TIGHTENING TORQUES
2-16
NOTE:
• Cylinder head nut (2 pieces)
1. First, tighten the bolts to 10 Nm (1.0 m·kg, 7.2 ft·lb) with a torque wrench following the tighten-
ing order.
2. Second, tighten the bolts to 25 Nm (2.5 m·kg, 18 ft·lb) with a torque wrench following the tight-
ening order.
3. Third, tighten the bolts to 40 Nm (4.0 m·kg, 29 ft·lb) with a torque wrench following the tighten-
ing order.
4. Final, tighten the bolts to 55 Nm (5.5 m·kg, 40 ft·lb) with a torque wrench following the tighten-
ing order.
• Cylinder head nut (8 pieces)
1. First, tighten the bolts to 10 Nm (1.0 m·kg, 7.2 ft·lb) with a torque wrench following the tighten-
ing order.
2. Second, tighten the bolts to 25 Nm (2.5 m·kg, 18 ft·lb) with a torque wrench following the tight-
ening order.
Oil return pipe bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil return plug
M12
2
24 Nm (2.4 m·kg, 17 ft·lb)
AC magneto lead bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Stator coil screw
M6
3
14 Nm (1.4 m·kg, 10 ft·lb)
Generator rotor cover screw
M6
3
10 Nm (1.0 m·kg, 7.2 ft·lb)
Thermostat assembly stay bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Starter clutch idler gear bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Clutch boss nut
M20
1
115 Nm (11.5 m·kg, 83 ft·lb)
Use a lock
washer
Clutch spring bolt
M6
6
10 Nm (1.0 m·kg, 7.2 ft·lb)
Drive sprocket nut
M22
1
85 Nm (8.5 m·kg, 61 ft·lb)
Use a lock
washer
Bearing plate bolt
M6
3
12 Nm (1.2 m·kg, 8.7 ft·lb)
Shift bar stopper plate bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Stopper screw
M8
1
22 Nm (2.2 m·kg, 16 ft·lb)
Shift rod nut
M6
1
6.5 Nm (0.65 m·kg, 4.7 ft·lb)
Left
thread
Shift rod nut
M6
1
6.5 Nm (0.65 m·kg, 4.7 ft·lb)
Joint rod bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Shift arm bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Neutral switch
M10
1
20 Nm (2.0 m·kg, 14 ft·lb)
Coolant temperature sensor
M12
1
18 Nm (1.8 m·kg, 13 ft·lb)
Cylinder identification sensor bolt
M6
1
8.0 Nm (0.8 m·kg, 5.8 ft·lb)
Atmospheric pressure sensor
screw
M5
2
7.0 Nm (0.7 m·kg, 5.0 ft·lb)
Crankshaft position sensor bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil level switch bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Item
Threa
d size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
LT
LT
E
LT
LT
LT
LT
LT
LT
LT
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
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