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4
Per
iodic inspection
4-1
1. Overview
Daily and periodic inspection of the OMRON robot is essential in order to ensure safe and efficient operation.
The periodic inspection for XG series consists of daily inspection and 6-month inspection.
Be sure to perform the daily inspection before starting the robot and after completion of the day’s work.
For details about inspection items, see "2. List of inspection items" in the next section.
For details about how to perform the periodic inspection, see the separate Maintenance Manual for XG.
Before starting the maintenance work, thoroughly read the following cautions and Safety Instructions to strictly observe
the instructions.
WARNING
• WHEn YoU nEEd To ToUCH THE TERmInALS oR ConnECToRS on THE oUTSIdE oF THE ConTRoLLER dURInG
InSpECTIon, ALWAYS FIRST TURn oFF THE ConTRoLLER poWER SWITCH And ALSo THE poWER SoURCE In
oRdER To pREvEnT poSSIbLE ELECTRICAL SHoCK.
• nEvER ToUCH AnY InTERnAL pARTS oF THE ConTRoLLER.
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Cautions on daily inspection
CAUTION
• periodic inspection must be performed by or in the presence of personnel who have received the Robot Training given by your
distributor.
• do not attempt any inspection, adjustment, repair and parts replacement not described in this manual. This work requires specialized
technical knowledge and skill, and may also involve work hazards.
• When inspection is required inside the safety enclosure, always turn off the controller and also the external switch board.
• If the inspection or maintenance procedure calls for operation of the robot, stay outside the safety enclosure.
• place a sign indicating the robot is being inspected, to keep others from operating the controller switch, programming box or
operation panel.
• Use only the lubricants specified by your distributor.
• To check the operation after inspection, refer to "4.5.1 Trial Operation" in Chapter “Safety Instructions” of this manual.
NOTE
For precautions on handling the controller, refer to the "omRon Robot Controller User's manual".
■
Cautions on 6-month inspection
WARNING
THE Z-AXIS WILL SLIdE doWn WHEn THE Z-AXIS bRAKE IS RELEASEd, CAUSInG A HAZARdoUS SITUATIon. do
noT RELEASE THE bRAKE WHEn LUbRICATInG THE Z-AXIS pARTS.
When lubricating the ball screw and spline shaft, observe the following precautions.
WARNING
pRECAUTIonS WHEn HAndLInG GREASE:
• InFLAmmATIon mAY oCCUR IF THIS GETS In THE EYES. bEFoRE HAndLInG THE GREASE, WEAR YoUR SAFETY
GoGGLES To EnSURE THE GREASE WILL noT ComE In ConTACT WITH THE EYES.
• InFLAmmATIon mAY oCCUR IF THE GREASE ComES InTo ConTACT WITH SKIn. bE SURE To WEAR
pRoTECTIvE GLovES To pREvEnT ConTACT WITH SKIn.
• do noT TAKE oRALLY oR EAT. (EATInG WILL CAUSE dIARRHEA And vomITInG.)
• HAndS And FInGERS mIGHT bE CUT WHEn opEnInG THE ConTAInER, So USE pRoTECTIvE GLovES.
• KEEp oUT oF THE REACH oF CHILdREn.
• do noT HEAT THE GREASE oR pLACE nEAR An opEn FLAmE SInCE THIS CoULd LEAd To SpARKS And FIRES.
EmERGEnCY TREATmEnT:
• IF THIS GREASE GETS In THE EYES, WASH LIbERALLY WITH pURE WATER FoR AboUT 15 mInUTES And
ConSULT A pHYSICIAn FoR TREATmEnT.
• IF THIS GREASE ComES In ConTACT WITH THE SKIn, WASH AWAY CompLETELY WITH SoAp And WATER.
• IF TAKEn InTERnALLY, do noT IndUCE vomITInG bUT pRompTLY ConSULT A pHYSICIAn FoR TREATmEnT.
dISpoSInG oF GREASE And THE ConTAInER:
• pRopER dISpoSAL IS CompULSoRY UndER FEdERAL, STATE And LoCAL REGULATIonS. TAKE AppRopRIATE
mEASURES In CompLIAnCE WITH LEGAL REGULATIonS.
• do noT pRESSURIZE THE EmpTY ConTAInER. pRESSURIZInG mAY CAUSE THE ConTAInER To RUpTURE.
• do noT ATTEmpT To WELd, HEAT Up, dRILL HoLES oR CUT THIS ConTAInER. THIS mIGHT CAUSE THE
ConTAInER To EXpLodE And THE REmAInInG mATERIALS InSIdE IT To IGnITE.
CAUTION
Unless grease specified by omRon is used, the service life of the ball screw and ball spline will shorten.
Summary of Contents for R6YXG500
Page 1: ...ZX T Series Cat No I155E EN 03A R6Y XG series INSTALLATION MANUAL SCARA Robots XG Series...
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Page 221: ...Chapter 4 Periodic inspection Contents 1 Overview 4 1 2 List of inspection items 4 2...
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Page 227: ...Chapter 5 Harmonic drive replacement period Contents 1 Overview 5 1 2 Replacement period 5 2...
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Page 323: ...8 Specifications 8 77 1 3 Robot inner wiring diagram Robot inner wiring diagram R6YXG500...