Yamaha YZ250(W)/W1, Owner'S Service Manual

Page: 310 / 596

4-46
KICK AXLE, SHIFT SHAFT AND PRIMARY DRIVE GEAR
ENG
EC4C5420
Kick idle gear
1. Install:
9 Kick idle gear
1
9 Plain washer
2
9
Circlip 3
NOTE:
9
Apply the transmission oil on the kick idle gear
inner circumference.
9 Install the kick idle gear with its depressed side
a
toward you.
3. Install:
9 Spring guide
1
NOTE:
Slide the spring guide into the kick axle, make
sure the groove
a
in the spring guide fits on the
stopper of the torsion spring.
4. Install:
9 Plain washer
1
9 Kick axle assembly
2
NOTE:
9 Apply the molybdenum disulfide grease on the
contacting surfaces of the kick axle stopper
a
and stopper plate
3
.
9 Apply the transmission oil on the kick axle.
9 Slide the kick axle assembly into the crankcase
and make sure the kick axle stopper fits into
the stopper plate.
5. Hook:
9 Torsion spring
1
NOTE:
Turn the torsion spring clockwise and hook into
the proper hole
a
in the crankcase.
1P8-9-32-4b 4/6/06 2:13 PM Page 38