Fuji Xerox Phaser 5500, Service Manual

Page: 307 / 623

Error Messages, Codes, and Procedures 3-229
Staple Set Over Count
The Stacker Lower Tray set count has reached its limit.
7 Check Staple Harness connections.
Are P/J8356 and P/J8308 connected? Go to Step 9. Connect and go
to Step 8.
8
Cycle the printer power.
Does the error still occur? Go to Step 9. Problem solved.
9 Check Staple Harness continuity.
1. Disconnect P/J8356 and P/J8308.
2. Check for continuity at the following:
P/J8356-1 <=> P/J8308-15
P/J8356-2 <=> P/J8308-14
P/J8356-3 <=> P/J8308-13
P/J8356-4 <=> P/J8308-12
P/J8356-5 <=> P/J8308-11
Are these conductive?
Go to Step 10. Repair the Staple
Harness.
10 Check for +5 V to the Staple Assembly.
Is there +5 V across J8308-11 <=>
J8308-15 on the Finisher Main PWB? Go to Step 11. Replace the
Finisher Main
PWB
(page 3-248).
11 Replace the Stapler Assembly.
Does the error still occur? Go to Step 12. Problem solved.
12 Replace the Finisher Main PWB.
Does the error still occur? Replace the
Engine Logic
Board
(page 8-89). Problem solved.
Staple Set Over Count Troubleshooting Reference
Applicable Parts References
■
Finisher Main
PWB
■
Engine Logic
Board
■
Finisher Main PWB P/J Locator (page 5-35)
■
PL8.1 Print Engine Electrical (page 9-40)
■
PL25.14 Finisher Electrical (page 4-70)
Staple Set Over Count Troubleshooting Procedure
Step Actions and Questions Yes No
1 Check the Finisher Main PWB.
Are all the connectors connected to the
Finisher Main PWB? Go to Step 3. Connect and go
to Step 2.
Stapler Failure (Staple Head Home Sensor) Troubleshooting Procedure (Continued)
Step Actions and Questions Yes No