CHAPTER 4
ENGINE
SEAT, FUEL TANK AND SIDE
COVERS
.....................................................4-1
EXHAUST PIPE AND SILENCER
..............4-3
RADIATOR
..................................................4-4
CARBURETOR AND REED VALVE
...........4-7
CYLINDER HEAD , CYLINDER AND
PISTON
.....................................................4-18
CLUTCH AND PRIMARY DRIVEN
GEAR
.......................................................4-33
KICK AXLE, SHIFT SHAFT AND
PRIMARY DRIVE GEAR
...........................4-40
YPVS GOVERNOR
...................................4-49
WATER PUMP
..........................................4-52
CDI MAGNETO
.........................................4-56
ENGINE REMOVAL
..................................4-60
CRANKCASE AND CRANKSHAFT
.........4-65
TRANSMISSION, SHIFT CAM AND
SHIFT FORK
.............................................4-72
CHAPTER 5
CHASSIS
FRONT WHEEL AND REAR WHEEL
........5-1
FRONT BRAKE AND REAR BRAKE
.......5-10
FRONT FORK
...........................................5-26
HANDLEBAR
............................................5-42
STEERING
................................................5-50
SWINGARM
..............................................5-55
REAR SHOCK ABSORBER
.....................5-63
1P8-9-32-0 4/28/06 9:44 AM Page 20
Summary of Contents for YZ250(W)/W1
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