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72A-1898 Rev. A 11/01

E-1

Monday

, November 26, 2001 1:09 pm

Appendix E. Maintenance

This appendix covers the following maintenance areas:

• TDR9000 Rules for Safe Operation
• Maintenance

TDR9000

™

Rules for Safe Operation

ARNING

Safe operation of the system requires adherence to the following
guidelines:

•

Always

install the Safety Ground cables when using the system in

the field.

• Use the correct electrical line voltage to avoid an electrical short

circuit, overheating and shocks. If in doubt, check the electrical
rating label attached to each unit.

• Do not, for any reason, cut or remove the grounding prong from

the power cord.

• Turn power OFF and disconnect from line power before reaching

into the Instrument.

• Never insert metal objects, such as screwdrivers or paper clips,

inside the Instrument while power is ON.

• Unplug the Instrument if it is not to be used for an extended

period of time, or before cleaning.

• If the Instrument is dropped, have it checked by a qualified

service technician before placing it back in service. Dropping the
Instrument can disturb the insulation system.

• Do not place the Instrument in excessively warm or humid

locations.

Содержание TDR9000

Страница 1: ...TDR9000 Circuit Breaker Test System User s Guide Doble Engineering Company 85 Walnut Street Watertown Massachusetts 02472 4037 USA www doble com PN 500 0314 72A 1898 Rev A 11 01...

Страница 2: ...ctions as set forth in subparagraphs c 1 and c 2 of the Commercial Computer Software Restricted Rights Clause at FAR 52 227 19 This manual is protected by copyright all rights reserved No part of this...

Страница 3: ...H RESPECT TO THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE DOBLE EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED HEREIN IN THE E...

Страница 4: ...and workmanship Purchaser may terminate this agreement By returning the software product and all copies thereof in any form and affirming compliance with this requirement in writing DOBLE will refund...

Страница 5: ...1 15 Running the Test 1 19 Step 1 Removing Safety Grounds 1 19 Step 2A Running the Self Diagnostic Test Optional 1 19 Step 2B Running the Continuity Test Recommended 1 20 Step 3 Performing the Pretest...

Страница 6: ...Functionality 3 5 Tab Navigation 3 5 Configuration Levels 3 7 Connector Indications 3 9 TDR9000 Physical and Virtual Front Panel Numbering 3 12 OCB Motion 3 17 EHV 3 19 Event 3 21 System 3 22 Trip Clo...

Страница 7: ...ont Panel 4 30 Configuring Test Plans 4 39 Running Tests 4 69 Removing Safety Grounds 4 69 Using the Pretest Checklist 4 70 Running the Continuity Test 4 71 Running Tests 4 75 Running a First Trip Clo...

Страница 8: ...24 O C O Test Parameters A 128 Appendix B Troubleshooting and Parts Replacement B 1 Troubleshooting B 1 Self Diagnostics Test B 1 Troubleshooting Flow Chart B 10 Application and Troubleshooting Proble...

Страница 9: ...D 2 Motion Channels D 2 Auxiliary Contact Channels D 2 Analog Channels D 3 Capacitance Channels D 3 Circuit Breaker Control D 3 System Operation D 4 System Startup and Pre Test Configuration D 4 Test...

Страница 10: ...AN3 TR3190 Mechanical Interfaces and Other Transducers I 9 Adapters and Transducers I 10 Universal Adapter I 20 AN4 TDR9000 Contact and Resistor Measurement Dynamics I 23 AN6 Velocity Measurements I...

Страница 11: ...TRXField Test Plan Partial 1 17 Figure 1 13 Step 4 Virtual Front Panel 1 18 Figure 1 14 Breaker with Safety Grounds Removed 1 19 Figure 1 15 Continuity Test 1 20 Figure 1 16 Continuity Test Results 1...

Страница 12: ...5 Figure 4 4 TR3190 TR3160LR Transducer Components 4 16 Figure 4 5 Chuck Holder Plate Configuration 4 17 Figure 4 6 Chuck Holder Plate Mounting to Tighten Rotary Chuck 4 18 Figure 4 7 Chuck Holder Pla...

Страница 13: ...gure 4 42 Trigger Output Tab Trigger In set to Aux Contact 4 67 Figure 4 43 Continuity Test Selection 4 71 Figure 4 44 Run Continuity Test 4 72 Figure 4 45 Test Abort Message Switch Release 4 73 Figur...

Страница 14: ...ter Arc Chute of a Westinghouse Air Circuit Breaker A 9 Figure A 9 Vacuum Interrupter Schematic A 10 Figure A 10 60 Hz Dielectric Strength of SF6 vs N2 A 11 Figure A 11 Double Pressure SF6 Circuit Bre...

Страница 15: ...g Measurement A 40 Figure A 42 Close Timing from Current Measurement A 41 Figure A 43 Close Timing from Voltage Measurement A 42 Figure A 44 Set Contact Channel A 42 Figure A 45 Transition of Contact...

Страница 16: ...eration A 69 Figure A 82 Main Contact Timing Open Parameters and Specifications A 70 Figure A 83 Main Contact Timing Open Breaker A 71 Figure A 84 Main Contact Timing Close Breaker A 72 Figure A 85 Ma...

Страница 17: ...A 100 Figure A 120 Motion Characteristics for Main Contacts A 101 Figure A 121 Motion Characteristics for Main Contacts Continued A 101 Figure A 122 Main Contact Travel Closed to Part A 102 Figure A 1...

Страница 18: ...B 3 Figure B 2 Safety Switch Operation B 4 Figure B 3 Test Abort Message B 4 Figure B 4 Global Self Test B 5 Figure B 5 Local Self Test B 6 Figure B 6 Local Self Test Executing B 7 Figure B 7 Self Te...

Страница 19: ...Figure C 27 Version Conflict C 18 Figure C 28 Printers Window C 18 Figure C 29 Pentax PocketJet II Properties C 19 Figure C 30 Pentax PocketJet II Properties Graphics C 19 Figure C 31 Pentax PocketJe...

Страница 20: ...i Electric Power Products 100 SFMT SF6 Gas Circuit Breakers I 17 Figure I 15 Mitsubishi Electric Power Products SFMT SF6 Gas Circuit Breakers I 17 Figure I 16 General Purpose Adapter I 18 Figure I 17...

Страница 21: ...e 4 9 Keyboard Selections for Precision Cursor Movement 4 91 Table 4 10 Phase Encoded Signal Colors 4 93 Table A 1 Delay Command Parameters A 35 Table A 2 Recording Lengths and Sampling Rate A 55 Tabl...

Страница 22: ...H 3 Table H 3 Event Module H 4 Table H 4 Trip Close Module H 5 Table H 5 Trigger In H 5 Table H 6 System Module Signal Characteristics H 6 Table H 7 TDR9000 Physical H 7 Table H 8 TDR9000 Environment...

Страница 23: ...anels Describes the TDR9000 Physical and Virtual Front Panels and how they interrelate Chapter 4 Setup and Operation Details the physical installation configuration and use of the TDR9000 Appendix A T...

Страница 24: ...0 Appendix E Maintenance Contains procedures for cleaning and general maintenance Appendix F Glossary Contains a description of commonly used terms Appendix G Error Messages Lists the error messages f...

Страница 25: ...in the text are shown in this text User entered text Text entered into TRX or TRXField fields is shown in this text Field Names Displayed text Messages displayed on windows and field names are shown i...

Страница 26: ...xxii 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 27: ...Circuit Breaker Preparation 2 TDR9000 Connections 3 Circuit Breaker Connections 4 Laptop and TDR9000 Test Plan Configuration Step 1 Circuit Breaker Preparation NOTE Safety issues are different for Fi...

Страница 28: ...r control panel b Close leads across the terminals of the manual Close switch on the circuit breaker control panel Alternately connect the two trip leads between the DC voltage and the trip coil and t...

Страница 29: ...Bushing Red A 1 Yellow B 3 Blue C 5 Black COM 2 4 6 Table 1 2 EHV Dead Tank Connections Alligator Clip Color Phase Contact Yellow Red 1 Red Red 2 Black Red COM Yellow Red 3 Red Red 4 Black Red COM Yel...

Страница 30: ...Configuration on page 1 15 1 Connect the TDR9000 ground connection to circuit breaker ground 2 Connect a Doble current probe to a CT secondary for each phase being measured to record the Main Contact...

Страница 31: ...as the Trigger option and Trigger In set as the trigger source in the Test Plan connect Trigger In cables across the 52CS T contacts for Trip 52CS S contacts for Close Does not have the Trigger option...

Страница 32: ...em ground receptacle and ground the other end 3 Plug the Safety Switch cable into the SAFETY receptacle of the System module The Safety Bypass flag is used for First Trip Close tests 4 Ensure that the...

Страница 33: ...Circuit Breaker Test System User s Guide 72A 1898 Rev A 11 01 1 7 Monday November 26 2001 1 09 pm Figure 1 2 Step 2 Physical Front Panel for EHV Test Figure 1 3 Step 2 Physical Front Panel for OCB Mot...

Страница 34: ...ary Channels on page 4 32 to connect an Auxiliary Contact Refer to Monitoring Analog Channels Current and Voltage on page 4 33 to connect a voltage input Refer to Current Probes on page 4 34 to connec...

Страница 35: ...er test no control cable is used Connect to an Event module if using the Aux Contact trigger source and to the Trigger In connectors on the System module if using the Trigger In source Table 1 3 appli...

Страница 36: ...els Item Signal Type TDR9000 Module Connection 1 Main Contact A from CT secondary Analog Event 2 Main Contact B from CT secondary Analog Event 3 Main Contact C from CT secondary Analog Event 4 Trip re...

Страница 37: ...for the Dead Tank test or in Figure 1 7 on page 1 12 for the Live Tank test 2 Mount the transducer as explained in Rotary Linear Transducer Installation on page 1 14 NOTE During test setups it is impo...

Страница 38: ...Cables grounded Motion Transducer Cable Breaker Trip Close Control Cable AC Power Supply Cable TDR9000 Safety Cable Ground Close Close Trip Trip 52CS C 52CS T Breaker Control Circuit in the Control Ca...

Страница 39: ...2A 1898 Rev A 11 01 1 13 Monday November 26 2001 1 09 pm Figure 1 8 shows an installation with Live Tank circuit breaker contact monitor cabling in place Figure 1 8 Installation with Circuit Breaker C...

Страница 40: ...spectively WARNING When using a linear rod make sure that the circuit breaker is in a safe position before beginning transducer installation A safe position exits when an accidental circuit breaker op...

Страница 41: ...n Figure 1 11 shows how the TDR9000 looks once the laptop is set up Figure 1 12 on page 1 17 shows a partial TRXField Test Plan and Figure 1 13 on page 1 18 shows the Virtual Front Panel once the soft...

Страница 42: ...Step 4 Laptop and TDR9000 Test Plan Configuration 1 16 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm Figure 1 11 Step 4 TDR9000 and PC Wiring PC Wiring PC Wiring...

Страница 43: ...TDR9000 Circuit Breaker Test System User s Guide 72A 1898 Rev A 11 01 1 17 Monday November 26 2001 1 09 pm Figure 1 12 Step 4 TRXField Test Plan Partial...

Страница 44: ...Step 4 Laptop and TDR9000 Test Plan Configuration 1 18 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm Figure 1 13 Step 4 Virtual Front Panel...

Страница 45: ...mmended Performing the Pretest Checklist Running a Test Saving Test Results Step 1 Removing Safety Grounds Figure 1 14 shows a breaker with the safety grounds removed from one side of the circuit brea...

Страница 46: ...inuity Test window NOTE The Continuity Test must be run with the circuit breaker in the closed position If the Continuity Test fails check all test connections starting with the connections to the cir...

Страница 47: ...n Figure 1 16 Figure 1 16 Continuity Test Results Step 3 Performing the Pretest Checklist Use the checklist given in Table 4 8 on page 4 70 to ensure that the system is safely configured for testing t...

Страница 48: ...rigger 4 Press the button on the Safety Switch cable until the alarm ceases After test data is collected the test results appear in graphic form Refer to Running Tests on page 4 75 for specific instru...

Страница 49: ...TDR9000 Circuit Breaker Test System User s Guide 72A 1898 Rev A 11 01 1 23 Monday November 26 2001 1 09 pm NOTE Autosave disables Save in the File menu and the Save Toolbar icon...

Страница 50: ...Step 5 Saving Test Results 1 24 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 51: ...2 1 shows the TDR9000 in one of its more comprehensive configurations This configuration is used for Live Tank and Dead Tank circuit breaker testing Figure 2 1 TDR9000 Circuit Breaker Test System The...

Страница 52: ...and Graphics tabs The TRXField software which operates the TDR9000 has the ability to overlay the results from different tests for comparison The TDR9000 compares Test Results against circuit breaker...

Страница 53: ...Probes Mechanical Performance Contact travel and velocity Electrical Performance A Auxiliary contacts status B Current measurement C Voltage measurement Electrical Performance OCB or EHV A Contact sta...

Страница 54: ...ary of circuit breaker Test Plans from which an editable circuit breaker specific Test Plan can be created The storage of test data The evaluation of circuit breaker test data from single and multiple...

Страница 55: ...ual circuit breaker test graphically and then tailor the presentation of results to highlight behaviors of interest The ability to view the results in a tabular form then toggle back to the Test Plan...

Страница 56: ...Ohmic value of pre insertion resistors optional The Motion channels measure the linear or rotary movement of up to six TR3190 3160 motion transducers The software accommodates User defined zones of me...

Страница 57: ...oices EHV Measures two breaks per phase on all three phases 6 contacts Split Tests breakers with odd numbers of interrupters per phase or activates and tests one contact at a time in a module Figure 2...

Страница 58: ...tors the state of up to three sets of auxiliary contacts Figure 2 6 shows the available configurations for the EVENT module Figure 2 6 Event Module Configurations System The System module is minimally...

Страница 59: ...O Reclose O C O C O Trip Close Current Isolation Option The Trip Close module can be outfitted with an optional internal current isolation measurement capability for the Trip and Close control leads W...

Страница 60: ...r to operate a circuit breaker using an input generated by the TDR9000 as connected through the Trigger Out connectors of the System module Serial Interface Serial communication is via the electricall...

Страница 61: ...ty Empty Empty Empty System Motion OCB or Empty EHV 1 2 Empty Empty Empty System Motion OCB or Empty EHV 1 2 EHV 3 4 Empty Empty System Motion OCB or Empty EHV 1 2 EHV 3 4 EHV 5 6 Empty System Motion...

Страница 62: ...cs and Tabulation tabs The contents of both of these tabs can be printed to the optional printer in the field or to a printer in the home office Figure 2 8 through Figure 2 12 on page 2 17 give exampl...

Страница 63: ...rcuit Breaker Test Types Test Initial State Intermediate Final State State 1 State 2 Trip O First Trip O Closed Open Close C First Close C Open Closed Reclose O C Closed Open Closed Trip Free C O Open...

Страница 64: ...ters exist They are accessed via the Test Plan tab and the test parameters button and are used to determine if a test result tabulation is based on a Timing Event other than Test Initiation Timing Eve...

Страница 65: ...iated after the Trip Pulse operates the close circuit and performs the Reclose function Reclose and Delay These parameters determine when the Close Pulse is initiated Standing Initiates a Close 5 cycl...

Страница 66: ...of the circuit breaker Trip Free and Delay These parameters determine when the Trip Pulse is initiated Standing Initiates 5 cycles 8 3 ms at 60 Hz after the test starts Delay Initiates after the time...

Страница 67: ...nd Delay 1 and Delay 2 These parameters determine when the Close Pulse is initiated Standing Initiates 5 cycles 8 3 ms at 60 Hz after the Trip Pulse The second Trip Pulse occurs measured from the star...

Страница 68: ...apacitors These capacitors are located in parallel with the main contacts and can be measured through the EHV modules cables when the contacts are open The test consists of measuring capacitance in th...

Страница 69: ...resistor level bounce and close because a CT secondary is used as the signal source instead of the main contact cables since the Main Contacts are energized NOTE Compare the First Trip Close Test Res...

Страница 70: ...ent 52 X or Y coil current analog measurement 52 X relay contact state Aux Contact measurement 52 Y relay contact state Aux Contact measurement 52A relay contact state Aux Contact measurement 52B rela...

Страница 71: ...interface Types of modules available and the relationship between the physical and virtual front panels Physical and Virtual Front Panel Characteristics Figure 3 1 on page 3 2 shows a TDR9000 Physica...

Страница 72: ...3 2 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm Figure 3 1 TDR9000 Physical Front Panel Connections B A C E D L M J K H G N F O I...

Страница 73: ...na jack connectors for completing general purpose analog measurements voltage current shunt and current probe inputs E Banana jack connector for connecting the shield lead of analog test cables to the...

Страница 74: ...ing the modules Figure 3 1 on page 3 2 is powered up The modules that appear on the Virtual Front Panel are dictated by the TDR9000 firmware which polls the TDR9000 Instrument and adds the modules it...

Страница 75: ...TRXField Module level vs connector level configuration Understanding connector indications TDR9000 Physical and Virtual Front Panel Numbering Tab Navigation Figure 3 3 and Figure 3 4 show the tabs th...

Страница 76: ...d editable When these fields are edited the data displayed on the Tabulation and Graphics tabs change to reflect the effect new parameter settings have on the data gathered during the test This is a u...

Страница 77: ...ystem module does not include a module level configuration capability To configure a parameter click the virtual image associated with it Module The module level configures all fields associated with...

Страница 78: ...4 contains an OCB connector and a Motion connector This module is effectively split in two with the overall Motion parameters window accessed by clicking Motion on the bottom of the virtual module and...

Страница 79: ...nector Indications Figure 3 7 shows an example of an OCB connector with callouts to its various components shown as rings All connectors on the Virtual Front Panel use the same basic functionality whe...

Страница 80: ...have a gray center there is no communication between the Instrument and the laptop via the serial port Check the serial port connections Component B is gray when Channels are activated in the Test Pl...

Страница 81: ...ndicators flash green when data is being transmitted or received through the communications port of the laptop or computer running TRXField left and right indicators respectively Figure 3 8 Transmit R...

Страница 82: ...rstand Physical Front Panel numbering Location and backplane Slot A Physical Front Panel Location denotes where a module is plugged into the TDR9000 Figure 3 9 shows how numbering develops for the TDR...

Страница 83: ...backplane slots to operate This explains for instance why once a location is configured for an EHV module an Event module cannot be placed there To change module types when allowed a backplane card o...

Страница 84: ...le location is Location 2 EHV modules in Location 2 are referred to as EHV1 EHV modules in Location 3 are referred to as EHV2 and so on Note Ensure that the physical connections completed on the Physi...

Страница 85: ...odule functionality A graphic that maps the relationship between the Physical Front Panel and the Virtual Front Panel using the related TRXField Test Plan parameters as a bridge In graphics bracketed...

Страница 86: ...s mapping works Figure 3 13 Example Module Mapping Refer to Connecting the TDR9000 Physical Front Panel on page 4 30 for specific configuration procedures Physical Front Panel Virtual Front Panel Test...

Страница 87: ...ude three or six motion channels Data can be presented in English or Metric units The TRXField software has the ability to set two user defined zones for the measurement of velocities and to set a ran...

Страница 88: ...Monday November 26 2001 1 09 pm Figure 3 14 OCB Motion Module Mapping Physical Front Panel Virtual Front Panel Test Plan Items The Digital Discriminator parameter available only on the Test Plan affec...

Страница 89: ...ion choices for the contacts as a group EHV Measures two breaks per phase on all three phases Split Tests circuit breakers with odd numbers of interrupters per phase or activates and tests one channel...

Страница 90: ...26 2001 1 09 pm Figure 3 15 EHV Module Mapping Test Plan Items Physical Front Panel Virtual Front Panel EHV or Split selection only on Test Plan The Digital Discriminator parameter available only on t...

Страница 91: ...pplications where a current probe is used a probe zeroing process must be completed Refer to Current Probes on page 4 34 Auxiliary Contact Channels The Auxiliary Contact portion of the Event module mo...

Страница 92: ...ions connector to the laptop Safety Switch cable input connector AC power supply receptacle System ground connector The System module provides the interface for two optional modules that add to the fu...

Страница 93: ...TDR9000 to control the following tests Trip Close Trip Free Standing Trip Free Delay Trip Free Contact 1 Make Reclose Standing Reclose Delay O C O Standing O C O Delay O C O Contact 1 Make This modul...

Страница 94: ...ector This option measures the Trip and Close circuit current during a Trip Close test by Shunting the Trip and Close currents through the Trip Close Current component of the Trip Close module Convert...

Страница 95: ...01 3 25 Monday November 26 2001 1 09 pm Figure 3 17 maps the relationship between the System physical module and its virtual counterpart for Trip Close operations Figure 3 17 System Module Mapping Tr...

Страница 96: ...l The trigger can be one of four types Open to Close Close to Open On to Off Voltage Off to On Voltage Trigger In An input that comes in through the Trigger In connection of the System module and is c...

Страница 97: ...idth can be set along with a trigger delay The Trigger Output parameters pertain to only one thing the TDR9000 Trigger Out channel on the System module The Trigger Output is essentially a solid state...

Страница 98: ...3 28 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 99: ...r be energized references to discussions of test setup are found in First Trip Close Tests Once test setup is complete move to Using the Pretest Checklist on page 4 70 and proceed with the rest of the...

Страница 100: ...e First Trip Close tests Doble does however recommend finding a spot on the circuit breaker s mechanism and permanently installing a motion transducer while the breaker is de energized For safety reas...

Страница 101: ...age 4 65 For each relay contact state measured an Auxiliary Contact channel must be activated given a label and a phase If the relay contact state is measured using a Trigger In channel the Triggers o...

Страница 102: ...f channels and a recommended set of channels respectively Since this is an external trigger test no control cables are used Connect to an Event module if using Aux Contact trigger source and to the Tr...

Страница 103: ...t of Channels Item Signal Type TDR9000 Module Connection 1 Main Contact A from CT secondary Analog Event D 2 Main Contact B from CT secondary Analog Event 3 Main Contact C from CT secondary Analog Eve...

Страница 104: ...le 3 Connect the current probes Doble P N 401 0055 to selected relay coil circuits and then connect the leads to Doble probes and into the Event module Analog channels as required This records the sel...

Страница 105: ...an 122 F 50 C Do not store the Instrument or transducers in excessively humid environments Do not expose the Instrument or transducers to rain snow sand or dust Always transport the Instrument or tran...

Страница 106: ...be aware of the work activity taking place around them and be alert to the possibility that non test personnel may enter the test area Agree on a consistent and uniform set of visual and verbal signa...

Страница 107: ...Grounding considerations include Solidly ground or earth the apparatus under test the TDR9000 and any other external equipment being used When the TDR9000 is permanently housed in a vehicle bind the...

Страница 108: ...on to the circuit breaker itself the Contact Monitor cables act as excellent antennae for electrostatic or electromagnetic pickup Since the length of the cables and their relationship to the energized...

Страница 109: ...that the circuit breaker is closed WARNING When using a linear rod make sure that the circuit breaker is in a safe position before beginning transducer installation A safe position exists when an acc...

Страница 110: ...oved while the mechanism is up In this way if the circuit breaker is activated accidentally the rod can only move down 4 Mount the transducer on the tank All tests on a given circuit breaker can be pe...

Страница 111: ...Make sure that one side of each phase is External Ground Connection Contact 1 Phase A Contact 2 Phase B Common Contact 3 Phase C Contact Monitor Cables grounded Motion Transducer Cable Breaker Trip C...

Страница 112: ...lists the circuit breaker adapters available Table 4 3 Circuit Breaker Adapters Doble Adapter Circuit Breaker Manufacturer Circuit Breaker Type TR3172 Westinghouse SFA TR3173 GE GE Metalclad Air Magne...

Страница 113: ...the status of the circuit breaker For a full discussion of the transducer s Transfer Function see Transfer Function on page A 58 Configuration of transducers is discussed in Linear Transducer and Rot...

Страница 114: ...nsducer is used to measure Rotary or Linear motion The setup for each measurement follows NOTE Early shipments of the TR3190 were marked externally as TR3160 but were labeled as model TR3160LR on the...

Страница 115: ...prior to inserting the travel rod to perform a linear measurement It includes a metal sheath that covers the Rotary Shaft to ensure that the threads do not come in contact with any foreign objects tha...

Страница 116: ...aptive screws 3 Position the wrench portion of the Chuck Holder Plate on the Rotary Shaft see Figure 4 6 4 Thread the Rotary Chuck onto the Rotary Shaft and hand tighten using the Chuck Holder Plate t...

Страница 117: ...y November 26 2001 1 09 pm 8 Remove the Chuck Holder Plate from the Rotary Shaft and use the two captive screws to secure it in the ROTARY position on the Transducer Figure 4 7 Configuration is comple...

Страница 118: ...Figure 4 6 on page 4 18 4 Rotate the Rotary Chuck counterclockwise and remove it from the Rotary Shaft Utilize the Chuck Key if necessary as described in step 6 of the previous procedure 5 Store the...

Страница 119: ...TDR9000 Circuit Breaker Test System User s Guide 72A 1898 Rev A 11 01 4 21 Monday November 26 2001 1 09 pm Figure 4 8 Chuck Holder Plate Mounted in LINEAR Position Version 1 Version 2...

Страница 120: ...of the TR3160 which differ only in the design of the Rotary Adapter mechanism The TR3160 model has the Rotary Adapter shown in Figure 4 9 and is configured using the following procedures The TR3160LR...

Страница 121: ...minder that it must be removed prior to inserting the travel rod to perform a linear measurement NOTE If the Rotary Chuck requires tightening tighten while using the locking pin to hold the Rotary Sha...

Страница 122: ...he hexagonal opening in the face of the transducer and align the three captive screws refer to Figure 4 11 on page 4 24 2 Tighten the captive screws Configuration is complete Figure 4 11 Rotary Adapte...

Страница 123: ...ed to configure the TDR9000 Virtual Front Panel follows After each step a cross reference leads to the specific discussion of that topic Once all required tasks from this general procedure are complet...

Страница 124: ...s a basis Refer to Connecting the TDR9000 Physical Front Panel on page 4 30 4 Configure the Virtual Front Panel If an item is not configurable via the Virtual Front Panel return to the Test Plan tab t...

Страница 125: ...out conflicts between the software version being run on the laptop and the firmware version on the Instrument If a conflict exists the laptop unless cancelled by the user downloads its version of the...

Страница 126: ...de of the printer parallel interface cable to the LPT1 port of the laptop 5 Connect the power source for the printer There are two power sources provided with the printer Rechargeable battery Instruct...

Страница 127: ...ield icon shown below or select Start Program Files Doble TRX TRXField The firmware polls the Instrument to detect the modules present and the window shown in Figure 4 15 on page 4 40 appears At this...

Страница 128: ...ons refer to Figure 4 13 on page 4 30 NOTE Not all connections are required for all tests For First Trip Close tests wiring connections refer to Configuring Analog Auxiliary Channels for First Trip Cl...

Страница 129: ...end assuring a secure and reliable connection See H in Figure 4 13 on page 4 30 3 Plug the Safety Switch cable into the SAFETY receptacle of the System module If using an external trigger use the Saf...

Страница 130: ...o connect an OCB Contact Monitor cable to the OCB connector on the TDR9000 OCB Motion module and then to the appropriate circuit breaker bushings See A in Figure 4 13 on page 4 30 Connect alligator cl...

Страница 131: ...Current probe input Current shunt input Voltage Monitor The Analog Channels accept voltage inputs up to 300 V peak Configuration is performed using the Analog Channel Connector or the Analog Channels...

Страница 132: ...obe the PC running the Virtual Front Panel might not be visible therefore the TDR9000 Instrument creates a modulated beep which aids in properly zeroing the probe When the probe is at zero for two sec...

Страница 133: ...e tone becomes steady If zero offset is maintained for two seconds the tone stops and the channel indicator turns green Figure 4 14 Figure 4 14 Probe Zero Indicator g Repeat this procedure for any add...

Страница 134: ...polarity sensitive Make sure to attach the shield green yellow banana plug to the chassis ground green yellow banana jack on the Event module b Plug the free end of the Analog cable into the current...

Страница 135: ...utton remains red and the following error message appears Process incomplete Probe not zeroed Pressing OK removes the error message leaving the Probe Zero button red 2 Leave the probe on and securely...

Страница 136: ...nal block For best results Doble recommends that the shunt be installed on the low or neutral side of the circuit through which the test current flows System Module Trigger In Out Setup The Trigger In...

Страница 137: ...Library Test Plan to Breaker Test Plan This occurs by entering information into any of the following fields Manufacturer Serial Number Location Special ID Both Test Plan types minimize the time requi...

Страница 138: ...ting plan One of the following buttons is selected Opens the Open window Figure 4 16 on page 4 41 where an existing Test Plan is selected Each active channel is populated with its test plan dictated v...

Страница 139: ...g the Virtual Front Panel If this option is selected the modules and channels detected are added to the Virtual Front Panel with default values in place It is then necessary to configure each channel...

Страница 140: ...Customer Service email customerservice doble com Figure 4 17 Power Up Diagnostics If the TRXField software detects that a channel designated for use is not supported or that a Test Plan field is confi...

Страница 141: ...meant to show the two tabs that appear at this time on TRXField Test Plan and TDR9000 NOTE The Test Plan tab is the default tab It is not possible to move to any other tab until the Model Number is en...

Страница 142: ...2001 1 09 pm Figure 4 20 shows a Virtual Front Panel that has an OCB three Motion channels two EHV modules each module has two breaks phase and three phases six Analog and six Auxiliary channels Trip...

Страница 143: ...e CONTACT1 as shown in Figure 4 20 Figure 4 21 OCB Contacts The following items are configurable In use A checkbox that activates or deactivates the associated channel Label A user entered field for e...

Страница 144: ...e 4 22 and Figure 4 23 on page 4 48 show the Motion Channels and Motion Connector windows respectively The Motion Channels window configures items specific to individual channels as well as items appl...

Страница 145: ...nto two groups Motion Channels 1 3 Motion Channels 4 6 The selections described below apply to these groups Transducer Type A picklist for choosing the transducer type Linear Rotary NOTE Selecting Rot...

Страница 146: ...ng the phase associated with the channel Configuring the EHV Module Figure 4 24 and Figure 4 25 on page 4 51 show the EHV and the EHV Connector windows respectively The EHV window configures items spe...

Страница 147: ...act 2 checkbox Refer to Main Contact Configuration EHV SPLIT Contact Channel Activation on page A 64 for a description Capacitance Two checkboxes per connector one for each contact to activate the TDR...

Страница 148: ...on any EHV module sets the range for all EHV modules in that TDR9000 If there is no pre insertion resistor in parallel with the contact the default resistor range None is used If the value of the resi...

Страница 149: ...as explained for individual EHV channels above Configuring the Event Module The Event module is comprised of six sets of virtual connectors Three analog measurement connectors that are independently c...

Страница 150: ...choices are 2 V 2 V 10 V 300 V 20 A Current Probe 200 A Current Probe Current Shunt 200 mV Current Shunt 2 V Current Shunt 10 V Phase A scrollable picklist for selecting the phase associated with the...

Страница 151: ...appears Figure 4 28 Auxiliary Channels Collective The following items are configurable In use A checkbox that activates or deactivates the associated channel Label A field for entering the name associ...

Страница 152: ...through the appropriate trigger connector The configuration of each is discussed in the sections that follow Serial Communications The communications port for the serial communications is configured u...

Страница 153: ...is present Figure 4 31 Trip Close with Trip Close Current Option Click the virtual Trip Close connector shown in Figure 4 31 to access the T C Current Selection window shown in Figure 4 32 This window...

Страница 154: ...nclude 100 A 20 A 5 A 2 A Close Current A scrollable picklist for selecting Close circuit range Choices include 20 A 5 A 1 A 0 2 A NOTE To maximize the resolution for all range selections use the lowe...

Страница 155: ...st type Test types include Trip O Close C Reclose O C Trip Free C O O C O First Trip O First Close C Slow Close C Continuity Capacitance Self Diagnostics Once a test type XXX is selected two operation...

Страница 156: ...s Tab Trigger Input Refer to page 4 64 Trigger Output Refer to page 4 66 The Trip Parameters window Figure 4 37 is used to explain functionality The Trigger Input and Trigger Output windows are the sa...

Страница 157: ...by discussions of its components NOTE If the combination of values entered in these fields is operationally invalid when the OK button is clicked a Test Parameters dialog box appears describing the c...

Страница 158: ...asurements in time or in cycles E A Trip Command field where the Trip duration is input or changed This is then displayed in item A F A Close Command field where the Close duration is input or changed...

Страница 159: ...Pulse Timing on page A 37 The Delay Type picklist determines whether a Standing Delay or Contact 1 Make is used Table 4 4 Close Test Timing Functions Timing Event Selection Timing Trigger Picklist Ava...

Страница 160: ...icklist Each recording length has a sampling rate associated with it When a length is selected the sampling rate appears on the window next to the picklist Table 4 6 lists the Recording Lengths and th...

Страница 161: ...ce a test without it K A Signal Viewer functionality button that is used to restore both the Trip Command or Close Command graph once they have been closed Right click anywhere on the Parameters windo...

Страница 162: ...are to initiate a test in response to input from the safety switch NOTE Selecting None Internal requires the use of the safety cable Selecting either external trigger input type requires the use of th...

Страница 163: ...er Source The number of channels available depends on the number of Event modules in the TDR9000 Pre Trigger This user entered field sets the length of time in ms or cycles prior to a triggering event...

Страница 164: ...on the Parameters tab except the Recording Length are disabled and it appears as shown in Figure 4 40 Figure 4 40 Trigger In Activated Trigger Output Tab Trigger outputs may be configured for all test...

Страница 165: ...TDR9000 Circuit Breaker Test System User s Guide 72A 1898 Rev A 11 01 4 67 Monday November 26 2001 1 09 pm Figure 4 41 Trigger Output Tab Figure 4 42 Trigger Output Tab Trigger In set to Aux Contact...

Страница 166: ...dition Polarity Active Closed only Trigger Delay This user entered field sets the length of time between the start of the test and when the trigger is set NOTE A negative time value for Trigger Delay...

Страница 167: ...test can be run ground connections must be removed from either side of the circuit breaker Certain electrical physical conditions however may dictate which safety grounds can safely be removed Refer t...

Страница 168: ...A Safety Ground cable is installed on the TDR9000 Proper AC power is available One end of each phase of the circuit breaker is grounded Not applicable to First Trip Close tests All cables are connect...

Страница 169: ...pment setup is complete and before any other test is run The Test Results shown in Figure 4 8 on page 4 70 include the channel label and a Pass Fail indication whose text format is configured on the T...

Страница 170: ...8 Rev A 11 01 Monday November 26 2001 1 09 pm 2 Click Run Continuity Test The Run Continuity Test window appears Figure 4 44 Figure 4 44 Run Continuity Test 3 Click Continue Once the test data is load...

Страница 171: ...y Switch is not pressed within 60 seconds the test is aborted and the window shown in Figure 4 45 appears If the Safety Switch is released before the alarm ceases the test is aborted and the window sh...

Страница 172: ...successfully completed the Continuity Test Results window appears Figure 4 48 The active channels are listed along with a Pass Fail designation Figure 4 48 Continuity Test Results If the Continuity Te...

Страница 173: ...rrent probe measuring the Trip relay coil current to measure the Close relay coil current Change the Auxiliary Contact label in the Test Plan from 52CS T to 52CS C Move the Aux Contact channel cables...

Страница 174: ...as shown in Figure 4 49 This window displays the values of the configured command parameters and allows for confirmation by the operator NOTE If the fields shown in Figure 4 50 have not been correctl...

Страница 175: ...from the TDR9000 NOTE For externally triggered tests perform the action to activate the trigger and skip step 4 4 Press the button on the Safety Switch cable until the alarm ceases WARNING This is the...

Страница 176: ...rors During a Capacitance test a Capacitance Error dialog box may appear Figure 4 52 Figure 4 52 Capacitance Testing Error If this occurs click one of the buttons ReTest to start the test over after f...

Страница 177: ...ollection Status NOTE Data collection times vary depending on the types and number of channels in use This process can take several minutes If the Safety Switch is not pressed within 60 seconds the te...

Страница 178: ...ata collection is complete the TRXField software presents the information by switching to the Graphics tab Figure 4 56 shows a sample graphical result NOTE Capacitance Test results do not include grap...

Страница 179: ...comparison in the graphical format To work with the Test Results If a test has just been run the Test Results appear as shown in Figure 4 56 Once a test is run the Overlay Graphics File menu item beco...

Страница 180: ...used and manipulated however the Signal Viewer program is in use and the display properties of this program are accessible for configuration When viewing test results they appear in graphical form Fig...

Страница 181: ...er s time or skill level does not permit a detailed examination of a graphical display Figure 4 59 Tabulation Tab Partial View Graphics Tab The Graphics tab using the Overlay function gives a detailed...

Страница 182: ...channel values 1 Move the cursor to determine the value of the channel at different points in time If both cursors are active the difference between the two is also displayed in yellow When channels a...

Страница 183: ...s in a state of change at the time shown and the selected sample time contained instances of the circuit breaker in the Resistor and Closed states O R Indicates the contact was in a state of change at...

Страница 184: ...tion of the channels 1 Display the channels 2 Ensure that the cursors are turned off If they are on click the Cursor Delete button 3 Click the upper left corner of the channel area to be enlarged and...

Страница 185: ...tab To overlay Test Results 1 Select Overlay Graphics from the File menu The Overlay Graphics file selection window appears Figure 4 62 Figure 4 62 Overlay Graphics File Selection 2 Navigate to the de...

Страница 186: ...iginal Test Result is available for viewing alone in graphical format or in tabulated format however overlaid Test Results can only be viewed graphically by using the Overlay Graphics tab It is also p...

Страница 187: ...el and the Overlay icon appears 5 Release the mouse button The two channels are now overlaid in the same channel frame TRXField automatically selects different colors for each Channel Viewing Properti...

Страница 188: ...more chosen points The time appears in the bottom right corner of the data screen The channel values appear to the right of each channel Facts about cursors include Precisely positioning the cursors d...

Страница 189: ...8 Precision moves can be made using the keyboard as described in step 4 The keyboard acts on the active cursor only The Cursor Delete button indicates whether the active cursor is the primary green or...

Страница 190: ...gnal Viewing Properties window appears Figure 4 64 Figure 4 64 Signal Viewing Properties The following checkboxes can be selected Use signal frame ticks Adds a tiny vertical tick under each vertical v...

Страница 191: ...that with five or more circuit breakers a comparison of channels among different circuit breakers is more necessary than a comparison of different channels associated with the same circuit breaker Aut...

Страница 192: ...gnal Viewing Properties Advanced Window NOTE Doble recommends that these defaults remain unchanged Using the Edit Specs Tab The Edit Specs tab appears once the test is run This tab contains all the fi...

Страница 193: ...t Breaker Test Plan Both types of files fit onto a floppy disk and should be loaded into the TRX software database in the home office for storage for further use or in the case of Test Results for com...

Страница 194: ...st Results from the Test Plan or TDR9000 tab 1 Click Save on the File menu The Specify File Type window appears as shown in Figure 4 67 Figure 4 67 Specify File Type Window 2 Select the type of save t...

Страница 195: ...and makes locating the file more difficult Closing Without Saving If the Close icon on the upper right of the TRXField window is clicked before a save is completed the following sequence of events occ...

Страница 196: ...in Figure 4 70 Figure 4 70 Specify File Type Window 2 Select the type of save to perform Click the TDR9000 button The window shown in Figure 4 66 on page 4 95 appears Follow the procedure for saving...

Страница 197: ...ile and makes locating the file more difficult At this time if the Close icon on the Choose Test Plan or Result Destination window is clicked the dialog box shown in Figure 4 72 appears Figure 4 72 Fi...

Страница 198: ...st Results of an existing test open the desired plan using the instructions given in Connecting the TDR9000 Physical Front Panel on page 4 30 and then print using the procedure above This requires tha...

Страница 199: ...o OFF NOTE Disconnect the cables from the circuit breaker end first 2 Disconnect the Doble current probe from the CT secondary phases 3 Disconnect Doble current probes from the selected relay coil cir...

Страница 200: ...Disconnecting After the Test 4 102 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 201: ...tion moves away from the stationary contact the arc stretches This stretching and cooling enables the arc to quench at a point where the current is zero t2 B in Figure A 1 subsequent to contact partin...

Страница 202: ...ast Circuit Breakers Air Magnetic Circuit Breakers Figure A 2 and Figure A 3 on page A 4 explain the process that occurs for current interruption in an Air Magnetic Circuit Breaker The distinctive fea...

Страница 203: ...Terminal De energized Breaker in closed position Arc Chute 1 Main Contacts separate 2 Arcing contacts separate 3 Arc transfers to runners This inserts Main Contacts Arcing Contacts Components shown in...

Страница 204: ...ir Magnetic Breaker Operation Continued 6 Small arcs are attached into loops 7 Current is interrupted Visible break 5 Arc transfers to splitters to form This cools the arc and increases resistance to...

Страница 205: ...rcuit Breaker Operation 1 Cross section of a circuit breaker showing 2 The trip coil is energized and releases a 3 Air blast continues to force air past the 4 When the air travels and streams alongsid...

Страница 206: ...normal conditions current carrying conductors are surrounded by compressed air is used in circuit breakers rated up to 765 kV 5 As the air blast continues the energy 6 The arc is extinguished at the...

Страница 207: ...mbers are filled with compressed air Compressed Moving Decompressed Atmospheric On opening the moving contact in the main chamber is actuated the blast valves open and release air from the chamber thu...

Страница 208: ...il This process continues throughout the arcing period at intervals of the order of tens of microseconds though these time intervals are not constant because the relevant events both inside and outsid...

Страница 209: ...parison between a Westinghouse 10 cm diameter vacuum interrupter rated 500 MVA 15 kV 22 kA and the arc chute of a Westinghouse Air Circuit Breaker of comparable rating Reprinted from Reference 2 Permi...

Страница 210: ...contact surfaces The metal vapor continually leaves the intercontact region and recondenses on the contact surfaces and the surrounding metal vapor condensation shield The shield is usually isolated...

Страница 211: ...graph demonstrating the dielectric strength of SF6 and N2 Reprinted from Reference 2 Permission granted by Marcel Dekker Inc Figure A 10 60 Hz Dielectric Strength of SF6 vs N2 At any given pressure th...

Страница 212: ...Circuit breakers Its operation is similar in principle to that of Air Blast Circuit Breakers It is comprised of mainly a high pressure metal reservoir where most of the SF6 is kept and an interrupter...

Страница 213: ...me gas pressure about 5 atm while the circuit breaker is closed When the circuit breaker is being opened the contacts separate and an arc is drawn between them The heat generated by the arc heats the...

Страница 214: ...ied in 765 kV range Figure A 13 Puffer Type SF6 Circuit Breaker Operation The SF6 gas in the cylinder is compressed by the downward movement of the cylinder and is forced into the nozzle area where th...

Страница 215: ...the live tank design as shown in Figure A 15 the circuit breaker interrupters are mounted in a container at line potential and are insulated from ground potential using porcelain insulating columns T...

Страница 216: ...right subsystem VR t stress the recently conducting arc plasma The transient recovery voltage TRV is defined as the difference between the voltage on the left and right sides of the circuit breaker F...

Страница 217: ...ing current flows through R This must be interrupted subsequently by opening the auxiliary interrupter S1 The primary use of the resistors in modern circuit breakers is to reduce voltage transients on...

Страница 218: ...ltage Shunt Resistor Operation Open Gap Grading Capacitor Figure A 19 shows how an open gap grading capacitor is used to modify the TRV courtesy of Mitsubishi Electric A capacitor is applied across th...

Страница 219: ...ole operators are used in most circuit breakers above 345 kV When a high voltage circuit breaker consisting of three single pole operators is used Independent Pole Operation it is necessary to employ...

Страница 220: ...quired Circuit switchers employ SF6 vacuum or other types of interrupters to break a circuit and either the interrupter or the knife blade to make the contact Models with more than one gap can utilize...

Страница 221: ...is still open The final closing of the blade activates the mechanism closing the interrupter Some circuit breakers have isolators 6 Figure A 21 in conjunction with their main interrupting contacts 1 F...

Страница 222: ...ys a typical circuit used to monitor contact status Figure A 22 Contact Monitoring Both Main contact and resistor switch open To another measuring module Main contact open Resistor Switch closed Both...

Страница 223: ...rator depends on the relationship between inputs as shown on Figure A 23 Figure A 23 Voltage Comparator Output Figure A 24 shows how changing the contact assembly status both open Main Contact open re...

Страница 224: ...round present in each Circuit Breaker head Additional capacitance is added by the measurement cables attached to the circuit breaker Figure A 25 shows C1 C2 C3 as the total capacitances to ground pres...

Страница 225: ...When contact 2 closes the potential at point A goes from Vs to zero Consequently to simplify the analysis replace the closing of contact 2 with a voltage source which represents a step down function...

Страница 226: ...rroneous contact state transition information Although it is desirable to distinguish between real contact activity and cross coupled signals with 2 s resolution this is neither a practical nor realis...

Страница 227: ...ement and the second through electrical measurement The value of contact penetration is obtained as follows with the circuit breaker closed a mark is made on the moving contact as shown in Figure A 28...

Страница 228: ...t Plan Dynamics The main body of this guide explained the procedures for operating the TDR9000 including the mechanics for creating or using existing Test Plans This section describes the effect that...

Страница 229: ...appears Open An Open window appears from which existing Test Plans or Test Results are opened Refer to Tab Navigation on page 3 5 for more information Save A Specify File Type dialog box appears and...

Страница 230: ...ientation Automatically prints graphics in landscape format Test Plans and Tabulated format Test Results are printed in portrait format Default Test Recording Length Sets the user preferred length for...

Страница 231: ...Rev A 11 01 A 31 Monday November 26 2001 1 09 pm 1 Access the TRX Options window by Selecting TRX Options from the View menu or Clicking the Options button Figure A 32 TRX Options 2 Modify the settin...

Страница 232: ...he Test Plan parameters for editing Open the Properties window Select the language in which the Test Plan appears NOTE Portuguese is under development Save Changes is available once the Test Plan is m...

Страница 233: ...recommends that all the Required parameters be entered Figure A 35 Nameplate Parameters Required Information NOTE The location model number and manufacturer lists are contained in the Location tab Mo...

Страница 234: ...ptional Information Command Parameters Figure A 36 shows the Command Parameters Figure A 36 Command Parameters Inst Book Number User specified fields for entering additional breaker information Mech N...

Страница 235: ...ed Delay 1 Length sets the time for a first test condition to be implemented Delay 2 Length sets the time for those tests where it is applicable such as an O C O test for a second test condition to be...

Страница 236: ...selected as a base for the second cycles conversion NOTE The Timing Frequency is set on the TDR9000 Virtual Front Panel or from the TRX Options window opened from the TRXField View menu Delay Trip Com...

Страница 237: ...out and de energize the coil The trip pulse is 66 6 ms at 60 Hz 80 ms at 50 Hz Select a trip pulse length that is long enough to allow the A switch to de energize the trip coil Close Pulse Timing The...

Страница 238: ...Hz 160 ms for 50 Hz Figure A 38 shows how timing works for test initiation The times t1 and t2 indicate the following t2 The time required to close the Main Contact The close time is measured from th...

Страница 239: ...ntage of full scale current of the range selected and is adjustable in 10 increments The selection made calculates the timing of the Main Contact t2 and resistor switch t1 Figure A 40 on page A 40 aft...

Страница 240: ...ll not record any time in the tabulations Figure A 40 Close Timing from Close Current Measurement Analog Current Voltage Magnitude Timing a close test based on current voltage magnitude for a particul...

Страница 241: ...current selected for that channel Figure A 42 if the T0 option is selected in Resistor Switch Timing Close on page A 77 The measurements in Figure A 42 were calculated using an external current probe...

Страница 242: ...the full scale selected for that channel if the T0 option is selected in Resistor Switch Timing Close on page A 77 Figure A 43 Close Timing from Voltage Measurement AUX Contact Transition Timing a Clo...

Страница 243: ...ers C O The close pulse and the delay length are adjustable in 1 10 ms increments 1 2 Cycle The following options are available for the trip initiation command Standing Delay Contact 1 Make Standing T...

Страница 244: ...tion Delay The trip pulse is applied after the specified time delay 0 0 to 1600 ms and continues for the duration of the test Figure A 48 Figure A 48 Trip Free Delay The delay length default value is...

Страница 245: ...the duration of the test Figure A 50 Figure A 50 Trip Free Contact 1 Make Figure A 51 shows how the Trip is started when Contact 1 makes a first pulse touch Figure A 51 Trip Free Contact 1 Make Operat...

Страница 246: ...If the 1 2 cycle delay must be eliminated the reclose test with the delay option set to 0 0 ms should be used Figure A 52 Reclose Standing Figure A 53 shows how the Standing Close command is delayed...

Страница 247: ...the command pulse To maintain plan compatibility these limits are maintained for the TDR9000 The following options are available for the close command initiation Standing Delay Contact 1 Make Standin...

Страница 248: ...o the circuit breaker delayed by a specified time interval Delay 1 Length after the initiation of the trip command The second trip command is applied to the circuit breaker that is delayed by a specif...

Страница 249: ...ms 66 6 ms Figure A 59 shows how the O C O Delay works Figure A 59 Reclose Trip Delay Operation Contact 1 Make A trip command of a specified duration is applied to the circuit breaker at time zero Fig...

Страница 250: ...delay default value is 66 6 ms 55 ms 121 6 ms Figure A 61 shows how the O C O Delay works Figure A 61 O C O Contact 1 Make Operation If the delays for any of the options described are selected improp...

Страница 251: ...63 The Trip Close module is not used for this test The trigger can be one of four types Open to Close Close to Open Volts On to Volts Off Volts Off to Volts On Figure A 63 AUX Contact Trigger Paramete...

Страница 252: ...Either Or conditions Open to Closed or On to Off Use this setting to detect a transition either from Open to Close or Volts On to Volts Off Closed to Open or Off to On Use this setting to detect a tra...

Страница 253: ...ng Data Collection This is available for both the AUX Contact and Trigger In test It is the length of time in ms or cycles prior to a triggering event for which data is retrieved This pre trigger data...

Страница 254: ...ystem trigger input Trigger Out cannot be used with Event Triggers like Aux Contact Trigger input When used with Internal triggering Trip Close control the delay can be either positive or negative A p...

Страница 255: ...from a picklist Each recording length has a sampling rate associated with it When a length is selected the sampling rate appears below it Table A 2 lists the Recording Lengths and their associated sam...

Страница 256: ...creen can be edited and phase A to B or C can be selected Figure A 66 Motion Channel Parameters Transducer Type Either Linear or Rotary motion can be selected Measurement units can be English Metric o...

Страница 257: ...igure A 67 Linear Motion Measured in English or Metric Figure A 68 Rotary Motion Measured in Degrees If the measurement units are changed after specifications have been entered the Instrument automati...

Страница 258: ...the Instrument to see Main Contact motion primary motion The Transfer Function is where numbers relating the transducer connecting rod travel to the Main Contact travel are entered when they are not t...

Страница 259: ...vement of the Transducer connecting rod the Main Contacts would move 0 00375 Consequently when the Transfer Function 3 1 is used the resolution becomes 0 00125 x 3 0 00375 Practical considerations lim...

Страница 260: ...on for the chosen default value The transducer wheel has a circumference of 5 Consequently if the Main Contact travel is such that the transducer wheel makes a full turn 360 deg the rod pressing again...

Страница 261: ...FA Circuit Breaker when the Main Contacts travel 8 05 the rotation at the rotary input of the transducer is 35 5 deg Figure A 73 Figure A 73 Rotary To Linear Transfer Function This corresponds to a li...

Страница 262: ...tion resistors set a resistor value range in the Test Plan for the program to pick up the resistor level for the time during which the resistor is in the circuit during circuit breaker operation and f...

Страница 263: ...or the actual current applied the current recorded in the masthead reads Over The current on the graphical output appears clipped The performance of the test is not affected Figure A 75 Figure A 75 Br...

Страница 264: ...sting a Live Tank Circuit Breaker with an odd number of breaks per phase EHV Resistor Ranges Trip Close For circuit breakers with insertion resistors set a resistor value range in the Test Plan for th...

Страница 265: ...ll for the actual current applied the current recorded in the masthead reads Over The current on the graphical output appears clipped The performance of the test is not affected Figure A 77 Figure A 7...

Страница 266: ...s presented as a pass fail rating based on whether each measurement is within the Test Plan limits Figure A 78 shows the parameters available for the Capacitance channels Figure A 78 Capacitance Chann...

Страница 267: ...act Channels Figure A 79 Auxiliary Contact Channel Parameters and Specifications Auxiliary Contacts Channel Activation This portion of the Test Plan activates and labels the contact channels for auxil...

Страница 268: ...ween probe and shunt Table A 5 lists the selections available It is important to select appropriate matching current ranges on the TDR9000 and on the probe itself The recommended probes are Autozero p...

Страница 269: ...output to 2 V The Instrument has two current ranges to use with the probe Low 20 A High 200 A The following example shows how inappropriately selected current ranges can give misleading test results...

Страница 270: ...s to Vout Vout 6 12 10 0 612 V This voltage is interpreted by the TDR9000 on the 20 A scale as 2 V corresponds to 20 A 0 612 V corresponds to I2 I2 0 612 x 20 2 6 12 A Contact Timing Parameters Figure...

Страница 271: ...allowable difference in time between the opening of the two Main Contacts in any module Phase B The maximum allowable difference in time between the opening of any two Main Contacts in a phase Breake...

Страница 272: ...nce in time between the closing of the two Main Contacts in any module Phase B The maximum allowable difference in time between the closing of any two Main Contacts in a phase Breaker C The maximum al...

Страница 273: ...in time between the Trip initiation and the closing of the two Main Contacts in any module Phase B The maximum allowable difference in time between the Trip initiation and the closing of any two Main...

Страница 274: ...max The maximum time the Main Contacts may be CLOSED during a Trip Free test Figure A 86 shows the Trip Free Dwell Time Figure A 86 Trip Free Dwell Time Reclose Dead Time parameters include Reclose D...

Страница 275: ...ch Timing Open The selection can be made using the Resistor Relative To parameter between MAIN and T0 Test Initiation This enables the timing of Resistor Switches relative to the opening of the Main C...

Страница 276: ...r switches in any module Phase B The maximum allowable difference in time between the opening of the two resistor switches in a phase Breaker C The maximum allowable difference in time between the ope...

Страница 277: ...enables the timing of Resistor Switches relative to the closing of the Main Contacts or test initiation Parameters include Minimum The minimum time for the Resistor Switches to make Maximum The maximu...

Страница 278: ...y module Phase B The maximum allowable difference in time between the closing of the two resistor switches in a phase Breaker C The maximum allowable difference in time between the closing of the two...

Страница 279: ...acceptable NOTE First touch is considered first strike for a close test and last break for an open test Different values of resistor tabulation qualifiers are needed to accommodate the characteristics...

Страница 280: ...resistor switch tabulation without the necessity of having a resistor level present for any minimum amount of time The default value is 200 s Figure A 93 and Figure A 94 give examples that clarify the...

Страница 281: ...stor Switch timing from the beginning of the test t 0 The Main option tabulates resistor switch timing relative to the closing first strike or opening last break of the Main Contact For further inform...

Страница 282: ...od or Rotary Adapter travel if the Transducer Connecting Rod or Rotary Adapter and Main Contact travel are identical Transfer Function is 1 Contact Wipe Close This is the distance the Transducer Conne...

Страница 283: ...t Contact Monitor Cable 1 to phase A Set the Expected Plus and Minus specifications in the Contact Wipe parameter portion of the Travel Specifications on the Test Plan tab Figure A 96 Contact Wipe Mea...

Страница 284: ...reaker Main Contacts beyond the final open position Negative tolerance for overtravel must never be greater than the specified overtravel Rebound This is the distance between the maximum temporary dis...

Страница 285: ...final closed position Negative tolerance for overtravel must never be greater than the specified overtravel Rebound The distance between the maximum temporary displacement of the Circuit Breaker Main...

Страница 286: ...Specifications Average Velocity Open The velocity zone must be entered before the test for the velocity in that zone to be calculated by the Instrument There are five methods of specifying the zone f...

Страница 287: ...e greater than the start distance FROM NOTE When selecting values for calculating Average Velocity avoid choosing beginning or ending distances of 0 000 in mm Since the circuit breaker remains in thos...

Страница 288: ...t and the specified time after that moment For an Oil Circuit Breaker Figure A 104 if only one transducer is used the Instrument uses the Main Contact data for the phase where the motion channel is ac...

Страница 289: ...Circuit Breaker s Average Velocity is calculated for the interval between when the Main Contacts part and the point in time that corresponds to the specified distance Figure A 106 on page A 90 shows t...

Страница 290: ...ntact 2 Contact 3 To Distance Phase where the motion channel is activated and the Transducer is installed phase B Final Open Position Zone 1 From Contact Open Starting Closed Position start of test Mo...

Страница 291: ...culated by the Instrument There are five methods of specifying the zone for Average Velocity measurements during a close test Distance Distance Distance Time Time Time Time Contact Close Distance Cont...

Страница 292: ...breaker Figure A 116 on page A 97 In Figure A 109 the end distance T0 must be less than the start distance FROM Figure A 109 Contact Close Distance Distance Distance Time The Circuit Breaker Average...

Страница 293: ...ent when the Main Contacts make and the time specified before the make Figure A 112 For the Oil Circuit Breaker if only one transducer is used the Instrument uses the Main Contact data for the phase o...

Страница 294: ...igure A 113 Figure A 113 Contact Closed Time Contact Close EHV Circuit Breaker Module 1 Module 1 Module 2 Module 1 Module 2 Module 2 2 3 4 2 3 4 Contact 1 Contact 2 Contact 3 Contact 4 0A 0C 0 20 40 6...

Страница 295: ...ulated for the period between the moment when the Main Contacts make and the time specified before the make Figure A 114 Figure A 114 Contact Closed Time Contact Close Oil Circuit Breaker Final Closed...

Страница 296: ...ure A 115 Figure A 115 Contact Closed Time Contact Close EHV Circuit Breaker Module 1 Module 1 Module 1 Module 2 Module 2 2 3 4 2 3 4 Contact 1 Contact 2 Contact 3 Contact 4 0A 0C 0B Starting Open Pos...

Страница 297: ...fail determination for each measurement corresponding to a limit that was set in the Test Plan This section shows both Breaker Performance Reports and their associated graphical results Important topi...

Страница 298: ...of the origination of important results Live Tank Breaker This discussion covers the characteristics for a Live Tank Circuit Breaker test whose report is shown in Figure A 117 A See Digital Discrimin...

Страница 299: ...ls 1 3 Trip Operation Section Continued MECHANICAL MOTION CHANNELS 1 3 TRIP OPERATION Specifications Test results Compare Average velocity in Open zone 1 Maximum 32 80 Ft Sec VEL 1 35 40 Ft Sec Fail M...

Страница 300: ...tions are shown in Figure A 120 and Figure A 121 and the graphical results are shown in Figure A 122 on page A 102 and Figure A 123 on page A 103 C The difference in time between the opening of the tw...

Страница 301: ...0 5 Phase A Phase B Phase C Contact Time Compare Contact Time Compare Contact Time Compare mS mS mS A EHV 1 B EHV 1 C EHV 1 A EHV 2 0 1 Pass B EHV 2 0 2 Pass C EHV 2 0 0 Pass Specs Delta Main Contact...

Страница 302: ...Rev A 11 01 Monday November 26 2001 1 09 pm D This is the distance that the Main Contacts travel from the close position baseline to the point where they part last break Figure A 122 Figure A 122 Main...

Страница 303: ...1898 Rev A 11 01 A 103 Monday November 26 2001 1 09 pm E This is the Average Velocity measured during the period from 500 s before and 400 s after Main Contacts part Figure A 123 Figure A 123 Main Con...

Страница 304: ...0 0 B EHV 1 C EHV 1 A EHV 2 B EHV 2 C EHV 2 A EHV 3 B EHV 3 C EHV 3 A EHV 4 B EHV 4 C EHV 4 Specs Resistor Switch Opening Time Measured From Test Initiation Maximum Minimum Phase A Phase B Phase C Co...

Страница 305: ...Vs Mechanical Motion Phase A Phase B Phase C Contact Travel Vel Contact Travel Vel Contact Travel Vel deg d s deg d s deg d s A EHV 1 20 6 899 B EHV 1 C EHV 1 A EHV 2 B EHV 2 C EHV 2 A EHV 3 B EHV 3...

Страница 306: ...1 01 Monday November 26 2001 1 09 pm B This is the distance the Resistor Switches travel from the close position baseline to the point where they part last break Figure A 126 Figure A 126 Resistor Swi...

Страница 307: ...ev A 11 01 A 107 Monday November 26 2001 1 09 pm C This is the Average Velocity measured during the period from 500 ms before and 400 ms after the Resistor Switches part Figure A 127 Figure A 127 Resi...

Страница 308: ...pecifications for voltage and current monitoring A These are the peak values for each voltage and current waveform monitored during circuit breaker operation that are tabulated B This is the time of t...

Страница 309: ...User s Guide 72A 1898 Rev A 11 01 A 109 Monday November 26 2001 1 09 pm Dead Tank Circuit Breaker Figure A 129 and Figure A 130 on page A 110 show the report for a Dead Tank Trip Test Figure A 129 De...

Страница 310: ...contact triggers the timing of the Main Contacts which happens to be 15 3 ms after test initiation Figure A 133 on page A 113 This is useful when timing specifications are based on close coil energiz...

Страница 311: ...TDR9000 Circuit Breaker Test System User s Guide 72A 1898 Rev A 11 01 A 111 Monday November 26 2001 1 09 pm Figure A 131 Dead Tank Breaker Close Tabular Report A...

Страница 312: ...A EHV 2 0 2 Pass B EHV 2 0 2 Pass C EHV 2 0 0 Pass Specs Delta Main Contact Closing Time Within a Phase Maximum 2 0 Phase A Phase B Phase C Contact Time Compare Contact Time Compare Contact Time Comp...

Страница 313: ...Channels 4 6 Phase A Phase B Phase C Contact Travel Vel Contact Travel Vel Contact Travel Vel in f s in f s in f s A EHV 1 6 281 12 29 B EHV 1 6 199 12 40 C EHV 1 6 289 12 40 A EHV 2 6 311 11 88 B EH...

Страница 314: ...01 Monday November 26 2001 1 09 pm C This is the distance the Main Contacts travel from the fully open position to the first make Figure A 134 Figure A 134 Main Contacts Time Fully Open to First Make...

Страница 315: ...ev A 11 01 A 115 Monday November 26 2001 1 09 pm D This is the Average Velocity measured during the period from 500 ms before and 400 ms after Main Contacts make Figure A 135 Figure A 135 Average Velo...

Страница 316: ...ta Time for Resistor Switches in a Module Specs Insertion Resistor Duration Time Maximum 9 0 Minimum 5 0 Phase A Phase B Phase C Contact Time Compare Contact Time Compare Contact Time Compare mS mS mS...

Страница 317: ...esistor Switch Closing Time Within the Breaker Maximum 2 0 mS Breaker 1 2 mS Pass Resistor Switch Closing Time Vs Mechanical Motion Channels 1 3 Phase A Phase B Phase C Contact Travel Vel Contact Trav...

Страница 318: ...e the Resistor Switches travel from the fully open position to the first make Figure A 139 Figure A 139 Resistor Switches Time Fully Open to First Make Contact Ohms Compare Contact Ohms Compare Contac...

Страница 319: ...A 11 01 A 119 Monday November 26 2001 1 09 pm C This is the Average Velocity measured during the period from 500 ms before and 400 ms after the Resistor Switches make Figure A 140 Figure A 140 Averag...

Страница 320: ...Test Report Refer to Trip Free Parameters C O on page A 43 for more information on these parameters A Delay 1 Length is shown in Figure A 145 on page A 123 Delay 1 is 8 3 ms if Standing option is used...

Страница 321: ...rip Free Test Operation for a Phase Live Tank Breaker Within the phase the Dwell time Figure A 144 on page A 122 is measured as the difference between the time required for the first Main Contact to o...

Страница 322: ...ase C 32 5 Pass Trip Free Dwell Time Within the Breaker Specifications Test results Compare Breaker 34 0 mS Pass Main Contact Closing Time Measured From Test Initiation Specifications Test results Tra...

Страница 323: ...age Velocity Zone in trip operation for example if the zone is defined by distance distance or distance time this velocity is not tabulated for trip free operation Figure A 145 Trip Free Test Mechanic...

Страница 324: ...he Breaker test report for a Reclose test Refer to Reclose Parameters O C on page A 45 for more information on these parameters Figure A 146 Dead Tank Breaker Reclose Test Report Header A Dead Time Th...

Страница 325: ...the time required for the last Main Contact to close and the first Main Contact to open B Dead Time with a Circuit Breaker This is the time when at least one Main Contact within the circuit breaker is...

Страница 326: ...Specifications Test results Compare Maximum 333 0 mS Phase A 315 6 mS Pass Minimum 250 0 Phase B 315 7 Pass Phase C 316 6 Pass Reclose Dead Time Within the Breaker Specifications Test results Compare...

Страница 327: ...a Reclose Test Specifications Test results Compare Average velocity in Open zone 1 Maximum 15 50 Ft Sec Ft Sec Minimum 12 60 VEL 2 13 66 Pass Zone 1 0 250 in to 6 500 in Average velocity in Open zone...

Страница 328: ...rough Model Number FK 121 43000 4 Circuit Serial Number 0202A9405 701 Operator Instr Book Mechanism TP CREATED 8 9 99 Mech Instr BY PHIL PROUT Special ID Westborough Operation Counter Test Type O C O...

Страница 329: ...wcharts A Problem Solution table A drawing from the top view of the circuit boards that comprise the system Interpreting TDR9000 LEDs Self Diagnostics Test The Self Diagnostics test is comprised of th...

Страница 330: ...ircuit board module level The Self Diagnostics test simulates a circuit breaker test without activating the Trip or Close output signals During this test hardware circuitry provides test signals that...

Страница 331: ...st NOTE This test can be run with cables connected to the Instrument 1 Click Self Diag from the test picklist on the upper right corner of the TDR9000 tab The Run Self Diag Test button appears on the...

Страница 332: ...el modules The system is armed and the window prompts for the Safety Switch to be pressed as shown in Figure B 2 Figure B 2 Safety Switch Operation 5 Press the Safety Switch and hold until the alarm c...

Страница 333: ...s shown in Figure B 4 The first test run is the Global Self Test A status bar appears as the TDR9000 collects data about the validity of source signals on the Physical Front Panel This test requires s...

Страница 334: ...Switch must be pressed within 60 seconds Figure B 5 Local Self Test 6 Press the Safety Switch until the alarm ceases Once this second part of the test begins the window appears as shown in Figure B 6...

Страница 335: ...ure B 6 Local Self Test Executing A status bar appears as results are calculated If a failure is found a window appears containing the slot or location of the failed circuit board or module a part for...

Страница 336: ...ion Transducer receiver results Contact timing and resistor timing measurement Analog and Auxiliary contact status There is no way to directly print this data however it can be saved using the Save bu...

Страница 337: ...connectors and if the connectors appear to be OK try reseating the board NOTE It is possible that failure in a Physical Front Panel module may cause the same symptom as in the first bullet If the LED...

Страница 338: ...ing Flow Chart The flow charts shown in Figure B 9 on page B 11 and Figure B 10 on page B 12 assist in troubleshooting TDR9000 operations They start from TDR9000 trouble indications LEDs non operation...

Страница 339: ...d at the same time Cable In Bits Failure on page B 9 Replace P S assembly Power Supply on page B 26 No Contact Doble B Yes Check LED on Reseat or Not Steady Steady Green VFP Virtual Front Panel Is the...

Страница 340: ...TDR9000 2 Verify that all circuit board LEDs are green Figure B 12 on page B 16 3 Verify D8 and D18 LEDS are blinking green Replace any circuit board where LED is off or red Verify with Doble the ver...

Страница 341: ...eturn to Doble for repair Spilled liquid penetrates the Instrument case Return to Doble for repair A test is run breaker functions properly but no Main Contact data is collected or data for a contacts...

Страница 342: ...wer is ON Printer is not jammed Refer to Pentax documentation provided with the Instrument Connections on Virtual Front Panel appear gray Check the Connection between the laptop and the Instrument Com...

Страница 343: ...A 1898 Rev A 11 01 B 15 Monday November 26 2001 1 09 pm TDR9000 Top View Figure B 11 and Figure B 12 on page B 16 show a generalized internal top view drawing of the TDR9000 Figure B 11 Top View of TD...

Страница 344: ...isible through the oval cut into the top of the circuit board housing Figure B 11 on page B 15 These LEDs indicate circuit board operation as follows All circuit board LEDs change from Off to Green or...

Страница 345: ...ence the communications loopback LED should illuminate This LED is viewed by looking through the handle vent opening nearest the System module on an angle from the back of the Instrument to the front...

Страница 346: ...ED on the System module Physical Front Panel that indicates proper operation of the power supply as shown in Figure B 14 Figure B 14 DC Power Supply LED If this LED is not lit when power is applied us...

Страница 347: ...ce only complete printed circuit boards or other subassemblies None of the solid state printed circuit boards need user calibration or adjustment Remove or insert printed circuit assemblies carefully...

Страница 348: ...red to perform the replacement Table B 2 lists the ribbon cables that need to be disconnected by circuit board type Table B 2 Required Cable Disconnects by Circuit Board Circuit Board Type Replaced Ca...

Страница 349: ...it board 9 Ensure the replacement board is fully seated by pressing down on the center of the card bracket 10 Tighten the captive screws on the circuit board 11 Reconnect any circuit board ribbon cabl...

Страница 350: ...nel NOTE The System Front Panel module is not replaceable in the field If troubleshooting analysis indicates a problem or failure is related to this module contact Doble Customer Service Also it is ne...

Страница 351: ...ting Inserting two banana clip leads into two connectors on the module face of an Event module and gently pull while rocking the module side to side 4 Align the connector on the replacement module wit...

Страница 352: ...System module Physical Front Panel that indicates proper operation of the power supply as shown in Figure B 16 Figure B 16 DC Power Supply LED Table B 4 Replaceable Physical Front Panel Module Part N...

Страница 353: ...he internal temperature of the Instrument is too high or the monitoring circuit is bad To access the power supply module and examine the fuses 1 Turn the TDR9000 power off and unplug 2 Unscrew the two...

Страница 354: ...R9000 6 Check the LED on the System module Physical Front Panel If LED is not green refer to the Troubleshooting Flow Charts starting on page B 11 7 Replace the top cover and reinstall the two rubber...

Страница 355: ...assembly 6 Insert the replacement assembly into the guides and gently push it into position 7 Replace the cables disconnected in step 4 8 Plug the unit in and power up the TDR9000 9 Check the LED on t...

Страница 356: ...es fuses or the final high current stage of the module NOTE Before running this test run the Continuity test on the EHV or OCB cables If a test is run and no errors are reported and the circuit breake...

Страница 357: ...p pair Run a simple test e g Trip Close If both the Trip and Close control pulses are seen on the contact channels graphs the TDR9000 is OK The problem is outside the Instrument If one or both of the...

Страница 358: ...but the suspect cable from the TDR9000 Physical Front Panel The connector on the Virtual Front panel for the cable being tested should be green indicating the channel is ready 3 Clip the circuit break...

Страница 359: ...2 cable 25 feet 05B 0620 01 OCB cable 60 feet standard 020 0127 01 through 04 EHV cable set Specify module number 05B 0621 EHV cable individual specify module number and phase 05B 0634 01 through 03 A...

Страница 360: ...Service If possible have the Instrument setup near a telephone to facilitate telephone assistance Call Doble Engineering Customer Service at 617 926 4900 or e mail customerservice doble com Please ha...

Страница 361: ...ervice for a nominal charge Doble Part 903 0044 The Instrument may be packed using either of the following methods 2 wall minimum corrugated cardboard box with a minimum 2 inch thick poly foam padding...

Страница 362: ...B 34 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 363: ...ing firmware Updating the Pentax printer drivers Updating Software To upgrade the TRXField software 1 Insert the TRXField CD ROM into the correct drive 2 Proceed to Step 11 if autorun is working Step...

Страница 364: ...ntents of the drive appear in the Browse window 6 Browse to the Disk1 folder 7 Click setup exe 8 Click Open The Run window reappears with the directory path added as shown in Figure C 3 Figure C 3 Run...

Страница 365: ...stallation is C Program Files Doble TRX This should not be changed 12 Click Next A status bar appears as the TRXField files are copied to the hard drive A dialog box appears as shown in Figure C 5 If...

Страница 366: ...d not be changed as they overwrite any existing TRX folder 14 Click Next The Choose Desktop Preference window appears 15 Click Yes to add a TRXField icon to the desktop No to proceed to the next windo...

Страница 367: ...laptop version of the software to the TDR9000 If permission is Given the download requires approximately five minutes to complete Not given the TDR9000 is disabled for the remainder of the TRXField se...

Страница 368: ...dows NT This driver needs only to be loaded once Once the driver is loaded refer to Printer Settings on page C 18 to explain the procedure for tailoring the printer settings to those recommended by Do...

Страница 369: ...uit Breaker Test System User s Guide 72A 1898 Rev A 11 01 C 7 Monday November 26 2001 1 09 pm 4 Double click Add Printer The Add Printer Wizard window appears as shown in Figure C 8 Figure C 8 Add Pri...

Страница 370: ...8 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm 5 Click Next A second Add Printer Wizard window appears as shown in Figure C 9 Figure C 9 Add Printer Wizard II 6 Click the Local Printer radio b...

Страница 371: ...Rev A 11 01 C 9 Monday November 26 2001 1 09 pm A third Add Printer Wizard window appears as shown in Figure C 10 Figure C 10 Add Printer Wizard III 7 Click Have Disk The Install From Disk window appe...

Страница 372: ...2 Figure C 12 Open 9 Select the A drive from the Drives picklist 10 Click OK and OEMSETUP INF is added to the File Name field 11 Click OK The Install From Disk window reappears 12 Click OK The Add Pri...

Страница 373: ...ovember 26 2001 1 09 pm 13 Click Next A fifth Add Printer Wizard window appears as shown in Figure C 14 Figure C 14 Add Printer Wizard V 14 Ensure that LPT1 is selected and click Next A sixth Add Prin...

Страница 374: ...page once installation is complete NOTE A Version Conflict window may appear similar to the one in Figure C 16 It is recommended that the newer version of a file be kept by clicking Yes Figure C 16 V...

Страница 375: ...ember 26 2001 1 09 pm 3 Click Printers from the Settings menu on the Windows Start menu bar The Printers window appears as shown in Figure C 17 Figure C 17 Printers 4 Double click Add Printer The Add...

Страница 376: ...My Computer radio button is selected Click Next A second Add Printer Wizard window appears as shown in Figure C 19 Figure C 19 Add Printer Wizard II 6 Click the LPT1 checkbox Click Next A third Add Pr...

Страница 377: ...The Install From Disk window appears as shown in Figure C 21 Figure C 21 Install From Disk 8 Click Browse The Locate File window appears as shown in Figure C 22 Figure C 22 Locate File 9 Select the A...

Страница 378: ...window shown in Figure C 23 appears with two versions of the Pentax PocketJet II driver added to the Printers list Figure C 23 Add Printer Wizard IV 13 Click Pentax PocketJet II Roll Paper and then c...

Страница 379: ...s as shown in Figure C 25 Figure C 25 Add Printer Wizard VI 15 Ensure that the Not Shared radio button is selected and click Next NOTE A dialog box may appear as shown in Figure C 26 If this occurs in...

Страница 380: ...clicking Yes Figure C 27 Version Conflict A status bar appears as the files are copied Printer Settings The procedure that follows explains how to make the Doble recommended modifications to the Penta...

Страница 381: ...001 1 09 pm 2 Right click the Pentax PocketJet II icon The Pentax PocketJet II Properties window appears as shown in Figure C 29 Figure C 29 Pentax PocketJet II Properties 3 Click the Graphics tab and...

Страница 382: ...utton 5 Click the Advanced tab and the window appears as shown in Figure C 31 Figure C 31 Pentax PocketJet II Properties Advanced 6 Click the No Feed Mode radio button 7 Enter 200 in the No Feed Mode...

Страница 383: ...ifferent front end However all channels are collected and forwarded to the controller for processing in the same manner Data processing creates measurements that are compared to specifications circuit...

Страница 384: ...oble motion transducers The transducers output two quadrature signals generated from optical sensors which switch on and off based on a picket fence of lines passing between the sensors and a light so...

Страница 385: ...est no waveform is sent through the system Circuit Breaker Control The system can be configured with a Trip Close module capable of activating the control coils of the circuit breaker under test The c...

Страница 386: ...ge settings for the appropriate channels and the signal on which to trigger the recording Appropriate action by the operator including the pressing of the Safety Switch turns on all of the test voltag...

Страница 387: ...ly test the operation of all measurement channels No Trip or Close command signals are output from the Instrument during the Self Diagnostic test Once the test is initiated from the Virtual Front Pane...

Страница 388: ...D 6 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 389: ...cks If in doubt check the electrical rating label attached to each unit Do not for any reason cut or remove the grounding prong from the power cord Turn power OFF and disconnect from line power before...

Страница 390: ...d for cleaning electrodes electrical components or moving parts Disconnect the Instrument s power cord and all other external cables before cleaning or removing the Instrument cover Changing Printer P...

Страница 391: ...r pulls it into the starting position the situation can be corrected as follows If the printer does not print immediately open the release cover as far back as it goes Pull the paper out reinsert it a...

Страница 392: ...E 4 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 393: ...to be slow in tripping or an out of service breaker to be slow in closing By connecting the TDR9000 to the in service breaker phase currents trip and close coil currents DC battery supply and auxilia...

Страница 394: ...F 2 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 395: ...sts channel activation cross check error messages that occur when there is a TDR9000 connected which indicate the Test Plan cannot be used with the specific TDR9000 connected The error message appears...

Страница 396: ...on module required Please deactivate motion channel d More than d analog channels are active in the test plan but the TDR9000 does not have a fourth event module Please deactivate all analog channels...

Страница 397: ...or instructions on how to disconnect a cable There must be a safety switch connected in order to control the circuit breaker under test Analog channel d is set to a current probe range but the current...

Страница 398: ...s are on motion channels d and d Please change one of the labels s so that all motion labels are unique Duplicate labels are on velocity channels d and d Please change one of the labels s so that all...

Страница 399: ...test Remove the safety switch and insert the external trigger plug Table G 5 Test Exceptions Error Message Solution There must be a safety switch connected in order to control the circuit breaker unde...

Страница 400: ...ptions Procedure Trip module relay closed before power applied during test run This indicates a problem with the trip close module See Test Exceptions Procedure Close module relay closed before power...

Страница 401: ...r service There must be an external trigger plug connected in order to run an externally triggered test Remove the safety switch and insert the external trigger plug N A There must be a safety switch...

Страница 402: ...o 1600 0 ms Invalid delay 1 length entered Value must range from 8 0 to 600 0 ms Invalid delay 2 length entered Value must range from 8 0 to 600 0 ms The combination of delay 1 length and delay 2 leng...

Страница 403: ...B Motion module Table H 1 OCB Motion Module Characteristic Description OCB Main Contact Channels 3 channels with 1 break per phase Contact Sense Voltage for Main Contact Timing 48 15 7 5 VDC Modified...

Страница 404: ...Accuracy 0 1 of measured value 0 1 max error Display Resolution 0 002 Velocity 50 ft sec max Acceleration 1200g for 50 sec max Rotary Transducer Range 0 2880 Resolution 0 09 Display Resolution 0 1 Acc...

Страница 405: ...Main Contact Timing 15 7 5 VDC Modified by pre insertion resistor value Contact Sense Voltage for Resistor Switch Timing 15 7 5 VDC Modified by pre insertion resistor value Close and Open Timing Reso...

Страница 406: ...e Sampling Frequency 10 kHz Voltage Measurement Range 300 DC AC peak Analog Signal Bandwidth DC to 5 kHz Amplitude Accuracy 0 5 of full scale 0 5 of reading 0 5 of full scale 1 5 of reading for the 30...

Страница 407: ...s Table H 4 lists the characteristics of the Trip Close module Table H 5 list the characteristics of the Trigger In function Table H 4 Trip Close Module Characteristic Description Trip Close Peak Volt...

Страница 408: ...e Signal Characteristics Characteristic Description Trip Close Command Pulse Width 8 0 to 1600 msec 0 5 to 96 cycles Resolution 0 1 msec 0 1 cycle Trip Command Current Range 2 5 20 100 A Close Command...

Страница 409: ...act molded flame retardant ABS Meets National Safe Transit Association testing specification No 1A for immunity to severe shock and vibration Dimensions 10 0 H x 16 0 W x 15 5 D 25 4cm x 40 6cm x 39 4...

Страница 410: ...Environmental Specifications Table H 8 lists TDR9000 environmental specifications Table H 8 TDR9000 Environmental Characteristic Description Storage Temperature Range 25 C to 70 C Operating Temperatu...

Страница 411: ...R3190 transducer is used to measure the position and velocity of the operating mechanism of a circuit breaker This transducer consists of a reference disk of known diameter which is directly coupled t...

Страница 412: ...The motion plot is produced by plotting the sum of the displacement data vs time The delta displacement for each sample interval represents the total displacement which has occurred during the sample...

Страница 413: ...The pipe coupling short nipple floor flange assembly is screwed on in place of the cap After this adapter is screwed on to the breaker the connecting rod is then installed and the transducer is clampe...

Страница 414: ...rotation of the transducer during circuit breaker operation must be provided To do this a length of 2 x 2 angle is clamped to the transducer and to a suitable part of the circuit breaker structure Ca...

Страница 415: ...m to ensure no interference occurs when the breaker operates Large forces are generated when a breaker is operated do not stand in line with the motion of the connecting rod or allow loose parts near...

Страница 416: ...ndensing atmosphere Contaminates Transformer Oil Accuracy is unaffected by oil adhering to the connecting rod Contaminates Soil Accuracy is unaffected by dirt adhering to the connecting rod Mechanical...

Страница 417: ...aker Test System User s Guide 72A 1898 Rev A 11 01 I 7 Monday November 26 2001 1 09 pm Figure I 1 shows the assembly drawing for the TR3190 Figure I 1 TR3190 Linear Motion with Rotary Chuck Attached T...

Страница 418: ...1898 Rev A 11 01 Monday November 26 2001 1 09 pm Also available is the TR3170 Transducer Figure I 2 a scaled down version of the TR3190 Transducer which is designed for linear use only Figure I 2 TR3...

Страница 419: ...R3190 was born AN2 TR3190 Digital Linear Rotary Motion Transducer on page I 1 describes the design of the TR3190 Digital Rotary Linear Transducer in detail and provides insight into the design of adap...

Страница 420: ...supplied with the SFA Adapter Figure I 3 Westinghouse SFA SF6 Gas Circuit Breaker Figure I 4 shows the Doble ABB AHMA 4 8 Transducer for use with the ABB SF6 Gas circuit breakers using the AHMA 4 or...

Страница 421: ...Gas circuit breakers using the AHMA 4 or AHMA 8 operating mechanism It is shown with the drive fork engaging the optical encoder assembly and the gauge block in front of the transducer The gauge block...

Страница 422: ...cer and is attached to the rotating element of the phase The disc that drives the semaphore remains with the rotary element The transducer support plate is then attached to the transducer using 5 16 b...

Страница 423: ...r is attached to the rotating mechanism and then to the support plate The support plate is the clamped to the structural plate in the cabinet using C clamps Figure I 7 ABB HPL SF6 Gas Circuit Breaker...

Страница 424: ...nto a tapped hole in the top of the large metric bolt The transducer is then centered on the travel rod and clamped to the spacer Figure I 9 HVB SF6 Gas Circuit Breakers with Independent Pole Operatin...

Страница 425: ...ser s Guide 72A 1898 Rev A 11 01 I 15 Monday November 26 2001 1 09 pm Figure I 10 General Electric Metalclad Air Magnetic Circuit Breakers 600 and 1200 Figure I 11 General Electric Metalclad Air Magne...

Страница 426: ...BI Vacuum Circuit Breaker Figure I 13 shows an adapter transducer combination that measures travel at the bellcrank assembly where operating rod travel perpendicular to contact travel is changed to tr...

Страница 427: ...binet Figure I 14 Mitsubishi Electric Power Products 100 SFMT SF6 Gas Circuit Breakers Figure I 15 shows the large L shaped plate that replaces the standard bottom plate on the TR3160 Transducer using...

Страница 428: ...a close nipple a coupler and a reducer Figure I 16 General Purpose Adapter Figure I 17 shows a general purpose spacer that is used where it is difficult or impossible to mount the transducer directly...

Страница 429: ...m User s Guide 72A 1898 Rev A 11 01 I 19 Monday November 26 2001 1 09 pm Figure I 17 General Purpose Spacer Figure I 18 shows various clamps used to temporarily secure the transducer to a fixture Figu...

Страница 430: ...r Live Tank Circuit Breakers One of possible positions is rotating shaft of the operating mechanism or the shaft at the phase housing Using the rotary motion at the shaft and the linear motion at circ...

Страница 431: ...ng allows axial misalignment and transfers rotary motion 6 Connect the threaded bar with the flexible coupling and chuck at the rotary transducer and tighten the two set screws The transducer with the...

Страница 432: ...el at 5 of a cycle after contact part is a minimum of 3 4 from the fully closed position The contact travel at 9 of a cycle after contact part is less than 5 3 from the fully closed position Close to...

Страница 433: ...Guide 72A 1898 Rev A 11 01 I 23 Monday November 26 2001 1 09 pm AN4 TDR9000 Contact and Resistor Measurement Dynamics Figure I 21 shows a schematic for the TDR9000 contact and resistor measurement Fi...

Страница 434: ...Universal Adapter I 24 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm Figure I 22 explains contact and resistor timing Figure I 22 Contact and Resistor Time Diagram...

Страница 435: ...nce for all distance measurements is the fully closed position of the circuit breaker and the displacement value for the fully closed position is zero When the transducer rod passes the selected begin...

Страница 436: ...e Transfer Function provides the correction factor necessary for these measurements These two values are entered by the user from data provided by the circuit breaker manufacturer and or the user the...

Страница 437: ...as necessary A second set of leads sense channel provided this function and enabled timing from that reference point on the trace Since the TDR9000 uses its solid state control circuitry to initiate o...

Страница 438: ...n to Main Contact operation is tabulated and given in the Test Results Report AN8 Simultaneous Energization of Two Sets of Trip Coils in a Single Circuit Breaker Many modern high voltage circuit break...

Страница 439: ...closing coil observing lead polarity Select Analog as the timing event and enter the channel number in the Timing Channel Prior to closing coil energization the Instrument considers the closing coil...

Страница 440: ...les end Table I 3 lists the voltages used for EHV and OCB channels for the TDR9000 AN11 Sampling Rates The basic concept for digital sampling is that the sampling rate should be faster than the event...

Страница 441: ...an asynchronous event with respect to the instruments sample period higher sampling rates minimize these errors AN13 Safety Grounds Close Connected Transformers and the Use of the TDR9000 OCB Dead Tan...

Страница 442: ...I 32 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

Страница 443: ...xiliary channel connections 4 62 Auxiliary Contact Channel Specifications A 66 Auxiliary Contacts Channel Activation A 67 Auxiliary Wet Dry Contact Monitor I 29 Average Velocity Open A 86 Average Velo...

Страница 444: ...g E 2 Close Current Magnitude A 39 Close Test General explanation 2 14 Timing Functions 4 51 Close Timing A 37 Command Parameters A 34 Contact Measurement general A 22 Contact Penetration general A 27...

Страница 445: ...Hardware Conflict Errors G 1 Event module General explanation 2 7 Specific explanation 3 21 Virtual Front Panel configuration 4 41 External Triggers Virtual Front Panel configuration 4 56 F Firmware u...

Страница 446: ...A 27 L Laptop and TDR9000 Test Plan Configuration general 1 7 Laptop connections 4 27 Linear and rotary attachments installation 4 16 Live Tank test connections 4 15 Live Tank vs Dead Tank operation A...

Страница 447: ...A 85 Rebound Open A 84 P Packing the TDR9000 B 33 Parameters Virtual Front Panel configuration 4 46 Pass Fail tabulation text A 30 Physical Front Panel Analog channels connections 4 62 Auxiliary chan...

Страница 448: ...f Zeroing Probe 4 65 SFA Adapter I 10 Shunt Capacitor operation A 18 Signal Viewer 4 81 Site Preparation Analog and Auxiliary Setup general 1 13 Circuit Breaker Preparation for Off Line Testing genera...

Страница 449: ...act and Resistor Measurement Dynamics I 23 Disconnecting after a test 4 99 4 100 Maintenance E 2 OCB Dead Tank Contact Monitors use I 31 Packing for return B 33 Physical front panel configuration gene...

Страница 450: ...Timing Specifications A 35 EHV Resistor Ranges A 64 General A 28 Insertion Resistor Value Open and Close A 79 Live Tank EHV A 64 Main Contact Configuration EHV OCB SPLIT Contact Channel Activation A 6...

Страница 451: ...n Contact Close test A 112 Mechanical Motion A 99 Overlay 4 86 Reclose Test Tabulation A 124 Re order displayed channels 4 88 Resistor Switching A 104 Resistor Timing Close test A 116 Signal Viewer us...

Страница 452: ...oting Cable replacement B 30 Circuit boards B 19 Customer service B 32 DC power supplies B 18 B 24 B 26 Power up diagnostics 4 32 Problems and solutions B 13 Self Diagnostics test B 1 Trip and Close f...

Страница 453: ...nfiguration 4 38 Event configuration 4 41 External Triggers configuring 4 54 4 56 Force breaker identification information 4 75 Module level configuration general explanation 3 7 OCB Motion configurat...

Страница 454: ...I 12 72A 1898 Rev A 11 01 Monday November 26 2001 1 09 pm...

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