5
ENGINE
ENGINE REMOVAL ......................................................................................5-1
INSTALLING THE ENGINE .................................................................... 5-7
CAMSHAFTS................................................................................................5-9
REMOVING THE CAMSHAFTS ........................................................... 5-11
CHECKING THE CAMSHAFTS ........................................................... 5-12
CHECKING THE TIMING CHAIN AND CAMSHAFT SPROCKET....... 5-13
CHECKING THE TIMING CHAIN GUIDES ..........................................5-13
CHECKING THE TIMING CHAIN TENSIONER ................................... 5-13
INSTALLING THE CAMSHAFTS .......................................................... 5-15
CYLINDER HEAD....................................................................................... 5-18
REMOVING THE CYLINDER HEAD ....................................................5-19
CHECKING THE CYLINDER HEAD ....................................................5-19
INSTALLING THE CYLINDER HEAD ...................................................5-19
VALVES AND VALVE SPRINGS ................................................................5-21
REMOVING THE VALVES .................................................................... 5-23
CHECKING THE VALVES AND VALVE GUIDES .................................5-23
CHECKING THE VALVE SEATS .......................................................... 5-25
CHECKING THE VALVE SPRINGS......................................................5-27
CHECKING THE VALVE LIFTERS .......................................................5-28
INSTALLING THE VALVES................................................................... 5-28
GENERATOR ..............................................................................................5-30
REMOVING THE GENERATOR ........................................................... 5-32
INSTALLING THE GENERATOR .......................................................... 5-32
STARTER CLUTCH ....................................................................................5-34
REMOVING THE STARTER CLUTCH ................................................. 5-35
CHECKING THE DAMPER .................................................................. 5-35
CHECKING THE STARTER CLUTCH ..................................................5-35
INSTALLING THE STARTER CLUTCH ................................................ 5-36
CRANKSHAFT POSITION SENSOR ......................................................... 5-37
REMOVING THE CRANKSHAFT POSITION SENSOR ......................5-38
INSTALLING THE CRANKSHAFT POSITION SENSOR .....................5-38
ELECTRIC STARTER................................................................................. 5-39
CHECKING THE STARTER MOTOR ...................................................5-41
ASSEMBLING THE STARTER MOTOR ............................................... 5-42
INSTALLING THE STARTER MOTOR..................................................5-43
CLUTCH...................................................................................................... 5-44
REMOVING THE CLUTCH................................................................... 5-47
CHECKING THE FRICTION PLATES ..................................................5-48
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
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