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Parker AC30 series, User Manual

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Parker AC30 series User Manual Download Page 57

Installation 

4-36  

 

AC30 series Variable Speed Inverter

 

APPLICATION 5:  ACTIVE FRONT-END

 

 

Application 5: 

“AFE”

ACTIVE FRONT END APPLICATION THAT ALLOWS THE 
DRIVE TO PERFORM REGENERATION OF ENERGY BACK 
INTO THE GRID, AND EXECUTES CONTROL OF 
EXTERNAL PRECHARGE SWITCHES AND CONTACTORS

M

AFE Drive

Motoring Drive

Grid

Motor

 

AFE Control Application 

A simple application that controls external precharge relays and contactors, and ensures that all pre-requisites for regenerative operation of the 
drive are satisfied. If the drive is used as an active front end this application MUST be loaded and enabled. If the shown control wiring to the 
control card terminals is correct no further modification to the application is needed to be able to run in AFE mode. (The line sync card needs to 
be wired to the encoder option too.)  

Summary of Contents for AC30 series

Page 1: ...Variable Speed Drive HA501718U002 Issue 7 Product Manual aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding ENGINEERING Y...

Page 2: ...e application follow applicable industry standards and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker Hannifin Corporati...

Page 3: ...g Ltd Although evry efford has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or corect omissions Parker Hannifin Manufacturing Limited cannot...

Page 4: ...ecification 4 20 AC30V Control Wiring Connections 4 21 AC30D P Control Wiring Connections 4 22 System Board Control Wiring Connections AC30D ONLY 4 23 4 23 Wiring Diagrams 4 24 The Default Application...

Page 5: ...r information displays 7 7 Setting the display language 7 7 Setting the display language to Custom 7 7 Chapter 8 Menu Organisation 8 1 Menu Map 8 1 Menu Map Summary 8 1 Menu Descriptions 8 2 Control S...

Page 6: ...gister 6 A 7 Write Multiple Registers 16 A 7 Modbus Exception Codes A 8 Illegal Function 01 A 8 Illegal Data Address 02 A 8 Illegal Data Value 03 A 8 Process Active and Lost Communications Trip A 8 Pr...

Page 7: ...Values D 94 Local Control D 97 Minimum Speed D 98 Modbus D 99 Modbus RTU Option D 100 Modbus TCP Option D 101 Motor Load D 102 Motor Nameplate D 105 Motor Sequencer D 107 MRAS D 108 Pattern Generator...

Page 8: ...D Electrical Ratings 400V Build Variant F 10 LINE Input Fuse Ratings Europe F 15 DC Input Fuse Ratings Europe F 16 LINE Input Fuse Ratings North America and Canada F 17 Internal Dynamic Brake Switch F...

Page 9: ...rein or any other associated operation The information given is intended to highlight safety issues and to enable the user to obtain maximum benefit from the equipment Complete the following table for...

Page 10: ...tor must be connected to an appropriate safety earth 3 Ensure all incoming supplies are isolated before working on the equipment Be aware that there may be more than one supply connection to the inver...

Page 11: ...for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation and bonded to a sa...

Page 12: ...ended operating conditions the inverter may not operate as intended In particular Stored energy might not discharge to safe levels as quickly as suggested and can still be present even though the inve...

Page 13: ...ng on the edge of each page If the manual is to be printed it is designed so that it should be printed double sided using the short edge for binding Information for all AC30 units is included AC30V fr...

Page 14: ...the Parker Drive Quicktool wizard Go to Appendix D Parameter Reference for more information PC Requirements Minimum system requirements 1GB RAM 1GHz Pentium 1GB free Hard Disk space 1024x768 screen re...

Page 15: ...22 30 45 40 18 25 38 36 G 3 4G0060 B 0000 30 40 60 52 22 30 45 40 G 3 4G0073 B 0000 37 50 73 65 30 40 60 52 G 3 4H0087 0000 45 60 87 77 37 50 73 65 H 3 4H0105 0000 55 75 105 96 45 60 87 77 H 3 4H0145...

Page 16: ...lethal toxic fumes Save the packaging in case of return Improper packaging can result in transit damage Use a safe and suitable lifting procedure when moving the unit Never lift the unit by its termin...

Page 17: ...range of field fittable I O Options Control Module Cover Removable Fan Cassette Frames D J only Can be removed for cleaning and replacement see Fan Cassette in Chapter 11 Top Terminal Cover Integrate...

Page 18: ...sed Loop Vector require autotune PMAC motor Sensorless Vector Control Skip Frequencies Skip frequencies with adjustable skip band width Preset Speeds User selectable preset speeds Stopping Modes Ramp...

Page 19: ...arth DB X6 Inverter stage M1 U M2 V M3 W Iu IW DC DB DC PE DC DC SMPS DC DC Main cooling Fan s 24V PWM ISOLATION DB control stack temperature POWER CONTROL Switched fan supply DB EEPROM Precharge Cont...

Page 20: ...V M3 W Iu IW DC DB DC PE DC DC SMPS DC DC Main cooling Fan s 24V PWM ISOLATION DB control stack temperature POWER CONTROL Switched fan supply DB EEPROM Precharge Control Control Module LINK customer...

Page 21: ...ply pre charge control IV 3 x current sensor interface 15V o l or 24V c l EEPROM CM Interface PCB PE PE 7 x gate drive 7 x Vce sense 4 way cable assy L1 L2 L3 sense precharge relay control fan supply...

Page 22: ...13 11 320 0 12 6 6 5 0 25 125 0 4 92 100 0 3 93 12 5 0 49 255 0 10 0 273 0 10 75 Frame F 10 0kg 22 lbs 383 0 15 07 383 0 15 07 370 0 14 5 6 5 0 25 150 0 5 90 125 0 4 92 12 5 0 49 255 0 10 0 273 0 10...

Page 23: ...Speed Inverter DIMENSIONS FOR CUBICLE MOUNT INSTALLATION FRAME K Fixings for main cover 15 16 17 99 50 47 51 57 0 59 2 36 7 87 15 75 Figure 4 2 Mechanical Dimensions for Frame K All dimensions are in...

Page 24: ...ensure adequate cooling of the inverter and that heat generated by other adjacent equipment is not transmitted to the inverter Be aware that other equipment may have its own clearance requirements Whe...

Page 25: ...ixing holes for cubicle mount Frames D E F G The brackets can be moved up down by using the alternative holes which are set at 15mm intervals Frames H J K Have a single mounting plate which cannot be...

Page 26: ...is dissipated outside the cubicle Figure 4 4 Mechanical Dimensions for Through Panel Frames D E Inverters Inverters H H1 H2 H3 W W1 W2 W3 D D1 AC30V AC30P Fixings Mounting Kits Frame D 250 9 8 262 10...

Page 27: ...AC30VAC30P W11 H1 H2 H3 H4 H5 Fixings Mounting Kits Frame F 200 7 87 150 5 90 25 0 98 129 5 07 12 0 47 0 1 0 003 20 5 0 80 170 6 7 72 2 83 181 7 12 AC30D 199 7 83 127 5 0 381 15 0 359 14 13 347 13 66...

Page 28: ...you to use a smaller cubicle because much of the heat generated by the inverter is dissipated outside the cubicle Figure 4 6 Mechanical Dimensions for Through Panel Frame H All dimensions are in milli...

Page 29: ...heat generated by the inverter is dissipated outside the cubicle Figure 4 7 Mechanical Dimensions for Through Panel Frame J All dimensions are in millimetres inches Fixings 8 x 9 0mm holes M8 fixings...

Page 30: ...eatsink Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the inverter and that heat generated by other adjacent equipment is not transmitted to th...

Page 31: ...o 7 for mounting 1 Unscrew and remove mounting bracket s 2 Remove Control Module Cover see page 4 18 3 Remove Control Module see page 4 19 COVER REMOVAL INSTRUCTIONS ALL FRAMES 4 Top Bottom Cover Remo...

Page 32: ...to the right to release the catch and then slide off cover Bottom Cover To remove bottom cover insert a screwdriver into the slot and move to the left to release the catch and then slide off cover Fr...

Page 33: ...bers Frame D LA502668 Frame E LA502669 Frame F LA502670 Frame G LA502471 Frame H LA502472 Frame J LA502793 Frame K not applicable 6 Tighten all screws in place as shown according to panel insert requi...

Page 34: ...ined from Parker using the following part numbers Frame E Illustrated The part numbers for the cabling bracket kits are Wall Panel Mount Through Panel Mount Frame D LA501935U001 LA503117U001 Frame E L...

Page 35: ...C30 series Variable Speed Inverter Cabling Bracket for AC30D System Terminals Frame E Illustrated The part number for the AC30D control and system terminal cable brackets kit is LA501935U007 Control c...

Page 36: ...MPORTANT The inverter is only suitable for earth referenced supplies TN when fitted with an internal filter External filters are available for use on TN and IT non earth referenced supplies For instal...

Page 37: ...fer to the Terminal Tightening Torques table page 4 39 Earth Earth Earth Stud fuses Circuit Breaker Earth Stud Mains in Terminals Motor Terminals Ferrite core option To meet C2 EMC Standard Frames D J...

Page 38: ...cables into the inverter under the cable clamps using the correct cable entries and connect to the power terminals Tighten all terminals to the correct tightening torque refer to the Terminal Tighteni...

Page 39: ...over Removal To gain access to the control wiring and for inserting the SD card first remove the control module cover as follows 1 First remove the GKP by pulling from the top down and remove 2 Undo t...

Page 40: ...o the power stack 1 Unscrew captive screw 2 Lift lower edge of assembly 4 Lift assembly away from Power Stack 3 Slide assembly upwards as far as possible to unlatch from unit Note that there are two s...

Page 41: ...Flexible maximum H05 07 V K 1 5 sqmm W wire end Ferrule DIN462228 Pt 1 minimum 0 25 sqmm W wire end Ferrule DIN462228 Pt 1 maximum 1 5 sqmm W plastic collar Ferrule DIN462228 Pt4 minimum 0 25 sqmm se...

Page 42: ...X11 04 ANOUT 02 0 10V 0 20mA 4 20mA X11 05 10V reference X11 06 10V reference X12 01 LH DIGIN 04 DIGOUT 01 X12 02 DIGIN 05 DIGOUT 02 X12 03 DIGIN 06 DIGOUT 03 X12 04 DIGIN 07 DIGOUT 04 X12 05 User 24...

Page 43: ...N 02 10V 0 10V X11 03 ANOUT 01 10V 0 10V X11 04 ANOUT 02 0 10V 0 20mA 4 20mA X11 05 10V reference X11 06 10V reference X12 01 LH DIGIN 04 DIGOUT 01 X12 02 DIGIN 05 DIGOUT 02 X12 03 DIGIN 06 DIGOUT 03...

Page 44: ...put Positive terminal internally connected to X32 07 X31 08 Encoder PSU Output 0V terminal internally connected to X32 08 X32 01 Encoder 1 A input X32 02 Encoder 1 A input X32 03 Encoder 1 B input X32...

Page 45: ...ng for basic speed control Application 5 supports the use of the inverter as an Active Front End for regenerative applications IMPORTANT Refer to Chapter 9 Setup Wizard to reset the inverter to factor...

Page 46: ...nverter for single wire switch starting and push button starting Other control connections for your Application can be made to suit your system Referring to the Connection Diagram Follow the instructi...

Page 47: ...02 DIGIN 06 X12 03 DIGIN 07 X12 02 SEQUENCING LOGIC RUN FORWARD JOG NOT STOP NOT COAST STOP NOT QUICKSTOP TRIP RESET REVERSE 0422 Vhz Shape 0457 Base Frequency 0447 Fixed Boost 0455 Rated Motor Curren...

Page 48: ...4 27 Installation AC30 series Variable Speed Inverter Basic Speed Control Wiring...

Page 49: ...UCERS AUTOMATIC Pump Auto Manual Selector Auto Speed Reference Level Limit Switch Level Sensor LEVEL CONTROL REF SELECT RUN SELECT FWD REV 0484 Seq Stop Method SEQUENCING LOGIC DIGIN 01 X13 02 DIGIN 0...

Page 50: ...4 29 Installation AC30 series Variable Speed Inverter Auto Manual Control Wiring...

Page 51: ...7 Fixed Boost 0455 Rated Motor Current ANOUT 01 X11 03 ANOUT 02 X11 04 SPEED DEMAND MOTOR CURRENT SEQUENCING LOGIC 1901 Ramp Time 1902 Reset Value 1903 Maximum Value 1904 Minimum Value RAISE LOWER MIN...

Page 52: ...4 31 Installation AC30 series Variable Speed Inverter Raise Lower Trim Wiring...

Page 53: ...24V 24V 7 SEQUENCING LOGIC Application 3 Speed Presets IDEAL FOR GENERAL PURPOSE APPLICATIONS REQUIRING MULTIPLE DISCRETE SPEED LEVELS Speeds Preset 1 Setup 2 Clean 3 Operate 1 4 Operate 2 MIN MAX SP...

Page 54: ...4 33 Installation AC30 series Variable Speed Inverter Presets Speeds Wiring...

Page 55: ...k Transducer PID CONTROL 1928 Proportional Gain 1929 Integral TC 1930 Derivative TC 1931 Output Filter TC 1932 Output Pos Limit 1933 Output Neg Limit 1934 Output Scaling MIN MAX SPEED 1264 Ref Min Spe...

Page 56: ...4 35 Installation AC30 series Variable Speed Inverter PID Control Wiring...

Page 57: ...rid Motor AFE Control Application A simple application that controls external precharge relays and contactors and ensures that all pre requisites for regenerative operation of the drive are satisfied...

Page 58: ...4 37 Installation AC30 series Variable Speed Inverter AFE Control Wiring Excludes 7004 04 00 Wiring...

Page 59: ...010 3xV 4D0012 0 05 6 mm2 M4 ring crimp 0 229 2 5 mm2 3xV 4E0016 3xV 4E0023 0 05 6 mm2 M4 ring crimp 0 229 2 5 mm2 3xV 4F0032 3xV 4F0038 1 10 mm2 16 mm2 M4 ring crimp 0 229 2 5 mm2 3xV 4G0045 3xV 4G00...

Page 60: ...Nm 12 lb in 1 8Nm 16 lb in Frame G 1 35Nm or 2 0Nm 12 lb in or 18 lb in 2 0Nm 18 lb in 2 0Nm 18 lb in 3 6Nm 32 lb in Frame H 20Nm Max 177 lb in 20Nm Max 177 lb in 2 0Nm 18 lb in 20Nm Max 177 lb in Fra...

Page 61: ...connection lead and screws If ordered and supplied with the inverter the connection lead is NOT supplied to order the lead the part number is LA501991U300 Cut out details Gasket Reverse side of the GK...

Page 62: ...the default value determined by the inverters hardware configuration If this choice is left FALSE the setup wizard starts with all parameters with their previously set values Accepting each choice wit...

Page 63: ...nications with the PC programming tools PDQ and PDD a Modbus TCP server and a web server See Chapter 12 Ethernet for recommended cable information Connecting the Ethernet Cable AC30V Disconnecting the...

Page 64: ...4 43 Installation AC30 series Variable Speed Inverter Connecting the Ethernet Cables AC30P and AC30D DO NOT TOUCH DO NOT touch the board surface via the aperture shown...

Page 65: ...l address range 169 254 Note that when connecting the inverter directly to a PC it may take 1 2 minutes for the PC to obtain a link local address Manual The IP address may be fixed if required The DHC...

Page 66: ...r com ssd pdq or can be copied from the Parker Drive Quicktool Drive Maintenance task Perform the upgrade CAUTION DO NOT REMOVE POWER FROM THE INVERTER DURING THE FIRMWARE UPDATE Insert the SD in the...

Page 67: ...OINTS Connect the associated equipment to an AC Fed AC30 in the following order Frame E Illustrated Earth Stud Earth Earth VDR Note In a different place on Frame D G H J K fuses Circuit Breaker Filter...

Page 68: ...d its dc wiring NOTES 1 The required AC line choke inductance value is determined by the total dc bus capacitance dc bus as Lac H per phase 1 05 x 106 Cdcbus F The dc supply unit may also have minimum...

Page 69: ...4D0004 340 F G 340x 4G0045 1800 F 340x 4D0005 340 F 340x 4G0060 2800 F 340x 4D0006 340 F 340x 4G0073 2800 F 340x 4D0008 340 F H 340x 4H0087 3600 F 340x 4D0010 340 F 340x 4H0105 4200 F 340x 4D0012 340...

Page 70: ...s An output choke may be fitted in the inverter output to limit parasitic capacitive current to earth Screened cable has a higher parasitic capacitance to earth and may cause problems in shorter runs...

Page 71: ...ct the braking circuit Refer to page 5 6 The inverter must be fitted with external braking resistors if braking is required The power stack must be fitted with external braking resistors or used with...

Page 72: ...on a heatsink back panel and covered to prevent injury from burning There are four resistor values available L1 H flying leads L2 L3 W a b a b D The resistor can dissipate 10 x power rating for 5s bu...

Page 73: ...er rating of the resistors from the resistor manufacturer If this information is not available a large safety margin must be incorporated to ensure that the resistors are not overloaded By connecting...

Page 74: ...it breaker in the earth system In addition high frequency and dc components of earth leakage currents will flow under normal operating conditions Under certain fault conditions larger dc protective ea...

Page 75: ...Frame J Refer to Kit part number LA502793 Frame K Not applicable For installation information see Chapter 4 Installation Cabling Bracket for Control System Option Power Stack Part numbers for the cab...

Page 76: ...GPIO Motor Thermistor plus Real Time Clock HA501836U001 7004 04 00 Pulse Encoder plus Thermistor input HA502217U001 7003 PB 00 Profibus DP V1 HA501837U001 7003 PN 00 PROFINET IO HA501838U001 7003 DN 0...

Page 77: ...pulling from the top down and remove Undo the screw and slide the control terminal cover down then remove Control Terminal Cover INSTALLATION DETAILS HAZARDOUS VOLTAGES may be present on GPIO module m...

Page 78: ...eries Variable Speed Inverter Click the Option into place and tighten the retaining screw as shown below Squeeze moulding as shown to remove All other options as listed on page A 1 3 off General Purpo...

Page 79: ...afe Stop 1 SS1 the external safety control unit causes the drive to decelerate to rest Once at rest it invokes STO in the inverter Please refer to EN61800 5 2 2007 para 4 2 2 3 for the formal definiti...

Page 80: ...ety ratings STO always overrides any attempt to start the drive If one or both STO control inputs is requesting the STO function the drive will not start even if for example the drive s software malfu...

Page 81: ...O control paths Dashed lines represent reasonably practicable fault detection Key I1 I2 user terminal L1 L2 logic O1 O2 methods of enabling or disabling output power devices imxy interconnecting means...

Page 82: ...d together meet the risk assessment requirements Mean Time To Failure dangerous MTTFd of each STO channel must be 30 years Common Cause Failure CCF score must be 65 according to Annex F of the standar...

Page 83: ...00 years1 PLe DC medium DC Medium Mission Time 20 years 20 years Fault Reaction Function Latched STO2 Note all values quoted in this table are valid only when the two STO user inputs are driven indepe...

Page 84: ...y requirements of EN61800 the STO functionality has been subjected to testing for immunity at higher levels In particular the STO function only has been tested for radiated immunity according to EN620...

Page 85: ...her inverter terminals except X10 01 X10 02 and X10 04 X10 04 STO Common2 Signal return for STO A Input and STO B Input Connected internally to X10 02 This terminal or X10 02 must be connected to eart...

Page 86: ...intended safe STO state The examples show the use of the 24V supply provided on X12 05 24V and X12 06 0V as source of power to a load Alternatively an external 24V supply could be used Note If a drive...

Page 87: ...to 15V Function is undefined Absolute maximum input voltage 30V to 30V Typical input current 24V 9mA Fault detection time4 2 3sec typical 1 6sec will not generate a fault 3 0sec will generate a fault...

Page 88: ...s than 0 1mA ON state Maximum output current 150mA Overcurrent protection Included Resistance between output terminals Less than 6 WARNING WIRED CONNECTIONS TO TERMINALS X10 01 X10 03 X10 05 AND X10 0...

Page 89: ...otor STO trip reported If either of these conditions persists for more than 3 0 seconds the maximum fault detection time the STO function will lock into a fault state The drive cannot start until the...

Page 90: ...ly reflecting true dual channel operation as intended States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This is the safe torque off state of the...

Page 91: ...drive 2 Both inputs are high Drive is able to run under software control User output is OFF 3 One input is high and the other input is low Drive is tripped and cannot start due to STO action User out...

Page 92: ...peration 4 The fault state one input high the other input low has persisted for longer than 3 0 seconds being the maximum fault detection time The STO hardware logic locks into state 4 The drive is tr...

Page 93: ...will not react to such pulses and therefore will not inadvertently invoke the STO function States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This...

Page 94: ...Normal state Out of box state Normal startup state X10 01 low X10 03 low Drive cannot run X10 01 low X10 03 high Drive cannot run X10 03 high X10 01 high X10 01 low X10 03 low X10 01 high X10 03 low...

Page 95: ...trip from occurring as described elsewhere in this chapter The user must decide if STO is to be permanently inactive or to make use of the STO feature If the STO feature is not required see the Applic...

Page 96: ...ternal forces can act on the motor and or load to cause it to move additional measures must be taken by the user to restrain it for example a mechanical brake Examples of external forces are suspended...

Page 97: ...document to specify these measures This is for the user to assess When the inverter detects either an internal STO fault or an external single channel user fault the user must immediately fully resol...

Page 98: ...CATIONS THAT DO NOT REQUIRE STO FUNCTION Here the STO inputs X10 01 and X10 03 have been set to the inactive state tied to 24V Drive control is performed solely through software with no inherent safet...

Page 99: ...ional not STO stop Press the DRIVE STOP button Wait for the motor to come to rest To invoke STO Press the DRIVE STOP button Wait for the motor to come to rest Open the STO Request contacts simultaneou...

Page 100: ...l unit outputs are OPEN thus the STO state is requested of the inverter The latter responds by energising KA1 if both channels are active and healthy KA1 is used as a self check for the reset cycle of...

Page 101: ...es the safety control unit to open its output contacts together In response the drive will confirm by energising KA1 via X10 05 that STO has been invoked The user may wish require that this is verifie...

Page 102: ...must select and assess appropriate equipment Note On power up the Safety Control Unit outputs are OPEN thus STO is requested of the inverter This responds by energising KA1 if both channels are activ...

Page 103: ...ide this ramp to rest functionality After a time delay set in the Safety Control Unit the pair of delayed OFF output contacts open together This time delay must be set longer than the worst case time...

Page 104: ...THE EQUIPMENT INTO SERVICE FURTHER OPERATION OF THE INVERTER WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE PARKER WILL NOT A...

Page 105: ...associated verification assessments If the machine has been idle for more than a period of time determined by the machinery builder and user risk assessments The check must be made by suitably qualifi...

Page 106: ...er to the drive No error must be present in the drive system X10 05 and 06 must be OFF 4 Configure the drive and associated equipment if necessary so that it can be started and stopped and a speed set...

Page 107: ...01 and X10 03 are both 24V Try to restart the drive Drive must restart at SPT1 STO trip must clear X10 05 and 06 must remain OFF Channel B Check STO test Comprehensive Check Activity Expected reaction...

Page 108: ...FF 13 Try to restart drive at SPT1 Drive must start at SPT1 X10 05 and 06 must remain OFF Channel B Fault Check STO test Comprehensive Check Activity Expected reaction and effect 14 Ensure the drive i...

Page 109: ...hen remove it Drive must not start while run command is given Drive must report STO trip immediately X10 05 and 06 must remain ON 21 Reconnect X10 01 and X10 03 to 24V X10 05 and 06 must turn OFF imme...

Page 110: ...inals X10 01 and X10 03 No error must be present in the drive system 3 Apply power to the drive X10 05 and 06 must be OFF No error must be present in the drive system 4 Try to start the drive with a n...

Page 111: ...and 30V Faulty hardware Return for repair Drives starts unexpectedly Don t care Don t care Both 5V Faulty hardware Immediately return the inverter for repair See the DANGER box below Don t care Off Bo...

Page 112: ...F THE INVERTER SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO PARKER FOR INVESTIGATION AND REPAIR FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE FURTHER OPERATION OF THE INVERTER...

Page 113: ...ides for local control of the inverter monitoring and complete access for application programming Insert the Keypad into the front of the inverter replacing the blank cover or if supplied separately t...

Page 114: ...the selected parameters or navigation menu The bottom line of the display indicates the action associated with the soft keys The actions of the soft keys are context dependent The central navigation...

Page 115: ...t leaving the value unchanged Soft Key 2 Changes the Local Remote Mode selection OK Navigation Displays the next menu level or parameter Changes to edit mode when a parameter is selected Edit Accepts...

Page 116: ...dedicated to a particular status indication as shown Left side Right side Run stop and direction Trip Ethernet Control source The individual status conditions are indicated pictorially Run Stop and Di...

Page 117: ...s the parameter unchanged The Set up icon is shown on the Welcome page of the GKP Pressing this starts the set up wizard Chapter 9 Soft Key 2 Toggle between Local and Remote modes Reset GKP entered pa...

Page 118: ...the loop The keys will repeat if you hold them down This is an easy way to step through and view a menu s contents CHANGING A PARAMETER VALUE With the parameter you want to change selected press the c...

Page 119: ...language files built in as standard English French German Spanish Italian SETTING THE DISPLAY LANGUAGE TO CUSTOM In addition to the built in languages the GKP supports a Custom language This selection...

Page 120: ...idden on the GKP and web page MENU MAP SUMMARY Control Screen Monitor Setup Quick Monitor Quick Setup Application Application Motor Drive Motor Control Inputs and Outputs Control Type Communications M...

Page 121: ...ter and the process FAVOURITES The Favourites menu contains up to 20 parameters selected for ease of access To Add a Parameter to the Favourites Menu Using the GKP navigate to the parameter of interes...

Page 122: ...9 Power Factor 0461 Motor Power 0460 Motor Data PMAC PMAC Max Speed 0555 PMAC Max Current 0556 PMAC Rated Current 0557 PMAC Rated Torque 0558 PMAC Motor Poles 0559 PMAC Back Emf Const KE 0560 PMAC Win...

Page 123: ...High Input Threshold 1667 Encoder Count Reset 1669 SB Encoder Slot2 Encoder Lines 1671 Encoder Invert 1672 Encoder Type 1673 High Input Threshold 1674 Encoder Count Reset 1676 Communications Base Ethe...

Page 124: ...539 Power Parameters 1541 Other Parameters 1540 Clone Start 1542 Clone Status 1543 Environment Drive Name 0961 GKP Password 1142 Web Access 0944 Display Timeout 0983 Startup Page 0982 Monitor Quick Mo...

Page 125: ...s Event Active 0186 Option MAC Address 0189 Option IP Address 0195 Option Subnet Mask 0196 Option Gateway 0197 Option DHCP Enabled 0198 Comms Module Version 0049 Comms Module Serial 0050 Comms Diagnos...

Page 126: ...un Wizard to YES you will find this under the Parameters Device Manager Setup Wizard menu Running the Setup Wizard At each point in the wizard pressing the OK key selects the displayed value and moves...

Page 127: ...YES to continue Select NO to exit with the new settings for View Level and Language 1000 Reset to Defaults Changing this parameter to TRUE then pressing OK resets all parameters back to the default va...

Page 128: ...selected preset is 2 1919 Preset Speed 3 The preset speed output when the selected preset is 3 1920 Preset Speed 4 The preset speed output when the selected preset is 4 1921 Preset Speed 5 The preset...

Page 129: ...tion configures the number of pulses per revolution 1514 Encoder Type For the Pulse Encoder option configures the encoder type 1515 Encoder Single Ended For the Pulse Encoder option configures whether...

Page 130: ...number 0455 Rated Motor Current Current rating from the motor name plate 0460 Motor Power Power rating from the motor name plate 0459 Nameplate Speed Nominal speed from the motor name plate 0461 Power...

Page 131: ...the run command has been removed when in Sensorless Vector or Closed Loop Vector control mode 0422 VHz Shape Selects the Volts to Frequency curve 0390 Duty Selection Selects the inverter rating Affec...

Page 132: ...are shown when the Modbus RTU option is fitted PNO Parameter Comment 0044 Comms Required MODBUS RTU Refer to Modbus RTU Technical Manual HA501839U001 0229 Modbus Device Address 0230 Modbus RTU Baud Ra...

Page 133: ...s Trip Enable Set TRUE to enable the Modbus Trip The parameter Modbus Timeout must be set to a value other than zero 0940 High Word First If set to TRUE the most significant word of a 32 bit parameter...

Page 134: ...dwidth Y Y Y Set Acceleration Deceleration rate Choose Stopping mode Enter 100 speed setpoint Run Auto tune Y N Motor models parameters identified by autotune Enter Motor models parameters from datash...

Page 135: ...Setup Wizard 9 10 AC30 series Variable Speed Inverter Parker Drive Quicktool PDQ PC Software INSTALLATION Launch the installer setup exe from the latest version from www parker com ssd pdq...

Page 136: ...9 11 Setup Wizard AC30 series Variable Speed Inverter Figure 9 1 InstallShield Follow the steps of the InstallShield Wizard...

Page 137: ...s Variable Speed Inverter STARTING THE WIZARD Figure 9 3 Start the Wizard Figure 9 2 Desktop shortcut Once the InstallShield completes run the PDQ from the Start menu as shown or from the desktop shor...

Page 138: ...allows you to choose the task you wish to perform Figure 9 4 shows the default selection Setup a New Drive To start this wizard task click on the Next button or the Drive page in the title bar Note N...

Page 139: ...respond to you Once the inverter detection is complete find your inverter in the list and click on it with the mouse Information about the selected Drive will be displayed in the status area at the bo...

Page 140: ...m Possible cause Solution Drive not found Drive not connected to the same physical Ethernet network as the PC Connect Drive and PC to the same network or directly to each other Drive found but no info...

Page 141: ...d 9 16 AC30 series Variable Speed Inverter SELECT MACRO Figure 9 6 Macro selection Select the desired Application Macro from the drop down list Adjust any parameters that are needed for your specific...

Page 142: ...AC30 series Variable Speed Inverter SETUP I O Figure 9 7 Drive I O setup On this screen the mode of the programmable I O can be changed If an I O option card is fitted it can be configured in the I O...

Page 143: ...R Figure 9 8 Motor selection from database Motor data may either be selected form the built in motor database or entered by the engineer as a custom motor The Motor page has two options at the top of...

Page 144: ...motor is required Motor database At the left hand side is a list of manufacturers whose motors are in the database Select the appropriate manufacturer from the list If your motor s manufacturer is not...

Page 145: ...is entered in this page The page is split into two parts On the top are Basic motor parameters and below are more advanced ones Nominal defaults will have been set depending on the size of inverter be...

Page 146: ...e 9 12 Drive Control setup The Control page allows configuration of the Drive control The basic control parameters are shown on the left hand side Expand the Advanced dropdown to see more advanced par...

Page 147: ...Figure 9 13 Drive Communications setup The built in web browser can be enabled disabled from this screen If required the built in Modbus can be setup from the Built in Modbus dropdown If an optional...

Page 148: ...ected macro and motor settings chosen during the Wizard There are two steps that are performed to finalise the Commissioning of the Drive 1 Enter the Project File name and the Drive s name in the left...

Page 149: ...Setup Wizard 9 24 AC30 series Variable Speed Inverter MONITOR THE DRIVE Figure 9 15 Monitor the Drive and fine tune...

Page 150: ...9 25 Setup Wizard AC30 series Variable Speed Inverter Figure 9 16 Charting Drive Parameters...

Page 151: ...ition is detected the activated alarm is displayed on the GKP display RESETTING A TRIP CONDITION All trips must be reset before the drive can be re enabled A trip can only be reset once the trip condi...

Page 152: ...too high Trying to accelerate a large inertia load too quickly ACCEL TIME time too short Trying to decelerate a large inertia load too quickly DECEL TIME time too short Application of shock load to mo...

Page 153: ...P Drive heatsink temperature too high The ambient air temperature is too high Poor ventilation or spacing between drives Check heatsink fan is rotating The drive heatsink has exceeded the warning temp...

Page 154: ...the contactor feedback time The Line contactor failed to connect Missing 3 phase line supply Not applicable 21 PHASE FAIL Indicates a missing input phase for Frame K drives Not applicable 22 VDC RIPPL...

Page 155: ...ot applicable 31 POWER LOSS STOP A Power Loss Ride Through sequence has occurred and either 1650 Pwrl Time Limit has been exceeded or the motor speed has reached a zero speed during the sequence Not a...

Page 156: ...eater than the trip threshold for more than half the trip delay time 42 PEER TO PEER OVERRUN Not applicable Multiple delayed Peer To Peer messages have occurred This may cause incorrect phase alignmen...

Page 157: ...TEMP 00000400 12 AMBIENT OVERTEMP 00000800 13 MOTOR OVERTEMP 00001000 14 EXTERNAL TRIP 00002000 15 BRAKE SHORT CCT 00004000 16 BRAKE RESISTOR 00008000 17 BRAKE SWITCH 00010000 18 LOCAL CONTROL 0002000...

Page 158: ...ion using PDQ Record the error message and contact Technical Support 1001 to 1003 Processor overload Select a lower switching frequency Parameters Motor Control Pattern Generator Stack Frequency Recor...

Page 159: ...self test error 1501 1502 1503 IO Option identity IO Option processor Unknown IO Option Ensure the IO option is correctly fitted Update the firmware in the inverter Replace the IO option 1504 IO Opti...

Page 160: ...ng or connections wrong Check for problem and rectify before replacing with correct fuse Faulty drive Contact Parker Cannot obtain power on state Incorrect or no supply available Check supply details...

Page 161: ...ALL The calculated value of rotor time constant is too small Check the values of Nameplate Speed and Base Frequency MAX SPEED TOO LOW During Autotune the motor is required to run at the nameplate spee...

Page 162: ...840V Check the motor data is correct especially nameplate rpm rated amps and motor volts If low speed motor with a Ke value higher than 840V enter by hand the corresponding value after the autotune c...

Page 163: ...is on the left closest to the connector for the GKP The flash period is 1s when the drive firmware is active and 2s in the Firmware Update mode HEALTH LED RUN LED STOPPED RUNNING STOPPING NORMAL QUICK...

Page 164: ...ette every 5 years operation or whenever the drive trips on heatsink overtemperature under normal operation Spare fan cassettes are available to order from your local Parker sales office Fan Cassette...

Page 165: ...d whenever possible However we advise you to backup your application settings before returning the unit RETURNING THE UNIT TO PARKER Please have the following information available The model and seria...

Page 166: ...TCP The HTTP server see section below Application access to the Ethernet including peer to peer communications IEEE 1588v2 Precision Time Protocol The Ethernet operates at 10 100 MHz half full duplex...

Page 167: ...es Variable Speed Inverters AC30P OR AC30D Insert the Ethernet cable on an AC30P or AC30D as shown below Port 1 LEDs Activity Link Port 2 LEDs Activity Link DO NOT TOUCH DO NOT touch the board surface...

Page 168: ...net icon on the GKP status bar The current IP settings of the inverter can be monitored using the following parameters 0926 IP Address 0927 Subnet Mask 0928 Gateway Address The MAC address of the Ethe...

Page 169: ...t be enabled The inverter will then request an IP address subnet mask and gateway address from the DHCP server Note There is no guarantee that the DHCP server will provide the same IP address each tim...

Page 170: ...then an IP address will be obtained automatically depending on the network This is the default setting The inverter will take a link local address in the range 169 254 if no DHCP server is discovered...

Page 171: ...rent and on the same subnet When using local link addresses the parameter 0930 Auto IP must be set to TRUE see the section Automatically Assigning an IP Address using Auto IP Normally the PC is alread...

Page 172: ...ection Advanced Configuration Manually Setting the IP Address or Use link local addresses in which case the parameter 0930 Auto IP must be set to TRUE see the section Advance Configuration Automatical...

Page 173: ...INITIALISING Driver initialising 1 NO LINK Ethernet not connected to a network 2 RESOLVING IP Waiting for an IP address to be set manually 3 RESOLVING DHCP Waiting for a DHCP server to provide an IP...

Page 174: ...to 255 255 255 255 NEVER Ethernet parameter Provides the current gateway address of the Ethernet Last Auto IP Address 0931 Parameters Base Comms Ethernet 0 0 0 0 0 0 0 0 to 255 255 255 255 NEVER Ether...

Page 175: ...must be disabled User Subnet Mask 0934 Setup Communications Base Ethernet Parameters Base Comms Ethernet 0 0 0 0 0 0 0 0 to 255 255 255 255 ALWAYS Ethernet parameter The preferred fixed subnet mask o...

Page 176: ...1 2 minutes this can indicate a problem Check the parameter 0919 Ethernet State Resolving IP The inverter is waiting for a valid IP address to be set automatically or manually using the parameters 09...

Page 177: ...ngs should also be checked see the section Changing the Ethernet settings on the PC The administrator of a network should be aware of what IP settings are required Link detection When the inverter Eth...

Page 178: ...ol Panel Network And Sharing Center Change adapter settings Right click on the required network adapter and choose Properties then double click on Internet Protocol TCP IP Windows XP or Internet Proto...

Page 179: ...meters may be modified using the parameter 0945 Web View Level Parameters may be modified from this web page If a parameter is successfully modified and supports save it will be saved if the parameter...

Page 180: ...estricted access The username is fixed to ac30 Note 1 Basic Authenticate is a very low level of defence against unauthorized access It is the responsibility of the system administrator to assess the n...

Page 181: ...ited set of pages on the inverter web server 2 FULL a web browser has full access to the pages on the inverter web server however authentication will be required if a password has been set Web View Le...

Page 182: ...owser s proxy server settings especially if the PC has been used on a corporate network To check the settings access the Internet Options dialog from within the browser and click on the Connections ta...

Page 183: ...On the AC30P or AC30D any inverter can become a master or a slave clock The decision on which inverter becomes the master is automatic when using the default parameter configuration However it is poss...

Page 184: ...ch that the logarithm to the base 2 of the mean value of the interval in seconds between message transmissions is the value of the logAnnounceInterval 1 2 seconds logSyncInterval A port in the MASTER...

Page 185: ...ccuracy of a clock Given as an enumerated value FEh offsetScaledLogVariance This defines the stability of the clock FFFFh not computed priority2 Lower values of Priority2 take precedence 128 1686 PTP...

Page 186: ...rter can become a master or slave clock or a slave clock only Enumerated values 0 MASTER OR SLAVE the device clock will become a Master if it is determined to be the best master in a network otherwise...

Page 187: ...d Note that it will take longer for a slave clock to be deemed synchronised when a smaller threshold is set PTP State 1689 Monitor Communications PTP Parameters Base Comms PTP NONE 0 NONE 1 INITIALISN...

Page 188: ...arameters Base Comms PTP 1970 01 01 00 00 00 NEVER PTP parameter Diagnostic parameter giving the current value of the PTP clock to 1 second accuracy Note this is not intended to represent the actual d...

Page 189: ...Master control and used in conjunction with the Precision Time Protocol PTP Note The Peer to Peer module broadcasts data at a high rate as such when the Peer to Peer module is enabled it is recommend...

Page 190: ...data is broadcast and all listening inverters will receive the data Destination Port 1727 Setup Communications Peer to Peer Parameters Base Comms Peer to Peer 1250 1 to 65535 ALWAYS Peer to Peer Param...

Page 191: ...l Summary When Fire Mode is enabled the drive firmware attempts to keep the drive running wherever possible If the drive was running when Fire Mode was activated it will continue to run If the drive w...

Page 192: ...ated A Boolean output that indicates when Fire Mode is active This is TRUE when Level is either PARTIAL or FULL the Setpoint is not 0 0 and Activate is TRUE 1965 Enabled A Boolean output that indicate...

Page 193: ...point is zero then setting Activate to TRUE will have no effect If Level is set to either PARTIAL or FULL and Setpoint is not zero then setting Activate to TRUE will activate Fire Mode When Fire Mode...

Page 194: ...NT LIMIT 7 MOTOR STALL 8 INVERSE TIME 9 MOTOR I2T 10 LOW SPEED I 11 HEATSINK OVERTEMP 12 AMBIENT OVERTEMP 13 MOTOR OVERTEMP 14 EXTERNAL TRIP 15 BRAKE SHORT CCT 16 BRAKE RESISTOR 17 BRAKE SWITCH 18 LOC...

Page 195: ...mory The recorded values are available to view in the Trips History parameter block refer to Appendix D When Fire Mode is activated and a trip source becomes active and the associated trip is enabled...

Page 196: ...network be used with fixed IP addresses for the inverter To allow Modbus TCP connections to the inverter the parameter 0939 Maximum Connections must be set to a value greater than zero MODBUS REGISTE...

Page 197: ...arameter are written to in the same request FIXED PARAMETER MAPPING ARRAYS Some parameters have multiple elements and are classified as parameter arrays A parameter array has a parameter number that r...

Page 198: ...he whole string in this example 161 and 3 further parameter numbers for the string fragments 162 164 If the value of the string is 0123456789AB Parameter Number Represents Register Number Register Val...

Page 199: ...lo byte 0175 whole array 12345 abc 00877 2 1 00878 4 3 0176 1st element 12345 00879 2 1 00880 4 3 0177 fragment 1234 00881 2 1 00882 4 3 0178 fragment 5 00883 null 5 00884 undefined undefined 0179 2nd...

Page 200: ...odbus requests should be made when the mapping is being modified to avoid indeterminate response data Unlike the fixed mapping the user defined parameter mapping will only use as many registers as nec...

Page 201: ...ally Password Protection Write access to parameters via the fixed mapping registers may be restricted by setting the parameter 1659 Modbus TCP Password Note that there is no restriction to parameters...

Page 202: ...ers map to the same inverter parameters this will return the same values as the Read Holding Registers function WRITE SINGLE REGISTER 6 This function allows a single Holding register to be written to...

Page 203: ...is not received within the timeout period TRIP If enabled a break in the Modbus communications can be used to generate a trip The 0943 Process Active parameter is used to generate the trip If this par...

Page 204: ...n no connections will be allowed Range Writable Saved Config 0 3 0940 High Word First Type BOOL Default FALSE Base Communications Modbus TCP parameter If set to TRUE the most significant word of a 32...

Page 205: ...ons Type USINT Base Communications Modbus TCP parameter Indicates the number of open connections to the inverter Modbus TCP server Range Writable Saved Config 0 3 0943 Process Active Type BOOL Base Co...

Page 206: ...000 seconds 1567 Modbus Mapping Type Array of UINT Default none Base Communications Modbus TCP parameter User defined Modbus parameter mapping table Each entry in the table represents the required par...

Page 207: ...password When set to a value other than zero write access to parameters via the fixed mapping registers will be restricted To unlock the password write to the Modbus register 00518 the value set in th...

Page 208: ...N Not ready to switch on The drive is initialising or being configured 1 SWITCH ON DISABLED The Drive will not accept a switch on command 2 READY TO SWITCH ON The Drive will accept a switch on command...

Page 209: ...es Variable Speed Inverter SEQUENCING DIAGRAM NOTREADYTOSWITCHON SWITCHONDISABLED SWITCHEDON READYTOSWITCHON OPERATIONENABLED NoPower FAULTREACTIONACTIVE FAULTED QUICKSTOPACTIVE Fromallstates 2 3 4 5...

Page 210: ...the RUNNING sub state also includes JOGGING OPERATION ENABLED OPERATION ENABLED RUNNING STOPPING DISABLE OPERATION SHUTTING DOWN SWITCH OFF 4 8 9 11 5 STATE TRANSITIONS State transitions are caused b...

Page 211: ...BLED Quick Stop or Disable Voltage command received from control device or local signal Transition 8 OPERATION ENABLED to READY TO SWITCH ON Shutdown command received from control device or local sign...

Page 212: ...On bits from 0610 App Control Word Bit Name Description 0 Switch On OFF1 1 to switch on 1 Enable Voltage OFF2 0 to coast stop 2 Not Quickstop OFF3 0 to emergency stop 3 Enable Operation 1 Run 4 Enabl...

Page 213: ...N or OPERATION ENABLED state 2 Operation Enabled Running or stopping 3 Faulted Unacknowledged fault present 4 Voltage Enabled Line supply present 5 Quickstop Inactive 0 when reacting to a Quickstop re...

Page 214: ...e EN62061 2005 Annex E Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems IEC 61000 3 12 2011 Electromagnetic compatibility EMC P...

Page 215: ...th the low voltage directive 2014 35 EU Protective Earth PE Connections Only one protective earth conductor is permitted at each protective earth terminal contacting point The product requires a prote...

Page 216: ...movable device and when used in the first environment is intended to be installed and commissioned only by a professional Note A professional is a person or an organisation having necessary skills in...

Page 217: ...e common roots CISPR 11 CISPR14 so there is some commonality in the test levels applied in different environments Relationship Between Standards Standards Limits Product Specific Generic EN 61800 3 EN...

Page 218: ...3 EN61000 6 4 Quasi Peak Average Category C1 Equivalent Not applicable 0 15 0 5 0 5 5 0 5 0 30 0 66 decreasing with log of frequency to 56 56 60 56 decreasing with log of frequency to 46 46 50 Categor...

Page 219: ...ct supplied as a component a suitable external filter is required When fitted with an internal filter Maximum cable length 50 m When fitted with an internal filter Maximum cable length 50 m When fitte...

Page 220: ...n supplied by AC to DC full bridge and required line choke Maximum cable length 50 m Not applicable Radiated Emissions When mounted inside a cubicle with the required attenuation between Category C1 N...

Page 221: ...Measurement distance 10 m For category C1 if the field strength measurement at 10 m cannot be made because of high ambient noise levels or for other reasons measurement may be made at 3 m If the 3 m d...

Page 222: ...C 9 Compliance AC30 series Variable Speed Inverter Conducted Emissions Profile AC Supplied Unfiltered Product Frame D Frame E Frame F Frame G...

Page 223: ...iable Speed Inverter Frame H Frame J Frame K Typical common d c bus system emissions for reference 800uH a c choke 890CS supplying 740 4D0012 740 4E0023 Actual system emissions will depend on the deta...

Page 224: ...end via a 0 1 F capacitor Connect the screen at the VSD end to the VSD protective earth point and not to the control board terminals 3 Clean Earth Busbar insulated from the mounting panel Used as a re...

Page 225: ...cle Refer to EMC Compliance Table on page C 6 The cubicle should be as free of openings as is practical Vent systems suitable for EMC applications are available from cubicle vendors and should be used...

Page 226: ...lways maintain the integrity of the shield If the cable is interrupted to insert contactors etc re connect the screen using the shortest possible route Some motor gland boxes and conduit glands are ma...

Page 227: ...otors to a single VSD use a star junction point for motor cable connections Use a metal box with entry and exit cable glands to maintain shield integrity Keep electrically noisy and sensitive cables a...

Page 228: ...lter due to saturation Causing RCDs Residual Current Devices to trip due to increased high frequency earth current Producing increased heating inside the EMC ac supply filter from the increased conduc...

Page 229: ...System Bracket Power Terminal Bracket C2 Ferrite Core Frame D LA501935U001 Frame E LA501935U002 Frame F LA501935U003 Frame G LA501935U004 Frame H LA501935U005 Frame J LA501935U006 Frame K n a AC30D L...

Page 230: ...filter as close as possible to the drive External Filters for Frame D E F H J They are suitable for wall or cubicle mount but the filter must be fitted with the appropriate gland box when wall mounte...

Page 231: ...LTAGE 500Vac FREQUENCY 50 60Hz CURRENT 36A 40Oc TEMPERATURE 25 to 100oc LEAKAGE CURRENT 81mA 500V 50Hz HUMIDITY 90 RH NON CONDENSING VIBRATION 10 200Hz 1 8G ELECTRIC STRENGTH 2250Vac 1min POWER DISSIP...

Page 232: ...FREQUENCY 50 60Hz CURRENT 50A 40Oc TEMPERATURE 25 to 100oc LEAKAGE CURRENT 114mA 500V 50Hz HUMIDITY 90 RH NON CONDENSING VIBRATION 10 200Hz 1 8G ELECTRIC STRENGTH 2500Vac 1min POWER DISSIPATION 16W M...

Page 233: ...Compliance C 20 AC30 series Variable Speed Inverter Frame H...

Page 234: ...C 21 Compliance AC30 series Variable Speed Inverter Frame J...

Page 235: ...do not have overvoltage suppressors to earth Frame D To access the filter disconnect the top and bottom covers as these need to be removed then the Control Module refer to Chapter 4 for removal inform...

Page 236: ...ter 4 for removal information Remove the highlighted screws shown below The screw should only be removed once the supply has been disconnected and the residual energy has been discharged The product s...

Page 237: ...ter 4 for removal information Remove the highlighted screws shown below The screw should only be removed once the supply has been disconnected and the residual energy has been discharged The product s...

Page 238: ...is essential that all three YCAP disconnect screws are in place or all three are removed do NOT remove some of the disconnect screws Top Bottom The screw should only be removed once the supply has bee...

Page 239: ...ly be removed once the supply has been disconnected and the residual energy has been discharged DANGER Risk of electric shock Cover and cover screws must remain in place while drive is energised the E...

Page 240: ...at both YCAP disconnect screws are in place or both are removed do NOT remove only one of the disconnect screws The screws should only be removed once the supply has been disconnected and the residual...

Page 241: ...Speed Inverter Frame H J In order to retain IP20 protection when connecting to the DC Bus terminals only remove part of the upper terminal cover breakouts see below or provide suitable external guardi...

Page 242: ...elow Link CN1 Is the Y CAP disconnect Link CN2 is the VDR disconnect The main cover fixings should only be removed once the supply has been disconnected and the residual energy has been discharged DAN...

Page 243: ...0 000 0 000 0 000 0 000 0 000 0 000 5 1 479 2 037 2 376 2 573 2 852 3 313 29 0 047 0 067 0 097 0 132 0 175 0 233 7 1 106 1 537 1 636 1 646 1 673 1 745 31 0 037 0 051 0 079 0 107 0 142 0 193 9 0 000 0...

Page 244: ...5 11 7 5 11 Typical Motor Efficiency 83 86 83 86 Harmonic No RMS Current A Harmonic No RMS Current A 1 12 801 18 703 25 0 306 0 484 3 0 002 0 002 27 0 000 0 000 5 5 284 6 467 29 0 295 0 448 7 3 010 3...

Page 245: ...18 5 15 18 5 Typical Motor Efficiency 86 86 86 86 Harmonic No RMS Current A Harmonic No RMS Current A 1 25 833 30 954 25 0 644 0 803 3 0 006 0 005 27 0 000 0 000 5 9 512 10 517 29 0 608 0 743 7 5 147...

Page 246: ...rrent A Harmonic No RMS Current A 1 36 282 49 540 60 995 25 0 930 1 225 1 583 3 0 003 0 001 0 005 27 0 001 0 000 0 000 5 12 848 18 710 20 966 29 0 869 1 162 1 468 7 6 908 10 274 11 144 31 0 712 0 940...

Page 247: ...90 90 90 90 Harmonic No RMS Current A Harmonic No RMS Current A 1 74 18 90 65 123 60 25 1 91 2 35 3 21 3 0 00 0 00 0 00 27 0 00 0 00 0 00 5 26 01 31 14 42 31 29 1 78 2 18 2 98 7 13 92 16 54 22 41 31 1...

Page 248: ...2 Typical Motor Efficiency 92 92 92 92 92 92 Harmonic No RMS Current A Harmonic No RMS Current A 1 145 180 9 217 0 25 3 7 3 9 4 4 3 0 0 0 0 0 0 27 0 0 0 0 0 0 5 51 0 59 5 70 4 29 3 5 3 4 3 8 7 27 1 26...

Page 249: ...kW 160 200 250 160 200 250 Typical Motor Efficiency 93 93 93 93 93 93 Harmonic No RMS Current A Harmonic No RMS Current A 1 255 318 397 25 7 0 9 0 11 6 3 0 0 0 27 0 0 0 5 76 7 88 5 103 29 6 3 8 0 10...

Page 250: ...y NRTL program An NRTL is a private third party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements Only AC fed products...

Page 251: ...newable cartridge fuses JDRX are installed upstream of the drive Refer to Appendix F Technical Specifications Power Details for recommended fuse ratings Solid State Motor Overload Protection This prod...

Page 252: ...F sizes may be used on a supply delivering not more 100 000 RMS Symmetrical amperes 480V maximum When fitted with UL listed Ferraz Shawmut Mersen Class J AJT type fuses these may be used on frame G fo...

Page 253: ...AWG AC Supplied DC Supplied AC Variant 380 480V 10 DC Variant 510 650V NORMAL DUTY 31V 4D0004 34V 4D0004 14 14 14 14 31V 4D0005 34V 4D0005 14 14 14 14 31V 4D0006 34V 4D0006 14 14 14 14 31V 4D0008 34V...

Page 254: ...E0016 12 12 12 14 31V 4E0023 34V 4E0023 10 10 10 14 HEAVY DUTY 31V 4E0016 34V 4E0016 14 14 14 14 31V 4E0023 34V 4E0023 12 14 12 14 FRAME F Terminal acceptance range 18 6 AWG Model Number Power Input A...

Page 255: ...4 6 31V 4G0073 34V 4G0073 3 3 3 4 HEAVY DUTY 31V 4G0045 34V 4G0045 8 8 8 8 31V 4G0060 34V 4G0060 6 6 6 6 31V 4G0073 34V 4G0073 4 4 4 4 FRAME H Model Number Power Input AWG Power Output AWG Brake Outp...

Page 256: ...mil 300 kcmil HEAVY DUTY 31V 4J0180 34V 4J0180 1 0 3 0 4 0 3 0 31V 4J0502 34V 4J0502 3 0 4 0 300 kcmil 4 0 31V 4J0260 34V 4J0260 250 kcmil 300kcmil 400 kcmil 300kcmil FRAME K Model Number Power Input...

Page 257: ...uct article manufacturers or importers into Europe are obligated under Article 33 of REACH to inform recipients of any articles that contain chemicals on the Substances of Very High Concern SVHC candi...

Page 258: ...together with local distributors and in accordance with EU directive 2002 96 EC undertakes to withdraw and dispose of its products fully respecting environmental considerations For more information a...

Page 259: ...each piece of equipment is in accordance with the following standards EN 61800 5 2 2007 Safe Torque Off STO EN ISO 13849 1 2008 PLe SIL3 MANUFACTURERS DECLARATIONS OF CONFORMITY EMC DECLARATION Low Vo...

Page 260: ...ns in EC Directive 2011 65 EU Products are produced in accordance with the relevant clauses of the harmonized standard EN50581 2012 Technical documentation for the evaluation of electrical and electro...

Page 261: ...n IO IO Option Common D 93 General Purpose IO D 81 Encoder D 53 Thermistor D 181 Base Comms Ethernet D 196 Modbus D 99 Peer to Peer D 112 Precision Time Protocol D 131 Web Server D 196 Option Comms Co...

Page 262: ...d to power other drives on a common DC Bus system AFE Control Mode is available as a standard option in the AC30P AC30D firmware however set up and installation requirements need to be adhered to in o...

Page 263: ...onnected A 4 Q regen drive is set into AFE control mode by setting the Control Mode Motor Type or AFE parameter to AFE as shown in picture below This setting must be accompanied by selection of an app...

Page 264: ...10V undervoltage trip level is 720V AFE VDC Min Level parameter defines the level of DC link voltage at which external precharge closure is instigated By default it is equal to undervoltage trip level...

Page 265: ...an be modified if necessary using standard AC30 PDQ or PDD tools It enables the user immediate operation without any additional diagram logic wiring providing that electrical connections to digital in...

Page 266: ...D 6 Parameter Reference AC30 series Variable Speed Drive...

Page 267: ...parameters are given in a table below Parameter Name No Path Default Range Units Writable AFE Inductance 1730 Setup Regen Control Parameters Regen Control AFE 0 00 0 00 to 1000 00 mH ALWAYS Total ind...

Page 268: ...frequency as measured by the AFE module AFE Sync Angle 1718 Parameters Regen Control AFE deg NEVER Mains angle as measured by the AFE module AFE PLL Kp 1694 Parameters Regen Control AFE 5 48 0 00 to 3...

Page 269: ...00 to 5000 00 ALWAYS AFE healthy DC link level for precharge control if necessary to be set lower than undervoltage trip level AFE Correction Angle 1717 Parameters Regen Control AFE 0 00 90 00 to 90 0...

Page 270: ...90 00 to 90 00 deg ALWAYS Power factor angle demand AFE Phase Loss 1715 Parameters Regen Control AFE NEVER Indicates if phase loss occurred AFE Brake Mode 1716 Parameters Regen Control AFE FALSE ALWAY...

Page 271: ...aved in the drive as an archive For the AC30V the this archive must be saved on the SD Card On the AC30P the archive can be saved internally or on the SD Card Bit 0 Indicates that the project archive...

Page 272: ...ge Units Writable Project Description 1068 Parameters Application App Info NEVER A description of up to 80 characters entered by the programmer when creating the Project Application Name 1554 Paramete...

Page 273: ...lt Range Units Writable AR Enable 1469 Setup Motor Control Auto Restart Parameters Motor Control Auto Restart FALSE ALWAYS Enables the auto restart function AR Mode 1470 Same as PNO 1469 1 0 TRIP RESE...

Page 274: ...LINE CONTACTOR 20 21 PHASE FAIL 21 22 VDC RIPPLE 22 23 BASE MODBUS BREAK 23 24 24 V OVERLOAD 24 25 PMAC SPEED ERROR 25 26 OVERSPEED 26 27 STO ACTIVE 27 28 FEEDBACK MISSING 28 29 INTERNAL FAN FAIL 29 3...

Page 275: ...lay time is ignored if the AR feature is configured to simply reset the trip without attempting to restart the motor AR Trip Mask B 1734 Parameters Motor Control Auto Restart 00000000 ALWAYS AR Trip M...

Page 276: ...ion The AR feature can be configured to operate in one of three modes via the parameter 1470 AR Mode In all modes the AR feature becomes active when the drive trips on one of the trips selected by par...

Page 277: ...ssible trip sources Once all trip sources are inactive the AR feature starts the programmed delay Once the delay timer expires the AR feature attempts to reset the trip and to restart the motor The AR...

Page 278: ...racteristics in the field weakening region and if this is not done operation may not be possible above base speed If a permanent magnet motor is used and there is no datasheet available from your moto...

Page 279: ...can only be inferred from nameplate data Use the rotating autotune where possible Nameplate Mag Current 1550 Setup Motor Control Autotune Parameters Motor Control Autotune 1 00 0 01 to 1000 00 A STOP...

Page 280: ...0000 RPM NEVER This parameter records the value of the 100 speed in rpm parameter at the time the autotune was carried out 100 speed in rpm determines the max speed at which the motor can be commanded...

Page 281: ...will be identified from magnetising current and motor nameplate rpm The Rotating autotune sequence rotates the motor up to the user programmed MAX SPEED Scale Setpoint function in order to identify t...

Page 282: ...et IP Option Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Write Process Parameters Option Comms Option Ethernet Parameters Option Com...

Page 283: ...Speed Drive BACnet MSTP Option Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Write Process Parameters Option Comms BACnet MSTP Refer...

Page 284: ...load resistance may continually dissipate Brake Overrating 0253 Parameters Motor Control Braking 25 00 1 00 to 40 00 STOPPED Multiplier that may be applied to Brake Power for power overloads lasting n...

Page 285: ...ting limit This improves the brake energy sharing in a multi brake common d c bus system which can be effected by variation in the exact braking voltage level in each inverter The Braking feature also...

Page 286: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parame...

Page 287: ...related to the power stack of the drive or to the motor connected to the drive Other Any saved parameter that is not in the other cloning categories This category is the majority of the parameters in...

Page 288: ...r is restoring is not attached to a power stack or if PARTIAL is chosen instead The power parameters cannot be restored from a clone file that was saved on a control module with the parameter 0989 Pow...

Page 289: ...NONE Enumerated Value Power Parameters 0 LOAD FROM FILE 1 LEAVE CURRENT VALUES 2 SET TO DEFAULT VALUES Other Parameters 1540 Same as PNO 1534 0 0 LOAD FROM FILE 1 LEAVE CURRENT VALUES 2 SET TO DEFAULT...

Page 290: ...6 FAILED 7 NO SD CARD 8 VERIFY FAILED 9 FILE NOT OPENED 10 FILE INCOMPATIBLE 11 FILE FAILURE 12 POWER MISMATCH 13 APPLICATION FAILURE 14 PARAMETERS FAILURE NEVER This parameter indicates the status o...

Page 291: ...e application is missing from the clone file 14 PARAMETERS FAILURE could not restore the parameters E g the parameters are missing from the clone file Notes 1 The clone file only contains the paramete...

Page 292: ...Comms Option Ethernet Refer to any of the following Technical Manuals Product Code Description Part Number 7003 PB 00 Profibus DP V1 HA501837U001 7003 PN 00 PROFINET IO HA501838U001 7003 DN 00 DeviceN...

Page 293: ...tion NONE no Master selected Slave Position Src 1744 Parameters Phase Control Configure 0 0 SAME AS MOTOR FBK 1 MAIN SPD FEEDBACK 2 SYSTEM BOARD SLOT 1 3 SYSTEM BOARD SLOT 2 STOPPED Specifies the enco...

Page 294: ...e cannot be the same I O option encoder board 102 Conflict between selected motor speed feedback and position reference cannot be the same System Board Encoder Slot1 103 Conflict between selected moto...

Page 295: ...Drive Parameter Name No Path Default Range Units Writable Spd Loop Encoder 1753 Parameters Phase Control Configure Same as PNO 1751 NEVER Diagnostic giving the encoder set up for the speed loop contro...

Page 296: ...a PMAC motor is selected the Control Strategy will automatically be set to Vector Control Select control strategy selection parameter Allows the user to select the method of controlling the motor Cont...

Page 297: ...responds to SENSORLESS control selected If Control Type is set to SENSORLESS selecting MAIN SPD FEEDBACK or SYSTEM BOARD SLOT 1 or SYSTEM BOARD SLOT 2 has no effect and will not give any warning or tr...

Page 298: ...onitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Paramete...

Page 299: ...he current limit max value is limited by the AC30V current rating If a motor of lower rating than the AC30V is connected then the current limit max value is limited to 300 if compatible with the AC30V...

Page 300: ...able Speed Drive Functional Description Internal limit output of the Stack Inv Time module reduction as a function of electrical low speed 3Hz and as function of heatsink temperature minimum Current l...

Page 301: ...ts Writable Enable Predict Term 0955 Parameters Motor Control Current Loop TRUE ALWAYS To enable the predictive term of the current loop Functional Description This is to add the predictive term into...

Page 302: ...efault Range Units Writable Current Diff Level 1658 Parameters Trips Current Sensor Trip 25 00 0 00 to 100 00 ALWAYS The percentage of motor rated current which if exceeded by difference between RMS v...

Page 303: ...oltage trip VDC Lim Level 1642 Parameters Motor Control DC Link Volts Limit 91 0 78 0 to 100 0 STOPPED Determines the dc link volts at which the DC Link Volts Limit sequence is started Entered as a pe...

Page 304: ...for the DC link to go below VDC Lim Level When the DC link falls below this level the speed setpoint is released and is ramped down using system ramp deceleration This sequence is run until the speed...

Page 305: ...ameter to TRUE will start the firmware update procedure Following a firmware update it is advisable to power re run the Setup Wizard D 153 Save All Parameters 1001 Parameters Device Manager Device Com...

Page 306: ...TIALISED 2 PREPARING PREOP 3 PREOPERATIONAL 4 PREPARING OP 5 FAILED TO READY 6 READY FOR OP 7 OPERATIONAL 8 FAULTED 9 FATAL ERROR RECOVER NEVER Reports the actual operating state of the drive Applicat...

Page 307: ...mal Operational state Config Fault Area 0997 Parameters Device Manager Device State 0 NONE 1 POWER STACK 2 OPTION IO 3 OPTION COMMS 4 APPLICATION 5 MOTOR CONTROL 6 KEYPAD 7 BASE COMMS 8 BASE IO 9 FEED...

Page 308: ...onitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Paramete...

Page 309: ...loader firmware running in the Control Module presented as a text string Boot Version Number 0687 Parameters Device Manager Drive info NEVER The version of the boot loader firmware running in the Con...

Page 310: ...ames ending in R1 are for the initial release of Frame G stacks with ventilation holes in the casing Later revisions of the Frame G stacks have no ventilation holes but have an internal cooling fan At...

Page 311: ...ion only visible when a Communications Option is selected Comms Option Serial 1129 Parameters Device Manager Drive info NEVER The serial number of the fitted Communications Option only visible when a...

Page 312: ...info NEVER Manufacturing flags byte read from the power electronics stack Bit 0 When set indicates that the dynamic brake switch power electronics is fitted On larger frame sizes the brake switch is...

Page 313: ...ment Encoder Invert 1513 Same as PNO 1511 FALSE STOPPED Reverses the encoder direction if set to TRUE The encoder direction needs to be correct if encoder feedback is used to control the motor in vect...

Page 314: ...n to Max RPM NEVER The speed measured by the encoder in revolutions per minute Encoder Count Reset 1517 Same as PNO 1511 FALSE ALWAYS If set to TRUE resets the encoder count Encoder Count 1518 Same as...

Page 315: ...mber of lines per encoder revolution Encoder Invert 1665 Same as PNO 1663 FALSE STOPPED Reverses the encoder direction if TRUE Encoder Type 1666 Same as PNO 1663 0 0 QUADRATURE 1 CLOCK DIRECTION Norma...

Page 316: ...its Writable Encoder Count Reset 1669 Same as PNO 1663 FALSE ALWAYS Resets the encoder count Encoder Count 1670 Parameters System Board Encoder Slot 1 214783648 to 214783647 NEVER The encoder count is...

Page 317: ...ection if TRUE Encoder Type 1673 Same as PNO 1671 0 0 QUADRATURE 1 CLOCK DIRECTION STOPPED Normally the encoder will be quadrature Exceptionally eg if a proximity sensor or other pulse train is used i...

Page 318: ...Parameter Name No Path Default Range Units Writable Encoder Count 1677 Parameters System Board Encoder Slot 2 214783648 to 214783647 NEVER The encoder count is a 32 bit count which will increment and...

Page 319: ...0 HP NEVER This diagnostic shows the power being delivered to the load in horsepower Reactive Power 0382 Same as PNO 380 x xx 0 00 to 1000000 00 kVAr NEVER This diagnostic shows the reactive power bei...

Page 320: ...LSE ALWAYS When Reset Energy Meter is set to TRUE the Energy KWh parameter is reset to zero automatically when the maximum value is reached When Reset Energy Meter is set to FALSE the Energy KWh param...

Page 321: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Paramet...

Page 322: ...D 62 Parameter Reference AC30 series Variable Speed Drive Ethernet Monitor Communications Base Ethernet Setup Communications Base Ethernet Parameters Base Comms Ethernet Refer to Chapter 12 Ethernet...

Page 323: ...s Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parameters Option Comms Opti...

Page 324: ...ity typically 110 60s are related to the Drive stack ratings For example a 12A drive 4kHz under Normal Duty becomes a 10A drive 4kHz under Heavy Duty DC Link Voltage 0392 Monitor Motor and Drive Monit...

Page 325: ...ol mode the parameter shows the calculated mechanical speed of the motor shaft as a percentage of the user maximum speed setting 100 Speed in RPM in the Scale Setpoint function In Volts Hertz Control...

Page 326: ...or Current 0402 Same as PNO 393 x x 0 0 to 2000 0 A NEVER This diagnostic shows the level of rms line current in Amps being drawn from the Drive 100 Stack Current A 0403 Parameters Motor Control Feedb...

Page 327: ...ble Heatsink Temperature 0407 Same as PNO 393 x x 25 0 to 200 0 C NEVER Power stack heatsink temperature in o Centigrade Elec Rotor Speed 0408 Parameters Motor Control Feedbacks x x 1500 0 to 1500 0 H...

Page 328: ...Either the output of the speed loop PI corrector if the speed loop is active Or the torque Setpoint PI Controller Torque Limits Filter On Torque Dmd Speed Demand Speed Feedback Torque Setpoint Speed o...

Page 329: ...eceeding but with less phase shift and less efficient roll off characteristics 3dB attenuation frequency given by Cut Off Frequency 1 0 1 1 1 1 1 z b a z H s s H PHASE ADVANCE Gives a phase advance be...

Page 330: ...ol Filter On Torque Dmd 2000 20 to 6000 Hz ALWAYS Frequency 1 if Filter Type is PHASE ADVANCE Frequency 2 1547 Parameters Motor Control Filter On Torque Dmd 2000 20 to 6000 Hz ALWAYS Frequency 2 if Fi...

Page 331: ...Default Range Units Writable Free Space kBytes 1754 Parameters Device Manager Flash File System NEVER Indicates the remaning space available in the internal file system not on AC30V Functional Descrip...

Page 332: ...z 0 0 LINEAR LAW 1 FAN LAW 2 USER DEFINED 3 APPLICATION DEFINED STOPPED Type of volts to frequency template to flux the motor The choices for this parameter are Enumerated Value VHz Shape 0 LINEAR LAW...

Page 333: ...ance voltage drop compensation This correctly fluxes the motor under load conditions at low output frequencies thereby increasing available motor torque Auto Boost can be set in addition to Fixed Boos...

Page 334: ...00 to 25 00 ALWAYS User boost for V Hz control from application Application Volts 1549 Parameters Motor Control Fluxing VHz 0 00 0 00 to 150 00 ALWAYS Volts for V Hz control if fluxing law is done in...

Page 335: ...le Speed Drive Functional Description LINEAR LAW FAN LAW LOAD FILTER DEMANDED DRIVE MEASURED LOAD V F SHAPE BASE FREQUENCY AUTO BOOST FIXED BOOST BASE VOLTS USER DEFINED x y ACCELERTN BOOST ENERGY SAV...

Page 336: ...dynamically provide that value to the firmware via the Application Volts parameter If this mode is used it is recommended that such application is executed in 1ms time frame For any of these V F shape...

Page 337: ...ur if the time to correctly re flux the motor takes longer than the time of load increase when there can be a window of time when the motor is simply not able to generate sufficient torque necessary f...

Page 338: ...n TRUE VC Flying Start Enable 0311 Parameters Motor Control Flycatching FALSE ALWAYS Enable flycatching in Vector control mode when TRUE Flying Start Mode 0312 Parameters Motor Control Flycatching 0 0...

Page 339: ...nsidered to have failed Flying Reflux Time 0318 Parameters Motor Control Flycatching 2 000 0 100 to 10 000 s ALWAYS Only under VHz Control The rate of rise of volts from the search level to the workin...

Page 340: ...Unidirectional Bi directional Initially the search is performed in the direction of the speed setpoint If the drive fails to identify the motor speed in this direction a second speed search is perform...

Page 341: ...100 00 NEVER Terminal X21 3 The input value expressed as a percentage of range 100 following Offset and Scale Anin 13 Value 1183 Same as PNO 1181 x xx 100 00 to 100 00 NEVER Terminal X21 4 The input v...

Page 342: ...ured value Anin 13 Scale 1466 Same as PNO 1461 1 0000 Min to Max ALWAYS The scale is a simple multiplication factor The input voltage is converted to a percentage value 1465 Anin 13 Offset is added an...

Page 343: ...Parameter Reference D 83 AC30 series Variable Speed Drive Offset Input 100 100 x Scale Value...

Page 344: ...ronment Parameters Keypad Graphical Keypad 0 0 DEFAULT 1 CONTROL SCREEN 2 FAVOURITES 3 MONITOR ALWAYS On power up the GKP briefly displays the drive name rating and software version After a short time...

Page 345: ...feat the password feature in the Favourites menu By default this parameter is FALSE meaning that the password is ignored when modifying Favourites parameters Password in Local 1098 Parameters Keypad G...

Page 346: ...tor Data 0 100 0 005 to 100 000 s ALWAYS Induction Motor rotor time constant Leakage Inductance 0570 Parameters Motor Control Induction Motor Data 1 000 0 000 to 1000 000 mH ALWAYS Induction motor lea...

Page 347: ...Range Units Writable DC Inj Deflux Time 0324 Parameters Motor Control Inj Braking 0 500 0 100 to 20 000 s ALWAYS Motor defluxed duration before starting injection braking DC Inj Frequency 0325 Parame...

Page 348: ...000 0 000 to 600 000 s ALWAYS Maximum time in the low frequency injection braking state DC Inj Base Volts 0331 Parameters Motor Control Inj Braking 100 00 0 00 to 115 47 ALWAYS Maximum volts applied a...

Page 349: ...O Parameters Inputs And Outputs IO Configure 0 00 Min to Max ALWAYS The offset is expressed as a percentage of the hardware range selected by 0001 Anin 01 Type For example with the 4 20mA range an off...

Page 350: ...Type 0003 Same as PNO 1 0 Same as PNO 2 ALWAYS Analog output 1 is associated with terminal X11 3 The signal processing electronics for analog output 1 supports two output ranges 0 10 10V 1 0 10V Anou...

Page 351: ...rts the three output ranges Anout 02 Scale 1460 Same as PNO 1441 1 0000 Min to Max ALWAYS The scale is a simple multiplication factor applied to 0043 Anout 02 Value Anout 02 Offset 1467 Same as PNO 14...

Page 352: ...ther ranges the input is represented as 0 to 100 The Offset value is then added to this input and the result of this is multiplied by the scale factor The result is presented in the Value parameter Of...

Page 353: ...tion Functional Description These parameters are used to set and verify the IO Option configuration If the status parameter is not OK then the drive will not enter the Operational state Status Descrip...

Page 354: ...outputs from the drive as a 16 bit word The bits within the word may be accessed individually or the entire word may be accessed as a group Bit Signal Name Terminal Comment PNO for individual bit acc...

Page 355: ...0 Digital Input 01 X13 2 0006 1 Digital Input 02 X13 3 0007 2 Digital Input 03 X13 4 0008 3 Digital Input 04 X12 1 Common terminal with digital output 1 0009 4 Digital Input 05 X12 2 Common terminal w...

Page 356: ...ALSE Anin 02 Value 0041 Same as PNO 38 x x 100 0 to 100 0 NEVER Terminal X11 2 The value returned by the signal processing electronics For the 0 10V range the value is expressed as a percentage of the...

Page 357: ...ive will stop when the key is released Local Rem Key Active 1253 Parameters Keypad Local Control TRUE ALWAYS Enables the L R soft key function This is used to change between Local and Remote sequencin...

Page 358: ...0 PROP WITH MINIMUM 1 LINEAR ALWAYS There are two modes of operation Functional Description Min 0 100 100 100 input output There are two operating modes for the MINIMUM SPEED function PROP WITH MINIM...

Page 359: ...Parameter Reference D 99 AC30 series Variable Speed Drive Modbus Monitor Communications Base Modbus Setup Communications Base Modbus Parameters Base Comms Modbus Refer to Appendix A Modbus TCP...

Page 360: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Paramet...

Page 361: ...ns Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parameters Option Comms Opt...

Page 362: ...ated motor current and the thermal time constant 2 parameters of the PMAC motor module The Thermal time constant is used as the constant time of a simple 1st order low pass filter Are all related to r...

Page 363: ...me Output 0337 Parameters Motor Control Motor Load x x 0 0 to 500 0 NEVER Only available for IM motor Actual output limit of the inverse time motor protection This value is compared to the Stack Inv T...

Page 364: ...Control Motor Load NEVER Only available for PMAC motor Output information Motor I2T protection is active Functional Description 150 105 60s Current Limit Time Im magnitude I T Limit Profile Motor curr...

Page 365: ...motors whose rated current is less than 25 of the drive rated current Poor motor control or Autotune problems may occur if you do Parameter Name No Path Default Range Units Writable Rated Motor Curre...

Page 366: ...e Parameter Name No Path Default Range Units Writable Motor Power 0460 Same as PNO 455 2 20 0 00 to 3000 00 kW STOPPED Motor power rating Power Factor 0461 Same as PNO 455 0 79 0 00 to 1 00 STOPPED On...

Page 367: ...Motor Sequencer FALSE STOPPED Enable the delay to action ramping to Setpoint from the Run Command This can allow a period for motor flux to establish AC induction motor before the ramp to setpoint Sta...

Page 368: ...the estimator as RPM MRAS Field Frequency 1635 Parameters Motor Control MRAS x xx 0 000 to 30 000 Hz NEVER Diagnostic parameter that dispays field frequency electrical frequency that the estimator pro...

Page 369: ...the control will automatically be transferred to use estimated speed as its feedback signal The drive will continue to work in sensorless mode until the next stop cycle There will be no attempt to re...

Page 370: ...Motor Control Pattern Generator TRUE ALWAYS This parameter selects between random pattern quiet motor noise or the more conventional fixed carrier PWM strategies for induction motor only When TRUE ra...

Page 371: ...tern strategy selected RANDOM PATTERN enabled audible motor noise is reduced to a dull hiss In addition the user is able to select the PWM carrier frequency This is the main switching frequency of the...

Page 372: ...12 Parameter Reference AC30 series Variable Speed Drive Peer to Peer Setup Communications Peer to Peer Monitor Communications Peer to Peer Parameters Base Comms Peer to Peer Refer to Chapter 12 Ethern...

Page 373: ...of the selected macro Enable This is connected to a Digital Input as part of the selected macro It globally resets the PID output and integral term when FALSE Enable must be TRUE for the PID to opera...

Page 374: ...nctional Description Kp 1 sTi 1 sTd sTi 1 sTf D TIME CONST I TIME CONST P GAIN ENABLE INTEGRAL DEFEAT X PID OUTPUT OUTPUT NEG LIMIT OUTPUT POS LIMIT OUTPUT SCALING SETPOINT FEEDBACK SETPOINT NEGATE FE...

Page 375: ...g for PMAC motor PMAC Fly Search Mode 0690 Parameters Motor Control PMAC Flycatching 0 Same as PNO 312 ALWAYS The PMAC Flycatching sequence can be triggered by different starting conditions ALWAYS All...

Page 376: ...ter Name No Path Default Range Units Writable PMAC Fly Setpoint 0694 Parameters Motor Control PMAC Flycatching x 1000 to 1000 Hz NEVER PMAC Fly Setpoint Functional Description The flycatching function...

Page 377: ...l PMAC Motor Data 3000 0 to 100000 RPM ALWAYS Set the motor s rated speed in rpm PMAC Max Current 0556 Same as PNO 555 4 50 0 00 to 5000 00 A ALWAYS Set the motor s maximum current Amps rms PMAC Rated...

Page 378: ...op and is related to the overall proportional gain PMAC Torque Const KT 0563 Same as PNO 555 1 00 0 00 to 10000 00 Nm A ALWAYS Torque constant Kt Nm A rms This parameter is used to compute the current...

Page 379: ...ariable Speed Drive Parameter Name No Path Default Range Units Writable PMAC Base Volt 1387 Setup Motor Control Motor Data PMAC Parameters Motor Control PMAC Motor Data 400 00 0 00 to 1000 00 V ALWAYS...

Page 380: ...SVC 60 00 0 00 to 10000 00 Hz ALWAYS Set the Low Pass Filter frequency of the estimated speed PMAC SVC P Gain 0469 Parameters Motor Control PMAC SVC 1 00 0 00 to 10000 00 ALWAYS Set the Proportional g...

Page 381: ...system is placed in open loop control Step 1 For a time equal to the PMAC SVC Start Time parameter the current is ramped to the PMAC SVC Start Cur value The sign is dependent upon the speed loop setpo...

Page 382: ...loop Current setpoint 3 Startup speed Speed input 1 Ramp 4 Startup time 6 Startup time 5 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ramps are generated based on ram...

Page 383: ...oint 2 Current setpoint 3 Startup speed Startup current Speed input 1 Ramp 4 Startup time 6 Startup time 5 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ramps are gener...

Page 384: ...ent of the PMAC Motor Data functions The default value of 10 is considered appropriate for most applications with light load very low friction and low acceleration The value should be adapted to the s...

Page 385: ...Torque ON Open Loop Closed loop Speed setpoint 2 Current setpoint 3 Startup speed 0 75 Startup speed Startup current Startup time 5 Speed input 1 Ramp 4 1 User speed setpoint 2 Internal speed setpoin...

Page 386: ...eed setpoint 2 Current setpoint 3 Startup speed 0 75 Startup speed Startup current Startup time 5 Speed input 1 ramp 4 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ram...

Page 387: ...artup speed 0 75 Startup speed Startup current Speed input 1 Startup current 0 75 Startup speed Startup speed Ramp 4 Startup time 5 1 User speed setpoint 2 Internal speed setpoint 3 Internal current s...

Page 388: ...volts at which the Power Loss Ride Through sequence is triggered of the max dc link voltage drive overvoltage level 100 Pwrl Control Band 1647 Parameters Motor Control Power Loss Ride Thru 2 0 0 0 to...

Page 389: ...the behaviour of the drive during a power outage This is achieved by ramping the speed setpoint to zero Pwrl Decel Rate The dc link fall detection is triggered by Pwrl Trip Threshold Pwrl Control Band...

Page 390: ...If Ramp Hold feature enabled Pwrl Accel Rate and Pwrl Decel Rate really applied to the speed setpoint are limited by Acceleration Time and Deceleration Time of the Ramp Ramp Ramp Hold Slew Rate V Hz o...

Page 391: ...Parameter Reference D 131 AC30 series Variable Speed Drive Precision Time Protocol PTP Setup Communications PTP Monitor Communications PTP Parameters Base Comms PTP Refer to Chapter 12 Ethernet...

Page 392: ...Preset Speeds 0 0 100 0 to 100 0 ALWAYS Preset Speed Output when Selected Preset equals 4 Preset Speed 5 1921 Setup Application Preset Speeds 0 0 100 0 to 100 0 ALWAYS Preset Speed Output when Select...

Page 393: ...Speed 1 FALSE TRUE FALSE Preset Speed 2 FALSE TRUE TRUE Preset Speed 3 TRUE FALSE TRUE Preset Speed 4 TRUE TRUE FALSE Preset Speed 5 TRUE FALSE FALSE Preset Speed 6 TRUE FALSE FALSE Preset Speed 7 Pr...

Page 394: ...Monitor Communications Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parame...

Page 395: ...s Option Setup Communications Option Parameters Option Comms Comms Parameters Option Comms Read Process Parameters Option Comms Write Process Parameters Option Comms Event Parameters Option Comms Opti...

Page 396: ...Note that the raise and lower rates are always the same L Reset Value 1902 Setup Application Raise Lower 0 0 500 0 to 500 0 ALWAYS The value Output is set to when the Reset Input is TRUE RL Maximum Va...

Page 397: ...how Output is controlled by Raise Input Lower Input and Reset Input Reset Raise Input Raise Output Action TRUE Any Any Output tracks Reset Value FALSE TRUE FALSE Output ramps up to Maximum Value at R...

Page 398: ...ol Control and Type Parameters Motor Control Ramp 1 0 DISABLED VOLTAGE 1 RAMP 2 STOP RAMP ALWAYS All Control modes except Volts Hz Selects stopping mode that the controller will use once the run comma...

Page 399: ...0 00 to 100 00 and from 100 00 to 0 00 when Symmetric Mode is TRUE Sramp Continuous 0490 Parameters Motor Control Ramp FALSE ALWAYS When TRUE and S ramp is selected in Ramp Type forces a smooth trans...

Page 400: ...celeration in units of percent per second for segment 2 Sramp Jerk 3 0495 Parameters Motor Control Ramp 10 0 0 0 to 100 0 s ALWAYS Rate of change of acceleration in units of percent per second for seg...

Page 401: ...arameters Motor Control Ramp 1 000 0 000 to 3000 000 s ALWAYS The time that the Drive will take to ramp the jog setpoint from 100 00 to 0 00 Stop Ramp Time 0504 Same as PNO 484 10 000 0 000 to 600 000...

Page 402: ...rive will try to Quickstop before quenching Quickstop Ramp Time 0508 Parameters Motor Control Ramp 0 100 0 000 to 600 000 s ALWAYS Rate at which the Speed Demand is ramped to zero when Quickstop is ac...

Page 403: ...43 AC30 series Variable Speed Drive Functional Description The s ramp output takes the form shown below S Ramp 20 10 0 10 20 30 40 50 60 Time secs Jerk Acceleration Velocity Jerk3 Jerk4 Jerk2 Jerk1 Ac...

Page 404: ...h Real Time Clock When an IO Option is fitted part number 7004 01 00 or 7004 02 00 this parameter reports the time from the associated Real Time Clock hardware On receiving an IO Option from the facto...

Page 405: ...ce power was applied to the control module either by 24v or from the 3 phase supply HV SMPS Up Time 1252 Parameters Device Manager Runtime Statistics 0 to Max s NEVER The time in seconds for which the...

Page 406: ...le either 24v or 3 phase power Functional Description The Runtime Statistics group of parameters indicate the working age of the drive The Control Board Up Time value is used as a reference when recor...

Page 407: ...different control options For vector control both for PMAC and IM for 100 demand the motor will provide the actual shaft speed of the value that is set in this parameter For V Hz control IM only for...

Page 408: ...d is faulty and cannot be used Card Name 1034 Parameters Device Manager SD Card NEVER The Volume Label read from the card This is normally entered when formatting the card It may be left blank Firmwar...

Page 409: ...OWERED DOWN 1 LOCAL 2 REMOTE ALWAYS The initial value of 0591 Local can be selected by the User using this enumerated parameter 0 AS WHEN POWERED DOWN the state when the Drive was powered down default...

Page 410: ...ROL 11 USE COMMS REFERENCE 12 USE JOG REFERENCE 13 REVERSE DIRECTION 14 AUTO INITIALISE 15 EVENT TRIGGERED OP ALWAYS Control Word from Fieldbus Control Word 0644 Parameters Motor Control Sequencing 0...

Page 411: ...SWITCH ON 1 SWITCH ON DISABLED 2 READY TO SWITCH ON 3 SWITCHED ON 4 OPERATION ENABLED 5 QUICKSTOP ACTIVE 6 FAULT REACTION ACTIVE 7 FAULTED s NEVER Drive DS402 Sequencing State Switch On Timeout 0679...

Page 412: ...quencing 0 00 110 00 to 110 00 ALWAYS Reference from Fieldbus Reference 0682 Parameters Motor Control Sequencing x xx 110 00 to 110 00 NEVER Monitor read only Reference updated from the active source...

Page 413: ...ide 1779 Parameters Device Manager Setup Wizard TRUE ALWAYS In normal operation parameters that are not relevant to the configuration are saved For example parameters relating to the Thermistor IO opt...

Page 414: ...Skip Frequencies 0 0 0 0 to 1000 0 Hz ALWAYS The centre frequency of skip band 1 in Hz Skip Band 2 1910 Setup Application Skip Frequencies 0 0 0 0 to 1000 0 Hz ALWAYS The width of skip band 2 in Hz Sk...

Page 415: ...within the mechanical system Enter the value of frequency that causes the resonance using a Frequency parameter and then program the width of the skip band using its Band parameter The Drive will the...

Page 416: ...Parameter Reference AC30 series Variable Speed Drive The behaviour of this function is illustrated below Skip band Skip Frequency Setpoint Drive Frequency Setpoint Drive Frequency Frequency 1 Frequen...

Page 417: ...Decel Limit 0362 Parameters Motor Control Slew Rate 500 1 to 1200 Hz s ALWAYS Maximum rate at which the setpoint can be changed towards zero Functional Description The Slew Rate limit obtains the set...

Page 418: ...D 158 Parameter Reference AC30 series Variable Speed Drive Ramp Power Loss Ride Thru Ramp Hold Speed Setpoint path User Speed control loop Slew Rate V Hz only...

Page 419: ...Motor Control Slip Compensation FALSE ALWAYS Enable Disable slip compensation SLP Motoring Limit 0356 Parameters Motor Control Slip Compensation 150 0 to 600 RPM ALWAYS Maximum compensated speed in mo...

Page 420: ...be defined by writing parameter numbers to the elements of the 1352 Control Screen array Note that the contents of the 1352 Control Screen array are not saved in non volatile memory so the values nee...

Page 421: ...the application itself The contents of the Favourites menu may be set by writing to the parameters in the Favourites array Alternatively parameters may be added to or removed from the Favourites menu...

Page 422: ...meters Motor Control Spd Direct Input 1 0000 10 0000 to 10 0000 ALWAYS The Direct Input is multiplied by this parameter Direct Input Pos Lim 0530 Parameters Motor Control Spd Direct Input 110 00 110 0...

Page 423: ...presented to the speed loop Total Spd Demand 0534 Parameters Motor Control Spd Loop Diagnostics x xx 200 00 to 200 00 NEVER This diagnostic shows the final values of the speed demand as a of 100 Spee...

Page 424: ...d Loop I Time To do a correct estimation Ratio Load Mot Inert should be correctly filled in FALSE no automatic calculation Ratio Load Mot Inert 1247 Parameters Motor Control Spd Loop Settings 1 0 0 1...

Page 425: ...nd T after a time equal to Speed Loop I Time Speed Loop Int Defeat 0517 Parameters Motor Control Spd Loop Settings FALSE ALWAYS When TRUE the integral term does not operate Speed Loop Int Preset 0518...

Page 426: ...Adapt Pgain 0524 Parameters Motor Control Spd Loop Settings 20 00 0 00 to 300 00 ALWAYS Proportional gain used if speed demand Spd Loop Adapt Thres Spd Demand Pos Lim 0525 Parameters Motor Control Sp...

Page 427: ...d currents flowing in the motor and the motor model PI Controller Torque Demand Speed Demand Limits Symmetric Torque Limit Speed Feedback Ve Torque Limit Ve Torque Limit Low pass filter Low pass filte...

Page 428: ...d 1747 Parameters Trips Speed Error Trip 100 00 0 00 to 100 00 ALWAYS Level of speed error required to trigger the trip Speed Error Trip Delay 1748 Parameters Trips Speed Error Trip 10 000 0 000 to 20...

Page 429: ...for Ramp Speed Output Ref Max Speed Clamp 1265 Parameters Motor Control Speed Ref 110 00 0 00 to 110 00 ALWAYS Maximum value for Ramp Speed Output Ref Speed Trim 1266 Parameters Motor Control Speed Re...

Page 430: ...Parameter Name No Path Default Range Units Writable Stabilisation Enable 0364 Parameters Motor Control Stabilisation TRUE ALWAYS Enable Disable stabilisation Functional Description Enabling this func...

Page 431: ...hen the maximum overload value is reached the inverse time current limit is ramped down The rate at which the inverse time current limit is ramped to the Inv Aiming Point is defined by Inv Time Down R...

Page 432: ...0 0 00 to 125 00 ALWAYS Current in where the power stack can undertake the load current permanently Inv Time Output 0349 Parameters Motor Control Stack Inv Time x 0 to 500 NEVER Actual output current...

Page 433: ...for detailed values Above 3Hz electrical speed overload capabilities are those defined by the 0390 Duty Selection Functional Description Stack Short overload Stack Long overload arbitration Motor over...

Page 434: ...0 s ALWAYS The time after which a stall condition will cause a trip Stall Torque Active 0909 Parameters Trips Stall Trip NEVER TRUE if tripped under torque trip operation Stall Current Active 0910 Par...

Page 435: ...ED Selects the source of the retransmit output i e Slot 1 Slot 2 or synthetic encoder Output Voltage 1680 Same as PNO 1678 0 0 5 V 1 12 V 2 15 V 3 20 V ALWAYS Sets the voltage output of the system boa...

Page 436: ...alue presented on terminal TB2 5 when 1679 Output Source is set to DIGITAL OUTPUTS SB Digital Input 1 1759 Monitor Inputs and Outputs Parameters System Board System Board IO NEVER Digital input from T...

Page 437: ...atus 1741 Parameters System Board System Board Option 0 OK 1 OPTION NOT FITTED 2 TYPE MISMATCH 3 TYPE UNKNOWN 4 HARDWARE FAULT NEVER Indicates the health of the system board if attached Functional Des...

Page 438: ...al Neg Torque Lim diagnostic These values determine the absolute motor torque limits Parameter Name No Path Default Range Units Writable Positive Torque Lim 0415 Parameters Motor Control Torque Limit...

Page 439: ...or Control Torque Limit x x 500 0 to 500 0 NEVER This diagnostic indicates the final actual positive torque limit including any current limit or inverse time current limit action Actual Neg Torque Lim...

Page 440: ...ive Functional Description Pos torque lim Neg Torque lim 1 1 1 Positive Torque Lim Main Torque Lim Negative Torque Lim Symmetric Torque Lim Torque Limit Values in as a of motor rated torque Internal t...

Page 441: ...rs Option IO Thermistor x 0 to 5000 Ohm NEVER The resistance measured across the thermistor terminals Thermistor Trip Level 1004 Parameters Option IO Thermistor 1000 0 to 4500 Ohm ALWAYS Defines the l...

Page 442: ...by the motor control This value is the nominal value stored in the Induction Motor Data modified by this module to give a value as close as possible to the real value Tr Adaptation Output 1521 Paramet...

Page 443: ...000 V NEVER This diagnostic shows the maximum achievable value of motor terminal volts So for example when running at rated load the required motor terminal volts may be 400v But if the mains is low t...

Page 444: ...rive protection trips that were ignored due to the trip being disabled This will usually be because Fire Mode see Chapter 13 is enabled Each entry has the same format as the First Trip parameter see T...

Page 445: ...e the fault history of the drive They are preserved through a power failure The Warranty Trip parameters are also saved on the power stack If the Control Module is attached to a power stack when it is...

Page 446: ...EED I 11 11 HEATSINK OVERTEMP 12 12 INTERNAL OVERTEMP 13 13 MOTOR OVERTEMP 14 14 EXTERNAL TRIP 15 15 BRAKE SHORT CCT 16 16 BRAKE RESISTOR 17 17 BRAKE SWITCH 18 18 LOCAL CONTROL 19 19 COMMS BREAK 20 20...

Page 447: ...numerated value that shows the trip that caused the AC30 to disable the stack When multiple trips are active at the same time for example Over Current followed by Over Temperature this parameters show...

Page 448: ...ERNAL TRIP 14 15 BRAKE SHORT CCT 15 16 BRAKE RESISTOR 16 17 BRAKE SWITCH 17 18 LOCAL CONTROL 18 19 COMMS BREAK 19 20 LINE CONTACTOR 20 21 PHASE FAIL 21 22 VDC RIPPLE 22 23 BASE MODBUS BREAK 23 24 24 V...

Page 449: ...A2 2 35 A3 3 36 A4 4 37 A5 5 38 A6 6 39 A7 7 40 A8 8 41 SPEED ERROR 9 42 PEERTOPEER OVERRUN 10 43 PHASE CONFIG ALWAYS A 32 bit word that can be used to enable or disable individual trips Bit 0 of thi...

Page 450: ...16 17 BRAKE SWITCH 17 18 LOCAL CONTROL 18 19 COMMS BREAK 19 20 LINE CONTACTOR 20 21 PHASE FAIL 21 22 VDC RIPPLE 22 23 BASE MODBUS BREAK 23 24 24 V OVERLOAD 24 25 PMAC SPEED ERROR 25 26 OVERSPEED 26 27...

Page 451: ...RTEMP 12 13 MOTOR OVERTEMP 13 14 EXTERNAL TRIP 14 15 BRAKE SHORT CCT 15 16 BRAKE RESISTOR 16 17 BRAKE SWITCH 17 18 LOCAL CONTROL 18 19 COMMS BREAK 19 20 LINE CONTACTOR 20 21 PHASE FAIL 21 22 VDC RIPPL...

Page 452: ...ich corresponds to trip 64 The Warnings value is not affected by the corresponding trip enable mask Enabled 33 64 Refer to Chapter 10 Trips and Fault Finding for details of the value corresponding to...

Page 453: ...rip Hyst 0915 Parameters Trips VDC Ripple 10 0 to 50 V ALWAYS Hysteresis on the VDC ripple level for trip condition VDC Ripple Sample 0916 Parameters Trips VDC Ripple 0 009 0 001 to 0 100 s ALWAYS Tim...

Page 454: ...rameter Reference AC30 series Variable Speed Drive Parameter Name No Path Default Range Units Writable Filtered VDC Ripple 0918 Parameters Trips VDC Ripple x 0 to 500 V NEVER Actual filtered VDC rippl...

Page 455: ...odulation as a function of measured dc link volts The dc link volts may vary either due to supply variations or regenerative braking by the motor Three control modes are available None Fixed and Autom...

Page 456: ...D 196 Parameter Reference AC30 series Variable Speed Drive Web Server Setup Communications Base Ethernet Setup Environment Parameters Base Comms Web Server Refer to Chapter 12 Ethernet...

Page 457: ...maximum range of 1st Jan 1970 to 2037 TIME_OF_DAY Time of day DATE_AND_TIME Date and time of day with a maximum range of 1st Jan 1970 to 2037 STRING String BYTE Bit string length 8 WORD 2 Bit string...

Page 458: ...the View level OPERATOR The parameter is always visible TECHNICIAN The parameter is visible when the view level is set to OPERATOR or TECHNICIAN ENGINEER The parameter is visible when the view level i...

Page 459: ...lue Digin 12 Same as PNO 5 BOOL NEVER OPERATOR 00557 0016 Digin Value Digin 13 Same as PNO 5 BOOL NEVER OPERATOR 00559 0017 Digin Value Digin 14 Same as PNO 5 BOOL NEVER OPERATOR 00561 0018 Digin Valu...

Page 460: ...OPERATOR 00621 0048 Comms Trip Enable Same as PNO 44 BOOL TRUE ALWAYS TECHNICIAN 00623 0049 Comms Module Version Same as PNO 45 DWORD NEVER TECHNICIAN 00625 0050 Comms Module Serial Same as PNO 45 DW...

Page 461: ...Mapping 5 Same as PNO 120 UINT 0000 0000 to 2149 CONFIG TECHNICIAN 00779 0127 Write Mapping 6 Same as PNO 120 UINT 0000 0000 to 2149 CONFIG TECHNICIAN 00781 0128 Write Mapping 7 Same as PNO 120 UINT...

Page 462: ...unications Option Parameters Option Comms BACnet IP UDINT 0 0 to 4194302 CONFIG TECHNICIAN 7 00945 0210 BACnet IP Timeout Same as PNO 209 TIME 3 000 0 000 to 65 000 s CONFIG TECHNICIAN 00947 0211 CANo...

Page 463: ...29 BOOL FALSE CONFIG TECHNICIAN 00991 0233 Modbus RTU Timeout Same as PNO 229 TIME 3 000 0 000 to 65 000 s CONFIG TECHNICIAN 00993 0234 Modbus TCP State Monitor Communications Option Parameters Option...

Page 464: ...ntrol Inj Braking TIME 2 000 0 000 to 100 000 s ALWAYS TECHNICIAN 6 01181 0328 Final DC Pulse Time Parameters Motor Control Inj Braking TIME 1 000 0 000 to 10 000 s ALWAYS TECHNICIAN 6 01183 0329 DC C...

Page 465: ...01335 0405 Motor Terminal Volts Same as PNO 393 REAL x 0 to 1000 V NEVER TECHNICIAN 01337 0406 CM Temperature Same as PNO 393 REAL x x 25 0 to 200 0 C NEVER TECHNICIAN 01339 0407 Heatsink Temperature...

Page 466: ...AL 60 00 0 00 to 10000 00 Hz ALWAYS TECHNICIAN 6 01463 0469 PMAC SVC P Gain Parameters Motor Control PMAC SVC REAL 1 00 0 00 to 10000 00 ALWAYS TECHNICIAN 6 01465 0470 PMAC SVC I Gain Hz Parameters Mo...

Page 467: ...ameters Motor Control Spd Loop Settings BOOL FALSE ALWAYS TECHNICIAN 01581 0528 Direct Input Select Parameters Motor Control Spd Direct Input USINT enum 0 0 NONE 1 ANIN1 2 ANIN2 ALWAYS TECHNICIAN 0158...

Page 468: ...arameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01773 0624 App Control Word REVERSE DIRECTION Parameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01775 0625 App Control Wo...

Page 469: ...R TECHNICIAN 01863 0671 Status Word CONTROL FROM COMMS Parameters Motor Control Sequencing BOOL NEVER TECHNICIAN 01869 0674 Status Word JOG OPERATION Parameters Motor Control Sequencing BOOL NEVER TEC...

Page 470: ...SPEED ERROR 42 42 PEERTOPEER OVERRUN 43 43 PHASE CONFIG 0697 Enable 1 32 Parameters Trips Trips Status DWORD bitfield FFFFFF7F 5 06 CURRENT LIMIT 6 07 MOTOR STALL 7 08 INVERSE TIME 8 09 MOTOR I2T 9 1...

Page 471: ...FAIL Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01979 0727 Enable 1 32 30 CURRENT SENSOR Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01981 0728 Enable 1 32 31 POWER LOSS S...

Page 472: ...as PNO 763 BOOL NEVER OPERATOR 02099 0787 Active 1 32 24 24 V OVERLOAD Same as PNO 763 BOOL NEVER OPERATOR 02101 0788 Active 1 32 25 PMAC SPEED ERROR Same as PNO 763 BOOL NEVER OPERATOR 02103 0789 Act...

Page 473: ...ERATOR 02225 0850 Warnings 1 32 21 PHASE FAIL Same as PNO 829 BOOL NEVER OPERATOR 02227 0851 Warnings 1 32 22 VDC RIPPLE Same as PNO 829 BOOL NEVER OPERATOR 02229 0852 Warnings 1 32 23 BASE MODBUS BRE...

Page 474: ...02385 0930 Auto IP Same as PNO 929 BOOL TRUE ALWAYS TECHNICIAN 02387 0931 Last Auto IP Address Parameters Base Comms Ethernet DWORD IP addr NEVER ENGINEER 3 02389 0933 User IP Address Same as PNO 929...

Page 475: ...ITIALISED 2 PREPARING PREOP 3 PREOPERATIONAL 4 PREPARING OP 5 FAILED TO READY 6 READY FOR OP 7 OPERATIONAL 8 FAULTED 9 FATAL ERROR RECOVER NEVER OPERATOR 02505 0990 Application FE State Parameters Dev...

Page 476: ...as PNO 1091 USINT 1 1 to 255 CONFIG ENGINEER 02719 1097 Password in Favourite Parameters Keypad Graphical Keypad BOOL FALSE ALWAYS TECHNICIAN 02721 1098 Password in Local Parameters Keypad Graphical...

Page 477: ...me as PNO 1189 UINT 0000 0000 to 2149 ALWAYS OPERATOR 02943 1239 Local Run Key Active Parameters Keypad Local Control BOOL TRUE ALWAYS TECHNICIAN 03005 1240 Local Reverse Parameters Keypad Local Contr...

Page 478: ...e as PNO 1312 UINT 0000 0000 to 2149 ALWAYS OPERATOR 2 03175 1325 Setup 13 Same as PNO 1312 UINT 0000 0000 to 2149 ALWAYS OPERATOR 2 03177 1326 Setup 14 Same as PNO 1312 UINT 0000 0000 to 2149 ALWAYS...

Page 479: ...to Max s NEVER OPERATOR 1 03425 1450 Recent Trip Times 7 Parameters Trips Trips History UDINT 0 to Max s NEVER OPERATOR 1 03427 1451 Recent Trip Times 8 Parameters Trips Trips History UDINT 0 to Max s...

Page 480: ...AYS TECHNICIAN 03523 1499 AR Trip Mask 27 STO ACTIVE Same as PNO 1469 BOOL TRUE ALWAYS TECHNICIAN 03525 1500 AR Trip Mask 28 FEEDBACK MISSING Same as PNO 1469 BOOL TRUE ALWAYS TECHNICIAN 03527 1501 AR...

Page 481: ...ol Autotune Parameters Motor Control Autotune REAL 1 00 0 01 to 1000 00 A STOPPED TECHNICIAN 6 03627 1551 Product Code Flags Parameters Device Manager Drive info BYTE NEVER ENGINEER 03629 1554 Applica...

Page 482: ...SINT enum 0 0 5 V 1 12 V 2 15 V 3 20 V STOPPED TECHNICIAN 03853 1664 Encoder Lines Same as PNO 1663 DINT 2048 1 to 100000 STOPPED TECHNICIAN 03855 1665 Encoder Invert Same as PNO 1663 BOOL FALSE STOPP...

Page 483: ...NEVER OPERATOR 3 03951 1713 AFE Synchronized Parameters Regen Control AFE BOOL NEVER OPERATOR 3 03953 1714 AFE Enable Drive Parameters Regen Control AFE BOOL NEVER OPERATOR 3 03955 1715 AFE Phase Los...

Page 484: ...me as PNO 1756 BOOL FALSE ALWAYS OPERATOR 04041 1758 Output Z Same as PNO 1756 BOOL FALSE ALWAYS OPERATOR 04043 1759 SB Digital Input 1 Monitor Inputs and Outputs Parameters System Board System Board...

Page 485: ...27 PID Feedback Negate Setup Application PID BOOL TRUE ALWAYS TECHNICIAN 5 8 04381 1928 PID Proportional Gain Setup Application PID REAL 1 0 ALWAYS TECHNICIAN 5 8 04383 1929 PID Integral TC Setup Appl...

Page 486: ...42 Anout 01 Value IO Values 1468 Anout 02 ABS IO Configure 1467 Anout 02 Offset IO Configure 1460 Anout 02 Scale IO Configure 4 Anout 02 Type IO Configure 43 Anout 02 Value IO Values 610 App Control...

Page 487: ...n Value STO Inactive IO Values 20 Digin Value Stop Key IO Values 22 Digout Value IO Values 531 Direct Input Neg Lim Spd Direct Input 530 Direct Input Pos Lim Spd Direct Input 529 Direct Input Ratio Sp...

Page 488: ...apping 6 Modbus 1575 Modbus Mapping 7 Modbus 1576 Modbus Mapping 8 Modbus 1577 Modbus Mapping 9 Modbus 1640 Modbus Password Modbus RTU 230 Modbus RTU Baud Rate Modbus RTU 228 Modbus RTU State Modbus R...

Page 489: ...Read Mapping 12 Read Process 69 Read Mapping 13 Read Process 70 Read Mapping 14 Read Process 71 Read Mapping 15 Read Process 72 Read Mapping 16 Read Process 73 Read Mapping 17 Read Process 74 Read Ma...

Page 490: ...1004 Thermistor Trip Level Thermistor 1184 Thermistor Type Thermistor 1762 Thermistor Warn Delta Thermistor 1186 Time and Date Real Time Clock 1733 Time Since Power On Runtime Statistics 534 Total Sp...

Page 491: ...Process 124 Write Mapping 3 Write Process 151 Write Mapping 30 Write Process 152 Write Mapping 31 Write Process PNO Name Path 125 Write Mapping 4 Write Process 126 Write Mapping 5 Write Process 127 Wr...

Page 492: ...0 5 0 5 0 5 0 5 0 5 0 5 0 5 1 1 1 5 DC Inj Frequency Hz 325 9 9 9 9 9 9 9 9 9 9 9 6 DC Pulse Time 327 2 2 2 2 2 2 2 2 2 2 2 2 Final DC Pulse Time 328 1 1 1 1 1 1 1 1 1 3 3 3 DC Current Level 329 3 3...

Page 493: ...uency Hz 325 6 6 6 6 6 4 4 4 4 4 4 DC Pulse Time 327 2 2 2 2 2 3 3 3 3 3 3 Final DC Pulse Time 328 3 3 3 3 3 5 5 5 5 5 5 DC Current Level 329 1 25 1 25 1 25 1 25 1 25 1 1 1 1 1 1 DC Inj Base Volts 331...

Page 494: ...Inverter Appendix E E Plan Library E Plan Library For information on the E Plan library go to www eplan co uk web site To obtain layout diagrams from our E Plan Library go to www parker com ssd and th...

Page 495: ...E Plan Library E 2 AC30 series Variable Speed Inverter Which then brings up the E Plan page...

Page 496: ...try AC70 None AC70 Only 0 Supply voltage AC 380V 480V DC 510V 650V 4 Frame kW hp kW hp Size Rating Data 1 1 1 5 0 75 1 0 D D 0004 1 5 2 0 1 1 1 5 D D 0005 2 2 3 0 1 5 2 0 D D 0006 3 0 n a 2 2 3 0 D D...

Page 497: ...retain the IP20 rating when making use of the DC bus terminals only partly remove DC bus terminal cover breakouts or use additional external guarding UL c UL Open Type North America Canada Cubicle Mou...

Page 498: ...IT Drives without filters are suitable for earth referenced TN or non earth referenced IT supplies The drive is only suitable for earth referenced supplies TN when fitted with an internal filter Exter...

Page 499: ...r Hp ratings at 460V 60Hz ac input Prospective short circuit current 5kA Normal Duty Output Overload Motoring 110 for 60s 31x 4D0004 1 1kW 3 5 4 95 4 16 2 4 1 5Hp 3 0 3 5 31x 4D0005 1 5kW 4 5 5 3 96 4...

Page 500: ...Normal Duty Output Overload Motoring 110 for 60s 31x 4E0016 7 5kW 16 14 5 97 4 16 5 5 10Hp 14 12 1 31x 4E0023 11kW 23 20 4 97 4 16 5 1 15Hp 21 18 0 Heavy Duty Output Overload Motoring 150 for 60s 180...

Page 501: ...Hz applied above nominal switching frequency FRAME G Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 10kA Normal Duty...

Page 502: ...pplied above nominal switching frequency FRAME H Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 10kA Normal Duty Out...

Page 503: ...above nominal switching frequency FRAME J Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 10kA Normal Duty Output Ov...

Page 504: ...lied above nominal switching frequency FRAME K Input currents for kW ratings are at 400V 50Hz ac input and for Hp ratings at 460V 60Hz ac input Prospective short circuit current 18kA Normal Duty Outpu...

Page 505: ...with AC line choke equivalent to 4 Normal Duty Output Overload Motoring 110 for 60s 34x 4D0004 1 1kW 3 5 3 5 95 4 16 2 4 1 5Hp 3 0 3 1 34x 4D0005 1 5kW 4 5 4 6 96 4 16 3 7 2Hp 3 4 3 9 34x 4D0006 2 2k...

Page 506: ...put Overload Motoring 110 for 60s 34x 4E0016 7 5kW 16 18 97 4 16 5 5 10Hp 14 15 34x 4E0023 11kW 23 25 97 4 16 5 1 15Hp 21 22 Heavy Duty Output Overload Motoring 150 for 60s 180 for 3s short term ratin...

Page 507: ...ove nominal switching frequency FRAME G Input currents for kW ratings are at 530V DC input and for Hp ratings at 620V DC input with AC line choke equivalent to 4 Normal Duty Output Overload Motoring 1...

Page 508: ...nal switching frequency FRAME H Input currents for kW ratings are at 530V DC input and for Hp ratings at 620V DC input with AC line choke equivalent to 4 Normal Duty Output Overload Motoring 110 for 6...

Page 509: ...ng frequency FRAME J Input currents for kW ratings are at 530V DC input and for Hp ratings at 620V DC input with AC line choke equivalent to 4 Normal Duty Output Overload Motoring 110 for 60s 34x 4J01...

Page 510: ...04 10A 31x 4G0045 63A 31x 4D0005 10A 31x 4G0060 80A 31x 4D0006 10A 31x 4G0073 100A 31x 4D0008 10A Frame H 31x 4D0010 12A 31x 4H0087 125A 31x 4D0012 16A 31x 4H0105 150A Frame E 31x 4H0145 200A 31x 4E00...

Page 511: ...5 Frame D Frame G 34x 4D0004 10A 34x 4G0045 70A 34x 4D0005 10A 34x 4G0060 100A 34x 4D0006 16A 34x 4G0073 100A 34x 4D0008 16A Frame H 34x 4D0010 20A 34x 4H0087 150A 34x 4D0012 20A 34x 4H0105 175A Fram...

Page 512: ...31x 4D0006 10A Class J Fuse 31x 4G0073 100A Class J Fuse 31x 4D0008 10A Class J Fuse Frame H 31x 4D0010 15A Class J Fuse 31x 4H0087 125A A50QS 120 4 31x 4D0012 20A Class J Fuse 31x 4H0105 150A A50QS 1...

Page 513: ...3 130 31x 4D0012 5 5 7 5 7 8A 6 7 5 5 2 4 5 98 E 31x 4E0016 7 5 10 10 8A 8 25 11 25 7 2 5 5 7 5 71 31x 4E0023 11 15 14 7A 11 25 15 9 8 7 5 10 52 F 31x 4F0032 15 20 21 5A 16 5 22 5 14 4 11 15 35 31x 4F...

Page 514: ...ker Part Number MTE Part Number Inductance mH Rated amps D 1 1kW 1 5hp CO470651 RL 00402 6 5 4 D 1 5kW 2hp CO470651 RL 00402 6 5 4 D 2 2kW 3hp CO352782 RL 00803 5 8 D 3kW CO352782 RL 00803 5 8 D 4kW 5...

Page 515: ...ltage mode AOUT1 Range selected by parameter 0003 from 0 to 10V 10V to 10V AOUT2 Range selected by parameter 0004 from 0 to 10V 0 to 20mA 4 to 20mA Maximum rated output current in voltage mode 10mA wi...

Page 516: ...ximum input voltage 30V dc undefined state 15V 5V 0V 24V ON OFF Input Threshold Typically 10V Input Impedance 3 3k Input Current 7 3mA 10 24V Sample Interval 1ms DIGITAL OUTPUTS DIO1 X12 01 DIO4 X12 0...

Page 517: ...ly is required for each drive on which these inputs are used AC30P A common non earthed SELV supply can be used to power more than one control module by connecting the positive supply to the terminal...

Page 518: ...sing the supply to the 24V system aux input terminal X30 05 and to the 0V system aux input terminal X30 06 on each drive Input Current 1 5A minimum supply required per control module 2 0A peak current...

Page 519: ...U 0V X31 08 X32 08 Output Voltage Programmable 5V 12V 15V or 20V Rated Output Current Limited to 500mA and 5W 500mA 5V 417mA 12V 333mA 15V 250mA 20V Isolation Galvanic isolation from control 0V Power...

Page 520: ...eshold Selectable Low level nominally 1 8V suitable for 5V signaling High level nominally 6 5V Input Current Typ 7mA 24V input Absolute maximum input voltage 30V Counting Modes Selectable Quadrature C...

Page 521: ...t differential voltages 5V 12V 15V or 20V Rated load nominal output differential voltages 4 0V 10 8V 13 9V or 18 9V respectively Rated Output Current 33mA 100mA total for all three outputs combined Ma...

Page 522: ...Tokyo Tel 81 0 3 6408 3901 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Shah Alam Tel 6...

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