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Digi HI-700HS Service Manual Download Page 51

HI

-

700HS service manual 

-

 2 

-

 component parts

 

                                                              

 

   2

-

17                                                   Issue 1   02/2020

 

Omron PLC

 

The PLC unit consists of 3 units, the power unit (PA201), the PLC unit (CPM2C 20CDTC

-

D) and the      

analogue I/O unit (MAD11).

 

The PLC deals with input and output signals to and from various parts of the machine. E.G –

 

pack sensors,  

conveyor speed, reject signal.

 

PA201 power 
unit

 

PLC unit 
CPM2C

 

MAD11        
Analogue unit

 

PA201Power unit

 

Refer to the electrical drawings for more details on the connection to and from this unit.

 

Main power in 
from main terminal 
rail in cabinet

 

24v output to 24v  
terminal rail in cabinet.

 

This is the supply  
voltage to this rail.

 

24v to plc unit CPM2C

 

Summary of Contents for HI-700HS

Page 1: ...HI 700HS service manual Issue 2 06 2020 HI 700HS Service manual...

Page 2: ...nts for improvement be found in this publication please contact DIGI Europe Limited DIGI House Rookwood Way Haverhill Suffolk CB9 8DG England Telephone 44 1440 712176 DIGI Technical Support service uk...

Page 3: ...sport packaging Classic labeller 1 21 Loading labels Signature top labeller 1 22 Loading labels Classic labeller 1 26 2 Component parts The weigh station electrical cabinet 2 2 PC main board type LV 6...

Page 4: ...4 3 Conveyor belt replacement 4 4 Conveyor strip down for roller drive belt tensioner replacement 4 6 Conveyor re assembly motor pulley grub screw location 4 10 Re assembly of conveyor 4 11 Setting dr...

Page 5: ...box 4 89 HS blow applicator set up 4 90 Base labeller belt applicator 4 100 Labeller changing thermal head size 4 103 Labeller Signature Change label reel to centralizer type 4 104 Fit web centralizer...

Page 6: ...1 6 Maintenance schedule Maintenance schedule introduction 6 2 All conveyors 6 3 Scale 6 4 Labeller 6 5 Label applicator 6 6 Base label applicator 6 7 Side label applicator 6 7 Labeller lifting gear 6...

Page 7: ...8 3 Option fit parts Keyence barcode scanner 8 3 Conveyor belts 8 4 Conveyor parts 8 5 Labeller Signature type 8 6 Labeller Classic type 8 6 9 finger touch applicator for Signature labeller 8 7 Belt a...

Page 8: ...servo indexer connection 1 13 Option part Barcode scanner Keyence 1 14 Option part LA 3600 inhibit label apply connection 1 15 Outfeed conveyor connection 1 16 Removal of conveyor 1 17 Load cell trans...

Page 9: ...e The machine below is a HI 700HS right to left flow direction with top labeller Touch screen 12 or 15 Option part power pack guides Pack sensors Signature Labeller with touch air box or HS blow appli...

Page 10: ...achine is protected from environmental conditions by a protective plastic cover Damage in Transit Ensure that the crate is not damaged Any damage in transit should be reported to the appropriate shipp...

Page 11: ...d to current standards and fitted with a three conductor power lead It is essential that the power lead earth conductor be connected to a good and proper earth point which is also used for adjacent an...

Page 12: ...ts will be stopped in this operation the PC software will remain on and accumulated information will not be lost When the emergency has been rectified and the machine is safe to switch on again the em...

Page 13: ...wn to stop it moving on the pallet Protect the load cell by placing the transit screw and discs in position and support the labeller Protect the machine from environmental conditions and then move on...

Page 14: ...Refer to the user manual for information on inputting programmable data such as plus label formats Note when programming the fields for printing it is important to note that under weights measures ap...

Page 15: ...0 Hz or 105 115 V AC at 60 Hz depending on machine version and country Circuit breaker The machine is fitted with a miniature circuit breaker great care should be taken to ensure that the live phase c...

Page 16: ...eplace labeller onto the arm as follows Remove the end plate and the two M8 cap head screws Slide the labeller on to the labeller arm Refit the two M8 screws into the labeller arm and the end plate Wi...

Page 17: ...the electrical cabinet under the labeller outfeed conveyor Feed the conduit into the cabinet through the rear cable gland Cables and air pipe inside labeller conduit Air pipe to the air regulator Eth...

Page 18: ...the four available ports Mains power connect the mains lead wires to the terminal positions shown above Brown live Blue neutral Yellow green earth Power lift connections 24v type connect the power lif...

Page 19: ...ted to the rear of the labeller electrical cabinet Connect multi pin connector to position marked IN Terminal plug Connect Ethernet to position marked 1 Termination plug if the machine has one labelle...

Page 20: ...ectrical cabinet using the multi pin connection on the side of the HI cabinet Also plug in the infeed sensor Plug the multi pin plug into the socket in the side of the HI electrical cabinet Ensure the...

Page 21: ...tor connection Trigger sensor for barcode scanner The sensor to trigger the scanner is situated at the end of the outfeed conveyor As standard this sensor is the Wenglor type therefore if sensitivity...

Page 22: ...his installation the reject signal REJ 1 2 or 3 will be connected to a relay in the HI cabinet before going onto the LA 3600 The cable that comes from the LA 3600 is connected to the relay at Relay po...

Page 23: ...pin connector for the outfeed conveyor motor which needs connecting to the 8 pin connector from the electrical box The connector will be mounted on the rear side frame of the outfeed conveyor Line up...

Page 24: ...rect gap to act as limit stop screws in the up direction The conveyor can now be remove from the machine 1 To gain access to these screws remove the conveyor for the scale Remove conveyor by releasing...

Page 25: ...l from its transit setting The transit screws are at each end of the scale unit circled left Carry out the process below for both screws Loosen the nut under the bracket down to the lower nut Check th...

Page 26: ...t on the load cell also add to this the scale capacity e g 3kg Turn each screw out until the head of the screw touches the underside of the scale frame Back each screw off so there is a minimal gap Fo...

Page 27: ...d then turn the rotary power switch on the front of the control box 90 anti clockwise Note up down power lift buttons these buttons may be place on the labeller electrical cabinet if the HI HS is a pl...

Page 28: ...buttons will be on the labeller electrical box for plug play type connection For labeller back forward position rotation loosen the locking handle on the top and or the side of the horizontal bar sli...

Page 29: ...it central on the label roll shaft and when fed through the thermal head the centre line of the labels will be central on the thermal head If fitted with the optional label centralizer with labels wil...

Page 30: ...this point and remove labels from backing paper to allow threading to final position take up spool Ensure when the backing paper is returned under the print area it runs behind the blow bar Feed back...

Page 31: ...ls in the same way as the outside wound labels Important note if using inside wound labels If all labels to be used are going to be inside wound it is recommended the brake belt in the rear of the lab...

Page 32: ...ding to manually adjust the back plate reel as for a standard reel assembly Signature labeller fitted with centralizer option Holding the rear reel unclip the front reel by turn it anticlockwise With...

Page 33: ...bels follow the route shown on the diagram and details below Check labels are inside or outside wound and load accordingly Adjust rear spool position to allow centre of labels to run through the centr...

Page 34: ...through the label gap sensor and between thermal head and platen roller Ensure backing paper is fed behind blow bar Open the drive pinch rollers and place backing paper around the drive roller Use la...

Page 35: ...Conveyors HS type 2 27 HS servo infeed assembly 2 31 Labeller electrical control cabinet 2 35 Load cell 2 37 Touch screen 12 1 2 39 Touch screen 15 2 42 Labeller Signature 2 43 Classic type 2 44 Ther...

Page 36: ...nnections are listed below Rear of cabinet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Cabinet right side Cabinet left side 23 24 25 26 1 Infeed Motor 2 Scale Motor 3 Outfeed Motor 4 SubI...

Page 37: ...SU CPM2C PA201 10 Battery 12V 1 2amp 11 Hard drive SSD programmed see note 12 PC main board LV 67P 13 Pico UPS 100 14 Ethernet 5 port switch 15 Mains filter for 240v machine or Mains filter for 110v m...

Page 38: ...Pentium N3710 1 6Ghz Memory 4Gb DDR3 Serial ports for PLC ADC Hard drive connection ATX Screen connection PC processor Launch button connection LAN interface labeller DC in COM 3 4 see next page Scree...

Page 39: ...ND 6 DSR 7 RTS 8 CTS 9 Set by JP2 10 Key COM 1 RS 232 DB9 connector COM 2 RS 232 422 485 DB9 connector Pin Signal Pin Signal 1 DCD 422TX 485 2 RXD 422TX 485 3 TXD 422RX 4 DTR 422RX 5 GND 6 DSR 7 RTS 8...

Page 40: ...ce manual 2 component parts 2 6 Issue 1 02 2020 JCSEL1 JCSEL2 For configure COM2 communication mode Function JCSEL1 JCSEL2 RS232 RS485 RS422 JCSEL1 JCSEL2 JP1 JP2 PC main board Type LV 67P COM port 2...

Page 41: ...h Sata type connection The hard drive holds the Windows embedded standard image the console or Worldview operation software and programmed data such as plu s label formats etc Note any weighing calibr...

Page 42: ...oard charge voltage approx 15v for Pico UPS 100 The battery is used if a sudden power failure occurs The power in the battery is used to safely shut down the PC NOTE In normal operation the machine sh...

Page 43: ...s voltage to the PC main board 15 8v The input voltage 240v AC is supplied from the terminal rail connection LS75 15 UPS board 15 8v output from PSU 13 5 to 15v output from UPS to battery via relay ba...

Page 44: ...r the un interruptible power supply UPS The board has a 15 8v input from the power supply LS75 15 and outputs 15 8v to the PC The board also supplies a charging voltage to the battery via a relay of 1...

Page 45: ...l labeller printer that are to be connected to the machine The switch is supplied a voltage of 5v from the PC main board Ethernet connection from main board Refer to p2 4 for LAN connection point Conn...

Page 46: ...tery UPS board is connected to the relay at positions 14 11 and is switched to this if the 5v supply fails Relay 2 is used to switch on the green LED on the front of the touch screen assembly The rela...

Page 47: ...ction on power supply CN2 Connection of 5v and 9v to A D Mains power into power supply Along the top of the board is four LED s When lit these indicate 5v and 9v sup plied from the board Pin 1 5V ADC...

Page 48: ...ngs are controlled within the machines software Worldview or Console The metrological settings are stored on this board not the hard drive To gain entry to the A D settings within the service menu it...

Page 49: ...wer supply connection Serial connector 9way D type connects to main board at COM port 2 Connection to pack sensor circuit from PLC A D Security switch See electrical diagrams for full details of conne...

Page 50: ...ctor motor drivers and conveyor stop start circuit Refer to electrical drawing for exact route of connections Output voltage 24v to motor drivers contactor conveyor stop start circuit Mains power in T...

Page 51: ...output signals to and from various parts of the machine E G pack sensors conveyor speed reject signal PA201 power unit PLC unit CPM2C MAD11 Analogue unit PA201Power unit Refer to the electrical drawi...

Page 52: ...unit has indication lights on its front display to indicate the input outputs that are happening at the given time 00 Sensor 1 infeed 01 Sensor 2 scale 02 Emergency stop switch 03 Sensor 2 scale 04 Se...

Page 53: ...being slowest speed 5v being max speed This voltage is connected to each motor speed control board at VRM black v and VRL orange v To Motor speed control boards Black to VRM v Orange to VRL v Black Bl...

Page 54: ...lds the outfeed motor driver s Note on board speed potentiometer This should not be adjusted as conveyor speeds are initially set by an external potentiometer and then controlled from the machines sof...

Page 55: ...HI 700HS service manual 2 component parts 2 21 Issue 1 02 2020 Motor driver board Purple Blue Black Black Red NC NC NC NC...

Page 56: ...ve the outfeeds All of these potentiometers do not require any adjustment for installation and speed setting of the machine these potentiometers are factory set and locked to their setting Component r...

Page 57: ...ors is protected by a fuse rated at 315mA The location of this is show below FOR SAFETY Ensure the power plug is removed from the power outlet before replacing fuse and or operating MCB Circuit breake...

Page 58: ...e is plugged into one of the USB ports on the PC main board and must remain in place to obtain correct operation of the machine Worldview software Machines running Worldview software will have a speci...

Page 59: ...may be a single Servo drive conveyor only or conveyor and side drives 3 servo unit Specific programmed chip for indexer operation CN1 CN2 CN3 CN4 CN5 CN8 Connector Pins Operation CN1 3 Power to board...

Page 60: ...to operate the single white brown wires teach wire connection as shown above needs to be disconnected using the 2 way Molex plug Once the teach operation has been completed the Molex plug can be reco...

Page 61: ...r wire retaining clip shown above right is clipped back into position on the bracket and non of the motor wire is touching the upper load cell area For all conveyors locate the conveyor onto the pins...

Page 62: ...ntify the last digit indicates ratio DC motor 50W except 400mm scale which is 30W Idler roller Conveyor belt tension screws see service section for adjustment Drive roller Conveyor location block at e...

Page 63: ...n to the standard HS conveyor with the addition of Cable motor clip Conveyor belt guide 400mm has 30W motor instead of 50W Cable motor clip Conveyor belt guide this should be adjusted to allow the con...

Page 64: ...ting two sets of conveyors It is removed from the machine in the same way as other HS type conveyors 1 Remove conveyor by releasing the four side clip 2 Inside the BL cabinet unclip motor connection t...

Page 65: ...o driven conveyor or with the addition of servo driven side guides Assembly with single servo infeed conveyor Addition of servo driven side guides Adjustment of infeed guides Standard guides Loosen th...

Page 66: ...ips 3 Lift conveyor to access the servo motor cable connection to the servo motor 4 Un screw the connector at the end of the orange cable to unplug the cable from the motor 2 3 4 5 5 lift conveyor out...

Page 67: ...plug into the mains power supply and turn the isolator switch on The power indicator lamp will illuminate green The Ethernet socket at the rear of the electrical cabinet is use to program the servo m...

Page 68: ...rive 6 5v power supply for Ethernet switch power 7 Ethernet switch connection point between servo unit and rear RJ45 socket for programming Servo unit 8 Cooling fans x2 Identifying the parts inside th...

Page 69: ...ovement arrow up white button arrow down black button Press required button to move height of labeller up down to conveyor deck 5 Multi pin connection plug in the cable from the weigh station electric...

Page 70: ...ower to Ethernet switch 3 Ethernet switch labeller connection 4 Motor driver board control to conveyor motors 5 Relay safety e stop circuit 6 Mains filter 7 MCB 8 Potentiometer factory setting of thes...

Page 71: ...and a machine capacity of 12kg for the 30kg load cell The load cell is supplied with a cable gland fixing plate and connecting plug fitted to the cable This assembly aids replacing this component if r...

Page 72: ...R0 359 54 Reference excit Voltage U ref 5v Norm range of excit Volt BU 1 12v Max excitation voltage 15v Mounting screw tightening torque 14Nm Wiring of load cell plug for connection to A D Pin 1 green...

Page 73: ...for starting PC rear of screen assembly LED screen With touch panel below Electronic board assy USB touch PCB To gain access to the rear of the screen assembly the screen surround will need to be rem...

Page 74: ...LED screen for fitment with LV 67P main PC board The LED screen is mounted behind the touch panel and has connections to the main pc board With the LED screen removed the touch panel can be seen Note...

Page 75: ...PCB links the touch panel to the PC main board The input output signals to from the touch screen are processed though this board and onto the PC main board CN2 Connection to PC main board LV 67P via...

Page 76: ...icator Launch button for starting PC is on the underside of the screen enclosure USB port mounted on the side of the enclosure with protective sealing cap Turn the two cam latches to release the rear...

Page 77: ...ont and side applicator systems can also be fitted to the Signature labeller 9 finger Touch multi jet air box or HS blow applicator Backing paper take up Drive pinch rollers Label gap sensor Thermal h...

Page 78: ...touch applicator fitted Common parts exist between the Signature Classic labellers such as power supplies labeller board stepper motor take up motor thermal head 9 finger Touch applicator Thermal hea...

Page 79: ...ry control and driver LSI which has the function of thermal historical control of the temperature power required for each head dot Classic labeller Parameter 80mm 108mm Effective print width 81 312mm...

Page 80: ...surface of the strip will wear out and need to be replaced A worn or damaged wear strip can cause bad print Refer to the servicing section for details on replacing the wear strip silicone tube The wea...

Page 81: ...e assembly If near edge printing is not required or the labeller is to used with thermal ribbon the platen roller kit option can be fitted To ensure good quality printing the platen roller should not...

Page 82: ...heaters are fitted into the head assembly as standard There are two heaters which are connected to the 25v power supply via two Molex connectors in the rear of the labeller The thermal head heaters ar...

Page 83: ...djustment of this jumper is not normally required Note the second set of jumpers J6 are not used There are three connections on the board to allow software updates onto the board This process can also...

Page 84: ...ace board mounted The label gap sensor is connected to this board and its sensitivity can be adjusted via this board TR5 TR4 TR3 TR2 TR1 Trimmer pots TR1 iMark OP AMP gain TR2 Gap LED power TR3 Gap ph...

Page 85: ...an earlier made Classic labeller the PSU fitted will be a different type The replacement will be the type shown above An additional bracket will be required the first time this PSU is fitted into the...

Page 86: ...electrical cabinet To PL11 on labeller board 25v to pins 3 4 0v to pins 5 6 25v PSU Image from Signature labeller This PSU supplies 25v onto the labeller board which will then supply The thermal head...

Page 87: ...et The output is Voltage 42v 0 3v Power output wattage 200w Rated current 4 2A NOTE The standard manufactures output voltage for this power supply is 48V The power supply is reset to 42V for this labe...

Page 88: ...speed of the stepper motor is adjusted by changing the print speed for the selected plu The print speed range is 50 260mm sec Cassette labeller uses different stepper motor and the max for this is 200...

Page 89: ...ol via a toothed belt and pulleys This motor is a 24v DC and obtains it power from the 25v PSU in the labeller The unit incorporates a gear box to obtain the required rotational speed The motor connec...

Page 90: ...r Worldview software The gap to head distance setting is the distance the label gap sensor is from the thermal head The head to bar distance is the distance from thermal head to stripping bar edge Not...

Page 91: ...hermal head pressure Signature labeller The pressure of the thermal head onto the label wear strip platen roller is controlled by a pneumatic cylinder The pressure this cylinder exerts is regulated by...

Page 92: ...ir cylinder Inside the applicator unit there are two 24v fans to create an up flow of air to hold the label on the applicator shoe Applicator position The position of the applicator fitted to the Sign...

Page 93: ...s mounted in the rear of the Signature labeller to control the air flow of the blow If the blow bar is too weak the label is not transferred to the receiver If the blow bar is too strong the label can...

Page 94: ...20 Pneumatic connections The following is a diagram of the air valve connections within the touch applicator assembly The solenoid valves electrically connect to the labeller board at PL6 PL7 700 LABE...

Page 95: ...to cover certain areas of the air jets This is to concentrate the air flow in a set area for different size labels The three sizes supplied with the machine are shown below To change the blanking plat...

Page 96: ...ar cover to access the pneumatic for the applicator Blow bar air flow To aid good label placement onto the label receiver the blow bar should have a suitable air flow set and its air jet holes positio...

Page 97: ...k Inwards towards applicator body reduces air holes Outwards extending blanking plates out of applicator body increase air holes On the underside of the applicator move the fan blanking plate in or ou...

Page 98: ...HI 700HS service manual 2 component parts 2 64 Issue 1 02 2020 HS blow applicator Pneumatics...

Page 99: ...nto the base of the pack The belts run at a fixed speed and are controlled by their own dc motor and motor driver unit NOTE the motor driver units in this labeller electrical cabinet look very similar...

Page 100: ...At the required time the fingers are forced down through the receiver by the air cylinder for application onto the pack The operation of the up down movement of the air cylinder is made by an air valv...

Page 101: ...eller touch applicator The following is a diagram of the air valve connections within the touch applicator assembly The solenoid valves electrically connect to the labeller board at PL6 PL7 5 2 VALVE...

Page 102: ...nts Removal and cleaning of conveyor belts 3 2 Pack sensors 3 3 Cleaning the thermal head 3 4 Cleaning labeller drive and pressure rollers 3 6 Condition of wear strip platen roller Signature labeller...

Page 103: ...cloth to avoid leaving fibrous deposits When top surface has been cleaned carefully push the conveyor belt to rotate it for cleaning the remainder of the belt Recommended cleaning solutions are dilute...

Page 104: ...nted in the conveyor deck Ensure there is nothing blocking the sensing path e g no debris is resting in the conveyor where the reflector is If the machine has across the deck type mounted sensors the...

Page 105: ...ning cycle Initially cleaning should be carried out every 2000 3000 labels Once the machine is power off including isolator open the thermal head assembly as shown above Place a clean Safesleeve Digi...

Page 106: ...print head assembly back into position return the applicator back to the head assembly and latch into position Cleaning the thermal head Signature Classic labellers Lift the thermal head assembly by t...

Page 107: ...for food industry applications Allow the rollers to dry before refitting the label roll paper Signature labeller Hinge the pressure roller away from the drive roller to gain access and remove the lab...

Page 108: ...uld be checked for wear and or damage as this can affect the print quality Also check the roller surface is clean and the roller spins easily Note will not spin independently if back feed kit is fitte...

Page 109: ...display Switch off and disconnect the machine from the mains electricity supply Wipe the control boxes and display using a soft lint free cloth moistened with warm dilute detergent NOTE Allow the surf...

Page 110: ...base labeller re assembly important notes 4 22 Weighing Load cell 4 24 Load cell removal 4 28 Re assembly 4 30 Latch block and levelling pin 4 32 Re calibration of machine Worldview software 4 33 Re...

Page 111: ...on 4 110 Central knob resistance adjustment 4 112 Labeller Signature fitting printer door 4 113 Side labelling applicator 4 119 Speed control of applicator 4 119 End stop cushioning 4 120 Air pressure...

Page 112: ...ssembly or scale deck if scale conveyor Refer to section 1 installation or section 2 component parts for details on how to remove the conveyor from the machine Typical conveyor shown below 475mm long...

Page 113: ...stments at the idler roller Using a ball end hex key place in slot in the side of the conveyor at the idler roller end Unscrew the hex head screw to move the idler roller back and releasing tension on...

Page 114: ...refit the conveyor belts ensure the idler roller locates correctly into the idler roller plates check it can freely move in the slots The adjuster screw locates in the recess in the roller end both en...

Page 115: ...eyor belts removed see previous two pages for this process the conveyor can be taken apart to replace required items Slide out the idler roller from its mounts Loosen the four screws holding the motor...

Page 116: ...d bolts washers holding the drive belt in place 9 Loosen and remove the three screws retaining the drive roller bracket The drive roller can now be removed 10 Idler roller Drive roller If one or both...

Page 117: ...belt for wear or damage and replace if needed 14 Remove the four screws and washers holding the motor gearhead in place to allow the assembly to be removed 15 Lift out motor gearhead assy Check condi...

Page 118: ...crew on the side of the deck circled above to remove the guide assembly 18 The guide pulley or guide roller can be replaced as complete assembly This is advisable as each part is glued pressed togethe...

Page 119: ...ft must have a grub screw in all four positions in the pulley Fit an M4x10 grub screw on the opposite side to the keyway fit M4x5 grub screws in the other three positions Use Loctite 243 The key suppl...

Page 120: ...yet leave the motor assembly loose until roller is fitted to ensure correct tension for drive belt If roller is in place lift motor assembly to tension drive belt and tighten fixing screws 21 See not...

Page 121: ...ng the drive roller brackets are not fully tight the position of the roller can be moved up down in relation to the deck Drive roller bracket Drive roller bracket A useful way to obtain the correct le...

Page 122: ...ully tight the position of the roller can be moved up down in relation to the deck Roller Conveyor deck Straight edge A useful way to obtain the correct level of roller and conveyor deck is to place t...

Page 123: ...e strip or strips should be replaced The strips are evenly spaced across the width of the conveyor deck and number of strips will depend on the conveyor width Refer to the HI HS parts manual for amoun...

Page 124: ...motor instead of the usual DC motor and gearhead assembly For all servicing items such as conveyor belts replacement roller replacement drive belt and anti friction tape replacement refer to the prev...

Page 125: ...long and short sets of conveyor belts with a toothed drive belt system linking the two conveyors On re assembly of this conveyor refer to additional assembly information tips on pages 4 22 to 4 26 to...

Page 126: ...ove the joining bar Lift out the idler roller bar from the bush Slide the short and long conveyor belts off of the conveyor assembly Note the idler rollers sit in the idler roller plates at the end of...

Page 127: ...of roller assembly check for smooth rotation replace if required Idler roller assembly 718 0009 x2 Drive assembly The two drive rollers are driven by the single motor and gearhead assembly To gain acc...

Page 128: ...is in the assembly the opposite way round to the other three head of bolt behind drive belt not the Nylock nut Pull motor assembly sideways to release belt tension Unscrew and remove the four screws...

Page 129: ...the tensioner use Loctite 641 between post and bearing and between bearing and sleeve Remove the four counter sunk screws holding the drive bearing plate Remove drive bearing plate The toothed drive...

Page 130: ...all parts and replace any worn or damaged parts Removal of drive rollers Remove the screws holding the bearing block in place There are two bearing blocks one for each conveyor Remove the side catch b...

Page 131: ...onveyor assembly On assembly Loctite is use on these rollers to secure in place Drive roller assembly 718 0014 Re assembly Important points to note On BL conveyor assemblies build before January 2020...

Page 132: ...to sleeve and post into bearings Use circlip on post end to secure Drive belt plate Use Loctite 641 between plate bearings Ensure the flange bearings are placed in the plate the correct orientation Fl...

Page 133: ...cut 720mm MM8 00030 c Tape 25mm UHMWpe cut 262mm MM8 00030 d Cut four strips of MM8 00030 c and stick to deck 710 0088 in positions show below Cut four strips of MM8 00030 d and stick to deck 710 0089...

Page 134: ...r joining plate use Loctite 641 between bearing and block plate Idler roller plate correct orientation Slight adjustment position of the plate may be required on assembly with the roller in place ther...

Page 135: ...o roller shaft use Loctite 641 between shaft and bearing NOTE Do not use plain washers only use spring washers in these positions Drive pulleys belt tension Use Loctite 243 on grub screws that secure...

Page 136: ...emoving the load cell un plug the load cell from the ADC The cable cover plate can be unscrewed from the rear of the electrical cabinet and the load cell un bolded from the scale Cover plate fitted at...

Page 137: ...2020 Load cell removal scale top frame removal 1 Unscrew and remove one of the transit over load stop screws 2 Loosen the two side screws 3 Unscrew and remove the two top screws 1 2 3 The top scale fr...

Page 138: ...cell removal continued 1 Loosen the two side screws 2 Unscrew and remove the two screws located on the underside of the scale base bar 1 2 3 3 The load cell can be lifted from the scale base assembly...

Page 139: ...16 screws and torque to 14nm Tighten side screws Apply Loctite 243 to side screw at final assembly remove each side screw in turn and apply Loctite 243 These screws to be tightened to Torque value of...

Page 140: ...it the transit over load stop screw or screws if both were removed and set to the correct height for load cell protection see section 1 installation for details on this Once scale top is in position c...

Page 141: ...y has been dis assembled fit grub screw loose at initial re assembly stage allowing latch block to rotate freely on pin tighten grub screw into pin groove after fitting assembly to scale top Loctite 2...

Page 142: ...ale To start the calibration process of the scale touch Span Wait for the on screen instruction IMPORTANT This operation to be undertaken by the distributor or other qualified persons using traceable...

Page 143: ...s are required for this process but as with calibration ensure scale area is clear of any debris Touch the zero button and follow the on screen instructions Clear scale Ensure scale is completely clea...

Page 144: ...weight enter the weight in grams of the weight used to calibrate the scale Capacity The maximum capacity of the scale Interval The scale interval in mg Re calibrate Zero This re zero function may be...

Page 145: ...t for the on screen instruction to Clear scale ensure scale is completely clean with nothing resting on it Load span weight place the pre determined calibration weight on the scale Span complete this...

Page 146: ...Un plug 9 way D type connector plugged into main board LV 67 P main board Un plug 3 way Molex plug from main wiring loom Un screw the 4 mounting screws and remove ADC unit form machine Replace with n...

Page 147: ...i e capacity details calibration and sub span data is stored on the IC marked IC19 ADC security switch location Data storage on ADC board Set Security switch No 1 to the OFF position to allow entry t...

Page 148: ...AME VALUE THAT IS TYPED IN FOR THE CHOSEN PARAMETER Press OK and Save on exit shut machine down and restart to enable scale The scale will now function check all calibration for correct weighing This...

Page 149: ...o allow entry see page 4 38 for location Message security switch must be turned OFF Go to ADC settings in the service scale screen select a setting any value will be ok to select but make sure the val...

Page 150: ...lower right side inside the electrical cabinet The following describes the removal replacement of the hard drive Hard drive Unscrew the two screws holding the mounting bracket in place Lift the hard d...

Page 151: ...et Ensure correct orientation of new hard drive in bracket and reuse the four screws to secure The solid state type hard drive has the connection as shown left Sata When refitting the hard drive into...

Page 152: ...s from rapid to slow blinking In this mode slow blinking the teach in mode type can be selected By pressing the teach button again the mode will be changed 1 blink 2 blinks etc After the button has no...

Page 153: ...emoved from the screen surround Peel the grey facia from the metal surround to access the 12 cap head screws Remove the 12 screws around the edge of the surround NOTE it may be easier to unplug releva...

Page 154: ...nplug the touch panel ribbon cable from the USB touch PCB Note there is normally a piece of black tape over the connector peel back tape to un clip ribbon cable from board The LCD assembly can now be...

Page 155: ...no 563 153 C2 Ensure a new seal is obtained and fitted to the replacement touch panel Seal on front side of touch panel to seal against the fascia 560 781 C1 Important notes for fitting seal Ensure wh...

Page 156: ...screen replacement If the LED screen needs to be replaced follow the above dismantling procedure but there is no need to remove the touch panel from the outer surround Once the LED screen is removed...

Page 157: ...rated With the machine switched on exit to Windows level Go to the Windows icon at the bottom left of the screen Select the Calibrate icon Follow the on screen instructions Please touch the centre of...

Page 158: ...gain access to the screen assembly remove the 12 hex head screws around the edge of the rear cover Important when removing the screws support the front assembly screen to ensure this does not fall whe...

Page 159: ...ear metal frame The screen assembly can be lifted clear of the fascia If required the metal mounting frame and insulating support can be removed from the front fascia To do this remove the 12 plastic...

Page 160: ...panel combined The touch panel interface board is also part of the same assembly when required as a spare part To remove it from the rear metal frame disconnect the ribbon cable connected to the inte...

Page 161: ...switched on exit to Windows level On the desk top click on the icon eGalaxTouch On the eGalaxTouch USB Controller screen select the Tools tab The required calibration can be selected When calibration...

Page 162: ...HS style screen The 15 HS style screen assembly can be opened at the rear to access the component parts of the assembly At the rear of the screen assembly use the cam latch key to turn the two cam loc...

Page 163: ...t for display 710 0281 1 3 Assy USB touch screen PCB B569 185 1 4 Assy 15 touch screen gasket 718 0055 1 5 Locator 15 touch screen 710 0279 1 6 Clamp 15 touch screen 710 0280 1 7 M3x6 Sems pozi pan sc...

Page 164: ...roller 701 0051 option fit Pozi head Cap head M3 0 7 1 2 M4 2 1 2 6 M5 4 5 6 0 M6 13 5 Signature labeller Torque wrench settings Nm Thermal head pneumatic pressure Standard values are 80mm wide therma...

Page 165: ...er to the labeller must be turned off Open the applicator latch and hinge the applicator away from the print head area Turn the black knob to open the print head area Un screw the two clamping screws...

Page 166: ...d The locating pins in the carrier plate are in different positions for a 80mm head and a 108mm head Ensure correct carrier plate is used for head size Re connect the two cables to the thermal head Re...

Page 167: ...eld in place by the near edge stripping bar clamping it between that and the near edge support bar Underneath the wear strip is a silicone tube mounted into the stripping bar this may also need replac...

Page 168: ...p can be lifted off the rear pins on the stripping bar and replaced with a new one Check the condition of the silicone tube and replace if required The silicone tube should be smooth along its length...

Page 169: ...ndentation the print quality will deteriorate To replace the platen roller Unscrew the outer c sunk screw holding the stripping bar Unscrew the two c sunk screws holding the platen roller front block...

Page 170: ...ufficient for the required print but not excessive as to cause premature wear to the thermal head wear strip silicone tube The air pressure can be adjusted by an air regulator fitted in the rear of th...

Page 171: ...izontal adjustment on the two adjuster screws NOTE before setting the head mount plate position the thermal head horizontal position should be set using the two adjuster screws to its default position...

Page 172: ...up position can be set Loosen the four hex head screws holding the mounting plate to the back plate Slide the assembly back forward to obtain the correct position of thermal head at stripping bar see...

Page 173: ...head set up position can be set Loosen the four hex head screws holding the mounting plate to the back plate Slide the assembly back forward to obtain the correct position of thermal head on platen ro...

Page 174: ...ion Head set up position continued When moving the mounting plate back forward the position of the thermal head to the stripping bar is set The front edge of the thermal head should be in line with th...

Page 175: ...ed or the print is poor the two adjuster screws can be adjusted for a fine adjustment of the horizontal thermal head position Turn each adjuster screw to obtain the required print quality Typical poor...

Page 176: ...he correct gap fold two labels with backing paper together Place under the thermal head between head and wear strip or platen roller Ensure head is in its down position and the air supply is off Pulli...

Page 177: ...position With the thermal head in its locked down position loosen the large nut at the top of the air cylinder Screw the air cylinder down until it just touches the head adjustment block then back off...

Page 178: ...reshold value The sensor can be set to read in different modes standard default threshold In threshold mode the gap sensor value must change by a least the value set in the gap threshold setting Refer...

Page 179: ...or With a solid white label typical values can be Label in sensor 2400 Gap in sensor 240 Nothing in sensor 150 2 Change jumper J5 position For Signature labeller with additional sensor I F board this...

Page 180: ...ng colours check whole label to determine where the highest value is The max value for sensor is 4095 adjust so that the value is still changing approx 3800 With the sensor set as above when the senso...

Page 181: ...e High speed classic for 2nd stage and classic labeller types Labeller software after this version will have each labeller type listed for selection 1 IP address setting Ensure the rotary switch is se...

Page 182: ...tronic board The classic labeller uses the same electronic board as the Signature labeller but does not use the sensor I F board The orientation of the this board in the classic labeller is as shown b...

Page 183: ...achieves Default setting for motor torque The default setting for the trim pot on the labeller board is 2 3 towards the maximum Fully anticlockwise being minimum Fully clockwise being maximum If the...

Page 184: ...Adjustments can be made to this assembly to obtain the correct suitable working of the brake Correct position for brake arm When looking at the front of the labeller with no load on the brake arm it...

Page 185: ...down on the brake arm will make the brake pivot boss rotate and release belt tension around the brake boss This will allow the reel shaft to rotate The grip of the belt braking force can be increased...

Page 186: ...lease of the brake Note if running a mixture of outside inside wound labels it is best to continue to use the outside wound setup but ensure the part 701 0195 support brake belt is fitted This part is...

Page 187: ...hanged to a R L inside wound setup When changing to inside wound setup ensure part 701 0195 is fitted Slide belt off boss Then Unscrew and remove from mounting plate the brake adjuster boss Unscrew th...

Page 188: ...unting bracket Unscrew the belt from the brake adjuster boss and refit in the orientation shown left NOTE use Loctite 222 on screw thread Refit the brake adjuster boss to the mounting plate in the new...

Page 189: ...n this screen the software versions installed are listed How to update software There are two possible methods depending on the version of labeller software already installed Method 1 If the PHP label...

Page 190: ...Labeller set up Service control select Ethernet download A screen to browse to the location of the new software will now be displayed Browse to the location of the new BIN file Select the file and pre...

Page 191: ...cation Before starting this process ensure the new software is available on external memory device or stored in a location which can be browsed to The file will be a BIN type for example Console softw...

Page 192: ...able is connected A message will appear while the software is being updated Ensure power is not interrupted while this is in progress When the download of software is complete a message will appear Sh...

Page 193: ...module board to PL19 PL15 Switch on the isolator switch of the machine NOTE do not launch the machine rear screen button With the isolator on wait for the software to be loaded onto the board An indic...

Page 194: ...enu labeller settings is correct Check the labeller can carry out a label feed operation If this does not work the up load of the 2nd part of the soft ware has not been successful Return to the proces...

Page 195: ...06 2020 Method 2 using plug in module continued Updating the labeller board software is the same process for 2nd stage labeller classic labeller The only difference is the board orientation Orientatio...

Page 196: ...cement onto the applicator shoe Adjustment of the restrictor may be required depending label shape and size Remove the rear labeller cover and adjust this restrictor to change the air flow through the...

Page 197: ...ger touch applicator normally only cassette labellers there are two types of finger pads plus the single blue banded vacuum finger When replacing ensure correct type of finger is fitted General care o...

Page 198: ...at are supplied with the air box refer to section 2 component parts These shutters will control the air flow from different jets so different size labels can be controlled The air jet nozzles are scre...

Page 199: ...the label therefore have a non sticky corner Place the label on the receiver using the folded corner to obtain correct alignment The following setup procedures are carried out with the machine labelle...

Page 200: ...ar disc to suit label width so that the labels sit central The distance from the rear disc to the mid point of the spring core should be half the label roll width Note Datum distance the distance from...

Page 201: ...n using the HS blow applicator is a dedicated one for this applicator see below Centre line of label path and applicator receiver Blow bar hole positions Remove rear applicator cover to gain access to...

Page 202: ...he label where it is in the deepest part of the concave shape of the applicator receiver HS blow applicator setup continued Applicator height Set the height of the receiver plate in relation to the st...

Page 203: ...or height Remove the rear cover 4 screws Loosen applicator mounting screws circled below Move the applicator up or down to obtain the correct height Ensure the applicator is kept level measure left an...

Page 204: ...abel receiver Gap Check thermal head movement With the correct gap size set as above check the thermal head can be lifted and lowered without it touching the label applicator To adjust gap size see be...

Page 205: ...y reduces air holes Outwards extending blanking plates out of applicator body increase air holes On the underside of the applicator move the fan blanking plate in or out to change the size of area in...

Page 206: ...t should not be too long more than 60ms as excess air can create label placement inaccuracy Note if any changes are made on this page ensure the button is pressed to store new setting before using the...

Page 207: ...test are shown left in red circle Select General settings Application type Air box Note Head to bar gap to head distances should already be set to ob tain the correct stop position of the label at the...

Page 208: ...e Select a label format file to enable these options Select appropriate label format file Press Application trigger interval default 1000 Set value as required lower value faster operation Start appli...

Page 209: ...e suction of air to hold the label onto the belts is made by four 24v DC fans within the assembly of the applicator To carry out any maintenance on the belt applicator assembly the complete assembly n...

Page 210: ...side of the labeller cabinet and remove the com plete applicator assembly The assembly can now be disassembled to carry out required maintenance The fans are easily accessible from the underside of th...

Page 211: ...f the roller and the centre shaft is the same for both rollers To tension the four belts loosen the mounting screws holding the motor gearhead and move motor geadhead assembly up down to obtain the de...

Page 212: ...creen displaying the value touch the figures under Dot width for console or next to Head dots for Worldview 80mm head 960 108mm head 1280 Enter the required value touch ok Save and exit to the operati...

Page 213: ...cribes the process to change to this type of reel There are two assemblies for the centralizer Label centralizer 707 0015 A Web centralizer 707 0008 A In the rear of the labeller the brake arm assembl...

Page 214: ...the boss Remove the outer circlip and the shim Remove the outer bearing Note this is normally held in place with Loctite 222 which is a low strength locking compound therefore the bearing should push...

Page 215: ...the labeller fit the inner circlip Clean bearing surface of any old locking compound Re fit the bearing To secure in place use Loctite 222 Re fit brake boss and tighten set screws Re tighten set scre...

Page 216: ...Change label reel to centralizer type continued If the brake arm has been loosened from the shaft reposition arm Follow guide for this on page 4 75 Fit Web centralizer Remove the standard web guide b...

Page 217: ...ntinued If fitted unscrew the end screw holding the spacer to the shaft Fit the Web centralizer to the front of the labeller noting the spacer fits between assembly and back plate Secure with screw pr...

Page 218: ...centred by the reels it is important the reels are correctly adjusted for centralization For fine adjustment of label reel position loosen the two set screws Moving the end centralizing knob back and...

Page 219: ...e or tight the height position of the ball plungers can be adjusted With the front reel disc remove the ball plungers can be seen Using the three holes in the back of this assembly and a flat blade an...

Page 220: ...ntinued Loosen the set screw which secures each pin Using the M3 screw pull out the two centralizer guide pins The front ring can now be removed from the central shaft Adjust ball plungers as required...

Page 221: ...y not keep its adjustment If too tight it may be difficult to turn Loosen the set screw recessed in the knob and remove the knob The central shaft and locknut are now visible Using a spanner to hold t...

Page 222: ...d Fit ball catch MM9 00215 to catch bracket 701 0143 A Use two M4x10 c sunk screws plus M4 nut with spring plain washers Fit catch bracket to side bracket 701 0141 B note position depending on L R or...

Page 223: ...lock nut with plain washer Note the fixing holes in the hinge bracket are slotted fix hinges in upper most position Fit hinge cover to screws Fit ball catch striker to striker bracket 701 0144 A Use t...

Page 224: ...tting to labeller Remove black blanking plug Remove the cap head screw top one only For the side where the door hinge bracket is to fitted remove the three screws which secure the back plate and label...

Page 225: ...e bracket and the labeller back plate Secure in place with M6x20 caphead screw plus M6 nut spring plain washers at the rear of the back plate Re fit the fan bracket once nut is tightened At the rear o...

Page 226: ...me together circled left Fit the side bracket noting orientation for L R or R L the ball catch will be in the lower position Re fit the two screws to secure the bracket Fit side support 701 0145 A bet...

Page 227: ...S service manual 4 servicing 4 118 Issue 2 06 2020 Signature labeller fit printer door continued Fitting to labeller continued Check alignment of ball catch to striker and adjust striker position as r...

Page 228: ...matics At the required time the double acting air cylinder moves the shoe to the package When the shoe touches the package the spring loaded action of the shoe pushes back to activate a proximity sens...

Page 229: ...cushion the end stop With the top cover removed the air cylinder is visible Using a small hex key the end of the cylinder turn the screw to adjust amount of cushioning Air pressure vacuum adjustment...

Page 230: ...the holes are covered the vacuum will feed down the slotted parts to maintain a vacuum on the area of the shoe covered by the label Refer to previous page for vacuum pressure adjust ment Holes for va...

Page 231: ...tion is detected by the proximity sensor which in turn retracts the cylinder Cylinder movement Applicator shoe movement Shoe will be pushed back against spring pressure to activate the proximity senso...

Page 232: ...on has the same operation and setting as a standard applicator Set value as required for correct timing of label application to pack Application time the length of time the applicator arm stay out Typ...

Page 233: ...HI 700HS service manual 4 servicing 4 124 Issue 2 06 2020 Servicing adjustments Software settings continued Valve test To test applicator arm movement use the Spare 1 option in the valve test list...

Page 234: ...eller and side frame unscrew remove the screw in the support plate Unscrew remove the 4 screws in the rear post circled in red below NOTE do not remove the central screw Central screw This screw acts...

Page 235: ...er Standard Signature labeller servicing and adjustments apply refer to relevant section in manual for details Blow bar value restrictor position The valve and in line restrictor are mounted inside th...

Page 236: ...e the travel stop clamp is secure and tight If moving labeller higher the clamps will move away from the travel stop If moving labeller lower first check clamps are tight then loosen travel stop and m...

Page 237: ...ng labeller up observe important note on previous page Loosen the upper and lower clamps Note an assistant may be required for this operation Lift labeller to desired height while in position tighten...

Page 238: ...HI 700HS service manual 4 servicing 4 129 Issue 2 06 2020 Side labeller applicator Pneumatics...

Page 239: ...HI 700HS service manual 4 servicing 4 130 Issue 2 06 2020 Classic labeller servicing Thermal head 80mm 565 743 Thermal head 108mm EX0 00030 Platen roller 505 129...

Page 240: ...rmal head to its upper position by turning the black hand lever Using a cross head screw driver un screw the single screw holding the thermal head and its brack et in place Carefully withdraw the ther...

Page 241: ...ng screws holding the bracket to the head The bracket is reused on the new thermal head Replace bracket onto the new thermal head Re connect the power and ribbon cables Re fit the head into the machin...

Page 242: ...f the roller has any missing or torn parts in the rubber material or has worn a central groove where the paper always runs then it will need replacing Lift up the thermal head by turning the black han...

Page 243: ...oller is removed Check bearing condition Check the platen roller bearing in the front bracket Refit platen roller ensuring the rear bearing is located correctly in the rear bracket Replace front brack...

Page 244: ...roller Loosen the lock nuts and use the two brass screws to adjust the head position The ideal position is to have the line of printing elements of the thermal head in line with highest point of the p...

Page 245: ...The pinch roller is sprung loaded against the drive roller To check the adjustment of pinch is correct place a piece of backing paper between the rollers and slowly pull to see if the paper slips wit...

Page 246: ...ay wind too slow and therefore not take up all the paper A torque adjustment is possible on the labeller board Located at the top left classic labeller orientation is a board mounted potentiometer Adj...

Page 247: ...k plate the central screw through the bearing Inspect belt for damage or wear If fitting a new motor fit original motor bracket to the new motor Check pulleys and central bearing for wear or damage re...

Page 248: ...pper motor drive a toothed belt which then rotated the drive roller Check drive belt tension To adjust the tension of the toothed drive belt loosen the three screws at the front of the labeller back p...

Page 249: ...ller Touch applicator 9 finger Remove the 3 screws holding the outer cover to access the fingers The touch finger pads can be replaced if they become spit damaged or worn Replace it by pulling the pad...

Page 250: ...and lubricated the shafts with light oil Removal of touch finger Removal of a touch finger assembly may be required if it has become damaged or worn Using a pair of circlip pliers release the circlip...

Page 251: ...he pre installed Omron Syswin program To upload a new program to the PLC follow the instructions below Exit the machine application software Worldview or Console touch the Windows icon bottom left of...

Page 252: ...nnect function is ticked Select Mode If the program fails to connect to the PLC in the machine it may be due to the Com port setting in the Syswin program being incorrect To check go to Project Commun...

Page 253: ...20 Select MONITOR Press OK Select Online again Select Download program to PLC SYSWIN safety warning message Select YES Download program to PLC message The item shown left should be marked with X Selec...

Page 254: ...45 Issue 2 06 2020 The new program is now downloading When the program has finished downloading the message shown left is displayed Select YES The PLC program download is complete when this message is...

Page 255: ...on point The machine uses a single extra sensor for all labellers on a lab station Possible combinations are Top Bottom Top and Bottom Twin top and bottom The sensor is connected to the labeller board...

Page 256: ...l 4 servicing 4 147 Issue 2 06 2020 Select service 2 Setup the application position on each labeller so that the label is on the leading edge of the pack Click save after each change see pack image wi...

Page 257: ...6 2020 Pack Pack and label edge the same 3 The Sensor can now be setup Navigate to the sensor tab 4 Enable Extra Sensors 5 Enable Extra Sensor leading edge if the label is being applied to the leading...

Page 258: ...The pack should be labelled in the same place with no errors 9 If you find that the label is slightly out of position as shown below you may need to adjust the extra sensor distance slightly set in st...

Page 259: ...Window MS set required value here for the extra sensor window Sensor distance mm set value here for distance scale deck to extra sensor see image on previous page Navigate to Service menu Labeller s...

Page 260: ...the sensor is cut Troubleshoot Belt speed 120ppm Packs per second 120 60 2 Time between packs 1 2 0 5 seconds 500ms Extra Sensor Window 250 330ms Belt speed 160ppm Packs per second 160 60 2 667 Time...

Page 261: ...englor teach wire connection can be found in the Scanner electrical box at the rear of the machine Console software settings Service menu internal external devices Control Serial port settings Serial...

Page 262: ...ce Console software settings PLU editor Extra equipment Scanner control Bad scan 1 enable disable Label seen enable disable Operation screen If diagnostic is enabled see previous page this area displa...

Page 263: ...r programming software is required Install this software onto the PC laptop that is to be connected to the scanner Serial connection to scanner for parameter setup download A serial lead RS232 is requ...

Page 264: ...anges for the project file Option specify the communication parameters of the PC Connection update connect reconnect to the BL 1300 Options select this to display the page shown left Enter the serial...

Page 265: ...ameter and barcode settings can now be defined If a previously configured setup has been saved this can be download to the scanner Use the to open a saved project file Browse to the location of the sa...

Page 266: ...0HS service manual 4 servicing 4 157 Issue 2 06 2020 Select BL 1300_1 The selected project file settings are now displayed Select The connecting communication box will appear Setting parameters for BL...

Page 267: ...20 Setting parameters for BL 1300 When the software has successfully connected to the scanner the message box will appear To download the setup file to the scanner Select Write settings A warning mess...

Page 268: ...HI 700HS service manual 4 servicing 4 159 Issue 2 06 2020 Once the data is download to the scanner the settings complete message will appear...

Page 269: ...r control box 5 7 Servo control box block diagram 5 9 Labeller station control box 5 10 Labeller station control box Euro spec 5 11 Low voltage 24v labeller power lift 5 13 240v labeller power lift 5...

Page 270: ...Main electrical cabinet P5 2...

Page 271: ...Main electrical cabinet P5 3...

Page 272: ...Main electrical cabinet display enclosure P5 4...

Page 273: ...Single Servo indexer contol box P5 5...

Page 274: ...Single Servo indexer control box P5 6...

Page 275: ...Triple Servo indexer control box P5 7...

Page 276: ...Triple servo indexer control box P5 8...

Page 277: ......

Page 278: ......

Page 279: ......

Page 280: ......

Page 281: ...Low voltage 24v power lift P5 13...

Page 282: ...240v power lift P5 14...

Page 283: ...240v power lift P5 15...

Page 284: ...P5 16 Signature labeller top touch applicator Signature labeller 25v PSU LS200 24 set power supply voltage to 25v 42v PSU LS200 48 set power supply voltage to 42v...

Page 285: ...P5 17 Signature labeller top airbox applicator Signature labeller 25v PSU LS200 24 set power supply voltage to 25v 42v PSU LS200 48 set power supply voltage to 42v...

Page 286: ...P5 18 Signature labeller bottom belt applicator Signature labeller 25v PSU LS200 24 set power supply voltage to 25v 42v PSU LS200 48 set power supply voltage to 42v...

Page 287: ...P5 19 Signature labeller top side applicator Signature labeller side applicator 25v PSU LS200 24 set power supply voltage to 25v 42v PSU LS200 48 set power supply voltage to 42v...

Page 288: ...P5 20 15 touch screen assembly not HS style...

Page 289: ......

Page 290: ...chedule introduction 6 2 All conveyors 6 3 Scale 6 4 Labeller 6 5 Label applicator 6 6 Base label applicator 6 7 Side label applicator 6 7 Labeller lifting gear 6 8 Touch screen 6 8 Air regulator 6 8...

Page 291: ...amely component frequency of task and description of task is believed to be accurate at time of publication However our policy is one of continuous development and therefore the information in this sc...

Page 292: ...belt IDLER DRIVE ROLLERS Ensure each roller run freely remove conveyor belts and spin rollers to check Note drive roller is connected via toothed belt to motor BL drive roller different design GUIDE...

Page 293: ...scale calibration check carry out complete weight check on scale SEE NOTE BELOW Refer to service manual servicing section LOAD CELL Check for debris on around load cell area clean Re zero if required...

Page 294: ...an and smooth replace when worn or damaged PLATEN ROLLER BEARINGS classic cassette labeller Signature option Check condition of platen roller rubber for damage or general wear Check smooth rotation of...

Page 295: ...k pads are not split or damaged replace when required LIMIT CUSHION PADS Check for wear or break up of pad material on bottom stop and damping washer on each rod TOUCH FINGER RODS BEARINGS Clean and l...

Page 296: ...s tight in their mountings and facing in the correct direction TRANSPORT BELT DRIVE Check smooth rotation of DC motor SIDE LABELLER CYLINDER AND SUPPORT RODS Check rods are clean and movement of arm i...

Page 297: ...mit are working Refer to parts manual for detail TOUCH SCREEN CLEAN Clean touch screen use appropriate cleaning solution for screen surface CALIBRATION Check the accuracy of touch points Re calibrate...

Page 298: ...Y SAFETY GUARDS WIRES AND SAFETY SWITCHES Check all external electrical cables are in good condition Emergency stop switches operates correctly Check any covers and guards e g conveyor end guard are c...

Page 299: ...MONTHLY YEARLY OUTSIDE ELECTRICAL CABINETS SWITCHES BUTTONS LIGHTS Check power isolation switch and associated green indicator light operates correctly Check all push button rubber seals are in good c...

Page 300: ...ror messages Worldview software 7 4 Labeller problems 7 5 Labeller error codes lab sw V 40013 below 7 6 Labeller error codes lab sw V 50019 above 7 8 Conveyors 7 10 Pack sensors 7 11 Scale not working...

Page 301: ...n Digi 700 start up screen Check infeed sensor is not blocked and sensor reflector are clear and clean Machine starts up but weight is red on screen and or not active Check infeed sensor is not blocke...

Page 302: ...eller 3 Labeller lost communication with Console if label feed does not fix this then shut machine down including mains isolator and restart Error 1 labeller Timeout before extra application sensor Th...

Page 303: ...area will flash red green Basic message is displayed Press the red area to access addition error information Additional error information In this example the labeller is not ready for printing red li...

Page 304: ...r or wear strip Compressed air is connected and set correctly for head cylinder Signature labeller Thermal head is connected if disconnected turn power off machine before reconnecting If disconnected...

Page 305: ...Error 16 Missing image line or lines not in sequence Check label format layout in Dr Label all data must be within label area on screen adjust fields if needed Master image may not have been sent res...

Page 306: ...d restart Error 33 Dual Port RAM failure on last label bitmap Ethernet packet Check label format layout an item e g barcode may be over the edge of the label Move item or increase label width just inc...

Page 307: ...as run out Error N image not RXD Labeller has not received the label image in time Error O label ID mismatch Label ID mismatch Error P erase fail Ethernet download for s w version 50021 above Erase fl...

Page 308: ...bel format 18 Pairs out of range Console has sent the labeller an invalid image command 19 Line width mismatch The width of one line of image data does not match the master image Is console trying to...

Page 309: ...I HS this may be in the main electrical cabinet or the labelling station power box Two flashes overload protection load in excess of rated torque applied to motor Check the conveyor that has given the...

Page 310: ...s positioned inside the electrical cabinet The operation for both type sensors can also be checked in the Console or Worldview software For 700 Console go to Service menu Service plc Enable the 1st an...

Page 311: ...PC there should be 4 red LED s on near to top of the board if not check the power supply for the ADC 2 A set of 3 green LED s near bottom of board will start to flash after about 10 seconds of the is...

Page 312: ...can indicate the error LED 15 listen socket error LED 15 16 cannot set interface LED 16 cannot open interface LED 17 TCP server error LED 16 17 waiting for TCP connection LED 15 17 TCP connected LED 1...

Page 313: ...with a Keyboard Therefore when logged in as engineer level closed machine down to Windows Select the Windows icon in lower left of screen Select Command prompt Note IP address will be different depend...

Page 314: ...h a reply back from 192 168 0 1 On the screen below the communication has failed timed out and or Destination host unreachable check all hardware for fault If error is Destination host unreachable thi...

Page 315: ...ve number You MUST index two sleeves before continuing Reason would only happen if scale sensor to sleever sensor was too close This is unlikely to happen now as the software has a minimal print time...

Page 316: ...h needs adjusting If this is not the case then the sleever may not be able to sleeve the pack at this belt speed and the belt speed must be reduced There may be a problem with the ICE coder or its set...

Page 317: ...ts 8 5 Labeller Signature type 8 6 Labeller Classic type 8 6 9 finger touch applicator for Signature labeller 8 7 Belt applicator for Signature base labeller 8 7 Air box applicator for Signature label...

Page 318: ...med Omron plc does not include MAD 11 unit EM1 00100 Omron CPM2C MAD11 EM1 00098 Omron power supply CPM2C PA201 EM1 00154 Relay 5VDC 567 272 04 I O control board for HS indexer unit Outfeed electrical...

Page 319: ...touch panel Screen assembly 15 HS style B569 185 Assy USB touch screen PCB 765 001 Display Pack sensors ES4 00017 Wenglor Pack Sensor KR87NCT2 ES4 00053 Reflector overhead sensor 565 744 Reflector ho...

Page 320: ...d base labelling 2nd outfeed 710 0167 710 0112 570 440 710 0179 710 0246 710 0247 710 0271 710 0114 710 0109 Conveyor belts Wide deck Split blue elastic each 157mm wide belt Set of 2 BL outfeed base l...

Page 321: ...718 0097 A Assy guide roller MM8 00030 Low friction tape quantity required depends on conveyor deck size see table below BL outfeed conveyor standard width 718 0014 Drive roller assembly 718 0009 Idl...

Page 322: ...alve for operating T Head pressure cylinder 701 0118 Brake belt 565 621 Applicator latch 701 0051 Platen roller only required if platen roller option kit is fitted Labeller Classic MM2 00022 Tension a...

Page 323: ...r 567 704 A4 DC fan 568 883 Motor MM3 00055 Transport belt for label 565 003 Motor driver AXHD30K K2 for belt applicator motor only EF3 00801 Fuse 0 315A Air box multi jet type applicator for Signatur...

Page 324: ...5 new electrical drawings 6 update maintenance schedule 7 update fault finding 8 update recommended spare parts for HS range 1 11 1 13 1 14 1 15 4 146 4 151 5 21 8 3 Issue 2 06 2020 Add connection det...

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