Fagor 8065 Error Solving Manual Download

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(Ref: 1709)

8060
8065

CNC

Error solving manual.

Summary of Contents for 8065

Page 1: ...Ref 1709 8060 8065 CNC Error solving manual...

Page 2: ...to the user to keep the unit virus free in order to guarantee its proper operation Computer viruses at the CNC may cause it to malfunction FAGOR AUTOMATION shall not be held responsible for any perso...

Page 3: ...REF 1709 I N D E X 0000 0999 5 1000 1999 18 2000 2999 102 3000 3999 121 4000 4999 140 5000 5999 150 6000 6999 153 7000 7999 163 8000 8999 167 9000 9999 202 23000 23999 207 RCS S module 208 Tool and to...

Page 4: ...BLANK PAGE 4...

Page 5: ...at contains these data does not exist is not accessible or is corrupt CONSEQUENCE The PLC data related to marks counters timers and registers is lost SOLUTION If the error persists after powering the...

Page 6: ...be modified during setup DETECTION When defining variables during setup CAUSE A variable has been defined in the setup environment that is not admitted SOLUTION Refer to the operating manual for the...

Page 7: ...CNC startup CAUSE The CNC data related to the active tool that are saved into the disk is not valid The file that contains these data does not exist is not accessible or is corrupt SOLUTION Define in...

Page 8: ...47 A main axis cannot be defined as slave DETECTION During the validation of the machine parameters CAUSE The slave axis of a gantry axis is the master of another gantry axis SOLUTION Correct the gant...

Page 9: ...tables the points to be compensated are not ordered correctly or the value to compensate in all the points have a zero value SOLUTION The POSITION parameter within the compensation tables must have as...

Page 10: ...ation of the machine parameters CAUSE A unidirectional rotary axis cannot be part of the gantry axis SOLUTION The axis cannot be unidirectional parameter UNIDIR Use another type of axis to make the ga...

Page 11: ...ue of parameter CHNAXIS is higher than the value of parameter NAXIS or the value of parameter CHNSPDL is higher than the value of NSPDL SOLUTION Correct the machine parameters 0077 Axis or spindle ass...

Page 12: ...alidation of the machine parameters CAUSE There are too many drive variables DRV defined in the OEM parameters table SOLUTION The OEM parameters table can have up to 100 drive variables 0088 Trace of...

Page 13: ...velocity Sercos DETECTION During the validation of the machine parameters CAUSE An axis of a tandem axis is not velocity Sercos SOLUTION Both axes of a tandem axis must be velocity Sercos 0097 Tandem...

Page 14: ...ce at the oscilloscope Setting the sampling period of a trace of the oscilloscope depends on parameter LOOPTIME In order for the CNC to be able to set this it must have a validated trace of the oscill...

Page 15: ...it has the proper permissions for the action to be carried out read write If the file is corrupt its data has been lost 0153 Reading access denied DETECTION When accessing a file CAUSE The CNC has tr...

Page 16: ...ng CNC power up or after a reset CAUSE The CNC checks the battery voltage on start up and at each reset The battery is discharged its useful life cycle has ended SOLUTION Contact the manufacturer to r...

Page 17: ...TECTION When reading the battery status CAUSE TherehasbeenaCNCpowerfailureandtheemergencybatteryispoweringtheCNC SOLUTION Whether the mains failure is fortuitous or caused by the operator let the CNC...

Page 18: ...e two axes of the main plane Functions G2 G3 G8 G9 G30 G36 G37 G38 G39 G73 require both axes of the main plane Both axes of the main plane are also needed to activate collision detection CD and for fu...

Page 19: ...ammed in absolute coordinates G90 while programming in diameters is active parameter DIAMPROG SOLUTION Programming in absolute coordinates and diameters does not admit negative coordinates 1017 G198 n...

Page 20: ...CTION During execution CAUSE In a circular interpolation with function 265 active the difference between the initial radius and the final one exceeds the values of machine parameters CIRINERR and CIRI...

Page 21: ...oo large SOLUTION Check the program 1043 The third axis of the plane cannot be the same as the first or the second one DETECTION During execution CAUSE Parameter 5 of function G20 plane change is the...

Page 22: ...483646 1054 Nonexistent fixture DETECTION During execution CAUSE The programmed fixture clamp number does not exist SOLUTION The fixture clamp number must be a value between 0 and 10 1055 D and the to...

Page 23: ...execution CAUSE Two or more G functions incompatible with each other have been programmed in the block SOLUTION Program the functions in different blocks 1066 Incompatible G functions G136 G137 DETEC...

Page 24: ...or more G functions incompatible with each other have been programmed in the block SOLUTION Program the functions in different blocks 1076 Incompatible G functions G100 G101 G102 DETECTION During exec...

Page 25: ...he two axes of the active plane is missing in the channel SOLUTION Define the work plane If the channel has yielded its axes to other channels recover the missing axis using the instruction CALL AX or...

Page 26: ...for the same spindle in the same block SOLUTION There can only be one speed for each spindle in the same block 1100 Parameter index out of range DETECTION During execution CAUSE The arithmetic parame...

Page 27: ...During execution CAUSE In functions G20 and G74 the index programmed with the axis name is wrong SOLUTION The axis index must be between 1 and the maximum number of axes of the system or channel 1110...

Page 28: ...C has detected an CASE instruction without a previous SWITCH instruction SOLUTION Check the program 1121 The CASE expression instruction must be programmed alone in the block DETECTION During executio...

Page 29: ...ition DETECTION During execution CAUSE The condition ofthe WHILE instruction exceeds the maximum number of characters allowed SOLUTION The maximum number of characters allowed is 5000 1133 ENDWHILE no...

Page 30: ...is not linear SOLUTION Check the program 1149 The programmed G36 G37 G38 G39 cannot be executed DETECTION During execution CAUSE The CNC cannot create the blending tool path with the programmed radius...

Page 31: ...f the path is not defined in the call to the subroutine the CNC will apply the default search criterion see the programming manual 1159 Name of the local subroutine too long DETECTION During execution...

Page 32: ...ons must be programmed alone in the block only the block label may be added 1171 instructions must be programmed alone in the block DETECTION During execution CAUSE The instruction has not been progra...

Page 33: ...ve axes must have the same mode AXISMODE DETECTION During execution CAUSE The master and slave axes of the coupling are rotary but they are not of the same type linearlike or module SOLUTION Both axes...

Page 34: ...emental jog feedrates are not allowed DETECTION During execution CAUSE The INCJOG instruction tries to define a negative or zero feedrate SOLUTION The feedrate of the axis in each position of the swit...

Page 35: ...rogrammed wrong SOLUTION Check the program 1205 CALL AX SET AX unknown offset type DETECTION During execution CAUSE The type of offset programmed in the instruction does not exist SOLUTION The valid o...

Page 36: ...sed DETECTION During execution CAUSE One of the positions is occupied by another axis SOLUTION Check the configuration of the axes defined for the channel two axes cannot be in the same position An ax...

Page 37: ...e active plane for radius compensation DETECTION During execution CAUSE None of the axes of the plane has been defined as longitudinal axis SOLUTION Define one of the axes of the main plane as longitu...

Page 38: ...execute a rigid tapping G63 while function G95 is active feed per spindle revolution SOLUTION Activate the feedrate as a function of time G94 1247 Threading is not possible while G96 is active DETECT...

Page 39: ...hen the desired function 1262 The group of the axes is not enough for the transformation DETECTION During execution CAUSE The channel does not have enough axes to activate function RTCP TLC or the coo...

Page 40: ...again 1271 The axes of the active kinematics can neither be excluded nor modified DETECTION During execution CAUSE The CNC has tried to modify the configuration of the axes of a kinematics while it wa...

Page 41: ...ng SOLUTION Check the program 1285 Tool radius written twice DETECTION During execution CAUSE The tool radius has been programmed more than once in the same block SOLUTION Program the tool radius only...

Page 42: ...eed is too low SOLUTION Check the program 1305 Programming not allowed while MCS is active DETECTION During execution CAUSE The CNC does not allow executing the programmed function if the MCS function...

Page 43: ...TION Check the program These instructions require programming the coordinate system number thedefinitionmode thecomponentsof thetranslationvectorandtherotation angles 1318 CS ON ACS ON No changes allo...

Page 44: ...1328 FOR instruction without ENDFOR DETECTION During execution CAUSE A FOR instruction has been programmed but its ENDFOR is missing SOLUTION Check the program 1330 Mirror image programmed wrong DETEC...

Page 45: ...e program 1343 FACE OFF not allowed with the type of kinematics active DETECTION During execution CAUSE The CNC has tried to execute the FACE OFF instruction but there is no machining on the face of t...

Page 46: ...o many values to initialize the array DETECTION During execution CAUSE When initializing an user array variable the CNC initializes more positions than it has SOLUTION Check the program 1354 Error whe...

Page 47: ...block SOLUTION Check the program 1368 The circle s center and radius cannot be programmed at the same time DETECTION During execution CAUSE The circular interpolation is defined with the radius and th...

Page 48: ...program Check the valid arithmetic parameter range in the machine parameters 1380 Canned cycle programmed wrong DETECTION During execution CAUSE In the block defining a canned cycle nothing must be p...

Page 49: ...ame block is 7 1389 Incompatible G functions G10 G11 G12 G13 G14 DETECTION During execution CAUSE Two G functions incompatible with each other have been programmed in the block SOLUTION Program the fu...

Page 50: ...tics and also an RTCP TLC or TOOL ORI instruction is active SOLUTION Check the program 1400 Tool length change is not possible while RTCP is active DETECTION During execution CAUSE The CNC has tried t...

Page 51: ...llowed DETECTION During execution CAUSE The CNC has tried to execute a tool change and the subroutine associated with the T function parameter TOOLSUB contains another tool change SOLUTION A T functio...

Page 52: ...s wrong SOLUTION The value of the MODE parameter must be between 1 and 6 1423 CS ON ACS ON the parameter of an aligned axis must be 0 or 1 DETECTION During execution CAUSE The value programmed as meth...

Page 53: ...axis the CNC also includes the slave axis which can never occupy one of the main three positions of the channel The CNC issues an error because there is no free position other than the main three axis...

Page 54: ...e search CAUSE The axes used in the inclined plane are not the right ones The CNC has tried to carry out a home search while function CS ACS was active SOLUTION To make an inclined plane the first thr...

Page 55: ...is name has more than two characters SOLUTION The axis name is defined by 1 or 2 characters The first character must be one of the letters X Y Z U V W A B C The second character is optional and will b...

Page 56: ...ameters MODUPLIM and MODLOWLIM 1465 Functions RTCP and TLC are incompatible with each other DETECTION During execution CAUSE The CNC has tried to activate one of the functions while the other one was...

Page 57: ...ed twice DETECTION During execution CAUSE The radius R or R1 has been programmed more than one in the same block SOLUTION Define only one radius in the block 1476 The pocket was resolved with a differ...

Page 58: ...e in the block only the block label may be added 1489 Axis name repeated in the resulting group DETECTION During execution CAUSE The RENAME instruction has tried to rename more than one axis with the...

Page 59: ...and subroutines if any SOLUTION The maximum number of nesting levels allowed is 20 1500 EXEC the program cannot be executed in the indicated channel DETECTION During execution CAUSE Using the EXEC ins...

Page 60: ...1509 SET AX CALL AX Offset programming has no effect DETECTION During execution CAUSE All the axes programmed in the instruction already belonged to the current configuration and therefore the instruc...

Page 61: ...ogramming a movement in the block DETECTION During execution CAUSE A repetition blocks NR has been programmed in a block that does not involve a movement SOLUTION Programming block repetition with NR...

Page 62: ...r WARNING an invalid identifier has been programmed SOLUTION The valid identifiers are D or d to display a number and to display the character 1529 Expecting list of identifiers or after end quotes DE...

Page 63: ...ble causes are The CNC has tried to read or write a variable of the master spindle but it does not exist in the channel The G function or instruction cannot be executed if there is no master spindle i...

Page 64: ...e of the channel The cannel cannot eliminate this spindle while the functions are active SOLUTION Cancel G63 or G96 before releasing the spindle 1549 Null or wrong pocket name DETECTION During executi...

Page 65: ...is wrong SOLUTION The cam number must be between 1 and NLEVAS 1559 Program type of cam ONCE or CONT DETECTION During execution CAUSE In the CAM instruction the cam type is wrong the cam type is defin...

Page 66: ...om the jog mode SOLUTION To execute those actions in that channel it must be configured as a CNC channel or as CNC PLC channel parameter CHTYPE 1570 G74 and simultaneous spindle movement not allowed D...

Page 67: ...s executed a G74 function on the master axis of a coupling with several slaves SOLUTION Undo the axis coupling slaving and home the axes separately 1580 CAX Requires previously programming M19 in posi...

Page 68: ...nel where the synchronization is programmed SOLUTION Synchronize the slave spindle from its channel add it to the current channel configuration or use another spindle of the channel as slave 1589 The...

Page 69: ...ed spindle cannot work as C axis or in G63 DETECTION During execution CAUSE The CNC has tried to synchronize a spindle that is either working as C axis or has function G63 active The CNC has tried to...

Page 70: ...ion Sercos cannot be synchronized in closed loop SOLUTION Use another spindle as master 1611 On the LATHE XZ model the active plane does not change DETECTION During execution CAUSE The CNC has tried t...

Page 71: ...ecution CAUSE A parameter Q1 has been programmed without G33 in the block or without function G63 being active SOLUTION Parameter Q must go in the same block as G33 Parameter Q can only go alone in th...

Page 72: ...sign the correct values to parameters S and E 1631 Profile programming not allowed S E Q or P Q DETECTION During execution CAUSE In the call to the cycle the parameters that define the beginning and e...

Page 73: ...ting the programming of the cylinder development radius DETECTION During execution CAUSE The value of the developing radius is missing in the CYL instruction SOLUTION Check the programming for a varia...

Page 74: ...inclined plane SOLUTION Cancel the inclined plane to be able to activate the coupling An axis that belongs to the inclined plane cannot be the slave axis of a coupling but the master of a coupling can...

Page 75: ...heck the syntax of the variable 1663 DELETE the variable s to be deleted is are missing DETECTION During execution CAUSE The variable s to be deleted is are missing in the DELETE instruction SOLUTION...

Page 76: ...block SOLUTION Check the program 1676 The active inclined plane has been recovered DETECTION During execution CAUSE After power up the CNC has recovered the inclined plane that was active when turnin...

Page 77: ...REPOS instruction can include an optional parameter INT or INI followed by a sequence of axes and or spindles fo the channel without a particular order 1688 No REPOS instructions of any other type ar...

Page 78: ...ol so it can machine the whole profile 1700 CENTER PUNCHING F 0 DETECTION During the execution of the cycle CAUSE The value of parameter F is 0 No feedrate has been programmed SOLUTION Assign a value...

Page 79: ...le CAUSE The value of parameter T is 0 No tool has been programmed SOLUTION Assign a value greater than 0 to the parameter 1713 DRILLING 2 P 0 DETECTION During the execution of the cycle CAUSE The val...

Page 80: ...CAUSE The value of parameter S is 0 No speed has been programmed SOLUTION Assign a value greater than 0 to the parameter 1725 BORING 1 T 0 DETECTION During the execution of the cycle CAUSE The value...

Page 81: ...inishing is missing SOLUTION Assign a value greater than 0 to the parameter 1737 RECTANGULAR POCKET T 0 DETECTION During the execution of the cycle CAUSE The value of parameter T of roughing and finis...

Page 82: ...ooldiameterissmallerthan the millingpass parameter SOLUTION Reduce the milling pass or use a tool with a larger diameter 1747 PRE EMPTIED POCKET tool diameter greater than the pocket DETECTION During...

Page 83: ...Assign a value greater than 0 to the parameter 1757 CIRCULAR BOSS S 0 DETECTION During the execution of the cycle CAUSE The value of some S parameter is 0 the speed for roughing or finishing is missi...

Page 84: ...LUTION Define both dimensions of the surface milling with a value other than zero 1768 POINT TO POINT PROFILE F 0 DETECTION During the execution of the cycle CAUSE The value of some F parameter is 0 t...

Page 85: ...rameter P is 0 No depth has been programmed SOLUTION Assign a value greater than 0 to the parameter 1778 PROFILE FINISHING Tool s cutting length P DETECTION During the execution of the cycle CAUSE The...

Page 86: ...TION During the execution of the cycle CAUSE The value of parameter T of roughing and finishing operations is 0 No tool has been programmed SOLUTION Program a tool for roughing or finishing operations...

Page 87: ...DETECTION During the execution of a pocket CAUSE In the pocket cycle the lateral penetration angle for roughing parameter or for finishing parameter is not between 0 and 90 SOLUTION Correct the latera...

Page 88: ...diameter is smaller than the finishing stock parameter L SOLUTION Select a tool with a larger diameter 1813 G88 Tool diameter 0 DETECTION During the execution of the cycle CAUSE The tool diameter is...

Page 89: ...ber of machining operations SOLUTION Assign a correct value to the parameters 1824 One of parameters I and K must be programmed DETECTION During the execution of a multiple machining cycle CAUSE One o...

Page 90: ...Pocket with islands Wrong safety Z DETECTION During the execution of the cycle CAUSE The safety plane parameter Zs is located inside the part SOLUTION Assign a correct value to the parameter 1836 Poc...

Page 91: ...eater than the diameter of the circle SOLUTION Assign a correct value to the parameter 1846 Zero arc radius DETECTION During the execution of a multiple machining cycle CAUSE The possible causes are T...

Page 92: ...BE 2 probing cycle CAUSE There is no active tool offset for the tool calibration cycle SOLUTION Program the tool offset function D before the cycle 1858 Program I 0 1 DETECTION During the execution of...

Page 93: ...ith islands Wrong finishing F DETECTION During the execution of the cycle CAUSE The finishing feedrate is 0 SOLUTION Define a feedrate higher than 0 1870 Pocket with islands Wrong finishing S DETECTIO...

Page 94: ...cket with islands Wrong semi finishing S DETECTION During the execution of the cycle CAUSE The spindle speed for the semi finishing operation is 0 SOLUTION Define a speed higher than 0 1883 Pocket wit...

Page 95: ...LUTION Correct the program 1902 Incompatible starting position and location code shape of the tool DETECTION During the execution of the cycle CAUSE The initial position of the tool is not compatible...

Page 96: ...ng F DETECTION During the execution of the cycle CAUSE The roughing feedrate is 0 SOLUTION Define a feedrate higher than 0 1915 Wrong finishing F DETECTION During the execution of the cycle CAUSE The...

Page 97: ...n operation does not have a tool the cycle will not executed it at least one operation must have a tool 1926 Vertex programmed wrong DETECTION During the execution of the cycle CAUSE The geometry of t...

Page 98: ...spindle of the channel as C axis parameter CAXIS 1938 No axis has been defined for Y axis DETECTION During the execution of the cycle CAUSE A canned cycle has been programmed for the Y axis but there...

Page 99: ...on of the cycle CAUSE The tip radius Rp of the finishing tool is greater than its radius R SOLUTION Correct the tool tip nose radius 1962 Wrong roughing penetration angle DETECTION During the executio...

Page 100: ...ome depth profile with the programmed tool SOLUTION Check that the depth profiles are correct 1974 Wrong profile intersection DETECTION During the execution of the cycle CAUSE Two surface profiles gen...

Page 101: ...There is no contact with the sphere Ensure that the probe is above the sphere at a maximum clearance of twice the safety distance DETECTION During execution CAUSE The probe is not located above the s...

Page 102: ...ter assignments P variables etc between two motion blocks SOLUTION Reduce the number of motionless blocks programmed for example group several of these blocks into a single block 2005 The last block o...

Page 103: ...ofile or program a larger arc 2013 Different tool radius between previous path and an arc DETECTION During execution CAUSE When machining an arc while tool radius compensation is active the tool radiu...

Page 104: ...uction with a contour error greater than 20 microns 2110 Positive software limit overrun in HSC mode DETECTION During execution CAUSE The path generated by the CNC to work in HSC mode is out of the ac...

Page 105: ...that interrupt block preparation SOLUTION Cancel the spline mode before changing the coordinate system or program instructions that interrupt block preparation 2124 SPLINE It requires at least two ma...

Page 106: ...DETECTION During execution CAUSE In constant surface speed mode the maximum spindle speed has not been programmed SOLUTION Program the maximum rpm of the spindle 2136 Zero maximum cutting speed progr...

Page 107: ...ks in spline mode DETECTION During execution CAUSE While the spline mode is active there are too many motionless blocks parameter assignments P variables etc between two motion blocks SOLUTION Reduce...

Page 108: ...the VIRTAX transformation DETECTION During execution CAUSE The CNC has tried to activate a Hirth axis while it belonged to the virtual tool axis transformation VIRTAX SOLUTION Firstdeactivatethevirtua...

Page 109: ...g execution CAUSE The programmed ProGTL3 profile has ended without being fully resolved SOLUTION Check the program 2317 The G809 G820 function cannot have any more points DETECTION During execution CA...

Page 110: ...LUTION Check the program Program the previous element 2330 G809 undefined previous point DETECTION During execution CAUSE A G809 has been programmed without previously programming any point SOLUTION C...

Page 111: ...h each other 2340 Vector defined twice DETECTION During execution CAUSE 3D tool compensation Two vectors N a b c are programmed in the same block SOLUTION Check the program Program a single vector per...

Page 112: ...tion CAUSE Some profile has not been programmed in the ProGTL3 macro SOLUTION All the profiles must be defined in order to execute the macro correctly 2352 Entity not initialized DETECTION During exec...

Page 113: ...execution CAUSE The coordinate programmed by a Cartesian coordinate and an angle is incorrect The tool path beginning from the previous point cannot reach the programmed point SOLUTION Correctly progr...

Page 114: ...calibration cycle SOLUTION Contact Fagor 2376 LSFIT calculation error SVBK check input data DETECTION During execution CAUSE Error with the kinematics calibration cycle SOLUTION Contact Fagor 2377 LSF...

Page 115: ...to 2 In the first case program a correct value in parameter I of function G122 In the second case write from the PLC the right value in the variable G ZONETOOLWATCH zone 2388 G122 Invalid work zone s...

Page 116: ...tive work zone cannot be freed released DETECTION During execution CAUSE The CNC has tried to remove from the configuration an axis that is part of an active work zone SOLUTION Deactivate the work zon...

Page 117: ...ave axis LASER FOLLOW AXIS cannot be programmed DETECTION During block preparation CAUSE The slave axis name for FOLLOW ON MASTER slave axis coincides with the machine parameter LASERFOLLOWAXIS SOLUTI...

Page 118: ...420 FOLLOW ON MASTER The slave axis cannot be the slave of another master DETECTION During execution CAUSE The slave axis for the synchronization is already a slave for another synchronization SOLUTIO...

Page 119: ...he maximum feedrate SOLUTION The minimum feedrate FZMIN must be less than the maximum feedrate FZMAX 2431 DMC ON OVRMIN must be less than OVRMAX DETECTION During execution CAUSE For the function DMC t...

Page 120: ...n loops There is no error for IF FOR etc or in subroutines SOLUTION Program FINALSUB just once 2443 The CNC must be restarted to assume the changes to the materials table DETECTION During the executio...

Page 121: ...the axis has reached the software travel limits If the repositioning point is beyond the software travel limits the axis cannot reach that point SOLUTION The axes must always be within the software l...

Page 122: ...r 3018 The constant surface speed has not been reached yet DETECTION During execution CAUSE The spindle has not had the time to reach the programmed speed SOLUTION Reducethefeedrate decreasethespindle...

Page 123: ...ot be active at the same time cancel one of them RTCP OFF TLC OFF before activating the other one 3032 Home search not possible in DRO mode DETECTION During execution CAUSE The CNC has tried to do a h...

Page 124: ...spindle indicated in the SYNC register does not exist DETECTION During execution CAUSE A G33 or G95 function is active and the value of PLC register SYNC is not valid SOLUTION The value of PLC regist...

Page 125: ...e change so it gets into the same state as before the interruption 3056 Error when calculating the reverse transformation of the incline axis ANGAX DETECTION During execution CAUSE Inanangulartransfor...

Page 126: ...encoder results in erroneous reading counting of the spindle feedback pulses SOLUTION The CNC does not permit executing the G33 with the programmed speed because it cannot ensure that the validity of...

Page 127: ...rdinate system or the coordinate transformation 3075 Multiple axis deactivate DETECTION During execution CAUSE The axis cannot be moved because it belongs to a multi axis group and it is deactivated S...

Page 128: ...ns to use the laser cutting feature are not met SOLUTION Check the following conditions There must be a Sercos type expansion board with software ID equal to or higher than 1 2 The value of parameter...

Page 129: ...T activated in another channel DETECTION During execution CAUSE An attempt has been made to activate PWRCTRL OUT on a channel while it active on another channel SOLUTION The PWRCTRL OUT can only be ac...

Page 130: ...inished 3404 FOLLOW OFF not admitted with another operation pending DETECTION During execution CAUSE The CNC tries to execute a FOLLOW OFF instruction but there is an operation pending SOLUTION From t...

Page 131: ...ro value SOLUTION The denominator of the ratio cannot be zero 3413 It is not possible to synchronize in position with module and ratio other than 1 DETECTION During execution CAUSE In position synchro...

Page 132: ...frequency or program a higher additive speed 3600 Zero spindle speed DETECTION During execution CAUSE No spindle positioning speed has been programmed SOLUTION Check the programming and make sure tha...

Page 133: ...using the SERVO ON instruction 3610 The loop cannot be opened because it is in M19 or in synchronization DETECTION During execution CAUSE A SERVO ON instruction has been programmed for a spindle that...

Page 134: ...ntact your supplier 3706 Error when operating with a probe DETECTION During probe initialization CAUSE The digital input assigned to the probe is not valid SOLUTION Check the probe parameters 3707 Err...

Page 135: ...rking the axis or spindle from the PLC 3715 Overshooting in module compensation DETECTION During the movement of a rotary axis or spindle CAUSE On the position Sercos axis the CNC keeps track of the m...

Page 136: ...execution CAUSE The CNC has detected function G174 for an axis that is synchronized SOLUTION Check the program To force the coordinate of an axis G174 the axis must not be synchronizedwithanotherone...

Page 137: ...T within the range 1 2 3737 Expansion board not compatible with PWM DETECTION During laser cutting PWM CAUSE The hardware is not ready for the PWM feature SOLUTION Verify that there is a Sercos type e...

Page 138: ...UTION Check axis machine parameters INCJOGDIST and INCJOGFEED 3806 Incremental jog feedrate greater than the maximum value DETECTION During execution CAUSE The feedrate set by machine parameter for in...

Page 139: ...SOLUTION Check the feedback connected to the handwheel input signal levels frequency etc 3812 Handwheel refresh error DETECTION In jog mode while reading counting the pulses of a handwheel CAUSE Wron...

Page 140: ...causes the error Refer to the drive manual TRANSITION 2 Point of the initializing sequence where the error occurs Point Meaning 0 Timeout 1 Error when changing to Phase 0 Trouble at the optical fiber...

Page 141: ...ing Monit Window 42 Error when reading SP100 43 Error when reading KV 44 Error when reading the Checksum 45 Error when reading DV33 46 Error when writing DV33 47 Error when reading attributes of Serco...

Page 142: ...TA 0x0802 ERROR_SCNODATA 0x0803 NOT_READY_FOR_SCDATA 0x1002 ERROR_DPRAMOVERFLOW 0x1004 ERROR_SCNOTINIT 0x1008 ERROR_WRONGCHANNELNUMBER 0x2001 ERROR_WRONGPHASE 0x2002 ERROR_WRONGADDRESS 0x2004 ERROR_WR...

Page 143: ...at the CNC and at the drive 4004 Parameter G00FEED higher at the CNC than at the drive VALUE Parameter value at the CNC VALUE Parameter value at the drive AXIS Logic number of the axis CAUSE Value of...

Page 144: ...set CAUSE Write protected parameter SOLUTION Check the permissions and the access level at the drive 4014 Error when initializing the SERCON DETECTION When initializing the Sercos chip CNC start up va...

Page 145: ...the configuration of the AT MDT telegrams to capture the programmed trace The programmed trace cannot be realized either because it is a non Fagor drive or because there is no space available for it S...

Page 146: ...ror source Contact our technical service department 4202 Drive Enable DRENA missing AXIS Logic number of the axis CAUSE While moving an axis the DRENA signal enable of the PLC drops SOLUTION Analyze t...

Page 147: ...ynchronism message got lost causing the loss of phase 4 SOLUTION Ensure connectivity through the whole ring optical fiber master and slaves 4211 Error in the SERCOS ring 2 AT s lost AXIS Logic number...

Page 148: ...se syntax indicates the set but the variable has no sets SOLUTION Eliminate the set indicator from the name of the variable 4500 Error when initializing the Mechatrolink Hw DETECTION During CNC startu...

Page 149: ...lave DETECTION During CNC execution once it gets into the interpolated movement state CAUSE Some Mechatrolink slave cannot complete a motion command for lack of power SOLUTION Check the power connecti...

Page 150: ...uction CAUSE Reading of a variable that has no reading permission for the PLC SOLUTION Check the permissions of the variable 5005 Variable without writing permission for PLC DETECTION When executing a...

Page 151: ...17 Null CNCEX block DETECTION When executing a CNCEX instruction CAUSE The block programmed in the CNCEX instruction is null or the programmed channel is not available SOLUTION Check the block to be e...

Page 152: ...n the request to the driver SOLUTION Check the installation of the drivers of the CNC 5024 Error when writing local digital outputs DETECTION When writing the local digital outputs central units ICU a...

Page 153: ...what is set by parameter ESTDELAY SOLUTION Adjust the sign of the command parameter AXISCHG the feedback LOOPCHG and the time assigned to parameter ESTDELAY 6002 The PLC program is not running DETECT...

Page 154: ...the modules Check the pinout of the CAN cable If the error persists contact the Service Department 6007 Watchdog in the COMPCI DETECTION During execution CAUSE The COMPCI does not respond maybe due t...

Page 155: ...the CANopen bus The error window indicates which module is causing the error Error codes for the CANfagor bus Type of module that generates the error for the CANfagor bus SOLUTION Contact our technic...

Page 156: ...ry CANopen node report Protocol error CANopen node report PDO too short CANopen node report PDO too long CANopen node report External emergency CANopen node report OEM specific emergency DETECTION Dur...

Page 157: ...rs Ground connection CAN cable continuity CAN cable connectors if necessary unplug them and plug them back in Ribbon flat cable connection between the nodes and the power supply Power supplies of the...

Page 158: ...ingofdigitalandanaloginputs countersandkeyboardhandwheels A node did not send the message in time SOLUTION Check in diagnosis mode that the CNC recognizes all the modules and the CAN error counter if...

Page 159: ...CAUSE Error during the hardware test of the remote nodes The following tests are run on start up Flash RAM and CAN controller SOLUTION The diagnoses mode displays detailed information on this type of...

Page 160: ...nd MCU SOLUTION Supply local I O with 24 V 6037 LOOPTIME parameter not valid for CAN configuration DETECTION During system startup CAUSE The value of parameter LOOPTIME is too small or is wrong SOLUTI...

Page 161: ...detected an external alarm at the local feedback CAUSE The feedback device connected to the local feedback reports an alarm SOLUTION Check the feedback device connected to the local feedback of the CN...

Page 162: ...ation of the analog output DETECTION During CNC power up or after a reset CAUSE During the initialization of the CANopen bus it was not possible to correctly configure any of the parameterized current...

Page 163: ...use an equivalent tool 7005 Tool rejected or expired and without replacement DETECTION During execution CAUSE The programmed tool is expired or it has been rejected by the PLC and there are no more t...

Page 164: ...annot be programmed like this 7016 In unload mode D not admitted alone DETECTION During execution CAUSE Magazine in unload mode The offset cannot be programmed alone SOLUTION It cannot be programmed l...

Page 165: ...nge the behavior of the CNC 7028 T0 not admitted DETECTION During execution CAUSE T0 not allowed in a turret type magazine In a turret type magazine the tool change is done by rotating the turret it i...

Page 166: ...arm The magazine is requesting the same tool that is in arm 2 SOLUTION Return the tool from the arm to the magazine and go on with the tool change as usual 7040 Operation error First empty arm 1 DETE...

Page 167: ...terrupted DETECTION During execution CAUSE The CNC cannot be shut down if a channel is in execution interrupted or has an axis occupied in motion control SOLUTION Stop the programs that are in executi...

Page 168: ...em connection and boot versions of remote nodes If the error persists contact the Service Department 8014 Error while loading the RIOS software DETECTION During system startup CAUSE Error when loading...

Page 169: ...has been detected and it had to be restored DETECTION During execution CAUSE The CNC has detected a time and date change and it has restored them to their expected values SOLUTION Check whether the ti...

Page 170: ...the CNC in user mode and setup mode SOLUTION Use the DiskMonitor utility to switch to user mode or setup mode and turn the CNC back on 8037 Memory below recommended minimum It must be restarted DETECT...

Page 171: ...too large to be edited in conversational mode Switch to standard CNC mode to execute it or execute it DETECTION During editing or execution CAUSE The conversational program has more than 10 MB SOLUTI...

Page 172: ...ON Check in the programming manual the values admissible for the parameters of the instruction or indexes of the variable 8203 Comment opening missing DETECTION During editing CAUSE The comment closin...

Page 173: ...d function format DETECTION During editing and execution CAUSE The syntax of the instruction is wrong SOLUTION Check the syntax of the instruction in the programming manual 8217 Floating limits exceed...

Page 174: ...block SOLUTION The spindle speed must be positive a negative value is only allowed when programming G63 in the same block 8228 Tool number out of range DETECTION During editing CAUSE A negative tool...

Page 175: ...LUTION Program a smaller value for the parameter of the instruction 8242 Bracket missing DETECTION During editing and execution in MDI CAUSE The parameters of the programmed instruction must be betwee...

Page 176: ...ession expected after TIME DETECTION During editing and execution in MDI CAUSE The TIME instruction has been programmed wrong SOLUTION The TIME instruction is programmed as TIME time the brackets are...

Page 177: ...many M functions in the same block DETECTION During editing CAUSE Too many M functions in the same block SOLUTION The maximum number of M functions allowed in the same block is 7 8276 Too many H func...

Page 178: ...ission DETECTION During editing CAUSE The variable has no writing permission SOLUTION The variable is read only 8291 Variable of the machine parameters without writing permission DETECTION During edit...

Page 179: ...e AXIS instruction in the same block This instruction must indicate the axes affected by the G function 8307 The third primary axis has been programmed wrong DETECTION During editing CAUSE In the G20...

Page 180: ...e 8318 Only one active 1 axis allowed per block DETECTION During editing CAUSE The 1 axis has been programmed more than once in the same block SOLUTION Program the 1 axis only once in the block 8319 O...

Page 181: ...programmed instruction or variable requires an axis name or number SOLUTION Check the syntax of the instruction or variable in the programming manual 8331 Axis name or number not expected DETECTION D...

Page 182: ...of the instruction is wrong SOLUTION Check the syntax of the instruction in the programming manual 8343 INCJOG incrementValue feedrateValue axisName DETECTION During execution CAUSE The syntax of the...

Page 183: ...ction is wrong SOLUTION Check the syntax of the instruction in the programming manual 8356 CAX spindle name syntax error DETECTION During execution CAUSE The syntax of the instruction is wrong SOLUTIO...

Page 184: ...ing editing and execution CAUSE The syntax of the instruction is wrong SOLUTION Check the syntax of the instruction in the programming manual 8368 SELECT PROBE probe_number DETECTION During editing an...

Page 185: ...ecution CAUSE The syntax of the instruction is wrong SOLUTION Check the syntax of the instruction in the programming manual 8380 TLC OFF syntax error DETECTION During execution CAUSE The syntax of the...

Page 186: ...f the instruction is wrong SOLUTION Check the syntax of the instruction in the programming manual 8392 VAR ENDVAR DELETE DETECTION During editing and execution CAUSE The syntax of the instruction is w...

Page 187: ...in MDI CAUSE The syntax of the instruction is wrong SOLUTION Check the syntax of the instruction in the programming manual 8404 MOVE ADD axis_coordinate feedrate PRESENT NEXT NULL WAITINPOS DETECTION...

Page 188: ...r N is missing in the FOLLOW ON and SYNC instructions SOLUTION Program both D and N parameters or none neither of them can be programmed alone 8416 Program the numerator before the denominator DETECTI...

Page 189: ...9 MSG text DETECTION During editing CAUSE Error when programming in 8055 CNC language The instruction has been programmed wrong SOLUTION Refer to the 8055 manual for the correct syntax 8430 DGWZ expre...

Page 190: ...55 manual for the correct syntax The instruction must be programmed alone in the block 8439 CALL expression DETECTION During editing CAUSE Error when programming in 8055 CNC language The instruction h...

Page 191: ...yntax 8455 Wrong S parameter value DETECTION During editing CAUSE Error when programming in 8055 CNC language Wrong S parameter value in G function SOLUTION Refer to the 8055 manual for the correct sy...

Page 192: ...when programming in 8055 CNC language The instruction has been programmed wrong SOLUTION Refer to the 8055 manual for the correct syntax 8466 PAGE expression DETECTION During editing CAUSE Error when...

Page 193: ...when programming in 8055 CNC language The programmed function only exists in the mill model and the program is a lathe program pit file SOLUTION Change the name of the file or use the proper software...

Page 194: ...the correct syntax 8488 Number of repetitions not admitted DETECTION During editing CAUSE Error when programming in 8055 CNC language The number of repetitions can only be programmed in a motion bloc...

Page 195: ...when programming in 8055 CNC language Circular interpolation in Polar coordinates does not admit programming the radius it only admits the Q parameter SOLUTION Refer to the 8055 manual for the correct...

Page 196: ...g SOLUTION Check the syntax of the instruction in the programming manual 8516 DINDIST_EXEC_CYCLE ChannelNumber DETECTION During editing and execution CAUSE The syntax of the instruction is wrong SOLUT...

Page 197: ...tax of the instruction in the programming manual After REPOS program a sequence of axes and or spindles of the channel 8558 Incremental programming not allowed DETECTION During editing and execution i...

Page 198: ...he AND consultation is missing DETECTION During editing CAUSE The first consultation of the AND command is missing SOLUTION Program consultation AND consultation 8712 The second operand of the AND con...

Page 199: ...source The resources may be a register a symbol or a number The operation may be one of the commands GT GE EQ NE LE LT 8724 The operator and second operand of the CPS are missing DETECTION During edit...

Page 200: ...expected after NOT DETECTION During editing CAUSE Instruction missing after NOT SOLUTION Program NOT instruction 8734 Counter index missing in CUP DETECTION During editing CAUSE The counter is missin...

Page 201: ...e by the compiler before converting it to C has detected a wrong instruction The error window actually indicates the instruction after the wrong one SOLUTION Correct eliminate or comment the wrong ins...

Page 202: ...whose master and slave axes have parameter OPMODEP set differently SOLUTION Check the machine parameters Both axes must have the OPMODEP parameter set the same way 9305 It is recommended to decrease...

Page 203: ...COS axis of the multi axis group has a different DRIVEID DETECTION On CNC power up or when validating the machine parameters CAUSE Not all the axes of a MULTIAXIS group are connected to the same drive...

Page 204: ...UTION A Mechatrolink drive cannot be part of a tandem axis Remove the Mechatrolink axis from the tandem pair or use Sercos drives 9324 MULTIAXIS groups not admitted with Mechatrolink axes DETECTION On...

Page 205: ...e feedback input parameter COUNTERTYPE parameter COUNTERID cannot be zero SOLUTION Check the machine parameters Check the type of feedback assigned to the axis parameter COUNTERTYPE On analog axes wit...

Page 206: ...power up or when validating the machine parameters CAUSE The active set in several axes is using the same analog output of an RCS S module parameter COUNTERID SOLUTION Twoactivesetscannotsharethesamea...

Page 207: ...PFILE is incorrect SOLUTION Select a proper file The file must be in csv format and have all the points defined in the basic volumetric compensation 23101 Error when analyzing the volumetric compensat...

Page 208: ...t Fagor Automation E083 The FPGA could not be loaded Restart the counter If the problem persists contact Fagor Automation E084 Reset due to Watchdog The system has restarted because watchdog kicked in...

Page 209: ...gnal Decrease the maximum axis moving speed E141 Wrong distance between I0 E21A feedback E241 Wrong distance between I0 E21B feedback E341 Wrong distance between I0 E21C feedback E441 Wrong distance b...

Page 210: ...n the ABSIND module and the inductosyn resolver feedback device If the error persists and cannot be changed with the previous actions try replacing the ABSIND module and or the cable associated with t...

Page 211: ...D feedback Damaged rotary encoder or reader head of linear encoder Replace the rotary encoder or the reader head of the linear encoder E195 Fagor digital feedback Error at the adjustment potentiometer...

Page 212: ...bus resetting the SerCon but not with the VeCon2 E411 Error when receiving telegrams Communication problems through fiber optic ring Check the ring connections and the identification of each module E4...

Page 213: ...into the magazine with or without maneuver CAUSE The tool does not exist or is already in the magazine in the spindle or in the tool changer arms if any SOLUTION Define a tool If it is in the spindle...

Page 214: ...e table CAUSE Thedata file could notbecreated alreadyexistsandhasno writepermission isbeing used by another application or there is no room on the disk SOLUTION Choose another directory to save the ta...

Page 215: ...center radius and starting point are not coherent SOLUTION Correct the data of the element The arc does not go through its final coordinate CAUSE In an arc element the data for the center radius and f...

Page 216: ...Error solving manual CNC 8060 CNC 8065 216 REF 1709...

Page 217: ...Error solving manual CNC 8060 CNC 8065 217 User notes REF 1709...

Page 218: ...Error solving manual CNC 8060 CNC 8065 218 User notes REF 1709...

Page 219: ...Error solving manual CNC 8060 CNC 8065 219 User notes REF 1709...

Page 220: ...Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 719 200 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation com...

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Fagor 8065, Error Solving Manual

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