PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS4C81003
PERIODIC MAINTENANCE AND LUBRICATION CHART
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
• From 50000 km, repeat the maintenance intervals starting from 10000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READ-
ING (
×
1000 km)
Annual
check
1
10
20
30
40
1
*
Fuel line
• Check fuel hoses for cracks or dam-
age.
√
√
√
√
√
2
*
Spark plugs
• Check condition.
• Clean and regap.
√
√
• Replace.
√
√
3
*
Valves
• Check valve clearance.
• Adjust.
Every 40000 km
4
Air filter ele-
ment
• Replace.
√
5
Clutch
• Check operation.
• Adjust.
√
√
√
√
√
6
*
Front brake
• Check operation, fluid level and vehi-
cle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
7
*
Rear brake
• Check operation, fluid level and vehi-
cle for fluid leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
8
*
Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
9
*
Wheels
• Check runout and for damage.
√
√
√
√
10
*
Tires
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
11
*
Wheel bearings
• Check bearing for looseness or dam-
age.
√
√
√
√
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
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