replacing After Heater NOTE Wipe the grease away from the heater attachment area before installing it Attach New After Heater to the position where removed Heate...

Page 154: ... Thermistor in this manual 1 Remove Paper guide F Upper 3 2 5 Removing Paper Guide F Upper p 3 14 2 Remove After Thermistor from After Thermistor Relay Assy 3 Removing the nut 1 piece retaining After Thermistor 4 Replace After Thermistor 5 To reassemble unit reverse the removal procedure No Name 1 After Thermistor relay Assy 2 After Thermistor No Name 1 Paper Guide F Upper 1 2 1 2 3 2 After Heater...

Page 155: ...rews 3 pieces each retaining suction fan mounting plate to B Frame Remove the cable of Suction fan Assy 4pieces from the connector of Suction fan relay cable 3 10 1 Replacing Adsorption FAN p 3 149 5 Remove After Heater Relay Assy from Frame 6 Remove After Heater Relay Assy from clamps on the path 7 Pull out After Heater relay Assy through grommet Large to the back side of printer HEATER RELAY boa...

Page 156: ...10 To reassemble the unit reverse the removal procedure NOTE While at work no need to remove Frame seal After replacing make sure not to bend the frame seal and not to peel the frame seal When the frame seal attached improperly suction fan might not fuction improperly Afer Heater Relay Assy Frame Seal ...

Page 157: ...3 pieces retaining suction fan mounting plate Third from origin side to B frame and remove Suction fan 1 piece 3 10 1 Replacing Adsorption FAN p 3 149 5 Remove After Thermistor relay Assy from Frame 6 Remove After Thermistor relay Assy fromclamps on the path 7 Pull out After Thermistor relay Assy through grommet Small to the back side of printer HEATER RELAY board Assy side 8 Remove After Thermist...

Page 158: ...scribes the procedure to replace PRE_H2 relay Assy When replacing PRE_H relay Assy origin side refer to the procedure in this section 1 Remove Paper guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove the clamps 3 pieces under the plate which the Pre Heater relay Assy is mounted NOTE Remove the clamps 3 pieces with clamping the cables 3 Remove the screws 2 pieces retaining plate Connected to Ma...

Page 159: ...gin J8 8 Replace Pre Heater relay Assy 9 To reassemble the unit reverse the removal procedure NOTE When reassembling the plate make sure not to nip cables Doing so may cause disconnecting Please note that Maintenace parts are different on the origin side and the opposite side origin If connecting the cables incorrectly the printer might not fuction improperly No Name 1 plate No Name 1 Pre Heater r...

Page 160: ...ove Paper guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove Pre Thermistor from Pre thermistor relay Assy 3 Remove Pre thermistor relay Assy from clamps on the path 4 Remove the connector of the Pre thermistor relay Assy from HEATER RELAY Board Assy 15 5 Replace Pre thermistor relay Assy 6 To reassemble the unit reverse the removal procedure No Name 1 Pre thermistor relay Assy 2 Pre thermisto...

Page 161: ...ing Pre Thermistor replace Pre Heater simultaneously 1 Remove Paper guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove Pre Thermistor from Pre thermistor relay Assy 2 b Replacing Pre Thermistor relay Assy p 3 78 3 Remove the plate that Pre Heater relay Assy is fixed 2 a Replacing Pre Heater relay Assy p 3 76 4 Remove Pre Heater relay Assy from the cable of Pre Heater 2 a Replacing Pre Heater r...

Page 162: ...Draw out the paper guide R1 and remove it 11 Remove insulator from paper guide stay R1 T I P Insulator and Pre Heater are attached with double faced tape When insulator is removed Pre Heater is removed too When repracing Pre Thermistor go to STEP 12 When replacing Pre Heater only go to STEP 14 No Name 1 Tapping screw M3 6S tight cup 2 paper guide stay a1 No Name 1 Paper guide stay a1 2 Paper guide...

Page 163: ...old Pre Heater was attached Wipe the grease away from the heater attachment area before installing it Otherwise Pre Heater may peel off easily 16 Attach new insulator 17 To reassemble the unit reverse the removal procedure 18 Perform adjustments by following the instructions in 4 2 Adjustment Item p 4 2 No Name 1 Pan head screw with spring washer and flat washer M3 5 2 Pre thermistor No Name 1 Pre...

Page 164: ...fer to the procedure in this section 1 Remove Paper guide R2 3 2 7 Removing Paper Guide R2 p 3 17 2 Remove the screws retaining Suction fan mounting plate to B frame and remove suction fan Assy Origin side 2 parts of center the opposite side of origin 2 parts of L side 3 10 1 Replacing Adsorption FAN p 3 149 3 Remove Platen Heater relay Assy from the cable of Platen Heater 4 Remove Platen Heater r...

Page 165: ...324E M 02 6 Remove Platen Heater relay Assy from HEATER RELAY board Assy 7 Replace Platen Heater relay Assy 8 To reassemble the unit reverse the removal procedure No Name 1 Platen Heater relay Assy 2 Grommet Large 3 HEATER RELAY board Assy Origin side J2 The opposite side of origin J5 2 1 3 ...

Page 166: ...on fan relay Assy connectors 3 pieces from suction fan Assy 3 10 1 Replacing Adsorption FAN p 3 149 T I P When replacing Platen Thermistor relay Assy Origin side remove the suction mounting plate 2 parts at origin side 3 Remove Platen Thermistor relay Assy from PLaten Thermistor T I P While at work no need to remove Frame seal After replacing make sure not to bend the frame seal and not to peel th...

Page 167: ...02 6 Remove Platen Thermistor relay Assy from HEATER RELAY board Assy 7 Replace Platen Thermistor relay Assy 8 To reassemble the unit reverse the removal procedure No Name 1 Platen Thermistor relay Assy 2 Grommet small 3 HEATER RELAY board Assy Origin side J12 the opposite side of origin J13 2 1 3 ...

Page 168: ... Cover Holder p 3 11 4 Detach CR motor Assy connector from Relay connector 5 Remove CR motor Assy cable from the clamp 1 piece 6 Move the Carriage to the opposite side of origin 3 7 1 How To Release Carriage Lock p 3 98 7 Loosen the screw 1 piece for adjusting CR belt tension on the origin and loosen CR belt tension NOTE The screws for adjusting CR belt tension have threadlock applied to Make sure...

Page 169: ...igin 9 Remove the screws 4 pieces retaining CR motor Assy on CR motor mounting material 10 Replace CR Motor Assy 11 To reassemble unit reverse the removal procedure 12 Perform adjustments by following the instructions in 4 2 Adjustment Item p 4 2 No Name 1 CR Motor Assy Pulley 2 CR belt 1 2 No Name 1 CR Motor mounting material 2 Cup screw M4 8 3 CR Motor Assy 1 2 3 2 ...

Page 170: ... 3 Remove Connector of CR Motor Cable Assy from MAIN Board Assy J17 NOTE CR Motor Cable is a stranded wires of 2 pieces Red Black Cable color is White 4 Remove CR Motor Cable Assy from Connector of CR Motor Assy 5 Remove CR Motor Cable Assy from Clamps on the Path 6 Replace CR Motor Cable Assy 7 To reassemble the unit reverse the removal procedure No Name 1 Connector of CR Motor Cable Assy 2 MAIN ...

Page 171: ...er R 3 2 2 Remove Side Cover R p 3 8 3 Move the Carriage to the opposite side of origin 3 7 1 How To Release Carriage Lock p 3 98 4 Remove connector of CR Origin Sensor Cable Assy from CR_HP sensor 5 Release the hook retaining CR_HP sensor remove CR_HP sensor 6 Replace CR_HP sensor 7 To reassemble unit reverse the removal procedure NOTE Apply threadlocker to the new CR_HP sensor when installing it...

Page 172: ...o the opposite side of origin 3 7 1 How To Release Carriage Lock p 3 98 4 Remove Connector White of CR Origin Sensor Cable Assy from JUNCTION Board Assy CR Origin Sensor Cable Assy is a stranded wires of 3 pieces White Gray Yellow 3 4 11 Replacing JUNCTION Board Assy p 3 51 5 Remove CR Origin Sensor Cable Assy from clamps on the Path 6 Replace CR Origin Sensor Cable Assy 7 To reassemble the unit r...

Page 173: ...Apply threadlock to the new lever sensor before installing it Lever sensor relay Assy is a stranded wire of Gray White and blue 1 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 2 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 3 Shift Pressure lever forward Downward 4 Remove lever sensor cable Assy connector from Lever sensor 5 Release the hook retaining lever sensor then replace lever sensor...

Page 174: ...move Lever sensor Cable Assy from JUNCTION board Assy Lever sensor CableAssy is a stranded wires of 3 pieces White Blue Gray 3 4 11 Replacing JUNCTION Board Assy p 3 51 4 Shift pressure lever forward Downward 5 Remove Lever sensor Cable Assy from Lever sensor 6 Remove Lever Sensor CableAssy from Clamp 7 Replace Lever Sensor Cable Assy 8 To reassemble the unit reverse the removal procedure No Name ...

Page 175: ...Cover L 3 2 3 Removing Side Cover L and Replacing Maintenance Cover Holder p 3 11 4 Remove T Fence Spring Assy from T Fence spring hook opposite side of origin 5 From three fence guides remove T fence by following instructions in the diagram below CAUTION When removing T fence note the following Do not pull T fence by force the fence guide can be easily broken Pay attention not to damage or break ...

Page 176: ...all it to Y rail frame hook Attach C cut side of T fence to the origin side 8 Insert T fence into CR encoder Assy 9 Install T fence to fence guide 10 Install T fence spring on T fence spring hook on opposite side of the origin 11 Perform adjustments by following the instructions in 4 2 Adjustment Item p 4 2 No Name 1 T Fence 2 T Fence hook 1 2 Attach C cut side to the origin side T fence No Name 1...

Page 177: ...nd Replacing Maintenance Cover Holder p 3 11 4 Remove Top Cover 3 2 6 Removing Top Cover p 3 16 5 Move the Carriage to the opposite side of origin 3 7 1 How To Release Carriage Lock p 3 98 6 Loosen the screw 1 piece for adjusting CR belt tension on the origin and loosen CR belt tension 7 Remove CR belt from CR motor Assy pulley 8 Remove CR return pulley from CR return pulley base i Shift CR return...

Page 178: ...y 13 Replace CR Return Pulley Assy 14 To reassemble unit reverse the removal procedure NOTE When installing following movement belt pulley shaft make sure that the thinner shaft side faces down See also Exploded View After installing CR following movement belt pulley move the carriage with your hand from side to side and check if CR belt is equally balanced on the pulley center section of CR motor...

Page 179: ... Remove Pressure Roller Arm Assy 3 Remove Pressure Roller Assy from removed Pressure Roller Arm Assy 4 Replace Pressure Roller Arm Assy 5 To reassemble the unit reverse the removal procedure NOTE If the upper spring comes off attach it from the front side 3 Pressure Roller Assy Pressure Roller Axis Assy Refer to Exploded View for Components of Pressure Roller Assy Pressure Roller Axis Assy Explode...

Page 180: ...Cap from Cutter Blade 3 Push down carriage lock solenoid with hand and release the lock NOTE Not to push down the Carriage Lock Solenoid with Cutter Cap is not removed Cutter might be damaged For enabling Head lock again Carriage lock does not need to be moved Move Carriage towards the origin until Carriage is fixed with a sound No Name 1 Cutter Cap 2 Cutter Blade 3 Carriage Lock Solenoid 1 2 3 ...

Page 181: ...e Cover 1 Move Carriage to the center of the platen 3 7 1 How To Release Carriage Lock p 3 98 2 Remove screws 3 pieces retaining Carriage cover 3 Remove carriage cover 4 To reassemble the unit reverse the removal procedure No Name 1 Carriage Cover 2 Pan head screw with spring washer and flat washerM3 8 1 2 2 ...

Page 182: ... Board Cover 1 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 2 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 3 Remove the screws 3 pieces retaining CR Board Cover 4 Remove CR board Cover 5 To reassemble the unit reverse the removal procedure No Name 1 CR board Cover 2 Cup screw M3 6 Zn CM2 1 2 2 ...

Page 183: ...nector If plugged unplugged obliquely it may damage shunt or disconnect the terminals inside the connector and may damage the elements on the board Make sure to plug FFC all the way After plugging make sure that FFC and connector terminal are aligned and that FFC is not plugged obliquely 5 Remove screw 1 piece and Hexagon spacers 3 pieces retaining CR Board Assy 6 Replace CR Board Assy 7 To reasse...

Page 184: ... CR_FFC p 3 154 Remove only Print Head side 9 Remove Cutter holder 3 7 14 Removing Cutter Holder p 3 131 10 Remove Print Head 3 7 6 Replacing Print Head p 3 106 CAUTION Do NOT touch the nozzle surface of the removed print head Place poly knit wiper in stainless pan and pour enough cleaning liquid for the ink in use to soak poly knit wiper Face down the nozzle side of removed print head and softly ...

Page 185: ...sy cable is a stranded wire of yellow gray and white The connector is white 13 Remove the screw 1 piece retaining CR encoder mounting plate to CR cursor 14 Remove CR encoder mounting plate from CR cursor No Name 1 Pan head screw with spring washer and flat washerM3 8 Ni 3 2 CR encoder mounting plate 3 CR Cursor 2 1 3 ...

Page 186: ... Carriage Assy Maintenace parts 17 Remove CR belt from the inset of CR cursor 18 Strongly pinch the roller arms and the arms on the CR cursor side on both sides of the carriage compress cursor arm spring and remove carriage Assy from Y rail No Name 1 CR base 2 Pan head screw with spring washer and flat washer M3 6 3 CR cursor 1 2 3 2 1 No Name 1 CR belt 2 the inset of CR cursor No Name 1 Roller ar...

Page 187: ... the Carriage Assy 21 Assemble the Carriage Assy assembled CR base to Y Rail CAUTION When assembling carriage Assy be careful not to damage cursor roller with Y rail NOTE When installing carriage on Y rail insert T fence to CR encoder as shown in the next figure 22 To reassemble the unit reverse the removal procedure 23 Perform adjustments by following the instructions in 4 2 Adjustment Item p 4 2...

Page 188: ...p 3 99 5 Remove screws 2 pieces retaining Carriage Weight holder 6 Remove Carriage Weight holder and Carriage Weight CAUTION Do not press transparent film on the side of Solenoid Head Assy with your hand The ink charged inside Solenoid Head Assy may be discharged Be careful not to damage the transparent film on Solenoid Head Assy side panel NOTE To prevent the leakage of remaining ink place some w...

Page 189: ...out CAUTION Turning it anticlockwise will loosen the joint resulting in ink leakage 10 Remove screws 4 pieces retaining Head base 11 Remove Print head from Head mounting plate 12 Pull out Head FFCs 4 pieces from Print head No Name 1 Notch of Head adjustment cam No Name 1 Connector Solenoid head 1 1 No Name 1 Pan head screw with spring washer and flat washerM3 6 2 Head base 3 Head mounting plate No...

Page 190: ...nector 16 Install Solenoid Head 17 Install Head cover 18 Install Head FFC NOTE Make sure to insert Head FFC fully 19 Put Print head back to the fixing position of Head mounting plate NOTE Do not screw on Print head at this point 20 Install Connector Solenoid Head Assy No Name 1 Head cover 2 Hook of Print head No Name 1 Solenoid Head Assy 2 Print head 2 1 1 2 Pinch this part with longnose pliers et...

Page 191: ...mounting plate 25 Replace the old head rank sticker with a new head rank sticker 26 To reassemble unit reverse the removal procedure 27 Perform various adjustment 4 2 Adjustment Item p 4 2 No Name 1 Head guide leaf spring No Name 1 Print head 2 Head mounting plate 1 2 Insert a slotted screwdriver to adjust 2 1 ޓ Insert a slotted screwdriver to push Print head in Adjust so that the circular hole is...

Page 192: ...and keep it in a safe place Head rank is on the QR code label You will need Head rank after replacing MAIN board assy Make sure to manage the labels so that it is easy to see the relationship between the QR code label and the printer which has the relevant Print head Flat Cable clip which is included in the maintenance part Head Assy does not have to be installed for VJ1324 Flat Cable clip ...

Page 193: ...to pour Cleaning fluid into the new Solenoid head Assy If ink is charged before Cleaning liquid is poured in Solenoid head might get damaged Be careful not to get Cleaning liquid in your eyes If Cleaning liquid gets in your eye immediately wash your eye with running water for over 15 minutes and see your ophthalmologist The tools required for pouring Cleaning liquid are as follows Solenoid head cl...

Page 194: ...3cc of Cleaning liquid only when pulling the pump of Injector 4 Turn Solenoid head Assy upside down to let Cleaning liquid settle in Solenoid head Assy CAUTION Do not hold the transparent films on the sides of Solenoid head Assy Cleaning liquid inside Solenoid head Assy inflows into the tube Do not damage the transparent films on the sides of Solenoid head Assy 5 Remove the cleaning cartridge from...

Page 195: ...heres on the tube it may cause Print head malfunction Be careful not to get Cleaning liquid in your eyes If Cleaning liquid gets in your eye immediately wash your eye with running water for over 15 minutes and see your ophthalmologist 2 Replacing Solenoid Head Assy NOTE When replacing Solenoid Head Assy replace the following parts at the same time 8 Perform ink drainage operation and drain ink fro...

Page 196: ...id head Assy To avoid leakage of the remaining ink place a waste cloth under the removed Solenoid head Assy or put Solenoid head Assy into a plastic bag 15 Refer to the Note of the step 20 in this section to mark on Ink tube K C Y M etc 16 Remove the O ring 1 piece from Ink tube 17 Install a new O ring around the tip of Ink tube 18 Push the O ring with Connector Solenoid head to connect the joint ...

Page 197: ... Ink tube to Solenoid Head Assy as it was before NOTE When inserting Ink tube into Solenoid head Assy make sure to insert it to the original slot If it is inserted to the wrong slot the correspondence relationship between the nozzle and ink will be changed Before removing Connector solenoid head from Solenoid Head Assy mark on the joint screw or Ink tube so that it is easy to see where it should b...

Page 198: ... ink from all the ink path 2 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 3 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 4 Remove carriage cover 3 7 2 Removing Carriage Cover p 3 99 5 Remove Front Cover 3 2 4 Removing Front Cover and Replacing Front Cover Holder p 3 13 6 Remove Top Cover 3 2 6 Removing Top Cover p 3 16 7 Remove Ink tube from Y fitting 8 Remove Ink tube from L fitting 9 R...

Page 199: ... Top Cover p 3 16 4 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 5 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 6 Remove carriage cover 3 7 2 Removing Carriage Cover p 3 99 7 Remove Ink tube from Y fitting 8 Remove Tube fholding clamps 11 pieces 9 Remove Tube presser 10 Remove screws 2pieces retaining Bare holder 11 Remove Bare holder No Name 1 Y fitting 2 Ink Tube 1 2 No Name 1 Tube hol...

Page 200: ...olenoid cam 15 Remove Choke Solenoid cam 2 pieces NOTE Slightly open Choke SolenoidSolenoid Base to remove Choke Solenoid cam Be careful not to distort it No Name 1 Solenoid Cable 2 Pan head screw with spring washer and flat washerＭ ３ 5 3 Clamp No Name 1 plunger 2 3 1 2 3 1 2 Spring pin 3 Choke Solenoid cam No Name 1 Choke Solenoid cam 2 Choke Solenoid Base 1 2 Push Choke Solenoid cam in the back ...

Page 201: ...id TubeAssy 18 Replace Ink Tube NOTE Replace O ring M7 inside Joint Screw M7 with a new one Reusing an old O ring M7 may cause ink leakage 19 To reassemble the unit reverse the removal procedure 20 Charge ink 5 6 Ink Charging Menu p 5 27 No Name 1 Pan head screw with spring washer and flat washer small M3 ６ 2 Solenoid TubeAssy 2 1 No Name 1 Joint ScrewＭ ７ 2 Solenoid TubeAssy 3 Ink Tube 2 1 3 ...

Page 202: ... 16 4 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 5 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 6 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 7 Remove Ink Tube from Joint of back side of Ink Cartridge NOTE K C M are L type fittings and Y is I type fitting 8 Remove screws 2 pieces retaining Solenoid 9 Remove Solenoid Cable from clamp 10 Remove Solenoid Assy No Name 1 Ink Tube 2 Join...

Page 203: ...choke Solenoid cam 12 Remove Choke Solenoid cam 2 pieces NOTE Slightly open Choke Solenoid Base to remove Choke Solenoid cam Be careful not to distort it No Name 1 plunger 2 Spring pin 3 Choke Solenoid cam 2 3 1 No Name 1 Choke Solenoid cam 2 Choke Solenoid base 1 2 Push Choke Solenoid cam in the back to remove it from the inset ...

Page 204: ...id TubeAssy 15 Replace Ink Tub NOTE Replace O ring M7 inside Joint Screw M7 with a new one Reusing an old O ring M7 may cause ink leakage 16 To reassemble the unit reverse the removal procedure 17 Charge ink 5 6 Ink Charging Menu p 5 27 No Name 1 Pan head screw with spring washer and flat washer small M3 ６ 2 Solenoid Tube Assy 2 1 No Name 1 Joint ScrewＭ ７ 2 Solenoid TubeAssy 3 Ink Tube 2 1 3 ...

Page 205: ...emoving Front Cover and Replacing Front Cover Holder p 3 13 4 Remove Top Cover 3 2 6 Removing Top Cover p 3 16 5 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 6 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 7 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 8 Remove Ink tubes 3 pieces from Y Fitting 1 piece 9 Replace Y Fitting 1 piece 10 To reassemble the unit reverse the removal procedure ...

Page 206: ...d Do not disassemble it Before replacing the board or plugging unplugging FFC unplug Power cable and leave it for a while If operating with Power cable still plugged Board may be damaged or operators may get an electric shock by standby electricity When handling board do not touch on board devices with bare hands Before plugging FFC check FFC terminal to see the corner of the terminal is not crook...

Page 207: ...r of Platen 3 7 2 Removing Carriage Cover p 3 99 6 Remove CR board Assy 3 7 3 Removing CR Board Cover p 3 100 7 Remove Cutter Solenoid Cable Assy connector from CR board Assy NOTE Cutter Solenoid CableAssy is a stranded wires of Red and Black 8 Remove Cutter Solenoid Cable Assy connector from Cutter Solenoid Assy Cable NOTE Cutter Solenoid CableAssy is a stranded wires of Red 9 Replace Cutter Sole...

Page 208: ... 98 7 Remove CR board Assy 3 7 3 Removing CR Board Cover p 3 100 8 Remove connector of CR Encoder Assy white from CR board Assy J 17 CR Encoder Assy is a stranded wires of White Yellow Red Black 9 Remove CR Encoder Assy from Clamps 2 pieces 10 Remove screw retaining CR_ENC mounting plate 11 Remove CR_ENC mounting plate 12 Remove screws 2 pieces retaining CR Encoder Assy to CR_ENC mounting plate No...

Page 209: ...r Assy NOTE Make sure that there is a distance of 20mm between CR encoder Assy connector and ferritic core 17 Tape around the cable of CR encoder Assy located on the both edges of the ferritic core with acetate tape 2 to 3 rounds so the ferritic core does not move 18 To reassemble unit reverse the removal procedure 19 Perform various adjustments 4 2 Adjustment Item p 4 2 No Name 1 Ferritic core 2 ...

Page 210: ... 7 2 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 3 Remove Front Cover 3 2 4 Removing Front Cover and Replacing Front Cover Holder p 3 13 4 Remove Top Cover 3 2 6 Removing Top Cover p 3 16 5 Move Carriage toward the center of Platen 3 7 1 How To Release Carriage Lock p 3 98 6 Remove carriage cover 3 7 2 Removing Carriage Cover p 3 99 7 Remove CR board Assy 3 7 3 Removing CR Board Cover p 3 ...

Page 211: ...Assy NOTE Install the jig before temporarily fixing Bracket with screws If installed after temporarily fixing Bracket with screws it may damage Platen 13 Make sure that there are no gaps between Bracket and the jig and the jig and Platen No Name 1 Pan head screw with spring washer and flat washerM3 8 2 Bracket 2 1 No Name 1 Photometer JUNCTION board Assy 2 Dedicated Jig 2 1 Make sure that there ar...

Page 212: ...ON Board Assy P 3 130 3 7 Replacing Carriage Peripherals VJ1324E M 02 14 Fix Bracket with screws 2 pieces 15 To reassemble unit reverse the removal procedure No Name 1 Bracket 2 Pan head screw with spring washer and flat washerM3 8 2 1 ...

Page 213: ...6 Removing Top Cover p 3 16 5 Move Carriage toward the center of Platen 3 7 1 How To Release Carriage Lock p 3 98 6 Remove carriage cover 3 7 2 Removing Carriage Cover p 3 99 7 Remove CR board Assy 3 7 3 Removing CR Board Cover p 3 100 8 Remove Photometer JUNCTION Board Assy 3 7 13 Replacing Photometer JUNCTION Board Assy p 3 128 9 Remove spring from PF adjusting Lever 10 Remove screws 2 pieces re...

Page 214: ...rals VJ1324E M 02 11 Set dedicated Jig on mounting position 12 Push Cutter Holder down lightly to tighten the screws 13 To reassemble unit reverse the removal procedure No Name 1 Cutter Holder 2 Dedicated Jig 2 1 2 1 Push Cutter Holder down lightly to tighten the screws ...

Page 215: ...ase Carriage Lock p 3 98 6 Remove carriage cover 3 7 2 Removing Carriage Cover p 3 99 7 Remove Photometer JUNCTION Board Assy 3 7 13 Replacing Photometer JUNCTION Board Assy p 3 128 8 Remove Cutter Holder 3 7 14 Removing Cutter Holder p 3 131 9 Push the tab of lock kicker with a driver etc to remove lock kicker 10 Remove Screw 1piece retaining Cutter Cap 11 Remove plunger 12 Replace plunger NOTE W...

Page 216: ...th a flat head screwdriver shaft etc from the bottom of cutter holder Assy to remove it 14 Remove Cutter Solenoid Cable Assy from Cutter Solenoid Assy 15 Replace Cutter Solenoid Assy 16 To reassemble unit reverse the removal procedure No Name 1 Solenoid Assy 2 Tab of Cutter Holder 3 Screwdriver etc No Name 1 Cable of Cutter Solenoid Assy 2 Connecting Point of Cutter Solenoid Assy and Cutter Soleno...

Page 217: ... 3 16 5 Move Carriage toward the center of Platen 3 7 1 How To Release Carriage Lock p 3 98 6 Remove carriage cover 3 7 2 Removing Carriage Cover p 3 99 7 Remove CR board Assy 3 7 3 Removing CR Board Cover p 3 100 8 Remove connector of P_EDGE sensor Assy 9 Remove P_EDGE sensor Assy from Clamps 3 pieces 10 Remove Photometer JUNCTION Board Assy 3 7 13 Replacing Photometer JUNCTION Board Assy p 3 128...

Page 218: ...Peripherals VJ1324E M 02 12 Remove screw 1 piece retaining P_EDGE Sensor Assy 13 Replace P_EDGE Sensor Assy 14 To reassemble unit reverse the removal procedure 15 Perform various adjustments 4 2 Adjustment Item p 4 2 No Name 1 M3 6 P Tight cup 2 P_EDGE Sensor Assy 2 1 ...

Page 219: ...over 3 7 2 Removing Carriage Cover p 3 99 4 Remove Photometer JUNCTION Board Assy 3 7 13 Replacing Photometer JUNCTION Board Assy p 3 128 5 Remove Cutter Holder 3 7 14 Removing Cutter Holder p 3 131 6 Remove the screws 2 pieces retaining Head FG_Assy 7 Replace Head FG_Assy 8 To reassemble unit reverse the removal procedure No Name 1 Tapping screwM3 6S Tight cup 2 Pan head screw with spring washer ...

Page 220: ... Front Cover 4 Push up pressure lever in the direction of the red arrow 5 Move the Carriage to the opposite side of origin 3 7 1 How To Release Carriage Lock p 3 98 6 Remove the connector of wiper origin sensor relay Assy from wiper origin sensor 7 Remove the connector of wiper origin sensor relay Assy from the clamp 8 Remove the connector of pump motor relay Assy No Name 1 Front Cover 2 Pressure ...

Page 221: ...m waste fluid guide 2 12 Remove Panel_FFC from Clamp 13 Remove the screws 2 pieces retaining the front and rear sides of maintenance Assy ｖ 14 Remove Maintenance Base 2 with Maintenance Assy mounted from Printer MAIN body No Name 1 Connector 2 Waste Fluid Sensor Cable Assy 3 Waste Fluid Sensor No Name 1 Clamp 1 2 3 1 5 3 4 6 2 2 Waste Fluid Sensor Cable Assy 3 Hole of Maintenance base 4 Maintenanc...

Page 222: ...y to maintenance base 1 18 Insert a tube to waste fluid guide 2 ｖ 19 Install Maintenance base 1 with Maintenance Assy mounted to Printer MAIN body 20 To reassemble unit reverse the removal procedure 21 Perform adjustments by following the instructions in 4 2 Adjustment Item p 4 2 No Name 1 Tapping screwM3 6S Tight cup 2 Maintenance base1 3 Maintenance Assy No Name 1 Maintenance Assy 1 3 2 1 1 No N...

Page 223: ...r R 3 2 2 Remove Side Cover R p 3 8 3 Remove Paper Guide R2 3 2 7 Removing Paper Guide R2 p 3 17 4 Remove connector of Pump Motor Relay Assy 5 Remove Pump Motor Relay Assy from clamps on the path 6 Remove Pump Motor Relay Assy from MAIN Board Assy J18 7 Replace Pump Motor Relay Assy 8 To reassemble unit reverse the removal procedure No Name 1 Connector of Pump Motor Relay Assy 2 Pump Motor Relay A...

Page 224: ...Carriage Lock p 3 98 4 Shift cap slider toward the direction of the arrow shown below Remove the protruding portion of cap slider from the frame cap groove 5 Remove cap slider from frame cap 6 While pushing cap head toward the direction of A shift toward the direction of B shown below 7 Unhook cap slider and lift up toward the direction of C shown below 8 Remove cap tubes 3 pieces from cap head 9 ...

Page 225: ...uid Sensor Cable Assy from JUNCTION board Assy J12 Waste Fluid Sensor Cable Assy is a stranded wires of orange Black 4 Remove Waste Fluid Sensor Cable Assy from clamps 6 pieces on the path 5 Remove Waste Fluid Sensor Cable Assy from Waste Fluid Sensor 6 Replace Waste Fluid Sensor Cable Assy 7 To reassemble the unit reverse the removal procedure No Name 1 Waste Fluid Sensor Cable Assy 2 MAIN board ...

Page 226: ...se Carriage Lock p 3 98 4 Remove wiper from hook in the wiper Assy holder by using tweezers and lift it from the holder upward NOTE To remove wiper use tweezers to unhook the lower hook of wiper 5 Replace wiper 6 To reassemble unit reverse the removal procedure NOTE When removing wiper note the following Do not touch wiper with your bare hands Make sure that wiper is not contaminated with dust or ...

Page 227: ...Wiper Origin Sensor Cable Assy from Wiper origin Sensor 4 Remove Wiper Origin Sensor Cable Assy from clamps 4 pieces on the path 5 Remove connector white of Wiper Origin Sensor Cable Assy from JUNCTION Board Assy J13 6 Replace Wiper Origin Sensor Cable Assy 7 To reassemble unit reverse the removal procedure No Name 1 Connector of Wiper Origin Sensor Cable Assy 2 Wiper origin Sensor 3 Wiper Origin ...

Page 228: ...the ink path T I P 5 7 10 Longstore Menu p 5 53 2 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 3 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 4 Remove Ink ID Cable Assy and I C Cable Assy from Cartridge Holder Assy from JUNCTION Board Assy 5 T I P 3 4 11 Replacing JUNCTION Board Assy p 3 51 6 Remove removed Cable from clamp s on the path No Name 1 JUNCTION Board Assy 2 Ink ID Cable Assy ...

Page 229: ...C M are L type fitting and Y is I type fitting 8 Remove screws 2 pieces retaining Cartridge holder Assy to Cartridge base 9 Replace Cartridge holder Assy 10 To reassemble unit reverse the removal procedure NOTE When tightening Joint screws use dedicated jigs and be careful with the tightening torque 7 4 Jigs and Tools p 7 6 No Name 1 Joint screw 2 Joint Ink tube 1 2 No Name 1 Cartridge holder Assy...

Page 230: ...Cartridge base 3 9 1 Replacing Cartridge Holder Assy p 3 146 3 Remove screws 2 pieces retaining Holder Roller Pressure Spring 2 pieces T I P When replacing Pressure Roller Holder Spring Assy only replace it here 4 Remove INK ID Cable Assy from INK ID Board Assy 5 Remove Holder Roller Pressure Spring 6 Replace INK ID Board Assy 7 To reassemble unit reverse the removal procedure No Name 1 Holder Rol...

Page 231: ...tor 2 Remove the screws 2 pieces retaining FAN duct to remove FAN duct 3 Remove the screws 2 pieces retaining adsorption FAN 4 Replace adsorption FAN 5 To reassemble unit reverse the removal procedure No Name 1 M3 6 S Tight cup 2 Adsorption FAN mounting plate 1 2 1 2 3 No Name 1 Cable of Adsorption FAN 2 Adsorption FAN No Name 1 Adsorption FAN Cable connector 2 Pan head small screw M4 8 3 Adsorpti...

Page 232: ...17 2 Remove Connector of P_REAR Sensor from MAIN board Assy 3 Remove P_REAR Sensor from Clamps on the path 4 Remove screw 1 piece retaining PE Sensor plate to Frame 5 Remove the screw 2 pieces retaining P_REAR sensor on PE sensor plate 6 Remove P_REAR Sensor 7 To reassemble unit reverse the removal procedure 8 Perform various adjustments 4 2 Adjustment Item p 4 2 No Name 1 P_REAR Sensor 2 Tapping ...

Page 233: ...ove Side Cover R p 3 8 3 Move the Carriage to the opposite side of origin 3 7 1 How To Release Carriage Lock p 3 98 4 Remove screw 1piece retaining Lock Bracket 5 Remove Lock Bracket 6 Remove E type ring from Arm Axis Assy 7 Remove Arm Axis Assy from Lock Arm Assy 8 Replace each parts 9 To reassemble unit reverse the removal procedure No Name 1 Tapping screw M3x6 S Tight cup 2 Lock bracket 1 2 No ...

Page 234: ...Clamp Assy This part will be referred to as the Tube Fixing Clamp in this manual 1 Remove Front Cover 3 2 4 Removing Front Cover and Replacing Front Cover Holder p 3 13 2 Remove Top Cover 3 2 6 Removing Top Cover p 3 16 3 Remove tube fixing clamp 4 Replace tube fixing clamp 5 To reassemble unit reverse the removal procedure NOTE Install the tube fixing clamp so that the part of open turn in front ...

Page 235: ... 6 Remove screws 2 pieces retaining Bare fixing plate 7 Remove Bare fixing plate 8 Remove the screws 2 pieces retaining bare retainer and remove bare retainer 9 Remove Tube fholding clamps 11 pieces 10 Remove Tube presser 11 Replace Steel Bare CAUTION Install Tube fixing clamp referring to the following Install the tube fixing clamp so that the part of open turn in front of the printer 12 To reass...

Page 236: ...nt or disconnect the terminals inside the connector and may damage the elements on the board Make sure to plug FFC all the way After plugging make sure that FFC and connector terminal are aligned and that FFC is not plugged obliquely 1 Remove I H Cover 3 2 1 Removing I H Cover p 3 7 2 Remove Side Cover R 3 2 2 Remove Side Cover R p 3 8 3 Remove Side Cover L 3 2 3 Removing Side Cover L and Replacin...

Page 237: ...rd Assy J7 J8 J9 J10 J11 12 Remove CR_FFC from the clamps around MAIN board and pull it out from the cable mouth of R frame 13 Remove CR_FFC from the clamp 1 place near the cable insertion hole of R frame I H Assy side No Name 1 CR_FFC 2 MAIN Board Assy No Name 1 CR_FFC 2 Clamp 3 Cable inlet 1 2 1 2 3 No Name 1 CR_FFC 2 Clamp 1 2 ...

Page 238: ...move the screws 2 pieces retaining Choke Solenoid base 19 Lift Choke Solenoid base up and remove CR_FFC 20 Fold New CR_FFC NOTE Fold the new CR FFC referring to the removed CR FFC 21 To reassemble unit reverse the removal procedure No Name 1 tube fixing clamp Assy 2 Tube retainer 3 Bare retainer 4 Pan head screw with spring washer and flat washerＭ3 6 No Name 1 Steel Bare 1 2 3 4 1 2 2 CR_FFC No Na...

Page 239: ...so be careful with the connection source and its destination Install Tube fixing clampreferring to the following Install the tube fixing clamp so that the part of open turn in front of the printer CR_FFC Ink tube Tube guide RJ13_Assy Steel Bare Film between Steel bearer FFC Parts to be clipped between Tube fixing clamp ...

Page 240: ...be referred to as the Valve Solenoid Assy in this manual 1 Remove Front Cover 3 2 4 Removing Front Cover and Replacing Front Cover Holder p 3 13 2 Remove Top Cover 3 2 6 Removing Top Cover p 3 16 3 Remove Connector of Valve Solenoid from MAIN Board Assy J31 T I P Solenoid Cable is a stranded wires of Red Connector color is White 4 Remove Solenoid Cable from clamps around MAIN board Assy No Name 1 ...

Page 241: ...4E M 02 5 Remove screws 2 pieces retaining Valve Solenoid 6 Remove Solenoid Cable from clamp 7 Remove Valve Solenoid 8 Replace Valve Solenoid 9 To reassemble unit reverse the removal procedure No Name 1 Solenoid Cable 2 Pan head screw with spring washer and flat washerM3 5 3 Clamp 2 3 1 1 No Name 1 Valve Solenoid ...

Page 242: ...Front Cover and Replacing Front Cover Holder p 3 13 3 Remove Top Cover 3 2 6 Removing Top Cover p 3 16 4 Proceed to the step 15 of the replacement procedure in 2 Y fitting Solenoid Tube Assy p 3 117 5 Loose Joint ScrewＭ7 2pieces remove Ink Tube from Solenoid Tube Assy 6 Replace Solenoid TubeAssy NOTE Replace O ring M7 inside Joint Screw M7 with a new one Reusing an old O ring M7 may cause ink leak...

Page 243: ...ttle Confirm that there remains no waste fluid in the waste fluid tube 1 Remove waste fluid level switch from connector 2 Remove Waste fluid tube 3 Loosen Cap of Waste fluid bottle 4 Loosen the nut of Waste fluid level switch 5 Pull out the nut of Waste fluid level switch and Waste fluid bottle cap from Waste fluid bottle 6 Replace Waste fluid bottle 7 Replace Waste Fluid Level switch 8 To reassem...

Page 244: ... plugged in it may damage the board or may give an electrical shock to the operator When handling board do not touch the elements on the board with bare hand The elements may be damaged by static electricity 3 13 1 Removing Tension Arm 1 Remove take up scroller 2 Remove the two screws 2 pieces retaining tension arm R 3 Remove tension arm L from tension fulcrum shaft 4 Remove tension arm No Name 1 ...

Page 245: ...e NOTE If the scroller is not in an horizontal position after the installation loosen the fixing screw for scroller height Loosen the screw for scroller height adjustment to adjust the horizontal balance No Name 1 Take up Unit 2 Scroller holder 3 Scroller 4 Scroller height fixing screw 5 Scroller height adjustment screw 2 1 3 2 5 4 3 3 1 ...

Page 246: ... 3 13 1 Removing Tension Arm p 3 162 3 Remove the screws 4 pieces retaining take up unit fixing plate on the origin side 4 Remove take up unit fixing plate 5 Remove the screws 4 pieces retaining adjuster mounting plate 6 Remove adjuster mounting plate 7 Remove take up unit 8 To reassemble the unit reverse the removal procedure No Name 1 Take up fixing bracket 2 Take up unit fixing plate screw hexa...

Page 247: ... Remove take up unit 3 13 2 Removing Take Up Unit p 3 164 4 Remove the screw 1 piece retaining knob 5 Remove the base part of lever from release cam with a pincer etc 6 Remove the screws 7 pieces retaining take up unit cover 7 Remove take up unit cover 8 To reassemble the unit reverse the removal procedure No Name 1 Knob 2 Screws retaining knob set screw 1 2 No Name 1 Release cam 2 Lever No Name 1...

Page 248: ... E ring 1 piece retaining holding roller with flat head screwdrivers etc 4 Remove holding roller and its accessories NOTE The accessories attached to holding roller when it is removed are as follows Bearing Supporting shaft Flat washer polished M6 E type snap ring E 5 5 Replace holding roller and its accessories 6 To reassemble unit reverse the removal procedure No Name 1 Holding roller 2 E ring r...

Page 249: ...2 Replacing Holding Roller L 1 Remove take up scroller 2 Remove the screws retaining holding roller L on scroller holder 3 Remove holding roller L 4 To reassemble the unit reverse the removal procedure No Name 1 Holding roller L 2 Holding roller L screw 3 Scroller holder left 1 2 2 3 ...

Page 250: ... Remove take up scroller 2 Remove the screws 2 pieces retaining driving collar on take up scroller L 3 Remove driving collar 4 To reassemble the unit reverse the removal procedure No Name 1 Driving collar 2 Driving collar screw pan head screw with spring washer and flat washer M3 8 3 Take up scroller L 1 2 3 ...

Page 251: ...oard Chassis 1 Remove take up scroller 2 Remove tension arm 3 13 1 Removing Tension Arm p 3 162 3 Remove take up unit 3 13 2 Removing Take Up Unit p 3 164 4 Remove the screws 4 pieces retaining board chassis on chassis out 5 Remove take up motor Assy cable take up ON sensor relay Assy and take up OFF sensor relay Assy from the connector on take up control board Assy that came out 6 Remove board ch...

Page 252: ...Remove board chassis 1 Removing Board Chassis p 3 169 of 3 13 5 Replacing Take Up Unit Control Board Assy p 3 169 5 Remove the cable of DC cable Assy and take up switch board Assy from the connector on take up unit control board Assy 6 Remove the screws 4 pieces retaining the take up control board Assy on the board chassis 7 Remove take up control board Assy 8 To reassemble the unit reverse the re...

Page 253: ... Take Up Unit Control Board Assy p 3 169 5 Remove AC cable Assy and DC cable Assy from the connector on power board Assy 6 Remove the screws 4 pieces retaining power supply cover on hexagon spacer 7 Remove hexagon spacers 4 pieces from power board Assy 8 Remove power board Assy from board chassis 9 Replace power board Assy 10 To reassemble the unit reverse the removal procedure No Name 1 Power Boa...

Page 254: ...4 Remove board chassis 1 Removing Board Chassis p 3 169 of 3 13 5 Replacing Take Up Unit Control Board Assy p 3 169 5 Remove the cable of take up switch board Assy from the connector on take up control board Assy 6 Remove the screws 2 pieces retaining switch mounting plate on board chassis 7 Remove the screws 4 pieces retaining take up switch board Assy on switch mounting plate No Name 1 Take up c...

Page 255: ...g Take Up Unit Control Board Assy P 3 173 3 13 Replacing Take Up Unit Option VJ1324E M 02 8 Remove take up switch board Assy 9 Replace take up switch board Assy 10 To reassemble the unit reverse the removal procedure ...

Page 256: ...Take Up Unit p 3 164 4 Remove board chassis 1 Removing Board Chassis p 3 169 of 3 13 5 Replacing Take Up Unit Control Board Assy p 3 169 5 Remove DC cable Assy from the connector on take up control board Assy 6 Remove DC cable Assy from the connector on power board Assy 7 Replace DC cable Assy 8 To reassemble the unit reverse the removal procedure No Name 1 Take up control board Assy 2 DC cable As...

Page 257: ...ws 2 pieces retaining AC cable Assy on board chassis 6 Remove AC cable Assy from the connector on power board Assy 7 Remove the screw 1 piece retaining FG cable 8 Cut the cable tie retaining AC cable Assy to replace AC cable Assy NOTE After replacing the AC cable Assy secure it with cable tie as it was before 9 To reassemble the unit reverse the removal procedure No Name 1 AC cable Assy 2 pan head...

Page 258: ...2 3 Remove take up unit 3 13 2 Removing Take Up Unit p 3 164 4 Remove board chassis 1 Removing Board Chassis p 3 169 of 3 13 5 Replacing Take Up Unit Control Board Assy p 3 169 5 Remove cables for take up ON sensor relay Assy and take up OFF sensor relay Assy from the connector to take up control board Assy 6 Remove take up ON sensor relay Assy and take up OFF sensor relay Assy from take up ON and...

Page 259: ...ve take up scroller 2 Remove tension arm 3 13 1 Removing Tension Arm p 3 162 3 Remove the screws 2 pieces retaining sensor mounting plate on the right of inside chassis 4 Remove take up ON sensor relay Assy and take up OFF sensor relay Assy from take up ON sensor and take up OFF sensor No Name 1 Sensor mounting plate 2 pan head screw with spring washer and flat washer polished M3 6 3 Right of insi...

Page 260: ... 178 3 13 Replacing Take Up Unit Option VJ1324E M 02 5 Remove take up ON sensor and take up OFF sensor from sensor mounting plate 6 To reassemble the unit reverse the removal procedure No Name 1 Sensor mounting plate 2 Take up ON sensor 3 Take up OFF sensor 2 1 2 ...

Page 261: ...ght after starting up the printer Otherwise you may be burned NOTE Remove the following parts before replacing take up motor Assy Take up scroller Tension arm 3 13 1 Removing Tension Arm p 3 162 Take up unit 3 13 2 Removing Take Up Unit p 3 164 Take up unit cover 3 13 3 Removing Take Up Unit Cover p 3 165 Board chassis 1 Removing Board Chassis p 3 169 1 Remove the screws 3 pieces retaining motor m...

Page 262: ...in referring the steps below i Temporarily tighten the screws 3 pieces retaining motor mounting plate on the right of inside chassis ii Tilt take up unit at 90 degrees and hold it as shown in the following right figure No Name 1 Sprocket large 2 Chain No Name 1 Axis holder 2 pan head screw with spring washer and flat washer polished M4 6 3 Motor mounting plate 1 2 1 2 3 No Name 1 Motor mounting pl...

Page 263: ...3 13 7 Replacing Peripheral Devices of VJ Take Up Unit Motor Assy P 3 181 3 13 Replacing Take Up Unit Option VJ1324E M 02 6 To reassemble the unit reverse the removal procedure No Name 1 Take up unit 1 ...

Page 264: ...8 4 6 CR Belt Tension Adjustment 4 10 4 7 Head Accuracy Adjustment 4 11 4 7 1 Head Alignment Horizontal Height 4 11 4 7 2 Head Alignment Vertical Slant 4 13 4 8 Cutter Holder Height Adjustment 4 15 4 8 1 Jigs and Tools 4 15 4 8 2 Adjustment Procedure 4 15 4 9 Head Height Adjustment 4 16 4 9 1 Jigs and Tools 4 16 4 9 2 Adjustment Procedure 4 16 4 10 Capping Position Adjustment 4 18 4 11 Cover Switc...

Page 265: ... Menu p 6 11 MAIN Board Assy 1 Differs depending on the status of MAIN Board Assy Refer to Maintenance Manual VJ1324E M 03 onward CR Motor Assy 1 Initialize Life counter 6 3 2 Counter Initialization Menu p 6 11 2 Uni D Bi D adjustment 5 7 6 Uni D Bi D Adjustment Menu p 5 42 3 Side margin adjustment 5 7 8 Top Bottom adjustment Menu p 5 50 4 Test printing 5 7 9 Test Printing Menu p 5 51 PF Motor Ass...

Page 266: ...oder inspection 5 5 7 Encoder Menu p 5 16 3 Paper Edge Sensor Assy sensitivity adjustment 4 12 Rear Edge Sensor Adjustment p 4 21 4 Sequential printing endurance operation check 5 12 8 General Endurance Menu p 5 79 5 Side margin adjustment 5 7 8 Top Bottom adjustment Menu p 5 50 6 Head nozzle check 5 7 3 Head Nozzle Check Menu p 5 33 7 Head slant check 5 7 5 Head Slant Check Menu p 5 37 8 Head sla...

Page 267: ...with MUTOH Service Assistance Software VJ1324E M 02 4 3 Working with MUTOH Service Assistance Software T I P MUTOH Service Assistance is being built at the moment For usage refer to Maintenance manual VJ1324E M 03 onward ...

Page 268: ...This section describes the procedure to adjust X reduction belt After replacing X reduction belt such as PF motor removal adjust X speed reduction belt tension 4 4 1 Jigs and Tools The jigs and tools required for X speed reduction belt tension are as follows Tension gauge for measuring Max 50N 5 000gf T I P 7 4 Jigs and Tools p 7 6 ...

Page 269: ...e screws 4pieces retaining PF Motor Mounting Plate 3 Make sure that X Speed Reduction Belt refer to the following procedure 4 Rotate Grid roller more than 5 times to check that X Speed Reduction Belt does not come off PF motor shaft and that it does not obliquely rotated No Name 1 X speed reduction belt 2 Pan head screw with spring washer and flat washer M4 8 2 1 1 2 OK NG No Name 1 PF Motor Assy ...

Page 270: ...l direction as much as possible to the way shown with red arrow in above picture Set Tension gauge to 40 0N 0 5N 4078 8g 50 9g and tighten the screw to retain PF motor 7 Remove Tension Gauge 8 To reassemble the unit reverse the removal procedure No Name 1 Tension Gauge 2 PF Motor Assy Axis No Name 1 Pan head screw with spring washer and flat washer M4 8 1 2 1 ...

Page 271: ...ve Side Cover L 3 2 3 Removing Side Cover L and Replacing Maintenance Cover Holder p 3 11 2 Loosen the screws retaining the PF encoder fixing plate 3 Align so that the PF encoder scale is placed in the gap of the PF encoder Assy and then tighten the screw NOTE Align so that the PF encoder scale is placed in the gap of the PF encoder No Name 1 PF encoder Assy 2 PF encoder fixing plate screw round h...

Page 272: ... Turn the PF encoder scale around once to check that the scale does not swing toward the speed reduction pulley from the center of the encoder gap If it swings adjust the PF encoder assembly position again NOTE There is no problem even if the scale hits the slit guide when turned around No Name 1 Slit guide 2 Scale 3 PF Encoder Assy ...

Page 273: ...tions on the driven pulley base NOTE To align the graduation alignment pointer with the center line of driven pulley base align the left side viewed from the front of the printer of the pointer with the center line as shown below 2 After adjustment apply screw locking agent to the screw head of the CR tension mounting shaft not to loosen it No Name 1 Driven pulley base 2 Driven pulley base graduat...

Page 274: ...usting the vertical alignment slant of head alignment In this procedure the print head will be aligned in the directions horizontal slant shown below 1 Start the printer in the self diagnosis function mode and print the check patterns in Head Slant Slant1 5 7 5 Head Slant Check Menu p 5 37 2 Make adjustment based on the printed check patterns A OK B Move magenta upward considering black as the cen...

Page 275: ... gradually lower Lever to adjust When lowering Lever Head adjusting plate pushes Head and slant changes When raising Lever Head adjusting plate draws apart from Head so that when raising Head adjusting cam Head does not follow the movement and Head cannot be adjusted properly When lowering Lever magenta alsolowers in step 2 figure C Directly lower Head adjusting cam lever to adjust magenta positio...

Page 276: ...ht of the head alignment before adjusting the vertical alignment slant of head alignment 5 7 5 Head Slant Check Menu p 5 37 This procedure is to adjust the front back slant of print head in the direction of the arrow shown in the figure T I P Adjustment patterns of Head alignment horizontal height and vertical are printed when printing the adjustment pattern of Head Slant Slant1 1 Start the printe...

Page 277: ... Slant Check Menu p 5 37 6 If the head is still NOT aligned repeat the steps 2 to 4 7 When the operation is completed tighten the screw that was loosened in the step 4 and install Carriage cover 㧮 Appendix Media feed by 1 360 inch 1 360㩷㫀㫅㪺㪿 1 180㩷㫀㫅㪺㪿 㪚㪮㩷㪧㫉㫀㫅㫋 䌃䌃㪮㩷㪧㫉㫀㫅㫋㩷 iv Enlarged joint points Black Check with these joint points iii Print with A C E and G CCW direction overlaps with the pattern...

Page 278: ...meter JUNCTION Board Assy 3 7 13 Replacing Photometer JUNCTION Board Assy p 3 128 4 Loosen the screws 2 pieces retaining Cutter Holder 5 Using dedicated Jig to assemble Cutter Holder Set dedicated Jig on mounting position 6 Push Cutter Holder down lightly to tighten the screws 7 To reassemble unit reverse the removal procedure 8 Turn on cutter to check if it cuts paper properly 5 12 3 Cutter Endur...

Page 279: ...ock p 3 98 3 Set the PG height adjusting jigs on the Platen CAUTION Place the head height check jig on the printer head away from the print head nozzle Interference may cause damage on print head 4 Move the carriage from the carriage origin while the lever is set to the LOW mode 5 Confirm print head go through 1 1 mm step by head hight adjustment jig but not go through 1 3 mm step 6 Shift Carriage...

Page 280: ... 1mm To raise head height Rotate cam upward To lower head height Rotate cam downward NOTE The left and right cams change the height separately Make sure to follow the steps 3 to 6 and check both left and right of the head height is proper by using PG height adjusting jigs 8 Apply adhesion bond to the height adjustment cam and fix the height 9 To reassemble the unit reverse the removal procedure No...

Page 281: ...place shown with the blue arrow in the next figure CAUTION Be careful of the following when operating Do not place your hand on the cap slider so as not to nip your hand with carriage Hold cap slider as if wrapping it with your hand from the bottom NOTE Accurate adjustment is required for capping adjustment Do not wear gloves during this operation Place your fingers lightly so as not to press the ...

Page 282: ...do not touch it 2 If it does not feel like your fingers have touched slider CR return position should be finalized at 0 1mm lower than the parameter point where the print head has the first contact with the cap slider Adjust the position as follows 1 Adjust the parameters 0 1mm from Check Adjustment Adj CR Return CR Return Input of self diagnosis mode 2 Press Enter from Check Adjustment Adj CR Ret...

Page 283: ...ce cover sensor assembly 3 Loosen screw below maintenance cover sensor assembly 4 Secure assembly with the screw below maintenance cover sensor assembly as close as to the front side 5 Tighten the screw above maintenance cover sensor assembly Start up from self diagnosis mode and check that Closed is displayed when maintenance cover is closed from Check Test Test Sensor Sensor Maintenance cover 5 ...

Page 284: ...ޓ 㧠㧦㧭㨐㨖㨡㨟㨠 Enter 㧾㨑㨍㨞㧛㧱㨐㨓㨑㧦㧯㨍㨘㨕㨎㨞㨍㨠㨑 MG MG MG MG PVGT CPEGN PVGT CPEGN PRWV GPW CNKDTCVKQP GPW 㧾㨑㨍㨞㧛㧱㨐㨓㨑㧦㧿㨑㨚㨟㨕㨚㨓 PVGT CPEGN 5GPUKPI 2NCCVGP GPW MG MG 㧾㨑㨍㨞㧛㧱㨐㨓㨑㧦㧵㨚㨜㨡㨠 㧾㨑㨍㨞 ޓ 㨂㧾 ޓ 㧞㧡㧡㧛㧭㧰 ޓ 㧝㧥㧜㧛㧸 㧱㨐㨓㨑 ޓ 㨂㧾 ޓ 㧞㧡㧡㧛㧭㧰 ޓ 㧝㧥㧜㧛㧸 MG 㧯㨍㨘㨕㨎㨞㨍㨠㨕㨚㨓 Cancel MG MG MG GAIN 㧿㨑㨠 ޓ 㧼㨍㨜㨑㨞 㧯㨍㨘㨕㨎㨞㨍㨠㨕㨛㨚 ޓ 㧱㨞㨞㨛㨞 Abnormal termination Enter Meaning of displays VR㧦Sensor setting value AD㧦Sensor reflecting value GAIN㧦Sensor ga...

Page 285: ...nvironment light media type and so on of user You can Set the sensor parameter manually which was adjusted automatically at Calibration Setting values are displaye immediately Ａ Ｄ Sensor reflecting value ０ 255 Platen 㨄㨄㧠 ޓޓޓޓޓޓޓޓޓ 㨄㨄㧟 ޓޓޓޓޓޓޓޓޓޓޓ 㨄㨄㧞 ޓޓޓޓޓޓޓޓޓޓޓޓ 㨄㨄㧝 Origin side 㧹㨑㨍㨟㨡㨞㨕㨚㨓 㧾㨑㨙㨛㨢㨑 ޓ 㧼㨍㨜㨑㨞 㧱㨐㨓㨑 ޓ 㨄㨄㧠 ޓ 㨄㨄㧟 ޓ 㨄㨄㧞 ޓ 㨄㨄㧝 㧭㨐㨖㧚 ޓ 㧝㧦㧾㨑㨍㨞㧛㧱㨐㨓㨑㧿㨑㨚㧚 Enter or Cancel After removing paper push E...

Page 286: ...tter adjustment Jig 7 8 Lightly Press the cutter holder B in obliquely downward and fix the screw 1piece 9 10 To reassemble the unit reverse the removal procedures No Name 1 Pan head screw with spring washer and flat washer M3 6 2 Cutter holder B Cutter adjustment Jig 2 1 No Name 1 Cutter adjustment Jig No Name 1 Pan head screw with spring washer and flat washer M3 6 Set the jig to the back side i...

Page 287: ... 14 5 5 6 Choke Valve Menu 5 15 5 5 7 Encoder Menu 5 16 5 5 8 Fan Menu 5 17 5 5 9 Record Menu 5 18 5 5 10 Head Signal Menu 5 24 5 5 11 Spectro Vue Menu 5 25 5 5 12 Time Check Menu 5 26 5 6 Ink Charging Menu 5 27 5 7 Adjustment Menu 5 28 5 7 1 Rear Edge Sensor Adjustment 5 30 5 7 2 CR Return Position adjustment 5 32 5 7 3 Head Nozzle Check Menu 5 33 5 7 4 Skew Check Menu 5 36 5 7 5 Head Slant Check...

Page 288: ...R Motor Assy Endurance Menu 5 72 5 12 2 PF Motor Assy Endurance Menu 5 73 5 12 3 Cutter Endurance Menu 5 74 5 12 4 Pump Endurance Menu 5 75 5 12 5 Head Lock Menu 5 76 5 12 6 Choke Valve Menu 5 77 5 12 7 Print Head Endurance Nozzle Print Menu 5 78 5 12 8 General Endurance Menu 5 79 5 12 9 Endurance Running Check Menu 5 80 5 13 Media Feed Menu 5 81 5 14 ExControl Menu 5 82 5 14 1 Version Menu 5 83 5...

Page 289: ...djustment use MF 3G 2 Connecting Power Cable Connect Power cable to the machine s inlet Assy and insert Power plug into an outlet CAUTION Make sure to supply power directly from a power supply outlet AC 100 V to 120 V or AC 220 V to 240 V Avoid using outlets that other appliances are plugged into Doing so generates heat in the printer and may cause fire 5 2 2 Starting Up Display the self diagnosis...

Page 290: ...be diagnosed and press Enter key The selected item is accepted If the item has a sub menu the sub menu is displayed 2 When the LCD monitor on Operation panel indicates a setting value the value can be modified Press Setting value key or Setting value key on Operation panel to modify the value 3 To save the modified value press Enter key on Operation panel The modified set value is stored and the n...

Page 291: ...forms the setting and initialization of the adjustment parameter 5 10 Parameter Menu p 5 59 Servo Setting Menu Performs setting for Servo motor 5 11 Servo Setting Menu p 5 70 Endurance Running Menu Performs endurance running of the printer mechanism 5 12 Endurance Running Menu p 5 71 Media feed Menu Feeds media into the printer forward or backward Cut media 5 13 Media Feed Menu p 5 81 ExControl Me...

Page 292: ...splay before Pre heater reaches 47 C and Platen heater reaches 42 C Fig 5 2 The display after Pre heater reached 47 C and Platen heater reached 42 C NOTE When Heater reaches the specified temperature a buzzer is sounded Pla2 is a reference value Though Pla2 does not reach 42 C Pla1or pla2 reaches 42 C and it will be complete key key key key key key Cancel Enter key key key key key key Cancel Enter...

Page 293: ... sensor Paper edge sensor Paper rear sensor Head Gap Head thirmistor sensor Head Trans 1 2 INK NOT 4 colors INK END 4 colors INK ID 4 colors Cutter Solenoid Choke Valve 5 5 4 Sensor Menu p 5 12 Encoder Displays the detected values from the following encoders CR encoder PF encoder 5 5 7 Encoder Menu p 5 16 Fan Used to check if the following fans operate normally by turning them ON and OFF Suction F...

Page 294: ...㧦㧿㨑㨚㨟㨛㨞 㨀㨑㨟㨠㧡㧦㧱㨚㨏㨛㨐㨑㨞 㨀㨑㨟㨠㧢㧦㧲㨍㨚 㨀㨑㨟㨠㧣㧦㧾㨑㨏㨛㨞㨐 㨀㨑㨟㨠㧤㧦㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘 PVGT CPEGN PVGT CPEGN PVGT CPEGN PVGT CPEGN PVGT CPEGN PVGT CPEGN PVGT CPEGN PVGT CPEGN PVGT G G G G 㨀㨑㨟㨠㧥㧦㧿㨜㨑㨏㨠㨞㨛㨂㨡㨑 㨀㨑㨟㨠㧝㧜㧦㨀㨕㨙㨑 ޓ 㧯㨔㨑㨏㨗 G PVGT CPEGN PVGT CPEGN Time Check Menu Ram Capacity Menu Version Menu Panel Menu Sensor Menu Encoder Menu Fan Menu History Menu Head Signal Menu Spectro Vue Menu ...

Page 295: ...5 Inspection Menu VJ1324E M 02 5 5 1 Ram Capacity Menu This menu is used to display the size of memories installed on MAIN board Assy on Operation panel Cancel Cancel Ｒａｍ Ｃａｐａｃｉｔｙ １２８ＭＢ Ｔｅｓｔ１ Ｒａｍ Ｃａｐａｃｉｔｙ Ｃｈｅｃｋ １ Ｔｅｓｔ Enter Enter ...

Page 296: ... supplement explanation about display contents Settings for the DIP switch on the MAIN board Assy are displayed as follows ON 0 OFF 1 Switch No 1 LSB Switch No 2 MSB G G 㨂㨑㨞㧦㧿㨑㨞㨕㧚 ޓ 㧳㧼㧡㨁㧜㧜㧜㧜㧜㧜 Setting of DIP switches of MAIN Board Assy Revision of MAIN board Assy Firmware version Backup parameter version G G G G G G G G 㨂㨑㨞㧦㧲㨕㨞㨙 ޓޓޓޓޓޓޓޓ 㧝㧚㧜㧜 㨀㨑㨟㨠㧞㧦㨂㨑㨞㨟㨕㨛㨚 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 㨂㨑㨞㧦㧼㨍㨞㨍㨙㨑㨠㨑㨞 ޓޓޓ 㧝㧚㧜㧜 㨂㨑㨞...

Page 297: ...ice 2 LCD Check The entire LCD screen is filled in black You can check for any missing dots 3 LED Check The following LEDs light up in the following order The LCD displays the name of LED that is currently illuminated Power lamp Data lamp High lamp Low lamp Wave lamp Fine lamp Strong lamp Normal lamp Economy lamp Cancel 㧫㧫㧫㧫㧫 㧼㨛㨣㨑㨞 PVGT CPEGN VYKEG PVGT CPEGN PVGT CPEGN 㧼㨍㨚㨑㨘㧦㧷㨑㨥 㧸㧱㧰㧦 Operation Pa...

Page 298: ... 3 Replacing Cover Switch Assy Sensor Cover L Assy Sensor Cover R Assy p 3 25 6 Lever sensor Up Down 3 6 5 Replacing Lever Sensor p 3 91 7 Paper edge sensor 0 to 255 3 7 16 Replacing P_EDGE Sensor Assy p 3 135 4 12 Rear Edge Sensor Adjustment p 4 21 8 Paper rear sensor 0 to 255 3 10 2 Replacing P_REAR Sensor p 3 150 4 12 Rear Edge Sensor Adjustment p 4 21 9 Head Gap High Low 3 7 6 Replacing Print ...

Page 299: ...ޓ 㧥㧦㧴㨑㨍㨐㧳㨍㨜 ޓޓޓޓ 㧸㨛㨣 㧿㨑㨚 ޓ 㧣㧦㧱㨐㨓㨑㧭㧰 ޓޓޓޓޓޓ 㧜㧠 㧿㨑㨚 ޓ 㧤㧦㧼㨍㨜㨑㨞㧾㨑㨍㨞 ޓޓޓ 㧜㧠 㧿㨑㨚㧝㧝㧦㨀㨞㨍㨚㨟㧚㧝 ޓޓޓ 㧞㧡q㧯 㧿㨑㨚㧝㧞㧦㨀㨞㨍㨚㨟㧚㧞 ޓޓޓ 㧞㧡q㧯 㧿㨑㨚㧝㧜㧦㧴㨑㨍㨐 ޓޓޓޓޓޓ 㧞㧡q㧯 㧿㨑㨚 ޓ 㧞㧦㨃㨍㨟㨠㨑㨀㨍㨚㨗 ޓޓޓ 㧻㨚 㧿㨑㨚 ޓ 㧝㧦㧯㧾 ޓ 㧻㨞㨕㨓㨕㨚 ޓޓ 㧻㨒㨒 㨀㨑㨟㨠㧠 ޓ 㧦㧿㨑㨚㨟㨛㨞 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 PVGT PVGT G G G G G G G 㧿㨑㨚㧝㧡㧦㧵㨚㨗 ޓ 㧵㧰 ޓޓޓޓ 㧷㧯㧹㨅 㧿㨑㨚㧝㧟㧦㧵㨚㨗 ޓ 㧺㧻㨀 ޓޓޓ 㧷㧯㧹㨅 㧿㨑㨚㧝㧠㧦㧵㨚㨗 ޓ 㧱㧺㧰 ޓޓޓ 㧷㧯㧹㨅 㧿㨑㨚㧝㧣㧦㧯㨔㨛㨗㨑㨂㨍㨘㨢㨑 㧿㨑㨚㧝㧢㧦㧯㨁㨠㧿㨛㨘㨑㨚㨛㨕㨐 Choke Valve Check Menu Cutter Solenoid Chec...

Page 300: ... 5 Inspection Menu VJ1324E M 02 5 5 5 Cut Solenoid Menu Check the up down operations of Cutter solenoid 㧿㨛㨘㨑㧚㨁㨜 ޓޓޓ 㧙㧪 ޓ 㧯㨍㨚㨏㨑㨘 㧿㨛㨘㨑㧚㧰㨛㨣㨚 ޓ 㧙㧪 ޓ 㧱㨚㨠㨑㨞 㨀㨑㨟㨠㧠㧦㧿㨑㨚㨟㨛㨞 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 Enter Enter Enter Cancel Cancel 㧿㨑㨚㧝㧢㧦㧯㨡㨠㧿㨛㨘㨑㨚㨛㨕㨐 Enter ...

Page 301: ... 5 Inspection Menu VJ1324E M 02 5 5 6 Choke Valve Menu Check the Open Close operations of Choke Valve 㧯㨔㨛㨗㨑 ޓ 㧯㨘㨛㨟㨑㧙㧪 ޓ 㧯㨍㨚㨏㨑㨘 㧯㨔㨛㨗㨑 ޓ 㧻㨜㨑㨚 ޓ 㧙㧪 ޓ 㧱㨚㨠㨑㨞 㨀㨑㨟㨠 ޓ 㧠㧦㧿㨑㨚㨟㨛㨞 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 PVGT PVGT PVGT CPEGN CPEGN 㧿㨑㨚㧚㧝㧣㧦㧯㨔㨛㨗㨑㨂㨍㨘㨢㨑 PVGT ...

Page 302: ...is used to display the detected values from the following encoders CR encoder PF encoder NOTE For the encoder detected values the encoder pulse numbers are displayed in hexadecimal number 㧱㨚㨏㨛㨐㨑㨞㧦 ޓ 㧼㧲 ޓޓޓޓޓ 㧜㧜㧜㧜 㧱㨚㨏㨛㨐㨑㨞㧦 ޓ 㧯㧾 ޓޓޓޓޓ 㧜㧜㧜㧜 㨀㨑㨟㨠㧡㧦㧱㨚㨏㨛㨐㨑㨞 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 G G G G PVGT PVGT CPEGN ...

Page 303: ...AIN board While the power is on Cooling FAN is always on Depending on the type of FAN the operation after the Enter key is pressed differes as below FAN name While Power is ON After Enter is pressed After Cancel is pressed Vacuum Fan OFF ON OFF Cooling FAN 24V ON OFF ON CPEGN ޟ 㧯㨍㨚㨏㨑㨘 ޓޠ 㧱㨚㨐 Enter Adsorption Fan㧦ON Cooling FAN㧔24V㧕Assy㧔For MAIN Board Assy㧕 OFF Cancel ޟ 㧯㨍㨚㨏㨑㨘 ޓޠ 㧱㨚㨐 Enter Cancel 㧲...

Page 304: ...㧦 ޓޓޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧯㨡㨠 ޓ 㧿㨛㨘㨑㧚㧦 ޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㨃㨕㨜㨑㨞㧦 ޓޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧼㧲 ޓ 㧹㨛㨠㨛㨞㧦 ޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧼㨞㨕㨚㨠㧺㨡㨙㨎㨑㨞㧦㧜㧜㧜㧜㧜㧜㧜㧜 㧯㨘㨑㨍㨚㨕㨚㨓㧦 ޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧲㨕㨞㨑 ޓ 㧮㧦 ޓ 㧜㧜㧜㧜㧜㧜㧜㧜㧹㨐㨛㨠 㧲㨕㨞㨑 ޓ 㧯㧦 ޓ 㧜㧜㧜㧜㧜㧜㧜㧜㧹㨐㨛㨠 㧲㨕㨞㨑 ޓ 㧭㧦 ޓ 㧜㧜㧜㧜㧜㧜㧜㧜㧹㨐㨛㨠 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G Number of Wiping 㧔Number of Using Wiper blade Number of CR Motor activation Unit㧦Operation count OriginψOpposite side of Origin ޔ...

Page 305: ...3 Error Initialization This menu is used to initialize the serious error record Cancel 㧾㨑㨏㨛㨞㨐㧞㧦㧱㨞㨞㨛㨞 㨀㨑㨟㨠㧣㧦㧾㨑㨏㨛㨞㨐 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 PVGT PVGT PVGT 㧱㨞㨞 ޓ 㧞㧦 ޓޓޓޓޓޓ 㧼㧲 ޓ 㧹㧻㨀㧻㧾 㧱㨞㨞 ޓ 㧝㧦 ޓޓޓޓ 㧴㧱㧭㧰 ޓ 㧯㧭㧮㧸㧱 㧱㨞㨞 ޓ 㧠㧦 ޓޓޓޓ 㧯㧾 ޓ 㧯㨁㧾㧾㧱㧺㨀 㧱㨞㨞 ޓ 㧟㧦 ޓޓޓޓޓޓ 㧼㧲 ޓ 㧹㧻㨀㧻㧾 㧱㨞㨞 ޓ 㧢㧠㧦 ޓޓޓޓޓ 㧯㧾 ޓ 㧹㧻㨀㧻㧾 G G G G G G G G G G G 㧵㨚㨕㨠㨕㨘㨕㨦㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞 Enter Enter Enter Enter 㧵㨚㨕㨠㨕㨍㨘㨕㨦㨑 ޓ 㧻㧷㧫 㧾㨑㨏㨛㨞㨐㧟㧦㧱㨞㨞㨛㨞 ޓ 㧵㨚㨕㨠㧚 㨀㨑㨟㨠㧣㧦㧾㨑㨏㨛㨞㨐 㧯...

Page 306: ...㧼㨞㨕㨚㨠㧟㧦㧱㨒㨒㨑㨏㨠 Enter Cancel Enter Cancel Enter Number Menu Area Menu Effect Menu Cancel 㧼㨞㨕㨚㨠㧝㧦㧺㨡㨙 CPEGN 㧷㨑㨥 㨀㨛㨠㨍㨘 ޓ 㧺㨡㨙㧦 ޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧷㨑㨥 㧽㧝 ޓ 㧺㨡㨙㧦 ޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧽㧞 ޓ 㧺㨡㨙㧦 ޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 Total Number Not including inside pattern Quality1 㧽㧟 ޓ 㧺㨡㨙㧦 ޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧽㧠 ޓ 㧺㨡㨙㧦 ޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧳㧝 ޓ 㧺㨡㨙㧦 ޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧳㧞 ޓ 㧺㨡㨙㧦 ޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧮㧝 ޓ 㧺㨡㨙㧦 ޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧮㧞 ޓ 㧺㨡㨙㧦 ޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧮㧟 ޓ 㧺㨡㨙㧦 ޓޓ...

Page 307: ...Quality3 ޓ 㧔ট㧕 Quality4 ޓ 㧔ট㧕 Graphics1 ޓ 㧔ট㧕 Graphics2 ޓ 㧔ট㧕 Banner1 ޓޓ 㧔ট㧕 Banner2 ޓޓ 㧔ট㧕 Banner3 ޓޓ 㧔ট㧕 Banner4 ޓޓ 㧔ট㧕 Enter Other mode shown above 㧳㧟 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧳㧠 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 Graphics3 ޓ 㧔ট㧕 Graphics4 ޓ 㧔ট㧕 㧼㨞㨕㨚㨠㧟㧦㧱㨒㨒㨑㨏㨠 Cancel G 㧺㨛㨚㨑㧝 ޓޓޓޓޓޓ 㧦㧜㧜㧜㧜㧜㧜㧜㧜 㧺㨛㨚㨑㧞 ޓޓޓޓޓޓ 㧦㧜㧜㧜㧜㧜㧜㧜㧜 㨃㨍㨢㨑㧝 ޓޓޓޓޓޓ 㧦㧜㧜㧜㧜㧜㧜㧜㧜 㨃㨍㨢㨑㧞 ޓޓޓޓޓޓ 㧦㧜㧜㧜㧜㧜㧜㧜㧜 㧲㨛㨓㧝 ޓޓޓޓޓޓޓ 㧦㧜㧜㧜㧜㧜㧜㧜㧜 㧲㨛㨓㧞 ޓޓޓޓޓޓޓ 㧦㧜㧜㧜㧜㧜㧜㧜㧜 㧲㨡㨦㨦㧝 ...

Page 308: ...umulated operation time of each activation mode Enter Enter Enter 㧾㨑㨏㨛㨞㨐㧡㧦㧻㨜㨑㧚㨀㨕㨙㨑 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 㨀㨑㨟㨠 ޓ 㧣㧦㧾㨑㨏㨛㨞㨐 Cancel 㧷㨑㨥 㨀㨛㨠㨍㨘㧦 ޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜㨙㨕㨚 㧷㨑㨥 㧺㨛㨞㨙㨍㨘㧦 ޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜㨙㨕㨚 㧰㨕㨍㨓㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜㨙㨕㨚 All mode㧔Total㧕 User mode 㧹㨍㨕㨚㨠㨑㧚㧦 ޓ 㧜㧜㧜㧜㧜㧜㧜㧜㨙㨕㨚 Self Diagnosis mode Maintenance mode2 Enter ...

Page 309: ...Initialize the Smart chip log Enter Enter Enter 㧾㨑㨏㨛㨞㨐㧢㧦㧿㧛㧯 ޓ 㧸㨛㨓 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 㨀㨑㨟㨠 ޓ 㧣㧦㧾㨑㨏㨛㨞㨐 Cancel 㧷㨑㨥 㧱㨞㨞 ޓ 㧝㧦㧮㨞㨛㨗㨑㨚㧞 ޓޓ 㧯㨍㨞㨠㧚㧝 㧷㨑㨥 Enter 㧱㨞㨞 ޓ 㧞㧦㧮㨞㨛㨗㨑㨚㧟 ޓޓ 㧯㨍㨞㨠㧚㧞 㧱㨞㨞㧞㧠㧦㧮㨞㨛㨗㨑㨚㧝㧞 ޓ 㧯㨍㨞㨠㧚㧠 Enter Enter Enter 㧾㨑㨏㨛㨞㨐㧣㧦㧿㧛㧯 ޓ 㧸㨛㨓㧵㨚㨕㨠㧚 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 㨀㨑㨟㨠 ޓ 㧣㧦㧾㨑㨏㨛㨞㨐 Enter Cancel 㧵㨚㨕㨠㨕㨍㨘㨕㨦㨑 ޓ 㧻㧷㧫 Enter 㧵㨚㨕㨠㨕㨍㨘㨕㨦㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞 㨁㨚㨠㨛㨡㨏㨔㨑㨐 ޓ 㧼㨍㨞㨍㨙 Cancel ...

Page 310: ...n that is not normally used in maintenance work Enter Enter 㨀㨑㨟㨠㧤㧦㧴㨑㨍㨐㧿㨕㨓㨚㨍㨘 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 G G G G G G G G G G G G 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧝㧙㧸 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧝㧙㧹 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧝㧙㧿 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧟㧙㧸 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧟㧙㧹 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧟㧙㧿 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧠㧙㧸 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧠㧙㧹 㧴㨑㨍㨐 ޓ 㧿㨕㨓㨚㨍㨘㧦 ޓޓ 㨂㧿㧰㧠㧙㧿 㧺㨛㨦㨦㨘㨑㧦 ޓޓޓޓޓޓޓޓޓޓޓޓ 㧭 㧿㨔㨛㨠 ޓ 㧯㨛㨡㨚㨠㧦 ޓޓޓޓޓޓޓޓ 㧝 㧿㨔㨛㨠㧾㨍㨠㨕㨛㧦 ...

Page 311: ...o Vue If Front cover is closed OK successed NG failed OK successed NG failed OK successed NG failed 㨀㨑㨟㨠 ޓ 㧥㧦㧿㨜㨑㨏㨠㨞㨛 ޓ 㨂㨡㨑 㧰㨑㨠㨍㨏㨔 ޓ 㧯㨔㨑㨏㨗 ޓޓޓ 㨇㧻㧷㨉 㧻㨜㨑㨚 ޓ 㧲㨞㨛㨚㨠㧯㨛㨢㨑㨞㨇㧱㨚㨠㨉 㧿㨑㨚㨟 ޓ 㧯㨔㨗 ޓ 㧾㨑㨟㨡㨘㨠㨇㧻㧷㨉 㧭㨠㨠㨍㨏㨔 ޓ 㧯㨔㨑㨏㨗 ޓޓޓ 㨇㧻㧷㨉 Enter Enter Enter Enter Enter Enter Enter Cancel Enter Enter Cancel Cancel Cancel Cancel Cancel Cancel ...

Page 312: ...M 02 5 5 12 Time Check Menu Check the date which is managed by RTC Real Time Clock on MAIN borad You can only check it in Self diagnosis function To setup use Mutoh Servoce Assistance Enter Enter 㧞㧜㧝㧜㧛㧜㧞㧛㧞㧡 ޓ 㧝㧤㧦㧞㧝 㧯㨔㨑㨏㨗 ޓ 㧞㧦㨀㨑㨟㨠 㨀㨑㨟㨠㧝㧜㧦㨀㨕㨙㨑㧯㨔㨑㨏㨗 Cancel Enter ...

Page 313: ...of Print head and ink charge The charging items of the ink charging menu are as follows Charging item Contents Normal Performs after initial washing Little Performs after replacimg Solenoid head Assy 㧵㨚㨗 ޓ 㧯㨔㨍㨞㨓㨑 G G G G Enter 㧵㨚㨗㧯㨔㨍㨞㨓㨑㧝㧦㧺㨛㨞㨙㨍㨘 㧯㨔㨑㨏㨗 ޓ 㧟㧦㧵㨚㨗㧯㨔㨍㨞㨓㨑 㧵㨚㨗㧯㨔㨍㨞㨓㨑㧞㧦㧸㨕㨠㨠㨘㨑 Enter After Finishing Enter 㧵㨚㨗 ޓ 㧯㨔㨍㨞㨓㨑 Cancel After Finishing ...

Page 314: ...t Low When PG_Low performs adjustments of gaps between the nozzle rows and aligns the position in bi directional printing 5 7 6 Uni D Bi D Adjustment Menu p 5 42 Bi D Copy Copy All adjustment values form Bi D Low to Bi D High When Copying adjustment values which are adjusted for Bi D High 5 7 7 Bi D Copy p 5 49 Uni D Bi D adjustment High When PG_High performs adjustments of gaps between the nozzle...

Page 315: ...w Adjustment Menu Top Bottom Adjustment Menu Feed Amount Check Menu Solid Print Check Menu Uni D Bi D High Adjustment Menu Test Print Menu Longstore Menu Software Conter Initialization Menu 㧭㨐㨖㧚㧝㧟㧦㧿㨑㨚㨐㧼㨕㨠㨏㨔 㧭㨐㨖㧚 ޓ 㧥㧦㨀㨛㨜㧒㧮㨛㨠㨠㨛㨙 㧭㨐㨖㧚㧝㧜㧦㨀㨑㨟㨠㧼㨞㨕㨚㨠 㧭㨐㨖㧚㧝㧝㧦㧸㨛㨚㨓㨟㨠㨛㨞㨑 㧭㨐㨖㧚㧝㧞㧦㧯㨛㨡㨚㨠㧯㨘㨑㨍㨞 㧭㨐㨖㧚㧝㧠㧦㧲㨕㨘㨘㧼㨍㨠㨠㨑㨞㨚 㧭㨐㨖㧚 ޓ 㧟㧦㧺㨛㨦㨦㨘㨑㧯㨔㨗 㧯㨔㨑㨏㨗 ޓ 㧠㧦㧭㨐㨖㨡㨟㨠 㧭㨐㨖㧚 ޓ 㧠㧦㧯㨔㨑㨏㨗㧿㨗㨑㨣 㧭㨐㨖㧚 ޓ 㧡㧦㧴㨑㨍㨐㧿㨘㨍㨚㨠 㧭㨐㨖㧚 ޓ 㧢㧦㨁㨚㨕㧛㧮㨕 ޓޓޓ 㧸㨛㨣 㧭㨐㨖㧚...

Page 316: ...㧠㧦㧭㨐㨖㨡㨟㨠 Enter 㧾㨑㨍㨞㧛㧱㨐㨓㨑㧦㧯㨍㨘㨕㨎㨞㨍㨠㨑 MG MG MG MG PVGT CPEGN PVGT CPEGN PRWV GPW CNKDTCVKQP GPW 㧾㨑㨍㨞㧛㧱㨐㨓㨑㧦㧿㨑㨚㨟㨕㨚㨓 PVGT CPEGN 5GPUKPI 2NCCVGP GPW MG MG 㧾㨑㨍㨞㧛㧱㨐㨓㨑㧦㧵㨚㨜㨡㨠 㧾㨑㨍㨞 ޓ 㨂㧾 ޓ 㧞㧡㧡㧛㧭㧰 ޓ 㧝㧥㧜㧛㧸 㧱㨐㨓㨑 ޓ 㨂㧾 ޓ 㧞㧡㧡㧛㧭㧰 ޓ 㧝㧥㧜㧛㧸 MG 㧯㨍㨘㨕㨎㨞㨍㨠㨕㨚㨓 Cancel MG MG MG GAIN 㧿㨑㨠 ޓ 㧼㨍㨜㨑㨞 㧯㨍㨘㨕㨎㨞㨍㨠㨕㨛㨚 ޓ 㧱㨞㨞㨛㨞 Abnormal termination Enter Meaning of displays VR㧦Sensor setting value AD㧦Sensor reflecting value GAIN㧦Sensor gain...

Page 317: ...ronment light media type and so on of user You can Set the sensor parameter manually which was adjusted automatically at Calibration Setting values are displaye immediately Ａ Ｄ Sensor reflecting value ０ 255 Platen 㨄㨄㧠 ޓޓޓޓޓޓޓޓޓ 㨄㨄㧟 ޓޓޓޓޓޓޓޓޓޓޓ 㨄㨄㧞 ޓޓޓޓޓޓޓޓޓޓޓޓ 㨄㨄㧝 Origin side 㧹㨑㨍㨟㨡㨞㨕㨚㨓 㧾㨑㨙㨛㨢㨑 ޓ 㧼㨍㨜㨑㨞 㧱㨐㨓㨑 ޓ 㨄㨄㧠 ޓ 㨄㨄㧟 ޓ 㨄㨄㧞 ޓ 㨄㨄㧝 㧭㨐㨖㧚 ޓ 㧝㧦㧾㨑㨍㨞㧛㧱㨐㨓㨑㧿㨑㨚㧚 Enter or Cancel After removing paper push Ente...

Page 318: ... Origin when printing Head shifts 3 times with CR Return Check Adjust Head return position with CR Return Input Enter 㧯㧾 ޓ 㧾㨑㨠㨡㨞㨚㧦㧯㨔㨑㨏㨗 㧭㨐㨖㧚 ޓ 㧞㧦㧯㧾 ޓ 㧾㨑㨠㨡㨞㨚 㧯㧾 ޓ 㧾㨑㨠㨡㨞㨚㧦㧵㨚㨜㨡㨠 Cancel 㧯㨔㨑㨏㨗 ޓ 㧠㧦㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 Enter Enter G G 㧯㧾 ޓ 㧾㨑㨠㨡㨞㨚㧦 ޓޓޓޓ 㧜㧚㧜㨙㨙 Enter 2 0㨙㨙㨪2 0㨙㨙 G G Use the key to set by 0 1mm Head shifts 3 times and the return position is checked ...

Page 319: ...t head nozzle check patterns in the following modes 1 pass Uni D PF 360 dpi CR 360 dpi 3 Nozzle check patterns will be printed from the media origin in the order of A to H T I P The following pattern will be printed 4 Check the printed head nozzle check patterns for the following points Ink nozzle discharge missing dots discontinuity meandering Satellite Nozzle alignment in the vertical direction ...

Page 320: ...irection Prints out the pattern in the order of H to A from the paper origin side Nozzle alignment in the horizontal direction CCW direction Prints out the pattern in the order of A to H from the paper origin side Origin side Paper feed direction 㧭 㧮 㧯 㧰 㧱 㧲 㧳 㧴 0Q NG Printing direction printing direction 㧭 㧮 㧯 㧰 㧱 㧲 㧳 㧴 Origin side Paper feed direction 0Q NG Printing direction 㧭 㧮 㧯 㧰 㧱 㧲 㧳 㧴 Ori...

Page 321: ...Enter When Cleaning is selected 㧯㨘㨑㨍㨚㨕㨚㨓 If paper is not set Enter Enter 㧭㨐㨖 ޓޓ 㧟㧦㧺㨛㨦㨦㨘㨑㧯㨔㨗 㧯㨔㨑㨏㨗 ޓ 㧠㧦㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 Enter G G 㧯㨘㨑㨍㨚㧞㧦㧺㨛㨞㨙㨍㨘 㧯㨘㨑㨍㨚㧝㧦㧿㨔㨛㨞㨠 G 㧯㨘㨑㨍㨚㧟㧦㧸㨛㨚㨓 G Cancel Cancel After finishing cleaning adjustment pattern is printed automatically After finishing cleaning Display during adjustment printing 5GV RCRGT PVGT PVGT PVGT 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 ޓ 㧼㨞㨕㨚㨠 㧿㨑㨠 ޓ 㧼㨍㨜㨑㨞 㧭㨐㨖 ޓޓ 㧟㧦㧺㨛㨦㨦㨘㨑㧯㨔㨗 㧯㨔㨑㨏㨗 ޓ 㧠㧦㧭㨐㨖㨡㨟㨠...

Page 322: ... is set correctly The printer determines the media setting reference position during the first detection of media left edge Therefore the media that is not set correctly may cause errors as below Media error occurs during skew check and printer operation stops During media initial operation after power is turned on Undefined Paper is frequently displayed 㧯㨔㨑㨏㨗㧿㨗㨑㨣 ޓޓޓޓޓޓޓ 㧝㧚㧜㨙 㨀㨑㨟㨠 ޓ 㧟㧦㧯㨔㨑㨏㨗㧿㨗㨑㨣 㧯...

Page 323: ...of each nozzle row evenly T I P Uni D Uni Direction indicates uni directional printing Bi D Bi Direction indicates bi directional printing The items for head slant is as follows NOTE When printing Head slant Slant1 adjustment pattern the pattern for vertical adjustment is also printed You can use the printed Head slant Slant2 adjustment pattern to adjust the head slant vertical Items Contents Head...

Page 324: ...asis shift Magenta downward 1 When the print result has misalignment perform machine adjustment 4 7 1 Head Alignment Horizontal Height p 4 11 T I P From the media origin side each path is printed in the combination shown below Nozzle lines A C A E A G B D B F B H CW direction printing 2 After machine adjustment print the comfirmation pattern of Head slant again 3 When Head slant is still misaligne...

Page 325: ...rint result No adjustment required Move the vertical slant adjusting tab to the right Move the vertical slant adjusting tab to the left 4 7 2 Head Alignment Vertical Slant p 4 13 3 After adjusting Head base mounting plate confirmation pattern again 4 If Head slant is still not adjusted repeat printing and adjusting 㧮 Appendix Media feed by 1 360 inch 1 360㩷㫀㫅㪺㪿 1 180㩷㫀㫅㪺㪿 㪚㪮㩷㪧㫉㫀㫅㫋 䌃䌃㪮㩷㪧㫉㫀㫅㫋㩷 iv En...

Page 326: ...360 dpi CR 360 dpi I is printed from the origin side in the order of A to H II is printed by CW CCW from the origin in the order of A C E to G T I P For the details on the following pattern II refer to Details of the vertical pattern Finish printing 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 ޓ 㧼㨞㨕㨚㨠 㧯㨔㨑㨏㨗㧠㧦㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 㧭㨐㨖 ޓ 㧡㧦㧴㨑㨍㨐㧿㨘㨍㨚㨠 㧴㨑㨍㨐 ޓ 㧿㨘㨍㨚㨠㧦㧿㨘㨍㨚㨠㧝 㧯㨔㨍㨚㨓㨑 ޓ 㧴㨑㨍㨐 ޓ 㧳㨍㨜 ޓ 㧸㨛㨣 Enter Enter Enter Change to PG_LOW Σ OO OO Print ...

Page 327: ...ical slant adjusting tab to the left 4 7 2 Head Alignment Vertical Slant p 4 13 4 After adjusting Head base mounting plate confirmation pattern again 5 If Head slant is still not adjusted repeat printing and adjusting 㧮 Appendix Media feed by 1 360 inch 1 360㩷㫀㫅㪺㪿 1 180㩷㫀㫅㪺㪿 㪚㪮㩷㪧㫉㫀㫅㫋 䌃䌃㪮㩷㪧㫉㫀㫅㫋㩷 iv Enlarged joint points Black Check with these joint points iii Print with A C E and G CCW direction ov...

Page 328: ... Uni D Adjustment confirmation pattern of400cps VSD1 and PG LOW HIGH value Uni D 400 VSD3 Uni D Adjustment confirmation pattern of 400cps VSD3 and PG LOW HIGH value Uni D 400 VSD4 Uni D Adjustment confirmation pattern of 400cps VSD4 and PG LOW HIGH value Bi D 320 VSD1 Bi D Adjustment confirmation pattern of 320cps VSD1 and PG LOW HIGH value Bi D 320 VSD3 Bi D Adjustment confirmation pattern of 320...

Page 329: ...㨂㧿㧰㧟 㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧟㧦㧼㨞㨕㨚㨠 Select Low or High Select 1 to 6 Select Print or Setup 㧯㨔㨍㨚㨓㨑 ޓ 㧴㨑㨍㨐 ޓ 㧳㨍㨜 ޓ 㧸㨛㨣 㧿㨑㨠 ޓ 㧼㨍㨜㨑㨞 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 ޓ 㧼㨞㨕㨚㨠 If Head height is not Low Print adjustment pattern ޓ Finish printing 㨃㨍㨞㨙㨕㨚㨓㨁㨜㧦㧼㨞㨑 ޓޓޓ 㧟㧤ࠑ㧯 If media is not set If the temperature of the pre heater is below 47 and platen heater is below 42 C Pressing Cancel key stops control and start printing Uni Lo 320cps...

Page 330: ...㨣 㧿㨑㨠 ޓ 㧼㨍㨜㨑㨞 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠㧼㨞㨕㨚㨠 ޓ Finish printing 㨃㨍㨞㨙㨕㨚㨓㨁㨜㧦㧼㨞㨑 ޓޓޓ 㧟㧤ࠑ㧯 Select Low or High Select 7 to 12 Select Print or Setup If Head height is not Low Print adjustment pattern If media is not set If the temperature of the pre heater is below 47 and platen heater is below 42 C Pressing Cancel key stops control and start printing 6 4 6 8 2 C 2 4 8 9 9 9 Bi Lo 320cps VSD1 media feeding direction Pr...

Page 331: ... Low or High Select 7 to 12 Select Print1 or Print2 or Setup If Head height is not Low Print adjustment pattern If media is not set If the temperature of the pre heater is below 47 and platen heater is below 42 C Pressing Cancel key stops control and start printing 㧮㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧝㧦㧼㨞㨕㨚㨠㧞 㧯㨔㨍㨚㨓㨑 ޓ 㧴㨑㨍㨐 ޓ 㧳㨍㨜 ޓ 㧸㨛㨣 㧿㨑㨠 ޓ 㧼㨍㨜㨑㨞 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠㧼㨞㨕㨚㨠 㨃㨍㨞㨙㨕㨚㨓㨁㨜㧦㧼㨞㨑 ޓޓޓ 㧟㧤ࠑ㧯 Bi Lo 320cps VSD1 CW CW CCW media...

Page 332: ...attern of 320cps VSD4 and PG LOW HIGH value Bi D 400 VSD1 Bi D Adjustment confirmation pattern of 400cps VSD1 and PG LOW HIGH value Bi D 400 VSD3 Bi D Adjustment confirmation pattern of 400cps VSD3 and PG LOW HIGH value Bi D 400 VSD4 Bi D Adjustment confirmation pattern of 400cps VSD3 and PG LOW HIGH value 㧭㨐㨖 ޓ 㧢㧦㨁㨚㨕㧛㧮㨕 ޓ 㧸㨛㨣 㧯㨔㨑㨏㨗 ޓ 㧠㧦㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 㧸㨛㨣㧝㧟㧦㧮㨕㧰 ޓ 㧭㧸㧸 Set Paper Finish printing Change t...

Page 333: ...w or High Select㧝to 7 Select Print or Setup 㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧟 ޓ 㧏㧝 ޓ 㧭㧦 ޓޓ 㧜 G G 㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧟 ޓ 㧏㧝 ޓ 㧴㧦 ޓޓ 㧜 㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧟 ޓ 㧏㧝 ޓ 㧳㧦 ޓޓ 㧜 㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧟 ޓ 㧏㧝 ޓ 㧲㧦 ޓޓ 㧜 㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧟 ޓ 㧏㧝 ޓ 㧱㧦 ޓޓ 㧜 㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧟 ޓ 㧏㧝 ޓ 㧰㧦 ޓޓ 㧜 㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧟 ޓ 㧏㧝 ޓ 㧮㧦 ޓޓ 㧜 C is not displayed ޓ because the position is reffered as the basis when adjusting 䌌䌯䌷䋺䋤䋱 䌈䌩䌧䌨䋺䋤䋲 PVGT Press Setting Value or Setting Va...

Page 334: ... adjusts all setting values Enter setting values from panel 㧮㨕㧙㧰 ޓ 㧱㧺㧰 㧭㨐㨖㧚 ޓ 㧢㧦㧮㨕㧛㧮㨕 ޓ 㧸㨛㨣 㧸㨛㨣㧝㧟㧦㧮㨕㧰 ޓ 㧭㧸㧸 㧮㨕㧰 ޓ 㧭㧸㧸㧦 ޓޓޓޓޓޓޓ 㧿㨑㨠㨡㨜 Select Low High Select Print3 Setup G MG 㧮㨕㧰 ޓ 㧠㧜㧜 ޓ 㨂㧿㧰㧠 ޓ 㧏㧝㧦 ޓ 㧙㧠㧞 㧮㨕㧰 ޓ 㧠㧜㧜 ޓ 㨂㧿㧰㧟 ޓ 㧏㧝㧦 ޓ 㧙㧠㧝 㧮㨕㧰 ޓ 㧠㧜㧜 ޓ 㨂㧿㧰㧞 ޓ 㧏㧝㧦 ޓ 㧙㧠㧝 㧮㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧠 ޓ 㧏㧝㧦 ޓ 㧙㧡㧜 㧮㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧟 ޓ 㧏㧝㧦 ޓ 㧙㧞㧥 㧮㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧝 ޓ 㧏㧝㧦 ޓ 㧙㧠㧞 䌌䌯䌷䋺䋤䋱 䌈䌩䌧䌨䋺䋤䋲 PVGT Press Setting Value or Setting V...

Page 335: ...E M 02 5 7 7 Bi D Copy Copy All adjustment values form Bi D Low to Bi D High When Copying adjustment values which are adjusted for Bi D High Enter 㧭㨐㨖㧚 ޓ 㧣㧦㧮㨕㧰 ޓ 㧯㨛㨜㨥 㧯㨔㨑㨏㨗 ޓ 㧠㧦㧭㨐㨖㨡㨟㨠 Enter 㧯㨛㨜㨥 ޓ 㧸㨛㨣 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞㧫 Cancel Enter to copy After completing ...

Page 336: ...ent patterns for the measurement Measue each margins with a scale and so on 5 Enter each measured value as the parameter 6 Perform Print Check print out the Top Bottom adjustment pattern and cut the media 7 Measure the followings on the print result and check that the print margins are adjusted １ Top margin ２ Bottom margin ３ Side margin 8 If the margins are not adjusted repeat 3 to 7 Bottom margin...

Page 337: ... out the following test printings Adjust ALL Prints adjustment patterns Parameter ALL Prints adjustment parameters Log info Prints the serious error history S C Log info Prints theS C Log history 3 Press Enter key in the operation panel to start the selected test printing Item Contents Adjust ALL Prints adjustment patterns Parameter ALL Prints each adjustment parameter setting value Log info Print...

Page 338: ...㧙㧏㧝㧙 ޓ 㧩 ޓޓ 㧙㧞㧢 ޓ 㧮㨕㧰 ޓ 㧠㧞㧜 ޓ 㨂㧿㧰㧟 ޓޓޓޓ 㧙㧏㧞㧙 ޓ 㧩 ޓޓ 㧙㧟㧣 ޓ 㧮㨕㧰 ޓ 㧠㧢㧜 ޓ 㨂㧿㧰㧠 ޓޓޓޓ 㧙㧏㧞㧙 ޓ 㧩 ޓޓ 㧙㧠㧣 ޓ 㧮㨕㧰 ޓ 㧠㧢㧜 ޓ 㨂㧿㧰㧠 ޓޓޓޓ 㧙㧏㧞㧙 ޓ 㧩 ޓޓ 㧙㧡㧢 ޓ 㧿㨕㨐㨑 ޓ 㧹㨍㨞㨓㨕㨚 ޓޓޓޓޓޓޓޓޓޓޓ 㧩 ޓ 㧣㧚㧞㧜㨙㨙 㧖㧯㨛㨙㨜㨍㨚㨥 ޓ 㧯㨛㨐㨑 ޓޓޓޓޓޓޓޓޓޓޓޓޓ 㧩 ޓ 㧝 㧖㧿㨑㨞㨢㨛 ޓ 㧟㧞㧜 ޓ 㧯㨣 ޓޓޓ 㨓㨜 ޓޓޓޓޓ 㧩 ޓ 㧜㨤㧟㧜㧜㧜 㧖㧿㨑㨞㨢㨛 ޓ 㧟㧞㧜 ޓ 㧯㨣 ޓޓޓ 㨓㨕 ޓޓޓޓޓ 㧩 ޓ 㧜㨤㧜㧜㧢㧜 㧖㧿㨑㨞㨢㨛 ޓ 㧟㧞㧜 ޓ 㧯㨣 ޓޓޓ 㨓㨘㨜㨒 ޓޓޓ 㧩 ޓ 㧞㧟㧠 㧖㧿㨑㨞㨢㨛 ޓ 㧟㧞㧜 ޓ 㧯㨣 ޓޓޓ 㨟㨏㨍㨘㨑 ޓޓ 㧩 ޓ 㧝㧟 㧖㧿㨑㨞㨢㨛 ޓ 㧟㧞㧜 ޓ 㧯㨣 ޓޓޓ 㨣㨏 ޓޓޓ...

Page 339: ...d Assy Ink tube Carriage Assy etc turn OFF the power now 4 After ink is discharged install the cleaning cartridge 5 Press Enter key in the operation panel to charge cleaning liquid 6 After cleaning liquid is charged remove the head cleaning jig 㧼㨘㨑㨍㨟㨑 ޓ 㧾㨑㨙㨛㨢㨑 ޓ 㧯㨍㨞㨠㧚 㧭㨐㨖㧚㧝㧝㧦㧸㨛㨚㨓㨟㨠㨛㨞㨑 㧯㨔㨑㨏㨗 ޓ 㧠㧦㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 㧵㨚㨗 ޓ 㧰㨕㨟㨏㨔㨍㨞㨓㨑 㧵㨚㨟㨑㨞㨠 ޓ 㧯㨘㨑㨍㨚㨕㨚㨓㧯㨍㨞㨠㧚 㧴㨑㨍㨐 ޓ 㧯㨘㨑㨍㨚㨕㨚㨓 㧾㨑㨙㨛㨢㨑 ޓ 㧯㨍㨞㨠㨞㨕㨐㨓㨑㨟 㧴㨑㨍㨐 ޓ 㧯㨘㨑㨍㨚㨕㨚㨓 Re...

Page 340: ... Enter key on Operation panel in the Counter Reset screen performs the software counter initialization Counters to be initialized Initial value Cumulative print timer 0 Ink consumption counterK 0 Ink consumption counterC 0 Ink consumption counterM 0 Ink consumption counterY 0 Ink amount count in the cap 0 Waste ink count 0 User not filled flag 0 Not filled flag 1 User First Start up flag 1 Coynter...

Page 341: ...tems To check the feed pitch follow the procedure below 1 Set media as necessary 2 Select Adj 11 SendPitch 3 Select the feed pitch 4 Print out with 320cps VSD4 and Large dots 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 ޓ 㧼㨞㨕㨚㨠 Finish printing or Cancel PVGT 㧭㨐㨖㧚㧦㧿㨑㨚㨐 ޓ 㧼㨕㨠㨏㨔 G G G G G G G G G G 㧼㨕㨠㨏㨔㧝㧦 ޓ 㧝㧞㧚㧣㨙㨙 㧭㨐㨖㧚㧝㧟㧦㧿㨑㨚㨐㧼㨕㨠㨏㨔 㧯㨔㨑㨏㨗 ޓ 㧟㧦㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 㧼㨕㨠㨏㨔㧞㧦 ޓ 㧢㧚㧟㧡㨙㨙 㧼㨕㨠㨏㨔㧟㧦 ޓ 㧟㧚㧝㧣㧡㨙㨙 㧼㨕㨠㨏㨔㧠㧦 ޓ 㧝㧚㧡㧤㧣㧡㨙㨙 㧼㨕㨠㨏㨔㧡㧦㧳㨞㨕㨐 ޓ 㧸㨑㨚㨓㨠㨔 PVGT PV...

Page 342: ... 㧰㨕㨞㧦㧯㨃 㧰㨕㨞㧦㧯㧯㨃 G G PVGT G G G 㧺㨛㨦㨦㨘㨑㧦㧭㧸㧸 G G G 㧺㨛㨦㨦㨘㨑㧦㧻㧰㧰 㧺㨛㨦㨦㨘㨑㧦㧱㨂㧱㧺 PVGT MG MG MG MG 㧯㨛㨘㨛㨞㧦㧷 㧭㨐㨖㧚㧝㧠㧦㧲㨕㨘㨘㧼㨍㨠㨠㨑㨞㨚 㧯㨔㨑㨏㨗 ޓ 㧠㧦㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 MG MG MG MG 㧯㨛㨘㨛㨞㧦㧯 㧯㨛㨘㨛㨞㧦㨅 㧯㨛㨘㨛㨞㧦㧹 PVGT PVGT Press or key to select color to check Press or key to select color to check ALL All nozzles ODD Odd numbered nozzles EVEN Even numbered nozzles Press or key to select color to check CW Eject ink when CW scanning CCW Ej...

Page 343: ...g menu includes the following diagnosis items Diagnosis item Contents Short Performs economy cleaning Normal Performs normal cleaning Long Performs strong cleaning Long cleaning Normal cleaning Short cleaning Enter Cancel Enter Cancel Enter Cancel G G G G G G 㧯㨘㨑㨍㨚㧝㧦㧿㨔㨛㨞㨠 㧯㨔㨑㨏㨗 ޓ 㧡㧦㧯㨘㨑㨍㨚㨕㨚㨓 㧯㨘㨑㨍㨚㧟㧦㧸㨛㨚㨓 㧯㨘㨑㨍㨚㨕㨚㨓 㧯㨘㨑㨍㨚㧞㧦㧺㨛㨞㨙㨍㨘 PVGT ...

Page 344: ...Prints the smart chip Log Cancel Enter Enter 㧼㨞㨕㨚㨠㧞㧦㧼㨍㨞㨍㨙㨑㨠㨑㨞㧭㧸㧸 㧼㨞㨕㨚㨠㧝㧦㧭㨐㨖㨡㨟㨠 ޓ 㧭㧸㧸 㧯㨔㨑㨏㨗 ޓ 㧢㧦㧼㨞㨕㨚㨠 㧼㨞㨕㨚㨠㧟㧦㧸㨛㨓 ޓ 㧵㨚㨒㨛㧚 G G G G G G Enter Cancel 㧿㨑㨠 ޓ 㧼㨍㨜㨑㨞 㧯㨔㨍㨚㨓㨑 ޓ 㧴㨑㨍㨐 ޓ 㧳㨍㨜 ޓ 㧸㨛㨣 㨃㨍㨞㨙㨕㨚㨓㨁㨜 ޓ 㧦㧼㨞㨑 ޓޓ 㧟㧤ࠑ㧯 When PG High 㧔Change to PG Low㧕 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 ޓ 㧼㨞㨕㨚㨠 㧔After finishing warming up㧕 㧭㨐㨖㨡㨟㨠 ޓ 㧼㨍㨞㨍㨙 ޓ 㧼㨞㨕㨚㨠 Enter 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 ޓ 㧼㨞㨕㨚㨠 㧭㨐㨖㨡㨟㨠㨙㨑㨚㨠 ޓ 㧼㨞㨕㨚㨠 㧔After printing㧕 㧯㨔㨍㨚㨓㨑 ޓ 㧴㨑㨍㨐 ޓ 㧳㨍㨜 ޓ 㧴㨕㨓㨔 㧭...

Page 345: ...ae CR motor PF motor Pump Cutter Initialization of all items Diagnosis item Contents Reference Initialization Initializes the adjustment parameters 5 10 1 Parameter Initialization Menu p 5 59 Update Updates the adjustment parameters 5 10 2 Parameter Update Menu p 5 61 PVGT CPEGN PVGT CPEGN Parameter Initialization Menu Parameter Update Menu 㧼㨍㨞㨍㨙㧞㧦㨁㨜㨐㨍㨠㨑 㧼㨍㨞㨍㨙㧝㧦㧵㨚㨕㨠㨕㨍㨘㨕㨦㨑 㧯㨔㨑㨏㨗 ޓ 㧣㧦㧼㨍㨞㨍㨙㨑㨠㨑㨞 G G G...

Page 346: ...ޓ 㧟㧦㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧠 㧸㨛㨣 ޓ 㧠㧦㨁㨚㨕㧰 ޓ 㧠㧞㧜 ޓ 㨂㧿㧰㧝 㧸㨛㨣 ޓ 㧡㧦㨁㨚㨕㧰 ޓ 㧠㧞㧜 ޓ 㨂㧿㧰㧟 㧸㨛㨣 ޓ 㧢㧦㨁㨚㨕㧰 ޓ 㧠㧞㧜 ޓ 㨂㧿㧰㧠 㧼㨍㨞㨍㨙㧝㧦㧵㨚㨕㨠㨕㨍㨘㨕㨦㨑 㧯㨔㨑㨏㨗 ޓ 㧣㧦㧼㨍㨞㨍㨙㨑㨠㨑㨞 PVGT 㧵㨚㨕㨠㧚㧝㧦㨁㨚㨕㧛㧮㨕 ޓޓޓޓ 㧸㨛㨣 Key 㧵㨚㨕㨠㧚㧞㧦㨁㨚㨕㧛㧮㨕 ޓޓޓ 㧴㨕㨓㨔 Key 㧸㨛㨣 ޓ 㧣㧦㧮㨕㧰 ޓޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧝 㧸㨛㨣 ޓ 㧤㧦㧮㨕㧰 ޓޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧟 㧸㨛㨣㧝㧟㧦㨁㨚㨕㧰 ޓ 㧭㧸㧸 㧸㨛㨣㧝㧠㧦㧮㨕㧰 ޓޓ 㧭㧸㧸 Enter Enter 㧵㨚㨕㨠㨕㨍㨘㨕㨦㨑 ޓ 㧻㧷㧫 㧵㨚㨕㨠㨕㨍㨘㨕㨦㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞 Low or High 㧸㨛㨣 ޓ 㧥㧦㧮㨕㧰 ޓޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧠 㧸㨛㨣㧝㧜㧦㧮㨕㧰 ޓޓ 㧠㧞㧜 ޓ 㨂㧿㧰㧝 㧸㨛㨣...

Page 347: ...㨜㨐㨍㨠㨑 㧯㨔㨑㨏㨗 ޓ 㧣㧦㧼㨍㨞㨍㨙㨑㨠㨑㨞 㨁㨜㨐㨍㨠㨑 ޓ 㧠㧦㨁㨚㨕㧛㧮㨕 ޓޓ 㧸㨛㨣 㨁㨜㨐㨍㨠㨑 ޓ 㧡㧦㨁㨚㨕㧛㧮㨕 ޓ 㧴㨕㨓㨔 㨁㨜㨐㨍㨠㨑 ޓ 㧢㧦㧹㨑㨏㨔㨍㧼㨍㨞㨍㨙 Cancel Enter HeadRank Menu Uni D Bi D Low Menu Uni D Bi DHigh Menu MechaParameter Menu Debug Bit Menu Enter Enter Cancel 㨁㨜㨐㨍㨠㨑 ޓ 㧥㧦㧰㨛㨠㧯㨠㨞㨘㧚 㨁㨜㨐㨍㨠㨑㧝㧜㧦㧴㨑㨍㨠㨑㨞 ޓ 㨘㨓 Key Dot Control Menu Charge Flag Menu Key 㨁㨜㨐㨍㨠㨑 ޓ 㧣㧦㧯㨔㨍㨞㨓㨑 ޓ 㧲㨘㨓 㨁㨜㨐㨍㨠㨑 ޓ 㧤㧦㧰㨑㨎㨡㨓㧮㨕㨠 Key Key 㨁㨜㨐㨍㨠㨑 ޓ 㧞㧦㧯㧾 ޓ 㧾㨑㨠㨡㨞㨚 㨁㨜㨐㨍㨠㨑 ޓ 㧝㧦㧾㨑㨍㨞㧛㧱㨐㨓㨑 CR...

Page 348: ...es of CR return position at origin side when printing Enter 㨁㨜㨐㨍㨠㨑 ޓ 㧞㧦㧯㧾 ޓ 㧾㨑㨠㨡㨞㨚 Cancel 㧯㧾 ޓ 㧾㨑㨠㨡㨞㨚㧦 ޓޓޓޓ 㧜㧚㧜㨙㨙 㨁㨜㨐㨍㨠㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞㧫 㨁㨜㨐㨍㨠㨑 ޓ 㧼㨍㨞㨍㨙㨍㨠㨑㨞 If parameter has been cheanged Enter 㨁㨚㨠㨛㨡㨏㨔㨑㨐 ޓ 㧼㨍㨞㨍㨙 Cancel Input key by 0 1mm digit ޓ 2 0mm㨪2 0mm 㨁㨜㨐㨍㨠㨑 ޓ 㧞㧦㧯㧾 ޓ 㧾㨑㨠㨡㨞㨚 HVGT WRFCVKPI Enter ...

Page 349: ...ation is attached to the part shown below Enter Enter Enter Enter Enter Enter Enter Cancel 㧵㧰㧙㧝㧛㧟㧦㧝㧣㧱㧣㧱㧢㧥㧢 㨁㨜㨐㨍㨠㨑㧝㧦㧴㨑㨍㨐 ޓ 㧾㨍㨚㨗 㧼㨍㨞㨍㨙㧞㧦㨁㨜㨐㨍㨠㨑 㧯㨔㨑㨏㨗 ޓ 㧣㧦㧼㨍㨞㨍㨙㨑㨠㨑㨞 㧵㧰㧙㧞㧛㧟㧦㧥㧤㧤㧤㧢㧤㧝㧤 㨁㨜㨐㨍㨠㨕㨚㨓 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞 㧵㨚㨗 ޓ 㧯㨔㨍㨞㨓㨑 ޓ 㨇㧱㨚㨠㨑㨞㨉 㨇㧷㧯㧹㨅㨉㧺㨛 ޓ 㧯㨍㨞㨠㨞㨕㨐㨓㨑 㨇㧷㧯㧹㨅㨉㧵㨚㨗 ޓ 㧱㨙㨜㨠㨥 㧵㨚㨗 ޓ 㧯㨔㨍㨞㨓㨑 Enter 㧵㧰㧙㧟㧛㧟㧦㧝㧥㧜㧥㧝㨀㧜㧳 Enter 㧴㨑㨍㨐 ޓ 㧵㧰 ޓ 㧵㨙㨜㨡㨠 ޓ 㧱㨞㨞㨛㨞 㨁㨚㨠㨛㨡㨏㨔㨑㨐 ޓ 㧼㨍㨞㨍㨙 Cancel After Charging Error will occur if input value i...

Page 350: ... 320 VSD1 Bi D adjustment PG_Low High of 320cps and VSD1 Bi D 320 VSD3 Bi D adjustment PG_Low High of 320cps and VSD3 Bi D 320 VSD4 Bi D adjustment PG_Low High of 320cps and VSD4 Bi D 400 VSD1 Bi D adjustment PG_Low High of 400cps and VSD1 Bi D 400 VSD3 Bi D adjustment PG_Low High of 400cps and VSD3 Bi D 400 VSD4 Bi D adjustment PG_Low High of 400cps and VSD4 G G 㧸㨛㨣 ޓ 㧝㧦㨁㨚㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧝 㧸㨛㨣 ޓ 㧞㧦...

Page 351: ...ޓޓޓ 㧜 㨁㨚㨕㧰㧟㧞㧜 ޓ 㨂㧟 ޓ ۲㧝 ޓ 㧰㧦 ޓޓޓ 㧜 㨁㨚㨕㧰㧟㧞㧜 ޓ 㨂㧟 ޓ ۲㧝 ޓ 㧱㧦 ޓޓޓ 㧜 㨁㨚㨕㧰㧟㧞㧜 ޓ 㨂㧟 ޓ ۲㧝 ޓ 㧲㧦 ޓޓޓ 㧜 Low 㧩㧏㧝 High㧩㧏㧞 㨁㨚㨕㧰㧟㧞㧜 ޓ 㨂㧟 ޓ ۲㧝 ޓ 㧳㧦 ޓޓޓ 㧜 㨁㨚㨕㧰㧟㧞㧜 ޓ 㨂㧟 ޓ ۲㧝 ޓ 㧴㧦 ޓޓޓ 㧜 Press Setting Value or Setting Value key to change the set value 1count 1 720inch Range 100 to 100 C is not displayed because the value is the basis 㧸㨛㨣 ޓ 㧣㧦㧮㨕㧰 ޓ 㧟㧞㧜 ޓ 㨂㧿㧰㧝 㨁㨜㨐㨍㨠㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞㧫 㨁㨜㨐㨍㨠㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞 9JGP RCTCOGVGT KU EJ...

Page 352: ...n parameter is changed Enter Enter Enter Enter Enter Setting by ޟ 㧗 ޟޠ 㧙 ޠ key 㨁㨚㨠㨛㨡㨏㨔㨑㨐 ޓ 㧼㨍㨞㨍㨙 Cancel 㧮㨛㨠㨠㨛㨙㧹㨍㨞㨓㨕㨚㧦 ޓ 㧝㧜㧚㧜㨙㨙 㧿㨕㨐㨑㧹㨍㨞㨓㨕㨚㧦 ޓޓޓ 㧝㧜㧚㧜㨙㨙 㨁㨜㨐㨍㨠㨑㧢㧦㧹㨑㨏㨔㧼㨍㨞㨍㨙 After finishing 35 0㨙㨙㨪45 0㨙㨙 0 0㨙㨙㨪10 0㨙㨙 0 0㨙㨙㨪10 0㨙㨙 Item Initial wash Initial Charge User Init Not Charge User Charge User Init Charge Cancel 㨁㨟㨑㨞㧛㧵㨚㨕㨠㧦㧺㨛㨠 ޓ 㧯㨔㨍㨞㨓㨑 㨁㨜㨐㨍㨠㨑㧣㧦㧯㨔㨍㨞㨓㨑 ޓ 㧲㨘㨓 㧼㨍㨞㨍㨙㧞㧦㨁㨜㨐㨍㨠㨑 㧯㨔㨑㨏㨗 ޓ 㧣㧦㧼㨍㨞㨍㨙㨑㨠㨑㨞 㨁㨜㨐㨍㨠㨑 ޓ...

Page 353: ...lue 00000000 NOTE This menu is not used for maintenance operation When parameter is changed key key 㧰㨑㨎㨡㨓㧮㨕㨠㧦 ޓޓޓ 㧖㧜㧜㧜㧜㧜㧜㧜 㧼㨍㨞㨍㨙㧞㧦㨁㨜㨍㨐㨍㨠㨑 㧯㨔㨑㨏㨗 ޓ 㧣㧦㧼㨍㨞㨍㨙㨑㨠㨑㨞 Enter Enter 㨁㨜㨐㨍㨠㨑㧤㧦㧰㨑㨎㨡㨓㧮㨕㨠 Enter 㧰㨑㨎㨡㨓㧮㨕㨠㧦 ޓޓޓ 㧜㧖㧜㧜㧜㧜㧜㧜 㧰㨑㨎㨡㨓㧮㨕㨠㧦 ޓޓޓ 㧜㧜㧖㧜㧜㧜㧜㧜 㧰㨑㨎㨡㨓㧮㨕㨠㧦 ޓޓޓ 㧜㧜㧜㧖㧜㧜㧜㧜 㧰㨑㨎㨡㨓㧮㨕㨠㧦 ޓޓޓ 㧜㧜㧜㧜㧖㧜㧜㧜 㧰㨑㨎㨡㨓㧮㨕㨠㧦 ޓޓޓ 㧜㧜㧜㧜㧜㧖㧜㧜 㧰㨑㨎㨡㨓㧮㨕㨠㧦 ޓޓޓ 㧜㧜㧜㧜㧜㧜㧖㧜 㧰㨑㨎㨡㨓㧮㨕㨠㧦 ޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧖 㨁㨜㨐㨍㨠㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞㧫 㨁㨜㨐㨍㨠㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞 Enter A...

Page 354: ... ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞㧫 㨁㨜㨐㨍㨠㨑 ޓ 㧼㨍㨞㨍㨙㨑㨠㨑㨞 PVGT HVGT 7RFCVKPI 㨁㨚㨠㨛㨡㨏㨔㨑㨐 ޓ 㧼㨍㨞㨍㨙 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧝㧙㧟㧞㧜㧙㧸 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧝㧙㧟㧞㧜㧙㧹 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧝㧙㧟㧞㧜㧙㧿 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧝㧙㧟㧞㧜㧙㨂 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧝㧙㧠㧜㧜㧙㧸 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧝㧙㧠㧜㧜㧙㧹 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧝㧙㧠㧜㧜㧙㧿 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧝㧙㧠㧜㧜㧙㨂 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧟㧙㧟㧞㧜㧙㧸 ޓ 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧟㧙㧟㧞㧜㧙㧹 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧟㧙㧟㧞㧜㧙㧿 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧟㧙㧟㧞㧜㧙㨂 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧟㧙㧠㧜㧜㧙㧸 㧰㨛㨠㧯㨠㨞㨘㧚㧦 ޓ 㨂㧿㧰㧟㧙㧠㧜㧜㧙㧹 㧰㨛㨠㧯㨠㨞...

Page 355: ...er flag Off heater warmup is not performed during adjustment printing or waiting Since the setting of the heater flag is not saved the setting returns to Flag On every time the power is turned off 9JGP RCTCOGVGT KU EJCPIGF G G 㧴㨑㨍㨠㨑㨞㧲㨘㨓㧦 ޓޓޓޓޓޓޓޓ 㧻㨚 㧼㨍㨞㨍㨙㧞㧦㨁㨜㨐㨍㨠㨑 㧯㨔㨑㨏㨗 ޓ 㧣㧦㧼㨍㨞㨍㨙㨍㨠㨑㨞 PVGT PVGT 㨁㨜㨐㨍㨠㨑㧝㧜㧦㧴㨑㨍㨠㨑㨞 ޓ 㧲㨘㨓 PVGT 㧴㨑㨍㨠㨑㨞㧲㨘㨓㧦 ޓޓޓޓޓޓޓ 㧻㨒㨒 PVGT HVGT 7RFCVKPI ...

Page 356: ...egral gain setting Low path filter Low path filter setting PWM scale PWM scale setting ωC ωC setting Initial values of Servo setting Items Item GP Gi GLPF PWM ωC 320cps CW 0x4800 0x0080 228 13 45 320cps CCW 0x4800 0x0080 228 13 45 400cps CW 0x3000 0x0080 200 13 45 400cps CCW 0x3000 0x0080 200 13 45 Values of Setting Items Items Min Max Count GP Propotional gain 0x2000 0x7800 0x200 GI Integral gain...

Page 357: ...us actions of Open Close 5 12 6 Choke Valve Menu p 5 77 Head lock Performs endurance running of Carriage lock 5 12 5 Head Lock Menu p 5 76 Nozzle print Performs sequential printing to perform the endurance running of Print head 5 12 7 Print Head Endurance Nozzle Print Menu p 5 78 General endurance Performs endurance running on CR axis CR motor Assy Bearing Tube etc and PF axis PR motor Assy etc si...

Page 358: ... Operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter displays 99999999 Item Contents Values Remark Running speed CW CCW Set Carriage running speed CW direction CCW direction 320 400 420 Unit cps Travel distance Travel distance of Carriage 400 1541 mm Number of endurance running cycles ...

Page 359: ...nning until cancel input is given from Operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter displays 99999999 Set item Contents Set value Remark Media feed amount Set the media feed amount per endurance running cycle 0 1 to 100 Unit mm Number of endurance running cycles Set the number o...

Page 360: ...ing cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter displays 99999999 Enter Enter Enter Enter Completing endurance or Cancel 㧯㨡㨠㧦㧿㨕㨚㨓㨘㨑㧯㨡㨠 㧞㨟㨠㨑㨜㨟 㧸㨕㨒㨑㧟㧦㧯㨡㨠㨠㨑㨞 㧸㨕㨒㨑㧯㨛㨡㨚㨠㧦 ޓޓޓޓޓޓޓޓ 㧡㧜 㧯㨛㨡㨚㨠㧦 ޓޓޓޓޓޓޓޓޓޓޓޓ 㧝㧜 ޓ 㧱㨚㨐㧦 ޓޓޓޓޓޓޓޓޓޓޓޓޓޓ 㧡㧜 㧼㨍㨓㨑 ޓ 㧿㨕㨦㨑㧦 ޓޓޓޓޓ 㧡㧜㨙㨙 Enter ޓ or Cancel MG MG 㨀㨕㨙㨑 ޓ 㨃㨍㨕㨠㧦 ޓޓޓޓޓޓޓ 㧠㧜㨟 50mm㨪3000mm Confirming Waiting time 㧯㨔㨑㨏㨗㧥㧦...

Page 361: ...e running starts 2 Pump phase detection is performed 3 Rotates at the specified suction speed This rotation is counted as one cycle Step 2 above is repeated the number of times specified as follows Super high 4000 step High 3000 step Normal 2000 step Low 1000 step 4 Pump release is performed 5 Pump motor Assy endurance running ends Set item Contents Set value Running speed Set the running speed of...

Page 362: ...or endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter displays 99999999 Set item Contents Set value Remark Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 㧸㨕㨒㨑㧡㧦㧴㨑㨍㨐 ޓ 㧸㨛㨏㨗 㧯㨔㨑㨏㨗㧥㧦㧱㨚㨐㨡㨞㨍㨚㨏㨑 Completing endurance or Cancel 㧸㨕㨒㨑㧯㨛㨡㨚㨠㧦 ޓޓޓޓޓޓޓޓ 㧡㧜 㧯㨛㨡㨚㨠㧦 ޓޓޓޓޓޓޓޓޓޓޓޓ 㧝㧜 ޓ 㧱㨚㨐㧦 ޓޓޓޓޓޓޓޓޓޓޓޓޓޓ 㧡...

Page 363: ... value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter displays 99999999 Set item Contents Set value Remark Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 Enter Enter Enter 㧸㨕㨒㨑㧢㧦㧯㨔㨛㨗㨑 ޓ 㨂㨍㨘㨢㨑 㧯㨔㨑㨏㨗㧥㧦㧱㨚㨐㨡㨞㨍㨚㨏㨑 Enter or Cancel Enter Completing endurance or Cancel 㧸㨕㨒㨑㧯㨛㨡㨚㨠㧦 ޓޓޓޓޓޓޓޓ...

Page 364: ...ncel input is given from Operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter displays 99999999 Set item Contents Set value Remark Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 㧸㨕㨒㨑㧯㨛㨡㨚㨠㧦 ޓޓޓޓޓޓޓޓ 㧡㧜 㧸㨕㨒㨑㧣㧦㧺㨛㨦㨦㨘㨑 㧯㨔㨑㨏㨗㧥㧦㧱㨚㨐㨡㨞㨍㨚㨏㨑 㧯㨛㨡㨚㨠㧦 ޓޓޓޓޓޓޓ...

Page 365: ...cles is set to 1 Carriage continuously repeats stroking until it is canceled from Operation panel The maximum counter value for endurance running cycles is 99999999 up to 8 digit number If the number of cycles exceeds the maximum value the counter displays 99999999 Set item Contents Set value Remark Running speed CW CCW Set Carriage running speed CW direction CCW direction 320 400 420 Unit cps Med...

Page 366: ...n NVRAM in the system Therefore even if a serious error occurs during endurance running you can confirm the number of the performed cycles just before the occurrence of the serious error Enter ޓ or Cancel MG MG 㧯㧾 ޓ 㧹㨛㨠㨛㨞㧦 ޓޓޓޓޓޓޓޓޓ 㧡㧜 㧸㨕㨒㨑㧥㧦㧯㨔㨑㨏㨗 㧼㧲 ޓ 㧹㨛㨠㨛㨞㧦 ޓޓޓޓޓޓޓޓޓޓ 㧜 㧯㨡㨠㨠㨑㨞㧦 ޓޓޓޓޓޓޓޓޓޓޓޓ 㧜 㧼㨡㨙㨜㧦 ޓޓޓޓޓޓޓޓޓޓޓ 㧝㧜㧜 㧯㨔㨛㨗㨑 ޓ 㨂㨍㨍㨘㨢㨑㧦 ޓޓޓޓޓ 㧥㧥 㨀㨛㨠㨍㨘㧸㨕㨒㨑㧦 ޓޓޓޓޓޓޓޓ 㧡㧜 PVGT PVGT 㧺㨛㨦㨦㨘㨑㧦 ޓޓޓޓޓޓޓޓޓޓޓޓ 㧜 㧯...

Page 367: ...er frontward or backward The mechanical initialization should be done if it is not performed yet Hold down a Enter key for two second to cut media T I P This is the same function as the 6 3 4 Paper Feed Menu p 6 13 Cancel 㧲㨞㨛㨚㨠 ޓ 㧦 ޓޓޓޓ ޓ 㧮㨍㨏㨗 ޓ 㧦 ޓ 㧗 㧯㨔㨑㨏㨗㧝㧜㧦㧼㨍㨜㨑㨞㧲㨑㨑㨐 key㧦Front Feed key㧦Back Feed Enter Hold down Enter key for two second to cut ...

Page 368: ... on HEATER CONT board Assy Items Contents Items Version Firm Board Rev Sensors Pre Heater thermistor Platen Heater thermistor1 2 After Heater Thermistor 1 2 Heater Pre Heater Platen Heater After Heater ALL 㧯㨠㨞㨘㧝㧦㨂㨑㨞㨟㨕㨛㨚 㧯㨔㨑㨏㨗㧝㧝㧦㧱㨤㧯㨛㨚㨠㨞㨛㨘 㧯㨠㨞㨘㧞㧦㧿㨑㨚㨟㨛㨞 㧯㨠㨞㨘㧟㧦㧴㨑㨍㨠㨑㨞 G G G G G G PVGT CPEGN 8CTUKQP GPW PVGT CPEGN 5GPUQT GPW PVGT CPEGN GCVGT GPW PVGT ...

Page 369: ... check the firmware version of the controller side and the version of Controller board The firmware version AP version is displayed as XX XX The controller board version is displayed in hex format 2 digits G G G G 㨂㨑㨞㨟㨕㨛㨚㧦㧭㧼 ޓޓޓޓޓޓ 㧝㧚㧝㧜 㨂㨑㨞㨟㨕㨛㨚㧦㧼㧯㧮 ޓޓޓޓޓ 㧜 㧜㧜 PVGT PVGT 㧯㨠㨞㨘㧝㧦㨂㨑㨞㨟㨕㨛㨚 㧯㨔㨑㨏㨗㧝㧝㧦㧱㨤㧯㨛㨚㨠㨞㨛㨘 ...

Page 370: ... 2 Sensor Menu This menu is used to display the status of the following sensors on Controller board Enter ޓ or Cancel MG MG 㧝㧦㧼㨞㨑㧝 ޓޓޓޓޓޓ 㧞㧡ࠑ㧯 ޓ 㧞㧟㧡 㧞㧦㧼㨘㨍㨠㨑㨚㧝 ޓޓޓ 㧞㧡ࠑ㧯 ޓ 㧞㧟㧡 㧟㧦㧼㨘㨍㨠㨑㨚㧞 ޓޓޓ 㧞㧡ࠑ㧯 ޓ 㧞㧟㧡 㧠㧦㧭㨒㨠㨑㨞 ޓޓޓޓޓ 㧞㧡ࠑ㧯 ޓ 㧞㧟㧡 PVGT PVGT 㧯㨠㨞㨘㧞㧦㧿㨑㨚㨟㨛㨞 㧯㨔㨑㨏㨗㧝㧝㧦㧱㨤㧯㨛㨚㨠㨞㨛㨘 ...

Page 371: ...he target temperature of 50 C When selecting Air heater the heater temperature is controlled with the target temperature of 190 C This will continue till Cancel is clicked or six minutes after its start When the temperature reaches the target the temperature will be maintained MG MG MG 㧴㨑㨍㨠㨑㨞㧯㨔㨑㨏㨗㧦㧼㨞㨑 㧯㨠㨞㨘㧠㧦㧴㨑㨍㨠㨑㨞 㧯㨔㨑㨏㨗㧝㧞㧦㧱㨤㨏㨛㨚㨠㨞㨛㨘 㧴㨑㨍㨠㨑㨞㧯㨔㨑㨏㨗㧦㧼㨘㨍㨠㨑㨚 㧴㨑㨍㨠㨑㨞㧯㨔㨑㨏㨗㧦㧭㨒㨠㨑㨞 Enter Enter 㧴㨑㨍㨠㨑㨞㧯㨔㨑㨏㨗㧦㧭㧸㧸 E...

Page 372: ...lected you can set the media width in the media width setting menu The available settings are shown below Items Contents Top Width Normal media detection mode Width Detects media width Off Does not detect media Enter ޓ or Cancel 㧵㨚㨕㨠㨕㨍㨘㧦㨀㧻㧼㧒㨃㨕㨐㨠㨔 㧯㨔㨑㨏㨗㧝㧞㧦㧼㨍㨜㨑㨞㧵㨚㨕㨠㨕㨍㨘 㧵㨚㨕㨠㨕㨍㨘㧦㨃㨕㨐㨠㨔 㧵㨚㨕㨠㨕㨍㨘㧦㧻㨒㨒 㨃㨕㨐㨠㨔㧦 ޓޓޓޓޓޓޓޓ 㧝㧟㧣㧝㨙㨙 When setting ޟ OFF ޠ Input media width 210mm to 1371mm MG MG PVGT Change the value ...

Page 373: ...ns in Maintenance Mode 2 6 2 6 2 1 Starting Up the Maintenance Mode 2 6 2 6 2 2 Operating Maintenance Mode 2 6 3 6 3 Maintenance Mode 2 Menu 6 4 6 3 1 Counter Indication Menu 6 5 6 3 2 Counter Initialization Menu 6 11 6 3 3 Counter Print Menu 6 12 6 3 4 Paper Feed Menu 6 13 ...

Page 374: ...e based on firmware Ver 1 00 6 2 Operations in Maintenance Mode 2 This section explains how to start up and operate the maintenance mode 2 as well as provides the list of available diagnosis items 6 2 1 Starting Up the Maintenance Mode 2 Before using the maintenance mode 2 make sure that the maintenance menu is displayed on Operation panel To run the maintenance menu switch the display to the norm...

Page 375: ...d and press Enter key Determine the diagnosis item When the diagnosis item has a submenu shift to the next hierarchy of menus 2 If the set value is displayed on the LCD of Operation panel the value can be changed Press either Setting value or Setting value to change the value 3 To save the changed setting press Enter key on Operation panel The setting is saved and the next diagnosis item is displa...

Page 376: ... Indication Menu p 6 5 Init Counter Initializes the life counter 6 3 2 Counter Initialization Menu p 6 11 Print Prints the life counter 6 3 3 Counter Print Menu p 6 12 MediaFeed Feeds media into the printer frontward or backward 6 3 4 Paper Feed Menu p 6 13 G 㧹㨍㨕㨚㨠㨑㧚㧞㧦㧵㨚㨕㨠 ޓ 㧯㨛㨡㨚㨠㨑㨞 㧹㨍㨕㨚㨠㨑㧚㧝㧦㧵㨚㨐㨕㨏㨍㨠㨕㨛㨚 G Counter Indication PVGT CPEGN Counter Initialization PVGT CPEGN PVGT CPEGN PVGT CPEGN Counter ...

Page 377: ...rence Mainte Print Number CR Motor PF Motor Pump Head Cleaning Wiper CutNumber Cutte rSol UnlockPos 6 3 1 Counter Indication Menu p 6 5 Print Num Area Effect 6 3 2 Counter Initialization Menu p 6 11 Ope Time Operation Time each Mode Normal Diag Mainte 6 3 3 Counter Print Menu p 6 12 G 㧵㨚㨐㨕㨏㨍㨠㨕㨛㨚㧞㧦㧼㨞㨕㨚㨠 㧵㨚㨐㨕㨏㨍㨠㨕㨛㨚㧝㧦㧹㨍㨕㨚㨠㨑㧚 G Maintenance Menu PVGT CPEGN Print Menu PVGT CPEGN PVGT CPEGN Ope Time Menu...

Page 378: ...ge discharge shot per nozzle Mega shot HeadC1 C2 Displays the life counter of Head unit C HeadY1 Y2 Displays the life counter of Head unit Y HeadM1 M2 Displays the life counter of Head unit M Cleaening Displays the life counter of Cleaning unit Number of cleanings Wiper Displays the life counter of Wiper Number of wiping CutNumber Displays the life counter of Cutter Number of cutting CutteSol Disp...

Page 379: ...ted copies of all modes Copies QX Num Displays the counter value of the number of printed copies of Quality 1 to 4 Copies GX Num Displays the counter value of the number of printed copies of Graphics1 to 4 Copies BX Num Displays the counter value of the number of printed copies of Banner 1 to 4 Copies Other Num Displays other counter values of the number of printed copies Copies 㧼㨞㨕㨚㨠㧝㧦㧺㨡㨙 PVGT 㨀㨛...

Page 380: ... the print area of Graphics 1 to 4 BX area Displays the counter value of the print area of Banner 1 to 4 Other area Displays other counter values of the print area 㧼㨞㨕㨚㨠㧞㧦 PVGT 㨀㨛㨠㨍㨘 ޓ 㨍㨞㨑㨍㧦 ޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧽㧝 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧽㧞 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧽㧟 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 MG CPEGN PVGT 㧳㧝 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧳㧞 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧳㧟 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧳㧠 ޓ 㨍㨞㨑㨍㧦 ޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧮㧝 ޓ 㨍㨞㨑㨍...

Page 381: ... Fine Fuzz2 Number of printings in Fine Fuzz2 Fine Fuzz3 Number of printings in Fine Fuzz3 Fine Fuzz4 Number of printings in Fine Fuzz4 Fine Fog1 Number of printings in Fine Fog1 Fine Fog2 Number of printings in Fine Fog2 A S F W Number of printings in A S F W B S F W Number of printings in B S F W 㧼㨞㨕㨚㨠㧟㧦㧱㨒㨒㨑㨏㨠 PVGT 㧺㨛㨚㨑㧝㧦 ޓޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㧺㨛㨚㨑㧞㧦 ޓޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㨃㨍㨢㨑㧝㧦 ޓޓޓޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜 㨃㨍㨢㨑㧞㧦 ޓޓޓޓޓ...

Page 382: ...sis item Contents Unit Total Operation time of All modes minutes Normal Operation time of User mode Diag Operation time of Self Diagnostic mode Mainte Operation time of Maintenance mode 2 㧵㨚㨐㨕㨏㨍㨠㨕㨛㨚㧟㧦㧻㨜㨑㧚㨀㨕㨙㨑 PVGT 㨀㨛㨠㨍㨘㧦 ޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜㨙㨕㨚 㧺㨛㨞㨙㨍㨘㧦 ޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜㨙㨕㨚 㧰㨕㨍㨓㧚㧦 ޓޓޓ 㧜㧜㧜㧜㧜㧜㧜㧜㨙㨕㨚 MG CPEGN PVGT MG 㧹㨍㨕㨚㨠㨑㧚㧦 ޓ 㧜㧜㧜㧜㧜㧜㧜㧜㨙㨕㨚 ...

Page 383: ...ead ID CR Motor Initializes the CR motor life counter PF Motor Initializes the PF motor life counter HeadUnit Initializes the head nozzle life counter Wiper Initializes the wiper life counter Pump Initializes the Pump unit life counter Cutter Initializes the Cutter life counter Unlock Pos Initializes the position of unlocking Head lock Shipping This menu is executed only when shipping CPEGN 㧵㨚㨕㨠㨕㨍...

Page 384: ... 3 Counter Print Menu P 6 12 6 3 Maintenance Mode 2 Menu VJ1324E M 02 6 3 3 Counter Print Menu This menu is used to print the life counter values Enter After media is set After Printing Enter Cancel Cancel ...

Page 385: ...e printer frontward or backward The mechanical initialization should be performed if it is not performed yet T I P This is the same function as the 5 13 Media Feed Menu p 5 81 㧲㨑㨑㨐㧦 㧛㧗 ޓ 㧯㨡㨠㧦㧱㨚㨠㨑㨞 㧹㨍㨕㨚㨠㨑㧚㧠㧦㧼㨍㨜㨑㨞㧲㨑㨑㨐 PVGT CPEGN key Feeds frontward key Feeds backward Press down the Enter key for more than two seconds to cut the media ...

Page 386: ... 2 Periodical Services 7 3 7 2 1 Periodic Replacement Parts 7 3 7 2 2 Parts Which Require Inspection Replacement 7 4 7 3 Part Life Information 7 5 7 4 Jigs and Tools 7 6 7 4 1 Required Tools 7 6 7 5 Lubrication Bonding 7 7 7 6 Transportation of Product 7 8 ...

Page 387: ... shock or damage to the electric circuit Unplug the cables connected to the printer Failure to do so could result in damage to the printer CAUTION Make sure there is sufficient space around the printer when performing maintenance work When servicing the machinery inside with some covers removed pay special attention not to be injured by the driving mechanisms Maintenance must be done by two or mor...

Page 388: ...part names Maintenance part numbers Contents Q t y Replacement procedure VJ1324 Regular Maintenance Kit DG 42986 Joint screw M6 8 3 7 7 Replacing Solenoid Head Assy p 3 111 O ring M6 8 Connector Solenoid Head 8 Solenoid Head 4 Pump Cap assembly 1 3 8 3 Replacing Cap Head Assy p 3 142 Cap Head assembly 1 Cleaner Head 1 Cap slider 1 Flame Cap 1 Cap spring 1 3 8 1 Replacing Maintenance Assy p 3 138 V...

Page 389: ...dia dust accumulation Foreign objects Damages Clean it If any damage is found replace the part Paper rear sensor front surface Several times per year Media dust accumulation Foreign objects Clean it Daily maintenance check point by the user Platen pressure roller wiper outer surface of the print head Several times per year Ink deposits Foreign objects Damages Daily cleaning If the stain is left te...

Page 390: ...clear At the first warning CR motor CR Return pulley Check Ink tube as well At the next warning Replace CR cable after above parts is replaced 3 6 1 Replacing CR Motor Assy p 3 86 3 6 8 Replacing CR Return Pulley Assy CR Belt RJ13Assy p 3 95 3 7 8 Replacing Ink Tube p 3 116 3 11 3 Replacing CR_FFC p 3 154 PF motor 21Km Check Life PF motor Counter clear Replace as necessary 3 5 1 Replace PF Motor A...

Page 391: ... JIS E 6 Manufacturer Iwata Denko Co Ltd 13 Penlight Generic product 14 Tube cutter Generic product For replacing solenoid heads and ink tubes 15 Scale Generic product For replacing Steel belt Longer than 3 meters is recommended No Name Part number Remarks 1 Personal computer Generic product Network interface connector RJ 45 should be equipped 10M 100M Ethernet I F 2 Network interface cable Generi...

Page 392: ... E R EM 60L GREASE CR section Cursor guide Apply to the front surface DowCorning Toray Co Ltd MOLYKOT E E PASTE Pressure shaft bearing Apply to the peripheral surface DowCorning Toray Co Ltd MOLYKOT E R EM 60L GREASE Pressure shaft stopper Apply to the pressure lever springs DowCorning Toray Co Ltd MOLYKOT E R EM 60L GREASE Head section Head cable Affix to each cable for locating and holding Not s...

Page 393: ...n describes how to transport the product Before transporting the product you must package it in the same manner as it was delivered using protective materials and packaging materials so that the product will not be subject to excessive impact and vibrations during the transportation Refer to Installation Manual ...

Page 394: ...roduction 8 2 8 2 Part Names and Functions 8 2 8 2 1 Front Section 8 2 8 2 2 Rear Section 8 3 8 2 3 Operation Panel 8 4 8 3 Printer Status 8 7 8 3 1 Operating Status Type 8 7 8 3 2 Switching Operating Status 8 8 8 3 3 Selecting Panel Language 8 10 ...

Page 395: ...r After Heater for drying ink is installed inside 4 Front cover Keeps the operator safe from the drive parts of the printer while it is operating Opened and closed when media is set or jammed It is normally closed 5 Dedicated stand Used to set the printer on the level surface of the floor 6 Media cut groove Installed inside of the front cover Used to cut printed media straight 7 Pressure roller In...

Page 396: ...xes the roll media holders 4 Media feed slot Insert media from here when feeding media 5 Ink cartridge slot Install the ink cartridges 6 Media guide Used for feeding media smoothly when the media is set or printed The heater Pre heater to warm media is installed 7 Waste Fluid Tank Used for collecting waste ink discharged from the printer 9 8 Waste fluid valve Open and close when discharging the wa...

Page 397: ... while the printer pauses printing Selects the menu to be set and shifts to the next hierarchy Determines and saves the parameter value Cleaning key Hold down the key for over 2 seconds to start cleaning the printer head 3 Pause key Pauses printing Cancel key When printing When pressed for more than two seconds forcefully terminates printing and deletes one file of the remaining data When receivin...

Page 398: ...ged to the reverse direction The numeric value is increased during numerical input 7 Forward Key Media is fed in the forward direction Key Changes to the previous item in the displayed setting The setting is changed to the forward direction The numeric value is decreased during numerical input 8 Power Ke y Turns the printer ON and OFF Turns the printer ON and OFF No Name Normal Setup menu display ...

Page 399: ... Low 12 Lowlamp Green Lamp ON The head height is set to Low Lamp OFF The head height is set to High 13 Take Uplamp Green Lamp ON Media ejection mode is set to Take up Lamp OFF Media ejection mode is set to Off or Auto cut 14 Auto Cutlamp Green Lamp ON Media ejection mode is set to Auto cut Lamp OFF Media ejection mode is set to Off or Take up 15 Longlam p Green Lamp ON Cleaning mode is set to Long...

Page 400: ...printing are usually made on the printer driver or application but can also be made using Operation panel T I P Operation manual 3 Self Diagnosis Function Indicates that each settings concerning printing using Operation panel Names and functions of Operation panel keys are the same as those of setup menu display T I P 5 3 Operations in Self Diagnosis Mode p 5 4 4 Maintenance Mode 2 Indicates that ...

Page 401: ...I P Despite of the operation described as above while displaying the CR maintenance menu Operation panel does not go back to the normal status Operation manual 3 Self Diagnosis Function Display the self diagnosis menu on Operation panel to use the self diagnosis function The self diagnosis menu is completely independent from the normal operation mode or setup menu display mode Switch to the self d...

Page 402: ...independent from the normal operation mode and setup menu display mode Switch to the maintenance mode menu display mode following the steps below 1 When the printer is in the operation mode or in the setup menu mode press the Power key to turn off the printer 2 While holding down the Setting value and keys on Operation panel simultaneously press the Power key The system will transit to the mainten...

Page 403: ...ge either from English or Japanese then press Enter to determine 3 Select the temperature either from Celsius or Fahrenheit then press Enter to determine 4 Select the length either from mm or inch then press Enter to determine 5 The printer starts initial operation 1 Press Power key on Operation panel while pressing Cancel key Enter key key key key key Choose the language to be displayed with the ...

Page 404: ...roduction 9 2 9 2 Product Specifications 9 2 9 2 1 Main Unit Specifications 9 2 9 3 Interface Specifications 9 3 9 3 1 Network Interface Specifications 9 3 9 4 Options Supplies List 9 3 9 4 1 Supplies 9 3 9 5 Choosing a Place for the Printer 9 4 ...

Page 405: ...t adjustment Two adjustable positions of Normal High CPU 64Bit RISC CPU Memory 128MB Command MH RTL RTL PASS Interface Network Interface Ethernet IEEE802 3 Ink Supply method Supplied through tubes from four color independent cartridges Cartridges Black Cyan Magenta Yellow 220ml 5ml each or 440ml 5ml 1000ml 5ml when the optional high capacity pack adapter is used Environmenta l conditions Operation...

Page 406: ...ler Operation Manual For problems resulting from using a non genuine ink will exempt the warranty 2 Roll Media NOTE For more information about the options and the supply items contact your local MUTOHdealer Operation Manual For problems resulting from using a non suggested media will exempt the warranty 3 Other Operation Manual Item Specifications Network type Ethernet IEEE802 3 Network I F 10BASE...

Page 407: ...Requirements Choose a place for printer installation following the requirements of the table below NOTE Avoid the following temperature and humidity conditions Otherwise printed images may appear different from what you expectation Places where sudden changes in temperature and humidity are expected even though the condition is within the range specified Places where direct sunlight or excessive l...

Page 408: ...fulfills the following conditions The place to install printer with the dedicated stand should have enough loading capacity NOTE For the printer and the dedicated stand refer to 9 2 Product Specifications p 9 2 Do not use the printer without dedicated stand g e a d b c f a 500mm b 1000mm c 1000mm d 1000mm e 1440mm f 3000mm g 2660mm ...

Page 409: ...P 10 1 VJ1324E M 02 10 Appendix 10 1 Introduction 10 2 10 2 Maintenance Part List 10 2 ...

Page 410: ...1 Part Name No Explod ed View Remark O ring M6 DF 46671 A 98 Solenoid Head Assy DG 41543 A 85 A 96 A 97 A 98 Head Assy DG 42987 A 84 A 87 A 89 A 86 Including Flat Cable Clip but not to use in VJ1324 Head FG_Assy DF 49018 A 78 Carriage Assy DG 42981 A 11 A 12 A 13 A 6 A 16 A 17 A 18 Carriage Assy DG 42981 A 24 Continued A 21 A 22 A 23 A 25 A 28 A 29 A 30 A 31 A 32 A 38 A 39 A 42 A 41 A 43 A 45 A 44...

Page 411: ...der Assy DG 42947 A 51 Photometer JUNCTION Board Assy DG 42983 A 196 VJ1324 A 197 A 192 A 194 A 198 Color Mesuring divice Connector Cap Assy DG 42779 A 195 P_EDGE Sensor Assy DG 42946 A 173 Table 10 1 Carriage Assy1 Continued Part Name No Explod ed View Remark Cutter Solenoid Assy DF 42234 A 167 Cutter Solenoid Spring Assy DF 49062 A 168 Head FFC D DG 41072 A 91 Including 1 piece VJ Tube 3 4 1m DG...

Page 412: ...J13_Assy DG 42071 B 62 CR Return Pulley Assy DF 49047 B 58 B 56 CR Motor Cable Assy DG 42948 B 48 CR Motor Assy DG 42957 B 45 Pressure Roller Spring DF 49691 B 21 Pressure Roller Arm Assy DF 49052 B 18 Pressure Roller Axis Assy DF 49054 B 19 Pressure Roller Assy DF 49053 B 20 T Fence Spring Assy DF 49026 B 106 Table 10 4 CR Assy 2 Part Name No Explod ed View Remark Tube Fixing Clamp Assy DG 43128 ...

Page 413: ...PF Assy Part Name No Explod ed View Remark PF_ENC Scale Assy DF 49028 C 20 Speed Reduction Pulley Assy DF 49051 C 17 PF Encoder Assy DG 42972 C 40 C 41 C 42 X Speed Reduction Belt Assy DF 49046 C 33 PF Motor Assy DF 49020 C 27 PF Motor Relay Assy DF 48990 C 29 ...

Page 414: ...Assy3 F 20 Dedicated part for Cartridge HolderAssy4 F 17 F 16 F 22 F 24 F 25 F 55 F 56 F 58 Cartridge HolderAssy1 DG 42968 F 50 Cartridge HolderAssy2 DG 42969 F 57 Cartridge HolderAssy3 DG 42970 F 27 Cartridge HolderAssy4 DG 42971 F 48 Continued F 59 F 60 Dedicated part for Cartridge HolderAssy1 F 61 Dedicated part for Cartridge HolderAssy2 F 62 Dedicated part for Cartridge HolderAssy3 F 63 Dedica...

Page 415: ...or After Heater E 19 E 20 Platen Heater 100 DF 49696 E 51 For Pre Heater E 55 E 56 E 57 Table 10 8 Platen Assy Part Name No Explod ed View Remark PLT_T1 Cable Assy DG 42963 I 33 PLT_H1 Cable Assy DG 42961 I 29 PLT_H2 Cable Assy DG 42962 I 30 PLT_T2 Cable Assy DG 42964 I 34 Table 10 9 Maintenance Assy Part Name No Explod ed View Remark Maintenance Assy DG 42985 G 1 G 2 G 3 G 4 G 5 G 6 G 7 G 11 Clea...

Page 416: ...ng Assy DG 42333 H 61 H 62 Table 10 11 Flame Assy1 Part Name No Explod ed View Remark Cover Switch Assy DG 42956 C 99 Lock Arm Assy DF 49059 D 33 Lock Arm Spring Assy DF 49060 D 34 Arm Axis Assy DF 49061 D 35 Adsorption Fan Assy DG 42988 D 49 Adsorption Fan Cable Assy DG 42949 D 56 Table 10 12 Board Assy Part Name No Explod ed View Remark AC Cable Fuse Terminal Block Assy DF 49664 I 71 AC Cable Te...

Page 417: ... Assy Part Name No Explod ed View Remark Caster with Locker Assy DF 49070 Caster Assy DF 49071 Waste Fluid Level Switch VJ16 DG 41091 J 35 Waste Fluid Bottle Assy DF 47867 J 34 Cutter Holder adjustment jig DG 43191 Jig for adjustinr Cutter holder PG height adjustment jig 1 1 1 3 DG 43193 Jig for adjusting PG height 1 1mm 1 3mm Solenoid Head Washing Kit VJ Ink DG 41787 Jig for replacing Solenoid He...

Page 418: ...ensor Lever sensor DF 49471 M 86 VJ take up CNT board assembly DG 40478 M 92 Power supply Overseas take up DF 44506 M 93 Take up SW board assembly for VJ DG 40479 M 99 W_ON sensor assembly DG 40480 M 105 W_OFF sensor assembly DG 40481 M 106 AC cable assembly DG 40482 M 107 DC cable assembly DG 40483 M 108 Table 10 15 Take Up 2 Assy Part Name No Explod ed View Remark Support roller L DG 40474 M 124...

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Page 421: ...㪉㪐㪍㪌 㪛㪞㪄㪋㪉㪐㪍㪌 㪛㪞㪄㪋㪉㪐㪍㪌 㧶 㪪㪜㪥㪪㪈 㧶 㧶 㪟㪼㪸㪻㩷㪝㪘㪥㪉 㧶 㧶 㧶 㧶 4 0 4 0 0 0 㪛㪞㪄㪋㪈㪇㪎㪉 㪛㪞㪄㪋㪈㪇㪎㪉 㪟㪼㪸㪻㩷㪝㪘㪥㪈 㪧㪞㪶㪦㪩㪞 㧶 㪧㪿㫆㫋㫆㫄㪼㫋㪼㫉㩷 㪡㫌㫅㪺㫋㫀㫆㫅㩷㪙㫆㪸㫉㪻㩷 㪘㫊㫊㫐㩿㪭㪡㪈㪊㪉㪋䋩 㧶 㪧㪿㫆㫋㫆㫄㪼㫋㪼㫉 㪦㫇㫋㫀㫆㫅 㪧㪿㫆㫋㫆㫄㪼㫋㪼㫉㩷㪩㪼㫃㪸㫐㩷㪚㪸㪹㫃㪼㩷㪘㫊㫊㫐 㪛㪞㪄㪋㪉㪐㪍㪎 㪡㪬㪥㪚㪶㪝㪝㪚㩷㪘㫊㫊㫐 㪡㪬㪥㪚㪶㪠㪛㩷㪚㪸㪹㫃㪼㩷㪘㫊㫊㫐 㪛㪞㪄㪋㪉㪐㪏㪇 㪡㪬㪥㪚㪶㪝㪝㪚㪉 㪡㪬㪥㪚㪶㪠㪛㪉 㪠㪥㪢䇭㪠㪛 㪘㪻㫊㫆㫉㫇㫋㫀㫆㫅㩷㪝㪘㪥㪉㩿㪤㫀㪻㪻㫃㪼㪀 㪘㪻㫊㫆㫉㫇㫋㫀㫆㫅㩷㪝㪘㪥㪊㩿㪦㫇㫇㪅㩷㫊㫀㪻㪼㩷㫆㪽㩷㪦㫉㫀㫅㪾㫀㫅㪀 㪛㪞㪄㪋㪉㪐㪋㪐 㪜㫏㪿㪸㫌㫊㫋㩷㪝㪘㪥 㪧㪝㩷㪤㫆㫋㫆㫉㩷㪩㪼㫃㪸㫐㩷㪘㫊㫊㫐 㪧㪝㩷㪜㫅㪺㫆㪻㪼㫉㩷㪘㫊㫊㫐 㪛㪝㪄㪋㪏㪐㪐㪇 㪛㪞㪄㪋...

Page 422: ...Return Adj ３ NozzleChk Adj ４ CheckSkew Adj ５ HeadSlant Adj ６ Uni Bi Low Adj ７ BiD Copy Adj ８ Uni Bi High Adj ９ Top Bottom Adj １０ Test Print Adj １１ Longstore Adj １２ CountClear Adj １３ SendPitch Adj １４ FillPattern Cleaning１ Short Cleaning２ Normal Cleaning３ Long Print１ Adjust ALL Print２ Parameter Print３ Log Info Print４ S CLog Init Param１ Initialize Param２ Update Self Diagnosis Function Diagram ３ ３ １ C...

Page 423: ...on Diagram ２ ３ １ GP ２ GL ３ GLPF ４ PWM Scale ５ ωC １ Pre1 ２ Platen1 ３ Platen2 ４ After １ Pre ２ Platen ３ After ４ ALL For V1 00 Maintenance Mode ２ Diagram １ PrintNumber ２ CRMotor ３ PFMotor ４ Pump ５ HeadK1 ６ HeadK2 ７ HeadC1 ８ HeadC2 ９ HeadY1 １０HeadY2 １１HeadM1 １２HeadM2 １３Cleaning １４Wiper １５CutNumber １６Cuttersol １７UnlockPos Mainte １ Indication Mainte ２ InitCounter Mainte 3 Print Mainte 4 PaperFeed Indicat...

Page 424: ... A 41 A 43 A 45 A 39 A 32 A 38 A 42 A 37 A 29 A 28 A 30 A 31 A 25 A 23 A 21 A 22 A 24 A 68 A 59 A 61 A 63 A 62 A 77 A 75 A 73 A 74 A 56 A 57 A 78 A 79 A 184 A 187 A 186 A 185 A 44 A 66 A 67 A 64 A 60 A 60 A 65 A 58 A 46 Head FG_Assy DF 49018 VJ1324 Regular Maintenance Kit DG 42986 CR HP Sensor Lever Sensor DF 49471 Head FFC D DG 41072 Solenoid Head Assy DG 41543 O ring M6 DF 46671 Head Assy DG 429...

Page 425: ...018 Head FFC D DG 41072 1pcs A 179 A 128 A 127 A 134 A 142 A 146 To Print Head A 173 A 174 A 175 A 161 A 171 A 172 A 166 A 170 A 169 A 168 A 177 A 178 Cutter Solenoid Assy DF 42234 Cutter Solenoid Spring Assy DF 49062 P_EDGE Sensor Assy DG 42946 A 167 A 162 A 176 A 160 A 6 A 195 A 193 A 194 A 192 A 197 A 196 Photometer Junction Board Assy VJ1324㧕 DG 42983 Color Mesuring divice Connector Cap DG 427...

Page 426: ...Fence Spring Assy DF 49026 CR Motor Assy DG 42957 CR Motor Cable Assy DG 42948 Pressure Roller Arm Assy DF 49052 Pressure Roller Assy DF 49053 Lever Sensor Cable Assy DG 42955 CR HP Sensor Lever Sensor DF 49471 B 72 B 48 Fence Guide Assy ޓ DF 49027 CR Origin Sensor Cable Assy DG 42951 B 30 B 81 B 78 B 9 B 10 B 7 B 8 B 10 B 43 B 105 B 38 B 37 B 36 B 28 B 27 B 30 B 113 JUNCTION Board Assy DG 42966 B...

Page 427: ... B 86 B 87 B 87 B 88 B 91 B 92 B 90 B 93 B 97 B 94 B 95 B 96 Tube Guide RJ13_Assy DG 42069 Tube Fixing Clamp Assy DG 43128 CR_FFCAssy DG 42965 Steel Bare RJ13_Assy DG 42070 B 98 B 88 B 123 B 124 B 127 B 129 B 132 B 126 B 125 B 128 B 133 B 130 B 131 Carriage Lock Solenoid Assy DG 41076 Solenoid Tube Assy DG 42989 1pcs㧕 VJ Tube 3 4 2m DG 42723 VJ Tube 3 4 1m DG 42722 ...

Page 428: ...O N T C 2 C 4 C 5 C 81 C 93 C 82 C 89 C 92 C 83 C 94 C 6 C 7 C 8 C 9 C 68 C 72 C 71 C 69 C 70 C 78 C 64 C 66 C 17 C 18 C 24 C 25 C 66 C 27 C 27 C 36 C 28 C 33 C 37 C 20 C 22 C 21 C 42 C 41 C 47 C 44 C 45 C 46 C 110 C 109 C 112 ޓޓ C 111 C 106 C 107 C 108 C 90 C 83 C 66 C 79 C 26 C 25 C 19 C 69 C 69 C 114 C 119 C 120 C 65 C 115 C 29 PF Encoder Assy DG 42972 PF Motor Assy DF 49020 PF_ENC Scale Assy D...

Page 429: ...F 15㧔K㧕 F 18㧔C㧕 F 19㧔M㧕 F 20㧔Y㧕 F 6 F 27 F 14 F 10 F 9 F 8 F 12 F 11 F 50 F 59 F 50 To B 128 F 60 K F 61 C F 62 M F 63 Y 㧔F 26 Not included㧕 F 26 F 35㧔for Y㧕 Ink ID Board Assy DF 43968 Pressure Roller Holder Spring DF 43967 Cartridge Holder Assy1 DG 42968 for Bk Ink Cartridge Holder Assy2 DG 42969 Cartridge Holder Assy3 DG 42970 Cartridge Holder Assy4 DG 42971 for C Ink for M Ink for Y Ink O ring ...

Page 430: ...53 E 32 E 2 E 3 E 9 E 8 E 9 E 11 E 13 E 19 E 21 E 22 E 23 E 20 E 20 E 42 E 44 E 43 E 55 E 56 E 57 I 32 I 31 E 29 E 33 E 35 E 36 E 13 C 60 C 61 C 62 E 34 E 30 E 37 P_REAR Sensor Assy DG 42945 Pre Heater 100 DF 49695 1set Thermistor Assy DF 46639 Thermistor Assy DF 46639 PRE_T Relay Assy DF 49681 PRE_H Relay Assy DF 49677 AFT_T Relay Assy DF 49682 AFT_H Relay Assy DF 49678 Platen Heater 100 DF 49696...

Page 431: ...sy Exploded View E 62 E 80 E 66 E 81 E 64 E 63 E 86 E 78 E 74 E 76 E 65 E 77 E 78 E 93 E 68 E 69 E 91 E 80 I 29 I 30 E 92 E 91 E 92 E 67 E 92 E 76 E 77 E 93 I 33 I 34 E 81 E 86 E 79 E 79 E 66 E 62 E 75 PLT_H1 Cable Assy DG 42961 PLT_H2 Cable Assy DG 42962 PLT_T1 Cable Assy DG 42963 PLT_T2 Cable Assy DG 42964 ...

Page 432: ... 30 G 28 G 36 G 35 G 37 G 38 G 41 D 88 G 59 G 37 G 20 G 17 G 21 G 19 G 5 G 3 G 6 G 4 G 18 G 7 G 11 G 42 G 8 G 9 G 47 G 40 G 22 G 30 G 10 Cleaner Head Assy DF 49687 Maintenance Assy DG 42985 Cap Head Assy DG 41179 G 39 Wiper Origin Sensor Cable Assy DG 42953 G 58 Waste Fluid Sensor Cable Assy DG 42977 VJ1324 Regular Maintenance Kit DG 42986 G 53 G 52 Pump Motor Relay Assy DF 48993 90㨙 㨙 50㨙㨙 70㨙㨙 ...

Page 433: ...51 H 50 H 53 Front Cover Receiver Assy DF 49056 Sensor Cover R_Assy DF 49058 Panel Unit Assy DG 42984 Panel Cable Assy DF 49014 Scroller Receiver R Assy VJ13 DG 41137 Cover R Cable Assy DG 42979 Cover L Cable Assy DG 42978 H 66 H 11 H 58 H 64 H 65 H 62 H 63 H 61 H 65 Cover Receiving Assy DG 42333 H 13 H 10 㧴 27 H 12 H 14 Sensor Cover L_Assy DF 49057 Cover Switch Assy DG 42956 H 60 Scroller Receive...

Page 434: ...3 D 18 D 19 D 20 D 26 D 27 D 21 D 36 D 35 D 33 D 34 D 37 D 32 D 64 D 65 D 60 D 60 D 51 D 57 D 49 D 52 D 54 D 50 D 53 D 64 D 65 D 2 D 55 D 56 C 76 C 77 C 73 C 74 C 80 C 84 C 75 C 99 C 100 C 101 D 79 C 73 Adsorption Fan Cable Assy DG 42949 Lock Arm Assy DF 49059 Lock Arm Spring Assy DF 49060 Arm Axis Assy DF 49061 Adsorption Fan Assy DG 42988 Cover Switch Assy DG 42956 ...

Page 435: ...l Appendix Frame Assy Internal Clamp Layout 15 Frame Assy Internal Clamp Layout 2010 10 20 Rev A Model Name ＶJ 1324 Frame Assy Internal Clamp Layout Exploded View D 42 D 42 D 43 D 44 D 44 D 44 D 43 D 43 D 43 D 79 D 43 D 1 I 101 ...

Page 436: ... Assy DF 49664 Terminal Block Power Cable Assy DG 43168 AC Cable Terminal Block CNT Assy DF 49667 I 24 AC Cable CNT RLY Assy DF 49668 Cooling Fan Cable Assy DG 42950 Cooling FAN 24V Assy DG 42943 I 26 RLY AC Cable Assy DF 49670 MAIN CNT Cable Assy DF 49672 I 9 Power Cable MAIN CNT Assy DG 40137 I 10 MAIN DC Cable Assy DG 42960 I 1 I 86 D 82 I 76 I 2 I 40 I 77 I 23 I 17 I 47 I 67 I 68 I 16 I 19 I 1...

Page 437: ... J 34 J 35 J 32 J 31 J 2 Caster Assy DF 49071 Caster with Locker Assy DF 49070 Waste Fluid Bottle Assy DF 47867 Waste Fluid Level Switch VJ16 DG 41091 DG 42722 VJ Tube 3 4 1m DG 42723 VJ Tube 3 4 2m DG 43193 PG height adjustment Jig 1 1 1 3 DG 43191 Cutter Holder adjustment Jig Solenoid Head Washing Kit㧔VJ Ink㧕 DG 41787 VJ1324 Regular Maintenance Kit DG 42986 ...

Page 438: ...p CNT board Assy DG 40478 DC cable Assy DG 40483 Holder roller DG 40473 Drive roller DG 40472 M 14 M 1 M 2 M 12 M 45 M 46 M 47 M 31 M 30 M 15 M 5 M 25 M 86 M 105 M 106 M 85 M 82 M 48 M 81 M 103 M 65 M 66 M 37 M 49 M 79 M 50 M 39 M 40 M 6 M 53 M 52 M 54 M 24 M 178 M 25 M 74 M 83 M 143 M 142 M 61 M 64 M 63 M 141 M 71 M 68 M 70 M 69 M 36 M 36 M 35 M 38 M 114 M 115 M 103 M 100 M 93 M 108 M 87 M 92 M 9...

Page 439: ... 165 M 166 M 172 M 170 M 167 M 203 M 168 M 201 M 169 M 172 M 173 M 173 M 168 M 169 M 121 M 125 M 126 M 123 M 124 M 213 M 213 M 213 M 130 M 160 M 158 M 148 M 151 M 128 M 127 M 129 M 175 M 148 M 147 M 148 M 160 M 158 M 151 M 150 M 141 M 157 M 220 M 156 M 159 M 151 M 144 M 142 M 143 VJ Take up Scroller 13 DG 42381 Holder roller L DG 40474 Drive collar DG 40475 To Take up unit R ...

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