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Fresenius Medical Care 2008K2, Troubleshooting Manual

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Fresenius Medical Care 2008K2 Troubleshooting Manual Download Page 140

 

2008K/K2 Troubleshooting Guide 

P/N 507298 Rev. H  

Page 136 

MOTORS- 4.6.0 ISOLATE MOTOR VOLTAGE  

a)  Figure right, avoiding the VACANT positions on the left 

and right, return the motor connector, 

without the 

cap

, to its distribution board position.  

b)  ENSURE the connector is aligned properly!  

c)  Set your CALIBRATED volt meter to 

DC voltage

 

(V

DC

)

.

 

d)  Measure, 

inside the distribution board

, between the 

terminals where the wires are soldered.  

IMPORTANT!

 ENSURE good contact with BOTH terminals!   

e)  Per 

Table 5

 below, perform the indicated Response based on measured voltage.

    

 

Table 4 – Motor Troubleshooting 

MOTOR 

DISTRIBUTION 

BOARD 

POSITION

 

DC VOLTAGE 

READING 

Your RESPONSE

 

DEAERATION 

P20, “DEGAS-P” 

15 volts DC or more 

 

TWO (2) 

possible bad components

:  

1)

 Bad deaeration motor OR 

2)

 Intermittent 24V Power Harness 

connection. See Figure below. 

Less than 12 volts DC   

Bad motor voltage! See procedure number 

MOTORS- 4.7.0

 (page 137) 

 FLOW 

P21, “FLOW-P” 

5 volts DC or more 

TWO (2) 

possible bad components

:  

1)

 Bad flow motor OR 

2)

 Intermittent 24V Power Harness 

connection. See Figure below. 

Less than 5 volts DC    

Bad motor voltage! See procedure number 

MOTORS- 4.7.0

 (page 137) 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

24V Power Harness (Behind the card cage / Inside the Power Supply) 

Summary of Contents for 2008K2

Page 1: ...2008K K2 HEMODIALYSIS SYSTEM TROUBLESHOOTING GUIDE Part Number 507298 Rev H ...

Page 2: ...RTH AMERICA 800 227 2572 Fresenius Medical Care North America 920 Winter St Waltham MA 02451 Manufactured by Fresenius USA Inc 4040 Nelson Avenue Concord CA 94520 REGIONAL EQUIPMENT SPECIALIST __________________________________ ...

Page 3: ...507298 Rev H Fresenius Medical Care North America 920 Winter St Waltham MA 02451 Manufactured by Fresenius USA Inc 4040 Nelson Avenue Concord CA 94520 http www fmcna com Copyright 2002 2010 2012 2014 2015 2017 Fresenius Medical Care North America All Rights Reserved ...

Page 4: ...er trademarks are the property of their respective owners Caution US Federal law restricts this device to sale only by or on the order of a physician Frequency duration and parameters of treatment are to be determined by the prescribing physician Installation maintenance calibration and other technical information may be found in the 2008K Technician s Manual P N 490049 or the 2008K2 Technician s ...

Page 5: ...TY ON LINE CLEARANCE PROBLEMS 317 BAD DIALYSATE LAB VALUES ON LINE CLEARANCE OLC PROBLEMS SECTION 6 CONCENTRATE PUMP ERRORS 397 ACID PUMP NO EOS OR ACID PUMP ALWAYS EOS BIC PUMP NO EOS OR BIC PUMP ALWAYS EOS SECTION 7 COND REF FAILURE OR COND OFFSET FAILURE 404 SECTION 8 FILLING PROGRAM AIR LEAK PROBLEMS 409 SECTION 9 TMP PRESSURE PROBLEMS 440 SECTION 10 PRESSURE TESTS FAILING 474 FAIL GET NEG TMP...

Page 6: ... TEST FAIL 576 SECTION 24 DIASAFE TEST FAILED 584 SECTION 25 TROUBLESHOOTING POWER DISTRIBUTION 593 1 MACHINE BLOWS THE WALL BREAKER GFI 2 24V LOW OR 24V HIGH 3 5V LOW OR 5V HIGH 4 12V POWER FAIL 5 SCREEN REMAINS BLACK 6 MACHINE TURNS ITSELF OFF 7 MACHINE NEVER TURNS ON 8 SCREEN TURNS ON BUT DISPLAYS NOTHING 9 FAILED SENDING DATA TO ACTUATOR BOARD 10 SCREEN DISPLAYS WEIRD DATA 11 SCREEN NEVER STOP...

Page 7: ... BEFORE proceeding to the called procedure K If multiple possibilities are suggested example TWO 2 possible bad components 1 Bad Actuator Test Board 2 Bad Functional Board swap the listed components with known good one at a time starting with the first component in the list In between test the machine to see the new part fixes the problem If NOT continue through the list until the machine is fixed...

Page 8: ...using damage CAUTION The green 8 pin Heater Connector Figure right is connected to 120 Volts AC Figure 1 Distribution Board M Figure below if asked to measure DC voltages VDC and in some cases resistance Ω connect the meter s ground black lead to the card cage i e chassis ground Figure 2 Chassis Ground End of Using the Troubleshooting Guide ...

Page 9: ...ll also cause OLC to cancel 5 In Dialysis Program low CONDUCTIVITY will cause a false air in dialysate signal from Chamber 69 s Air Sensor 6 which causes Filling Programs Do not troubleshoot a Filling Program unless CONDUCTIVITY is between 13 0 and 14 4 mS 6 In Dialysis Program if Chamber 69 s Air Sensor 6 senses air in dialysate a FILLING PROGRAM occurs Valve 43 opens to vent Chamber 69 to drain ...

Page 10: ...the distribution board If corrosion is located replace it d Figure right ENSURE the black Power Ground PGND wire is plugged in securely and shows no signs of burning e Figure below ENSURE all female distribution board connectors are plugged in PROPERLY to their correct positions If CBE modified the Air Sensor s connector plugs into the CBE board under the connector The CBE board positions the Air ...

Page 11: ...ged module cables 4 Referring to Figure 4A page 9 perform parts a through e a ENSURE the Actuator Sensors and Power Logic Board ribbon cables are plugged in securely b ENSURE no foreign objects screws etc are laying on the surface of the motherboard c Using a flashlight CAREFULLLY check the surface of the motherboard If corrosion or signs of burning is located the motherboard needs to be replaced ...

Page 12: ...o INITIAL CHECKS 7 Unmount and slide the Power Supply way out away from the cabinet DO NOT let it fall out 8 Figure right at the top of the Power Control board ensure the Power Logic and 24V Power cables are plugged in securely 9 Clean excessive dust from the rear solder side of the board 10 Slide the Power Supply back into the cabinet 11 Plug the machine in 12 A problem located and repaired durin...

Page 13: ...equired This board plugs into the motherboard s nine 9 pin TEST Connector 1 If equipped with the New Style Power Logic Board released in 2008 the 12 volt supply is incorporated into the Power Logic Board and the Convertor Board is NOT necessary Both the Old and New Style Power Logic Boards are compatible with 2008K and K2 machines but CAUTION must be exercised If an Old Style Power Logic Board is ...

Page 14: ...2008K K2 Troubleshooting Guide P N 507298 Rev H Page 10 Figure 4B Old New Style Power Logic Board P N 190214 P N 190099 P N 190246 ...

Page 15: ...s are equipped with the new style Actuator Test board i e REV H is NOT compatible with the old style Actuator board The Actuator Test Board combines the functions of the Old Style Actuator and Test Board and uses motherboard slot 3 see Figure 4A page 9 To use the combined feature the machine must be equipped with Functional board software 3 29 or greater If an different Actuator Test Board is swap...

Page 16: ...ysis CONFIRM 8 Allow Temperature to stabilize between 35 5 and 38 5 C AND Conductivity to between 13 0 and 14 2 mS 9 From the Home screen set Dialysate Flow to 800 ml min and press CONFIRM 10 ENSURE the external flow indicator s bob is rising and falling in the sight tube 11 Check Temperature Conductivity and pH per the Preventative Maintenance Procedures booklet 12 Perform the automated Alarms Pr...

Page 17: ...r Set P N 190168 One 1 1000 ml Graduated Cylinder One 1 100 ml Graduated Cylinder One 1 60 ml syringe One 25 ml burette with 0 1 ml graduations P N 290104 Flashlight Calibrated Temperature Conductivity Pressure Dialysate Meter Optional Figure below Magnetic Mag Probe to check valve solenoid magnetism The Probe can be obtained from www stanleysupplyservices com P N 127 800 Figure 5 Mag Probe END OF...

Page 18: ...ect the meter s black lead to chassis ground refer to Figure 2 page 4 G Spread the card cage side panels open then gently drop the front panel down to access the motherboard s nine 9 pin TEST Connector Figure below H Measure from the TEST Connector s 12V pin pin 5 five pins from the left I Select the screen s 12 volt set data box It turns bright yellow J Enter the MEASURED value in the box K Sharp...

Page 19: ...ne correctly the screen says 4 Verify that 5V EST is between 4 8 to 5 2 O Based on the screen s 5V EST AND 12V EST windows TWO 2 CHECKS Check 1 Is 5V EST between 4 8 and 5 2 Check 2 Is 12V EST between 11 7 and 12 3 Yes to BOTH Press CONFIRM to save the calibration THEN see part P No to one OR both Proceed to page 618 procedure number P H 1 2 END OF VOLTAGE DETECTOR CALIBRATION ...

Page 20: ...bleshooting purposes may cause a COND OFFSET FAILURE during System Initialization T and C Mode negates these Errors so these boards can be tested without having to perform calibrations a Enter Service Mode Options Hardware Options b Next to T and C Mode place the X in the Yes box then press CONFIRM The X MUST turn blue c Turn the machine off then back on d When the Select Program screen 1 appears ...

Page 21: ...een 2 c Select the screen s Conc button A list of up to 10 ACID concentrates appears d Using the arrow keypads select the ACID that is connected to the machine e Press CONFIRM to place the machine into Dialysis Program NOTE The machine remains in idle mode UNLESS CONFIRM is pressed f Selecting the screen s Home tab calls the Home screen 3 g While troubleshooting the Treatment clock Figure right MU...

Page 22: ...pump rate is set to 250 ml min Dialysate Flow will set itself to 500 ml min 2 x 250 and the Home screen s Dialysate Flow window will display preceding a i e a500 Do NOT select 1 5x or 2x while troubleshooting End of How to Enter Dialysis Program How to Enter a Cleaning Disinfection Program a Return both dialyzer connectors to the shunt and close the door b Place both concentrate connectors into th...

Page 23: ...2008K K2 Troubleshooting Guide P N 507298 Rev H Page 19 Figure 6 Machine Rear View Valve 65 spring with DiaSafe P N 642585 Valve 65 spring if no DiaSafe P N 640330 ...

Page 24: ...ne is NOT connected to the shunt properly OR FOUR 4 possible bad components 1 Actuator Test Board OR 2 Functional Board OR 3 Arterial dialyzer line shunt door switch OR 4 Motherboard F ENSURE Dialysate flow is ON Flow on off lamp IS NOT blinking G From the Home screen set Dialysate Flow to 800 ml min and press CONFIRM H ENSURE FIRM connections to Acid AND Bicarb JUGS I Any active external hydrauli...

Page 25: ...psi ENSURING the gauge was SLAMMED into the RINSE port if still less than 15 psi proceed to page 116 procedure number F 15 0 0 F 1 0 2 LOADING PRESSURE MORE THAN 15 PSI ISOLATE AIR IN DIALYSATE FUNCTION A Figure below remove the Distribution Board cover B The female Air Sensor s connector is the 4th cap i e 5th position FROM THE LEFT If CBE modified the connector plugs into the CBE board two pins ...

Page 26: ... 2 IF Chamber 69 continues to say No Air or toggles between Air and No Air Proceed to page 22 procedure number F 1 0 3 F 1 0 2 11 CHAMBER 69 SAYS AIR ALWAYS a Call debug screen 1 b Allow two 2 minutes OR until if FILACT middle column 1 Yes FILACT 1 Proceed to page 24 procedure number F 1 0 4 No AFTER two 2 minutes FILACT REMAINS 0 Look at VERR lower right TWO 2 possible scenarios 1 IF and ONLY if ...

Page 27: ...board1 2 Sensor Board 2 3 Functional Board3 4 Distribution board 5 Motherboard 1 A Swap in a known good CBE board B With the Air Sensor s connector REMAINING UNPLUGGED return to Dialysis Program Select Program Dialysis CONFIRM C From debug screen 0 if Chamber 69 s text box now says Air the previous CBE board is bad 2 A With the machine off swap in a known good Sensor Board B Place the machine into...

Page 28: ...os 1 IF and ONLY if it says No Air always See procedure number F 1 0 5 page 26 2 IF says Air OR toggles between Air and No Air To avoid unnecessary work perform parts a THROUGH c below a BE CERTAIN the resistor plug is placed PROPERLY in the 5th position from the left b If CBE modified using a flashlight ENSURE the resistor plugs into the CBE board pin for pin ENSURE the CBE board s TOP pin is cov...

Page 29: ...he previous CBE board is bad 2 Leaving the resistor plug installed A With the machine off swap in a known good Sensor Board B To prevent Cond Offset Failure place the machine into T and C Mode refer to OPERATING MODES page Error Bookmark not defined C Return to Dialysis Program D From debug screen 0 if the text box now says No Air always the previous Sensor Board is bad 3 Leaving the resistor plug...

Page 30: ...o 800 ml min and press CONFIRM f Per the Figure below check the Flow AND Deaeration Motor shafts for counterclockwise CCW rotation BOTH rotating CCW Yes BOTH motors rotating See procedure number F 1 0 6 page 27 No A motor is NOT rotating CCW Perform parts a THROUGH c below a Close the shunt door b Call debug screen 1 ONLY if FILACT always 0 see part c If FILACT 1 return to ABOVE procedure number F...

Page 31: ...r 3 or 4 or 5 below 1 IF and ONLY if EVER MORE THAN 29 psi Proceed to page 29 procedure number F 1 0 9 2 IF and ONLY if REMAINS LESS THAN 15 psi A Remove the gauge THEN again SLAM it into the RINSE port B If still less than 15 psi proceed to page 116 procedure number F 15 0 0 3 IF and ONLY if PEAKS to between 15 and 22 psi but if EVER cycles below 11 psi Proceed to page 126 procedure number F 18 0...

Page 32: ... threads are visible either the wrong spring is installed see Figure 6 page 19 OR Valve 65 is bad b Call debug screen 0 c WITHOUT LOOKING AWAY watch Flow Error for up to five 5 minutes If and ONLY if EVER 1 even just once return to ABOVE procedure number F 1 0 5 page 26 If Flow Error remains 0 a flow problem is NOT occurring at this time but other problems may be LOADING PRESSURE VALVE 65 ...

Page 33: ...n 23 and 25 psi Yes or No Yes Between 23 and 25 psi Call debug screen 0 WITHOUT LOOKING AWAY watch Flow Error for five 5 minutes If and ONLY if EVER 1 even just once return to ABOVE procedure number F 1 0 5 page 26 If Flow Error remains 0 a Flow problem is NOT occurring at this time but other problems may be No REMAINS more than 29 psi See parts A and B below A Turn the machine OFF B Proceed to pa...

Page 34: ... 30 F 2 1 0 THE BALANCING CHAMBER BC DOTS ARE NOT CYCLING Call debug screen 1 Is VERR right column bottom 0 Yes VERR 0 See procedure number F 2 2 0 page 30 No VERR 1 OR more See parts a AND b below a Call debug screen 0 Figure right and locate Valve Error 2nd window down IGNORE the top Flow Error window b WITHOUT LOOKING AWAY ignoring a blink to 1 that lasts less than 2 two seconds watch Valve Err...

Page 35: ...tate Proceed to page 652 Section 26 F 2 4 0 VERR 0 BC VALVES NOT CYCLING Call debug screen 1 Watch FLWP upper right for thirty 30 FULL seconds TWO 2 possible scenarios 1 IF and ONLY if FLWP REMAINS LESS THAN 255 See procedure number F 2 5 0 page 32 2 IF FLWP is ALWAYS CONSTANTLY 255 Perform parts a THROUGH c below a Turn the machine OFF b Turn the machine on and return to Dialysis Program Select P...

Page 36: ... stops See CHECK 2 CHECK 2 a IMPORTANT Turn Dialysate Flow OFF Flow on off lamp blinks b Call debug screen 1 ENSURE FLWP upper right 255 i e Flow is off c The Deaeration Motor may be running but the Flow Motor should be OFF Check FLOW MOTOR rotation again d Refer to the TABLE below F 2 5 2 FLOW MOTOR NOT RUNNING DEAERATION MOTOR RUNNING a Turn Dialysate Flow ON i e Flow on off lamp NOT blinking b ...

Page 37: ...screen Figure right if the TMP window is RED a TMP alarm is present TWO 2 possible scenarios 1 IF and ONLY if the TMP window is WHITE See procedure number F 2 8 0 page 34 2 IF the TMP window is RED Perform parts a THROUGH d below a Press and release the Reset key then immediately press and hold it for three 3 seconds b Allow thirty 30 seconds c If a TMP alarm reoccurs perform parts a and b up to t...

Page 38: ...en 5 d QdS Figure right REMAINS 1 if flow is stable Watch it for one 1 minute TWO 2 possible scenarios 1 If QdS is ALWAYS 1 Leaving the shunt door OPEN see procedure number F 2 9 0 page 34 2 IF QdS is OR becomes 0 A problem is indicated in the bypass circuit Proceed to page 47 procedure number F 5 0 0 F 2 9 0 Qdl REMAINING BETWEEN 720 AND 880 ISOLATE FOR A LEAKING BC VALVE a Call debug screen 4 an...

Page 39: ...proceed to page 527 SECTION 18A DIAGNOSTIC VALVE LEAK TESTS No No Flow See parts a AND b below a Return the connector to the shunt and close the door b From debug screen 0 Figure right watch valve 41 s dot for thirty 30 seconds TWO 2 possible scenarios 1 IF and ONLY if valve 41 s dot cycles between white and blue Turn the machine off THEN proceed to page 527 SECTION 18A DIAGNOSTIC VALVE LEAK TESTS...

Page 40: ... Actual Conductivity is CENTERED between them c Press CONFIRM d Allow three 3 minutes OR until the Conductivity window remains white e Call debug screen 0 Figure right and locate Valve 24 s dot At this point it should be white f See procedure number F 2 9 4 page 36 F 2 9 4 ISOLATE OUT OF BYPASS CIRCUIT a CLOSE THE SHUNT DOOR b Is Valve 24 s dot BLUE Yes BLUE See procedure number F 2 0 10 page 37 N...

Page 41: ...eed to page 112 procedure number F 14 0 0 No leaks TWO 2 possible scenarios based on if the external flow indicator s bob is rising at least way up in the sight tube 1 IF and ONLY if rising at least way Proceed to page 40 procedure number F 3 0 0 2 IF NOT rising at least way See procedure number F 2 0 11 page 37 F 2 0 11 VALVE 24 S DOT IS BLUE BUT BOB IS NOT MOVING Call debug screen 1 to see VERR ...

Page 42: ...ber F 2 0 10 2 IF the dot REMAINS white If certain you are seeing or saw a Flow Error proceed to page 112 procedure number F 14 0 0 to check the out of bypass circuit i e Valve 24 AND Valve 25 F 2 0 13 RED TEMPERATURE WINDOW a Open the shunt door b Select the Temperature window to ENSURE Temp Setting is at 37 C c Press CONFIRM d Allow Temperature to stabilize to between 35 0 and 39 0 C AND Conduct...

Page 43: ...atch BC Switch middle column for five 5 full minutes OR until if it EVER 897 or more even just once indicating a Flow problem TWO 2 possible scenarios 1 IF and ONLY if BC Switch is EVER 897 or more even if only once Proceed to page 47 procedure number F 5 0 0 2 IF BC Switch is NEVER 897 or more See procedure number F 2 0 16 page 39 F 2 0 16 NO FLOW ERRORS Call the Home screen THREE 3 possible scen...

Page 44: ...ENSURE a Dial Valve Failure OR Act Byp Valve Fail banner NEVER appears E Call debug screen 1 FILACT MUST 1 before continuing F See procedure number F 3 1 0 page 40 F 3 1 0 FILACT 1 ISOLATE VALVE 43 FLOW a Figure right if a Quick Connector is present at the end of the drain tubing an adaptor is required b Measure drain flow for two 2 minutes 600 ml or more collected Yes 600 ml or more Reconnect the...

Page 45: ... is located this may be the problem Figure 8 Hydraulics TOP View c BEFORE continuing to part d allow four 4 minutes for Valve 43 s solenoid to become warm d Touch Valve 43 s black solenoid Is it warm Yes or No Yes Warm solenoid TWO 2 possible bad components 1 Actuator Test board OR 2 Valve 43 To LOCATE the Actuator Test board refer to Figure 4A page 9 No The solenoid in NOT warm NOTE ONLY VALVE 43...

Page 46: ...e readings e See procedure number F 3 2 2 page 42 F 3 2 2 ISOLATE FLOW PUMP a Place the machine in RINSE b Watch for one 1 minute to ENSURE a No Water alarm NEVER occurs c Call debug screen 0 If debug does not appear press Escape then call screen 0 d Allow Valve 43 s dot Figure right to turn blue then WHITE again While white does pressure CYCLE about every three 3 seconds to between 35 and 36 psi ...

Page 47: ...ty 30 seconds BEFORE continuing to part b b Call debug screen 6 WITHOUT LOOKING AWAY watch BC Switch middle column for five 5 full minutes OR until if it EVER 897 or more even just once THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if REMAINS ALWAYS 897 or more Return to ABOVE procedure number F 2 0 0 page 30 2 IF and ONLY if NEVER 897 or more The Flow Error must be VERY intermittent ...

Page 48: ...y restrict hydraulic pathways causing intermittent flow errors b Return to Dialysis Program Select Program Dialysis CONFIRM c OPEN THE SHUNT DOOR and LEAVE IT OPEN till instructed d From the Home screen select the Dialysate Flow window e Set Dialysate Flow to 800 ml min and press CONFIRM f Allow Conductivity to increase to at least 13 0 mS g TWO 2 possible TMP window scenarios 1 IF and ONLY if the...

Page 49: ... 6 6 Call debug screen 1 If VERR EVER 1 or more indicates an intermittent Valve Error In this event ONLY see procedure number F 2 0 0 page 30 If VERR 0 continue to step 7 7 Call debug screen 0 If drain flow and incoming water pressure is good almost every time the Balancing Chamber valve dots cycle Valve 41 s dot turns blue for about one 1 second then white again Continue to step 8 8 Call debug sc...

Page 50: ...g Pressure remains OKAY may indicate 1 A restricted DiaSafe filter OR 2 Restricted external dialysate line filter 73 OR 3 Restricted Valve 24 OR 4 Restricted Valve 25 15 BEFORE continuing to step 16 NOTE this page number as you may be prompted to return here 16 Proceed to page 535 to perform SECTION 19 TESTING FOR A LEAKING BALANCING CHAMBER DIAPHRAGM 17 If a leaking balancing chamber diaphragm wa...

Page 51: ...2 below 1 IF and ONLY if SURE the machine was NOT worked on previously for this Flow problem See procedure number F 5 1 0 page 48 2 IF the machine WAS or MAY have been worked on See parts a THROUGH c below a Leave the machine in Dialysis Program and DO NOT turn Dialysate Flow OFF b Per Figure 9 below without unplugging valves from the distribution board CAREFULLY trace the wires from EACH valve to...

Page 52: ...CONNECTIONS a Figure below VERY CAREFULLY trace BOTH wire harnesses from distribution board connectors X9 P Dial AND X10 CFS to ENSURE they go to the correct blue Pressure Transducer b Are BOTH Pressure Transducers connected properly Yes BOTH are connected properly See procedure number F 5 2 0 page 49 No Connect them properly i e CFS 10 X10 CFS Dialysate Pressure 9 X9 P Dial and allow one 1 minute...

Page 53: ...on from the LEFT This is Cond Cell 7 b ENSURE the Conductivity window is now always red i e Conductivity Cell 7 is unplugged c Is the external flow indicator s bob rising at least way up in the sight tube Yes Bob moving Proceed to page 111 procedure number F 13 0 0 No Bob is NOT moving See parts a AND b below a Return Conductivity Cell 7 s connector to distribution board position X7 COND b Proceed...

Page 54: ...der ALL FOUR 4 scenarios below AND proceed with the one that BEST MATCHES Scenario 1 Referring to Figure A approximately 30 ml pulses that stops completely between each and every cycle i e Pulse Stop Pulse Stop NOTE this drain stream for later then see procedure number F 6 1 0 page 51 Figure A Scenario 2 Referring to Figure B approximately 30 ml Pulse Stop Pulse Dribble a noticeably weaker stream ...

Page 55: ...OT blinking ENSURE a good drain connection by listening for or visually verifying flow C If a TMP alarm is NOT present skip to part D If a TMP alarm is present 1 Press and release the Reset key then immediately press and hold it for three 3 seconds 2 Allow thirty 30 seconds 3 If a TMP alarm reoccurs attempt RESET up to twice more BEFORE continuing to part D D Allow thirty 30 seconds BEFORE continu...

Page 56: ... parts a THROUGH c below a Return the connector to the shunt and close the door b ENSURE the TOP balancing chamber valves are REMAINING BLUE c From debug screen 0 Figure right watch valve 41 s dot for thirty 30 seconds TWO 2 possible scenarios 1 IF and ONLY if valve 41 s dot cycles between white and blue Turn the machine off THEN proceed to page 527 SECTION 18A DIAGNOSTIC VALVE LEAK TESTS 2 IF val...

Page 57: ...our 4 minutes OR until it EVER 1 indicating a Flow Error TWO 2 possible scenarios 1 or 2 below 1 IF and ONLY if Flow Error ALWAYS 0 Possibly the Diasafe filter fixed the problem OR the flow error is intermittent Proceed to page 36 procedure number F 2 9 2 2 IF Flow Error EVER 1 Call debug screen 4 PDIA should REMAIN between 1 5 and 8 0 AND STABLE i e DOES NOT change more than 0 5 per minute Watch ...

Page 58: ... s dot should cycle between white and blue almost every time the Balancing Chamber valves cycle indicating drain flow D Figures below ENSURING TMP is STABLE between 200 and negative 400 stable DOES NOT change more than 40 per minute watch ACFS for two 2 minutes TWO 2 possible scenarios below Scenario 1 ACFS NORMAL behavior Mostly remains between 2 0 and 5 0 but may occasionally drop below 1 0 but ...

Page 59: ... rising and falling b Turn Dialysate Flow OFF Flow on off lamp blinks c Figure right if ACFS should return to between 4 0 and 6 0 instantaneously within 0 5 seconds If it EVER increases slower than this OR remains less than 4 0 OR more than 6 0 the CFS Transducer 10 is intermittent bad To LOCATE the CFS refer to Figure 6 page 19 d Turn Dialysate Flow ON Flow on off lamp STOPS blinking e Repeat par...

Page 60: ...o page 535 to perform SECTION 19 TESTING FOR A LEAKING BALANCING CHAMBER DIAPHRAGM B If a balancing chamber diaphragm leak was not located in part a return to Dialysis Program Select Program Dialysis CONFIRM C See part b of procedure number F 6 1 7 page 56 F 6 1 7 ISOLATE FLOW PUMP CONTROL FLWP a If and ONLY if you have EVER seen Temperature bounce up and down more than 0 5º C with less than one 1...

Page 61: ...hold the 1 key until it is more than 600 then see part b If and ONLY if NPHT 720 skip to part c b Allow forty five 45 seconds BEFORE continuing to part c c Return to debug screen 6 and continue to watch BC Switch for two 2 minutes It may change slightly but should REMAIN ALWAYS between 203 and 248 Yes BC Switch is REMAINING between 203 and 248 The Flow Error is not presenting at this time It may b...

Page 62: ... is sticking open See parts a AND b below a Per the Figure below double clamp valve 43 s OUTPUT tubing NOTE Valve 43 s output tubing extends towards the front of the machine b Recheck drain flow TWO 2 possible scenarios 1 IF and ONLY if drain flow becomes Pulse Stop Pulse Stop Remove the clamps from valve 43 TWO 2 possible bad components 1 Bad Actuator Test Board OR 2 Bad valve 43 To LOCATE the Ac...

Page 63: ...F 6 3 1 ISOLATE DRAIN VALVE 30 a Turn Dialysate Flow OFF Flow on off lamp blinks b Check through Valve 30 s input AND output tubing for bio growth restrictions c Figure right at the rear of the machine remove the tubing from the To Drain BOTTOM nozzle d Check inside the nozzle for restrictions e Per the Figure above remove the tubing from Valve 30 s INPUT nozzle f Attach a syringe with tubing atta...

Page 64: ...ENSURE Dialysate Flow is set to 800 ml min f DO NOT turn flow off again to ENSURE measurement accuracy below g TWO 2 possible TMP window scenarios 1 IF and ONLY if the TMP window is NOT red See procedure number F 6 4 2 page 60 2 IF the TMP window is red TMP alarm See parts A THROUGH C below A Press and release the Reset key then immediately press and hold it for three 3 seconds B Allow thirty 30 s...

Page 65: ...BEFORE continuing to part b proceed to page 535 to perform SECTION 19 TESTING FOR A LEAKING BALANCING CHAMBER DIAPHRAGM B If a balancing chamber diaphragm leak was not located in part a return to Dialysis Program Select Program Dialysis CONFIRM C Proceed to page 62 procedure number F 7 0 0 F 6 6 0 TMP IS UNSTABLE a A procedure in a different Section is performed next NOTE this page and procedure n...

Page 66: ...t least five 5 minutes Call the Home screen Is Conductivity 17 0 mS Yes Conductivity 17 0 mS See procedure number F 7 0 2 page 63 No Conductivity is less than 17 mS Possibly even within range sometimes but then drifts high See part C C As bicarb precipitate may be partially plugging hydraulic pathways perform 2 two subsequent Acid Cleans using vinegar or citric acid D After the last Rinse cycle re...

Page 67: ...ree 3 checks Yes ENSURING the problem was repaired see procedure number F 7 0 2 11 page 63 No problem found Proceed to page 64 procedure number F 7 0 3 F 7 0 2 11 PROBLEM WITH ACTUATOR CABLE OR VALVE NOT PLUGGED IN WAS LOCATED a Close the card cage b Turn the machine on and return to Dialysis Program Select Program Dialysis CONFIRM c Allow five 5 minutes then set Dialysate Flow to 800 ml min and p...

Page 68: ...uator Test board refer to the Figure previous page c Close the card cage d Turn the machine on return to Dialysis Program Select Program Dialysis CONFIRM e From the Home screen set Dialysate Flow to 800 ml min f Call debug screen 0 g WITHOUT LOOKING AWAY ensuring a No Water alarm NEVER occurs watch Flow Error for up to FIVE 5 minutes OR until it EVER 1 even if just once TWO 2 possible scenarios 1 ...

Page 69: ...kay see part d d Measure flow from the dialyzer connector into the cylinder for one 1 minute e Return valve 35 s connector to its distribution board position f Record Part 1 s measurement THEN perform PART 2 PART 2 a Plug valve 37 s connector into valve 30 s distribution board position V30 b Hold the dialyzer connector up and watch flow if any for one 1 minute If good initially but significantly s...

Page 70: ...ation Pump 20 is running and can draw from hydrochamber C and D PART 1 THEORY Plugging V35 into V30 s distribution board position should open V35 If V31 AND V35 are open as well as no other restrictions in the path flow will be directed to the shunt where it is measured PART 2 THEORY Plugging V37 into V30 s distribution board position should open V37 If V37 AND V33 are open flow will be directed t...

Page 71: ...5 s connector into Valve 30 s distribution board position V30 E Turn the machine on but DO NOT press any other keys F With Select Program up measure flow from the RED connector into the cylinder for one 1 minute More than 800 ml collected Yes More than 800 ml collected Problem located The previous Valve 35 is bad No Less than 800 ml collected See procedure number F 7 3 44 page 67 F 7 3 44 LESS THA...

Page 72: ...r for one 1 minute More than 800 ml collected Yes More than 800 ml collected Problem located The previous Valve 31 is bad No Less than 800 ml collected See parts a AND b below a Return all valves to their PROPER distribution board positions b THREE 3 possible bad components 1 Bad Actuator Test board 2 Bad Actuator cable 2 Bad distribution board LEFT BLANK INTENTIONALLY ...

Page 73: ...oard position V30 D Turn the machine on but DO NOT press any other keys E With Select Program up measure flow from the RED connector into the cylinder for one 1 minute More than 800 ml collected Yes More than 800 ml collected Problem solved The previous Valve 37 is bad No Less than 800 ml collected See procedure number F 7 4 45 page 69 F 7 4 45 LESS THAN 800 ML COLLECTED ISOLATE VALVE 33 A Turn th...

Page 74: ...800 ml collected Yes More than 800 ml collected Problem solved The previous Valve 33 is bad No Less than 800 ml collected See parts a and b below a Return all valves to their PROPER distribution board positions b THREE 3 possible bad components 1 Bad Actuator Test board 2 Bad Actuator cable OR 2 Bad distribution board To LOCATE these components refer to Figure 4A page 9 LEFT BLANK INTENTIONALLY ...

Page 75: ... Valve 26 s solenoid TOUCH CHECK 2 Per Figure 16 next page above blue Dialysate Pressure Transducer 9 is Valve 25 Touch its solenoid then see part d d Per Table J below respond according to BOTH touch checks Table J Valve 26 25 Valve 26 s Solenoid Valve 25 s Solenoid Your Response Warm or Hot Warm or Hot See procedure number F 7 0 6 page 72 Cold Does not matter NOTE ONLY VALVE 26 will be checked a...

Page 76: ...TE VALVE 26 OUTPUT FLOW a Figure right remove the Flow Pump s INPUT clear tubing b Remove the clamp from Valve 26 and measure from the Flow Pump tubing for one 1 minute 800 ml or more collected Yes 800 ml or more Clamp the tubing at VALVE 26 reattach it then see procedure number F 7 0 8 page 73 No Less than 800 ml See parts a THROUGH c below a Reattach the Flow Pump s tubing AND return valves 37 A...

Page 77: ...or more A Return valve 37 and 30 to their distribution board positions B A restriction between Filter 73 and the red dialyzer connector is indicated No Less than 800 ml See parts a through c below a Return valves 37 AND 30 to their distribution board positions b Figure above using a flashlight check for restrictions possibly bio growth through the tubing to and from Valve 25 Dialysate Pressure Tra...

Page 78: ... positions b Read before performing CAREFULLY repeat from ABOVE procedure number F 7 0 4 page 65 but if and ONLY if you return here THREE 3 possible bad components 1 Bad Actuator Test Board1 OR 2 Bad Actuator Test board cable OR 3 Multiple restricted balancing chamber valves2 31 33 35 and 37 1 To LOCATE the Actuator Test board refer to Figure 4A page 9 2 To LOCATE valves 31 33 35 and 37 refer to F...

Page 79: ...he filled bucket on the floor e Figure right plug the Flow Pump s distribution board connector into the Deaeration Pump s position P20 DEGAS P Leave the Deaeration Pump unplugged f If the Flow Pump is plugged in properly you should hear it running HARD g Are LARGE air bubbles flowing from the SUBMERSED connector Yes Air bubbles seen The FLOW PUMP may be oriented incorrectly Figure 17 below shows C...

Page 80: ...t d d Measure flow into the cylinder for one 1 minute e Return valves 36 AND 33 to their distribution board positions f Record PART 3 s measurement THEN perform PART 4 PART 4 a Refill the bucket that has the dialyzer connector in it It MUST NEVER run empty b Plug valve 38 into valve 31 s distribution board position V31 c Watch drain flow if any for one 1 minute If good initially but significantly ...

Page 81: ...aced into a bucket of water to provide the Flow Pump with a source of water PART 3 THEORY V36 is plugged into V33 s position which should open V36 If both V36 and V32 are open the Flow Pump draws from the bucket and sends it through the spent side of the balancing chamber through V30 to drain where it is measured PART 4 THEORY V38 is plugged into V31 s position which should open V38 If both V31 an...

Page 82: ...no flow at all See procedure number F 7 4 2 page 78 F 7 4 2 NO DRAIN FLOW Figure below EXCEPT for valves 38 and 31 ENSURE are ALL OTHER valves especially Valve 30 are plugged PROPERLY into their distribution board positions Yes Valves plugged in correctly See procedure number F 7 4 3 page 79 No You located a valve plugged wrong Return ALL VALVES to their distribution board PROPER positions and ret...

Page 83: ...2 TROUBLESHOOTING A VALVE Figure 19 Valve 30 F 7 4 4 ISOLATE VALVE 30 a Per the Figure above check through valve 30 s INPUT and OUTPUT tubing for bio growth restrictions b Remove valve 30 s INPUT tubing and attach a syringe with tubing attached that will fit snug over the valve s nozzle c Push or pull on the syringe plunger If valve 30 is open the plunger moves with no resistance TWO 2 possible sc...

Page 84: ...sure the Deaeration Motor is rotating f Remove the RED DIALYZER connector from the shunt and place it in the graduated cylinder g Start a one 1 minute timer as you plug valve 35 into valve 30 s distribution board position V30 h After one 1 minute unplug valve 35 s connector i 800 ml or more collected Yes 800 ml or more See procedure number F 7 4 6 page 81 No Less than 800 ml There may be a valve r...

Page 85: ...ure number F 7 4 6 1 page 81 No Less than 800 ml See parts a THROUGH c below a Reconnect the drain AND Flow Pump tubing b Return valves 30 AND 35 to their distribution board positions c TWO 2 checks below CHECK 1 Per the Figure below check for tubing restrictions to and from post Cell 13 CHECK 2 There may be a restriction inside Air Removal Chamber 69 F 7 4 6 1 800 ML OR MORE a Reconnect the drain...

Page 86: ...6 Yes Between 35 and 36 psi See procedure number F 7 5 2 page 82 No Is NOT between 35 and 36 psi ENSURING the machine was in RINSE AND no leaks TWO 2 possible scenarios below 1 IF and ONLY if pressure is too low DO NOT calibrate instead proceed to page 93 procedure number F 9 0 23 2 IF pressure is too high Perform parts a AND b below a Per the Figure above adjust Valve 78 until pressure cycles to ...

Page 87: ...e COMPONENT LIST below COMPONENT LIST 1 Actuator Test Board1 OR 2 Actuator cable OR 3 Multiple intermittent restricted balancing chamber valves 32 34 36 and 382 1 To LOCATE the Actuator Test board refer to Figure 4A page 9 2 To LOCATE these valves refer to Figure 20 page 84 No BC Switch IS NEVER EVER 897 or more A Flow Error is not presenting at this time It may be extremely intermittent Return to...

Page 88: ...nown good E Plug the new valve 36 s connector into valve 33 s distribution board position V33 F ENSURE the bucket with the RED dialyzer connector submersed is full G Turn the machine but DO NOT press any other keys H With Select Program up measure drain flow for one 1 minute More than 800 ml every minute Yes More than 800 ml Problem located The previous valve 36 is bad No Less than 800 ml collecte...

Page 89: ... but DO NOT press any other keys G With Select Program up measure drain flow for one 1 minute More than 800 ml every minute Yes More than 800 ml Problem located The previous Valve 32 is bad No Less than 800 ml See parts a AND b below a Return all valves to their PROPER distribution board positions b THREE 3 possible bad components 1 Bad Actuator Test board 2 Bad Actuator cable OR 3 Bad distributio...

Page 90: ...the Deaeration Pump s distribution board position c Per the Figure below replace Valve 38 with a known good d Plug the new valve 38 s connector into valve 31 s distribution board position V31 e ENSURE the bucket with the RED dialyzer connector submersed in it is full f Turn the machine on but DO NOT press any other keys g With Select Program up measure drain flow into the cylinder for one 1 minute...

Page 91: ... board position V33 E ENSURE the bucket with the RED dialyzer connector submersed in it is full F Turn the machine on but DO NOT press any other keys G With Select Program up measure drain flow for one 1 minute More than 800 ml every minute Yes More than 800 ml Problem located The previous valve 34 is bad No Less than 800 ml See parts a and b below a Return all valves to their PROPER distribution ...

Page 92: ...NFIRM d SLAM the Loading Pressure gauge in the Acid Acetate Rinse port ENSURE PEAK pressure is between 23 and 27 psi e See procedure number F 7 8 2 page 88 F 7 8 2 TROUBLESHOOT FLOW ERROR a ENSURE Dialysate Flow is ON Dialysate Flow lamp IS NOT blinking b From the Home screen set Dialysate Flow to 800 ml min and press CONFIRM c ENSURE the FLOW motor is rotating i e plugged in properly d ENSURE a N...

Page 93: ...F PDIA is less than 2 0 OR more than 7 5 See parts a THROUGH d below a Press and release the Reset key then press and hold it for three 3 seconds b Allow thirty 30 seconds c If PDIA is still less than 2 0 OR more than 7 5 repeat parts a and b up to twice BEFORE continuing to part d d TWO 2 possible scenarios 1 IF PDIA and ONLY if is between 2 0 and 7 5 See procedure number F 8 2 0 page 90 2 IF PDI...

Page 94: ...tion between the Functional and Sensor Board Less than 3 0 OR more than 6 0 Bad Between 4 0 and 5 8 Good Screen 0 s ACFS is bad Screen 10 s ACFS is good THREE 3 possible bad components2 1 Actuator Test Board OR 2 Bad Sensor Board OR 3 Motherboard connection between the Actuator Test and Sensor Board Less than 3 0 OR more than 6 0 Bad Less than 4 0 OR more than 5 8 Bad BOTH bad Proceed to page 103 ...

Page 95: ...e procedure number F 8 4 0 page 91 2 IF and ONLY if ACFS REMAINS ALWAYS between 0 and 3 0 Proceed to page 104 procedure number F 11 0 0 3 IF and ONLY if ACFS REMAINS ALWAYS between 3 0 and 5 8 Proceed to page 92 procedure number F 9 0 0 4 IF ACFS REMAINS ALWAYS more than 5 8 Proceed to page 104 procedure number F 11 0 0 F 8 4 0 ACFS CYCLING Call debug screen 6 WITHOUT LOOKING AWAY watch BC Switch ...

Page 96: ...If debug does not appear press Escape then call screen 0 g Allow Valve 43 s dot Figure right to turn blue then WHITE again While white does gauge pressure CYCLE about every three 3 seconds to between 35 and 36 psi Yes Between 35 and 36 psi Proceed to page 101 procedure number F 9 0 5 No IS NOT between 35 and 36 psi ENSURING the machine was in RINSE AND no leaks TWO 2 possible scenarios 1 IF and ON...

Page 97: ...YCLE to more than 35 psi about every three 3 seconds Yes or No Yes More than 35 psi This may indicate Valve 43 is sticking open A Release the clamps B Allow Valve 43 s dot to turn blue then white again C While white if pressure again does NOT cycle to more than 35 psi then TWO 2 possible bad components 1 Bad Actuator Test Board1 OR 2 Bad Valve 43 1 To LOCATE the board refer to Figure 4A page 9 No ...

Page 98: ...e Flow Pump s INPUT clear tubing and measure flow from it for one 1 minute g Press CONFIRM to return to Calibrate Hydraulics h Reattach the Flow Pump s tubing i TWO 2 possible scenarios 1 IF and ONLY if MORE THAN 800 ml collected See procedure number F 9 0 25 page 94 2 IF LESS THAN 800 ml collected Proceed to page 97 procedure number F 9 0 4 F 9 0 25 INPUT FLOW PUMP MORE THAN 800 ML a Remove the c...

Page 99: ...RNING To avoid error DO NOT use a plastic clamp in part e Use METAL NEEDLE NOSE PLIERS instead e While watching the gauge using PLIERS clamp then QUICKLY unclamp the white tubing at the top of Valve 78 several times f When clamped does gauge pressure reach forty 40 psi or more Yes 40 psi or more The Flow Pump is okay See procedure number F 9 0 27 page 96 No Less than 40 psi TWO 2 possible bad comp...

Page 100: ... FLOW MOTOR shaft is rotating e Can you adjust the new Valve 78 s screw to a gauge pressure of between 35 and 36 psi Yes or No Yes Pressure adjusts to between 35 and 36 psi Figure right if Valve 78 s screw is turned so that no threads are visible TWO 2 possible bad components 1 Bad Flow Pump head OR 2 Bad Flow Pump motor possibly brushes No CANNOT adjust to between 35 and 36 psi TWO 2 possible bad...

Page 101: ...d direct it into the bucket d Return to Calibrate Hydraulics Flow Pressure e Press CONFIRM then ENSURE the Flow Motor is rotating f Direct Valve 26 s tubing into the graduated cylinder for one 1 minute g Press CONFIRM to return to Calibrate Hydraulics h Reattach Valve 26 s tubing i MORE than 800 ml collected Yes MORE than 800 ml Proceed to page 99 procedure number F 9 0 42 No Less than 800 ml See ...

Page 102: ...urn to Calibrate Hydraulics Flow Pressure e Press CONFIRM then ENSURE the Flow Motor is rotating f Direct the tubing into the graduated cylinder for one 1 minute g Press CONFIRM to return to Calibrate Hydraulics h More than 800 ml collected Yes More than 800 ml collected The DiaSafe filter is restricted No Less than 800 ml collected This indicates a restricted Fresh Side Balancing Chamber valve Se...

Page 103: ...one 1 minute e Press CONFIRM to return to Calibrate Hydraulics f More than 800 ml collected Yes More than 800 ml Good flow from Valve 24 See procedure number F 9 0 43 page 100 No Less than 800 ml See parts a THROUGH f below a Per the Figure below remove Valve 24 s INPUT tubing b Direct it into the bucket c Return to Calibrate Hydraulics Flow Pressure d Press CONFIRM THEN ENSURE the Flow Motor is r...

Page 104: ... 43 GOOD FLOW FROM VALVE 24 A restriction is indicated in the from red Dialyzer line a ENSURE no tubing restrictions at the DiaSafe filter b Figure BELOW open Dialysate Filter 73 s housing and ENSURE the filter is clean c Figure above touch Valve 25 s black solenoid Is it warm Yes Solenoid warm TWO 2 possible bad components 1 Bad Actuator Test Board1 2 Bad Valve 25 1 To LOCATE the board refer to F...

Page 105: ...b Leaving the resistor plug installed for now FOUR 4 possible bad components 1 Actuator Test Board1 OR 2 Sensor Board2 OR 3 Sensor Board cable3 OR 4 Distribution board 1 A With the machine off swap in a known good Actuator Test Boarda B Return to Dialysis Program Select Program Dialysis CONFIRM C If ACFS 0 0 the previous Actuator Test Board is bad a To LOCATE the board refer to Figure 4A page 9 2 ...

Page 106: ...umber F 9 0 7 as you may prompted to return to here then perform parts A and B below A BEFORE continuing to part B proceed to page 527 SECTION 18A DIAGNOSTIC VALVE LEAK TESTS B If a balancing chamber valve leak was not located in part A see procedure number F 9 0 8 page 102 F 9 0 8 BALANCING CHAMBER DIAPHRAGM TEST A procedure in a different Section is performed next IMPORTANT NOTE this page and pr...

Page 107: ... 0 and 6 0 Yes ACFS between 4 0 and 6 0 The CFS Pressure Sensor 10 is bad To LOCATE the CFS Pressure Sensor 10 refer to Figure 21 page 92 No ACFS is less than 4 0 OR more than 6 0 Leaving PDIA in CFS for now FIVE 5 possible bad components 1 Actuator Test Boarda OR 2 Sensor Board b OR 3 Sensor Board cable OR 4 Distribution board OR 5 Motherboard a A With the power off swap in a known good Actuator ...

Page 108: ... B See procedure number F 11 0 4 page 104 No ACFS DOES NOT 9 0 or more Leaving the CFS transducer unplugged for now FOUR 4 possible bad components 1 Actuator Test Boarda OR 2 Sensor Boardb OR 3 Sensor Board cable OR 4 Distribution board a A With the power off swap in a known good Actuator Test Board to LOCATE the board refer to Figure 4A page 9 B Return to Dialysis Program Select Program Dialysis ...

Page 109: ...alarm reoccurs perform the RESET SEQUENCE up to twice more BEFORE continuing to procedure number F 11 0 6 page 105 No TMP window is white See procedure number F 11 0 6 page 105 F 11 0 6 ISOLATE FOR A LEAKING BALANCING CHAMBER VALVE TMP is STABLE if and ONLY if the TMP window REMAINS white AND TMP does NOT change more than 60 mmHg in three 3 minutes TWO 2 possible scenarios 1 IF and ONLY if TMP is ...

Page 110: ...e check valve connector placement TWO 2 possible scenarios based on measured flow 1 IF and ONLY if less than 800 ml collected A Return the dialyzer connector to the shunt but DO NOT unplug valve 37 B See ABOVE procedure number F 7 0 5 page 71 2 IF 800 ml or more collected See parts a THROUGH d below a Turn the machine OFF b Return valves 37 and 30 to their distribution board positions c Turn the m...

Page 111: ... CLOSE the shunt door and ENSURE the external flow indicator s bob is moving up and down j Press CONFIRM The screen says 3 Press Dialysate Flow on off key k Press the Dialysate Flow on off key The Dialysate Flow lamp blinks l ENSURE the external flow indicator is NOT moving m Remove the clamp in the to meter tubing segment n Using the syringe adjust pressure until the external meter between 2 and ...

Page 112: ...egative 250 5 mmHg press CONFIRM twice to save the calibration b Figure right TWO 2 possible scenarios based on if an Operator Error banner occurs 1 IF and ONLY if Operator Error occurred See procedure number F 12 4 0 page 110 2 IF Operator Error did NOT occur See parts a THROUGH e below a Turn the machine OFF b Turn the machine on and return to Dialysis Program Select Program Dialysis CONFIRM c F...

Page 113: ...ither the transducer protector at the meter is wet OR a Four Way tubing connection is leaking See parts A through C below A Turn the machine OFF B Locate and repair the leak C Return to ABOVE procedure number F 12 0 0 page 107 F 12 3 2 250 ACHIEVED AND HOLDS a IMPORTANT Remove BOTH clamps from the Dialysate Line tubing segments b Turn the machine OFF c Turn the machine on and return to Dialysis Pr...

Page 114: ...lect the Dialysate Flow window f Set Dialysate Flow to 800 ml min and press CONFIRM g Read before performing Return to ABOVE procedure number F 12 0 0 page 107 but if and ONLY if Operator Error reoccurs one at a time swap the listed components see Component List below and in between return to procedure number F 12 0 0 page 107 until Operator Error DOES NOT reoccur indicating the last component swa...

Page 115: ...tribution board connector c Valve 26 wires MUST be soldered between pins two second from the top AND five bottom If between the top and bottom pins Valve 26 is probably connected to distribution board position V24 and vice versa d Return Valve 26 s connector to distribution board position V26 e ENSURING Dialysate Flow is ON Flow on off lamp NOT blinking AND is set to 800 ml min is he external flow...

Page 116: ...Press CONFIRM to return to Calibrate Hydraulics TWO 2 possible scenarios 1 IF and ONLY if MORE THAN 800 ml collected Valve 24 is okay See procedure number F 14 0 4 page 112 2 IF LESS than 800 ml collected Bad flow from Valve 24 Proceed to page 114 procedure number F 14 0 6 F 14 0 4 VALVE 24 IS OKAY ISOLATE VALVE 25 FROM DIALYZER CIRCUIT a Return the BLUE connector to the shunt and close the door b...

Page 117: ...E THAN 800 ml COLLECTED OUT OF BYPASS CIRCUIT IS OKAY a Turn the machine OFF b Turn the machine on and return to Dialysis Program with Dialysate Flow set to 800 ml min c Open the shunt door then if present reset a TMP alarm up to twice before continuing d Call debug screen 6 WITHOUT LOOKING AWAY watch BC Switch middle column for five 5 miinutes or until it EVER 897 or more THREE 3 possible scenari...

Page 118: ...g d Measure again from the blue dialyzer connector for one 1 minute e Press CONFIRM to return to Calibrate Hydraulics More than 800 ml collected Yes or No Yes More than 800 ml collected Return the connector to the door Valve 26 is sticking open Return to procedure number F 14 0 2 page 112 to confirm this but if you return here TWO 2 possible bad components 1 Actuator Test Board OR 2 Valve 26 No Le...

Page 119: ...brate Hydraulics More than 800 ml collected Yes More than 800 ml See procedure number F 14 0 81 page 115 No A Reconnect Valve 24 s tubing B TWO 2 possible bad components 1 Restricted DiaSafe filter OR 2 Restricted tubing inside the DiaSafe housing F 14 0 81 GOOD FLOW FROM VALVE 24 S ISOLATE ACTUATOR TEST BOARD VALVE 24 a Reconnect Valve 24 s tubing b Per the Figure above touch valve 24 s black sol...

Page 120: ...ons See part b instead b Press CONFIRM The screen s Pump Rate window turns yellow c Select the Pump Rate window to turn it bright yellow d Set Pump Rate to 210 e Press CONFIRM TWICE to save the calibration f Turn the machine OFF g Turn the machine on and return to Dialysis Program Select Program Dialysis CONFIRM h Call debug screen 1 Is DEAP now 45 Yes DEAP 45 See procedure number F 15 2 0 page 11...

Page 121: ...TOR will be checked then proceed to page 130 TROUBLESHOOTING MOTORS Figure 26 Deaeration Motor Rotating CCW F 15 2 1 DEAERATION MOTOR ROTATING CCW Using the handle end of a screwdriver push HARD on and release the DEAERATION MOTOR S shaft several times Can you make it stop rotating and REMAIN stopped Yes If SURE the motor stops TWO 2 possible bad components 1 Bad Deaeration Motor possibly brushes ...

Page 122: ...then see procedure number F 15 2 3 page 119 ii IF between 23 and 25 psi CAN be achieved See parts a THROUGH d below a Figure right if threads are visible under Valve 65 s nut see part b If no threads are visible either the wrong spring is installed OR Valve 65 is bad Refer to Figure 6 page 19 b From the Home screen select the Dialysate Flow window c Set Dialysate Flow to 800 ml min and press CONFI...

Page 123: ...nto the bucket for TWO 2 minutes BEFORE continuing to part e e Now direct the tubing into the cylinder for ONE 1 minute MORE THAN one hundred thirty 130 ml collected Yes More than 130 ml per minute See procedure number F 15 2 4 page 119 No Less than 130 ml per minute The Deaeration Pump may be air locked Leaving the tubing off AND the pump unplugged proceed to page 122 procedure number F 16 0 0 F ...

Page 124: ...EDLE NOSE PLIERS AND WHILE WATCHING THE GAUGE tightly clamp then QUICKLY release the white tubing at the TOP of Loading Pressure Valve 65 c When clamped does pressure PEAK to 35 psi OR more Yes Peaks to 35 psi or more The Deaeration Pump is okay TWO 2 possible bad components 1 Loading Pressure Valve 65 OR 2 Hydrochamber No DID NOT peak to at least 35 psi See procedure number F 15 5 2 page 121 Figu...

Page 125: ... c Manually spin the Drive Magnet Does it rotate freely Yes or No Yes Rotates freely See parts a AND b below a Ensure the Drive Magnet rotates the motor shaft It may be uncoupled b TWO 2 possible bad components 1 Deaeration Pump head OR 2 Deaeration motor No The magnet DOES NOT rotate freely The motor is bad NOTE The binding motor may have destroyed the Actuator Test and or Power Logic Board LEFT ...

Page 126: ... Deaeration Pump Head OR 5 Degrading Heater element No Very little resistance Restrictor 48 is okay See part A below A Remove the syringe and from the tubing MEASURE flow for one 1 minute More than 130 ml collected Yes More than 130 ml See procedure number F 16 0 1 page 122 No Less than 130 ml See part B B Push the plunger back into the syringe barrel then reattach the syringe to the Deaeration Pu...

Page 127: ...not repeat ABOVE procedure number F 16 0 7 page 123 b FIVE 5 possible bad components 1 Actuator Test Board OR 2 Sensor Board cable OR 3 Sensor Board OR 4 Distribution board OR 5 Motherboard F 16 0 8 MORE THAN 800 ML ISOLATE AIR LOCK a Figure right avoiding the VACANT position on the left return the float s connector to distribution board position X5 FLOAT SW b Attach the 60 ml syringe with its plu...

Page 128: ...ket for up to five 5 minutes Flow will either 1 Continue at more than 130 ml every minute OR 2 Stop 1 IF and ONLY if flow continues at more than 130 ml per minute The float is okay See procedure number F 16 2 0 page 125 2 IF flow STOPS THREE 3 possible bad components 1 Reoccurring debris in Restrictor 48 OR 2 Bad Float Switcha OR 3 Bad hydrochamber a To LOCATE the Float Switch refer to Figure 28 p...

Page 129: ...ch new component COMPONENT LIST 1 Deaeration Pump head 2 Deaeration Motor 3 Valve 65 4 Hydrochamber NOTE After good loading pressure achieved see procedure number F 16 2 1 page 125 F 16 2 1 ISOLATE VALVE 65 a Figure right several threads should be visible under Valve 65 s nut If threads are visible see part b If no threads are visible either the wrong spring is installed under Valve 65 s nut OR Va...

Page 130: ...IF and ONLY if SURE the machine was NOT worked on previously for this Flow problem See procedure number F 18 1 0 page 127 2 IF the machine WAS or MAY have been worked on previously See parts a THROUGH c below a Leave the machine in Dialysis Program and DO NOT turn Dialysate Flow off b Figure below without unplugging valves CAREFULLY trace the wires from EACH valve to its SPECIFIC distribution boar...

Page 131: ... min d TWO 2 possible TMP window scenarios 1 IF and ONLY if the TMP window is white See procedure number F 18 2 0 page 127 2 IF the TMP window is RED TMP alarm present See parts a THROUGH c below a Press and release the Reset key then immediately press and hold it for three 3 seconds b Allow thirty 30 seconds If a TMP alarm reoccurs attempt RESET up to twice more BEFORE continuing to part c c Allo...

Page 132: ...ding Pressure for five 5 minutes Is Loading Pressure now cycling between a PEAK of somewhere between 23 and 27 psi and low of NEVER LESS THAN 11 psi and Yes or No Yes Between 23 and 27 psi Assuming a Flow Error does not occur perform an acid clean If and ONLY if the Loading Pressure problem reoccurs in the near future see procedure number F 19 1 0 page 128 No Cycles to less than 23 psi See procedu...

Page 133: ...e achieved No Peak IS NOT between 23 and 27 psi FIVE 5 possible bad components see Component List below Swap in each one at a time and in between check if Loading Pressure PEAKS to between 23 and 27 psi can be achieved indicating the last component swapped in was the problem COMPONENT LIST 1 Deaeration Pump head 2 Deaeration Pump motor 3 Loading Pressure Valve 65 4 Float switch see Figure below 5 ...

Page 134: ...S 2 0 0 page 130 3 IF rotating counterclockwise CCW Proceed to page 131 procedure number MOTORS 3 0 0 MOTORS 2 0 0 MOTOR ROTATING CLOCKWISE BACKWARDS a IMPORTANT Turn the machine OFF b Per Figure right remove the Torx screws T 25 BUT DO NOT remove the cap to maintain the brushes in position c Rotate the cap 180 then reinstall the screws and tighten them d Return to the Program Dialysis or Cleaning...

Page 135: ... PROGRAM d Open the shunt door and remove both dialyzer connectors e CLOSE THE DOOR then call debug screen 2 to see EMPTY left column TWO 2 possible scenarios 1 IF and ONLY if EMPTY 1 See procedure number MOTORS 3 1 0 page 132 2 IF EMPTY 0 Either the red arterial dialysate connector is NOT connected to the shunt door properly OR FOUR 4 possible bad components 1 Bad Actuator Test Board OR 2 Bad Fun...

Page 136: ... Manually spin the Drive Magnet Does it rotate freely i e is NOT binding Yes Rotates freely A Ensure rotating the drive magnet causes the motor shaft to rotate B If the shaft rotates a problem is not indicated at this time but the motor may be stalling intermittently Consider replacing the brushes No DOES NOT rotate freely The motor is bad and brushes WON T help The binding motor may have destroye...

Page 137: ...cover c TWO 2 checks CHECK 1 ENSURE the pump is plugged in PROPERLY CHECK 2 ENSURE the Actuator Ribbon Cable is plugged in securely d Turn the machine ON e Depending on what Program the machine was in when you ORIGINALLY started troubleshooting 1 IF a Cleaning Program Heat Disinfect Rinse etc Place the machine in RINSE then see procedure number MOTORS 4 1 0 page 134 2 IF Dialysis Program Perform p...

Page 138: ...l debug screen 2 to see EMPTY left column TWO 2 possible scenarios 1 IF and ONLY if EMPTY 0 Either the red arterial dialyzer connector is NOT connected to the shunt properly OR FOUR 4 possible bad components 1 Bad Actuator Test Board 2 Bad Functional Board OR 3 Bad arterial line shunt door micro switch OR 4 Bad motherboard 2 IF EMPTY 1 See parts a AND b below a Open the shunt door and remove both ...

Page 139: ...tribution connector If the NOTED motor is the Deaeration Motor it MUST be connected between pins 1 and 3 i e top and middle If the NOTED motor is the Flow Motor it MUST be connected between pins 1 and 5 i e top and bottom d Set your CALIBRATED voltmeter to RESISTANCE Ώ e Touch the meter s leads together The meter MUST read less than 0 4 Ω Subtract this from the subsequent measurement f Measure INS...

Page 140: ...ow perform the indicated Response based on measured voltage Table 4 Motor Troubleshooting MOTOR DISTRIBUTION BOARD POSITION DC VOLTAGE READING Your RESPONSE DEAERATION P20 DEGAS P 15 volts DC or more TWO 2 possible bad components 1 Bad deaeration motor OR 2 Intermittent 24V Power Harness connection See Figure below Less than 12 volts DC Bad motor voltage See procedure number MOTORS 4 7 0 page 137 ...

Page 141: ...wer Logic Board MOTORS 4 8 0 ISOLATE BAD MOTOR VOLTAGE a Return the pump head to the motor b Figure right ENSURE the motor is plugged properly into its CORRECT distribution board position c Swap in the listed components see COMPONENT LIST below one at a time with known good and in between continue to parts d and e to test the new component COMPONENT LIST 1 Actuator Test Board 2 Actuator board ribb...

Page 142: ...he binding motor may have destroyed the Actuator Test and or Power Logic Board MOTORS 5 0 2 MOTOR ROTATES FREELY a ENSURE rotating the drive magnet causes the motor shaft to rotate b If the shaft rotates a problem is not indicated at this time HOWEVER the motor may be stalling intermittently Replace the brushes but if the motor stops again in the near future THREE 3 possible bad components below C...

Page 143: ...at s distribution position X5 FLOAT SW b Vent tubing overflow should occur within thirty 30 seconds c Clamp the Vent Tubing If tubing blows off remove the resistor plug tie wrap the tubing then reinstall the plug d Figure right remove the INPUT clear tubing from the Deaeration Pump Strong flow from the tubing indicates Restrictor 48 is open e Clamp the Deaeration Pump tubing to pressurize the Hydr...

Page 144: ... on where a leak was seen THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if a tubing leak Repair tie wrap if possible and retest for a leak 2 IF and ONLY if from Valve 39 THREE 3 possibilities 1 Bad Valve 39 mounting bracket 2 Bad O ring under Valve 39 3 Cracked Valve 39 body 3 ALL OTHER locations Per the Figure below if the plug is leaking replace its O ring All other leaks it may be ...

Page 145: ... below 1 IF and ONLY if Valve Error 0 See procedure number NW 1 0 0 page 141 2 IF Valve Error 1 longer than two 2 seconds consistently Refer to the Table below If the machine is CURRENTLY in Your response Dialysis Program i e connected to Acid and Bicarb Proceed to page 652 Section 26 A Cleaning Disinfection Program Rinse Heat Disinfect etc Proceed to page 189 procedure number CLEAN 7 0 0 NW 1 0 0...

Page 146: ...sure product flow from the RO It must be MORE THAN 1000 ml every minute e Reattach the RO to the 2008K K2 machine f If a valve is present between the RO and the 2008K K2 ENSURE it is open g Proceed to page 143 procedure number NW 1 0 2 NW 1 0 1 NOT ATTACHED TO A PORTABLE RO a If multiple machines are indicating No Water alarms there is a problem with the RO b Determine if circumstances such as fil...

Page 147: ...rocedure number NW 2 0 0 NW 1 0 3 INTERMITTENT NO WATER ALARM NOTE If and ONLY if in a CLEANING DISINFECTION PROGRAM AND a No Water alarm is coming and going the PROGRAM will complete but takes longer than normal If you can live with this especially if using a portable RO the machine is okay for now WITHOUT LOOKING AWAY watch for four 4 FULL minutes OR until if a No Water alarm EVER reoccurs Yes N...

Page 148: ...RINSE NO WATER DOES NOT REOCCUR a Press Escape then CONFIRM twice to call the Select Program screen b Place the machine in HEAT DISINFECT NOT RINSE c Open the shunt door and LEAVE IT OPEN until instructed d Figure right from the Heat Disinfect screen does the TOP Remaining Prerinse Time window 0 00 min sec Yes or No Yes Remaining Prerinse Time 0 00 A No Water alarm should not be occurring unless t...

Page 149: ...emains more than 0 1 continue to watch for forty five 45 more seconds Does it EVER cycle to 0 0 Yes PDIA cycles to 0 0 See procedure number NW 1 0 10 page 146 No PDIA REMAINS ALWAYS more than 0 1 See parts a AND b below a CAREFUL HERE Per the Figure below double clamp Valve 43 s OUTPUT tubing NOTE Valve 43 s output tubing extends towards the front of the machine b Watch PDIA again for forty five 4...

Page 150: ... 1 IF and ONLY if Valve 41 s dot is NEVER white ALWAYS blue If ABSOLUTELY SURE the water is ON and the dot still is NEVER white proceed to page 148 procedure number NW 2 0 0 2 IF Valve 41 s dot is remaining white OR cycles between white and blue TWO 2 possible scenarios below Scenario 1 IF and ONLY if REMAINING white If and ONLY if a No Water alarm NEVER reoccurs whatever was causing the problem i...

Page 151: ...W 3 0 0 Scenario 3 IF the MINIMUM remains more than 8 psi AND a No Water DOES NOT reoccur The problem is not presenting at this time NW 1 0 14 PRESSURE REMAINS LESS THAN 18 PSI a Figure right loosen Inlet Pressure Regulator 61 s Lock Nut b Watching the gauge turn Regulator 61 s center Adjustment Bolt clockwise inward TWO 2 possible scenarios 1 IF and ONLY if MORE THAN 18 psi CAN BE achieved A Adju...

Page 152: ... occurs intermittently return to ABOVE procedure number NW 1 0 10 page 146 If a No Water alarms NEVER occurs the No Water problem is not occurring 2 IF Valve 41 s dot is still NEVER white i e ALWAYS blue Ignoring Flow Error look at the 2nd window down Valve Error TWO 2 possible scenarios Scenario 1 IF and ONLY if Valve Error 0 See procedure number NW 2 0 1 page 149 Scenario 2 IF Valve Error EVER 1...

Page 153: ...n the Figure above TWO 2 possible scenarios 1 IF the gauge 18 psi or more Remove the pliers then proceed to page 151 procedure number NW 3 0 0 2 IF the gauge less than 18 psi ENSURING the water was on prior to checking pressure remove the pliers then see procedure number NW 2 0 2 page 149 Figure 30 Hydraulics Top View NW 2 0 2 ISOLATE INCOMING WATER a TURN THE WATER OFF b This procedure requires a...

Page 154: ... Tubing b Figure right loosen Inlet Pressure Regulator 61 s Lock Nut c IMPORTANT TURN THE WATER ON d Using METAL PLIERS again clamp the tubing between the gauge and the Heat Exchanger at the location shown in Figure 30 page 149 e With the pliers REMAINING in place adjust Inlet Pressure Regulator 61 s center Adjustment Bolt Figure right clockwise inward attempting to increase pressure to more than ...

Page 155: ...or EVER turns WHITE See parts a AND b below a ENSURE the 274 Ω plug from the TWO RESISTOR SET is PROPERLY placed at distribution board position FLOAT SW If not repeat procedure number NW 3 0 0 page 151 from part b b Leaving the plug installed swap the following components in Component List below one at a time and in between test each new component until Valve 41 s dot remains blue indicating the l...

Page 156: ... ml per minute measured from the Vent tubing Yes 800 ml or more See procedure number NW 5 0 0 page 153 No Not 800 ml or more ENSURING the water was ON Per the Figure below touch Valve 41 s black solenoid TWO 2 possible scenarios 1 IF and ONLY if Valve 41 s solenoid is warm TWO possible bad components 1 Bad Actuator Test Board 2 Bad valve 41 and or its blue wire harness 2 IF Valve 41 s solenoid is ...

Page 157: ... Air Gap Tower vertically at the top of the Hydrochamber Figure 31 Inlet Water Tubing d Pull the tubing off the Air Gap Tower and direct it into the cylinder e TURN THE WATER ON and measure for one 1 minute f TWO 2 possible scenarios 1 IF and ONLY if more than 800 ml collected See procedure number NW 5 1 0 page 154 2 IF less than 800 ml collected There is not enough water from the RO OR a there is...

Page 158: ...loat is not routed over the top this may be the problem e Figure right remove the Heater and check its port into the top of the hydrochamber for heat damage i e melting If and ONLY if damage is located replace the hydrochamber f Reinstall the Heater g IMPORTANT Turn the water ON h Turn the machine on and return to the Program where the No Water alarm occurred i If the No Water alarm reoccurs eithe...

Page 159: ...ape then CONFIRM to Interrupt the Program Figure right B Figure below did tubing blow off a UF Check Valve OR was there an active leak prior to Interrupting Yes Tubing blew off OR an active leak See procedure number CLEAN 1 0 0 page 155 No Tubing did NOT blow off AND no active leaks See parts a AND b below a If the Flow Error was occurring in Heat Disinfect return to it If not place the machine in...

Page 160: ...ECK 1 Figure right water from the Fluid Sample port UF Check Valve 64 is bad CHECK 2 No squirts into the bucket UF Check Valve 63 is bad c Allow up to four 4 minutes OR until if a leak reoccurs TWO 2 possible scenarios below 1 IF and ONLY if NO leaks Proceed to page 157 procedure number CLEAN 1 0 5 2 IF a leak reoccurs With the Interrupted banner up see procedure number CLEAN 1 0 3 page 156 CLEAN ...

Page 161: ...58 procedure number CLEAN 1 2 0 No VERR 1 OR more See procedure number CLEAN 1 0 6 page 157 CLEAN 1 0 6 VERR 1 OR MORE a Call debug screen 0 Figure right b Ignoring a blink to 1 that lasts less than two 2 seconds watch the 2nd window down Valve Error for one 1 minute c Does Valve Error EVER 1 for LONGER THAN two 2 seconds TWO 2 possible scenarios 1 IF and ONLY if Valve Error 0 OR blinks to 1 for l...

Page 162: ...t Tubing overflow This is normal and can be ignored a Per the Figure below check for Vent Tubing kinks INCLUDING the short segment going back to the float b If a kink was located and eliminated allow three 3 minutes to see if this fixes the flow error If and ONLY if the flow error reoccurs see procedure number CLEAN 1 2 1 page 159 ...

Page 163: ...ort c Place the Acid Inlet tubing into water d Figure below SLAM the acid connector with the gauge now attached into the Acetate Acid Rinse port e See procedure number CLEAN 1 2 1 1 page 159 CLEAN 1 2 1 1 ISOLATE LOADING PRESSURE 1 a If the Interrupted banner Figure right IS NOT up continue to part b If Interrupted is up press Escape then depending on where the Flow Error was occurring return HEAT...

Page 164: ...f REMAINS ALWAYS less than 15 psi ENSURING the gauge was SLAMMED into the Rinse port Loading Pressure is low See procedure number CLEAN 1 2 33 page 161 3 IF and ONLY if EVER MORE than 28 psi Turn Valve 65 s nut Figure below counterclockwise outward to adjust to a PEAK of between 22 and 25 psi If a Flow Error reoccurs proceed page 172 procedure number CLEAN 3 0 0 4 IF cycling to a PEAK of between 1...

Page 165: ...ions See part b instead b Press CONFIRM The screen s Pump Rate window turns yellow c Select the Pump Rate window to turn it bright yellow d Set the Pump Rate window to 210 e Press CONFIRM twice to save the calibration f Turn the machine off then back on g Place the machine in RINSE NOT HEAT DISINFECT h Call debug screen 0 If debug does not appear press Escape then call debug screen 0 i Is DEAP now...

Page 166: ...RE HEAT DISINFECT OR RINSE is running b Turn the Heater Breaker Switch OFF c NOTING ONLY the DEAERATION MOTOR will be checked proceed to page 130 TROUBLESHOOTING MOTORS CLEAN 1 2 5 DEAERATION MOTOR ROTATING CCW ISOLATE MOTOR STABILITY Using the handle end of a screwdriver push HARD on and release the DEAERATION MOTOR SHAFT several times Can you make it stop rotating and REMAIN stopped Yes If ABSOL...

Page 167: ... below turn Valve 65 s nut clockwise inward attempting to adjust pressure to a PEAK between 23 and 25 psi Can you Yes Pressure CAN be adjusted to between 23 and 25 psi Allow two 2 minutes then if a Flow Error reoccurs proceed page 172 procedure number CLEAN 3 0 0 No Loading Pressure remains low Leaving the machine in the Cleaning Program see procedure number CLEAN 1 5 0 page 163 CLEAN 1 5 0 LOADIN...

Page 168: ...vel of the pump head c The tubing is from hydrochamber D If any flow from it direct it into the bucket for TWO 2 MINUTES BEFORE continuing to part d d Now direct the tubing into the cylinder for ONE 1 MINUTE More than three hundred 300 ml collected Yes More than 300 ml See procedure number CLEAN 1 6 0 page 165 No Less than 300 ml There may be an airlock between hydrochamber D and the pump Proceed ...

Page 169: ... 4 0 No Less than 22 psi See parts a AND b below a ENSURE more than 300 ml per minute to the Deaeration pump i e no recurring air lock b Swap the following components see Component List below one at a time with known good attempting to adjust Loading Pressure When loading pressure can be adjusted to more than 22 psi the last component swapped in is the problem COMPONENT LIST 1 Deaeration Pump head...

Page 170: ...hat contains Restrictor 48 To LOCATE Restrictor 48 refer to the Figure next page 1 Debris indicates FIVE 5 possibilities 1 Excessive O ring lubrication 2 Inadequate acid cleaning bicarbonate precipitate 3 Inadequately filtered incoming water 4 Degraded Heater 5 Degrading Deaeration Pump Head NOTE After the repair i e good loading pressure achieved see procedure number CLEAN 2 4 0 page 171 No Very ...

Page 171: ...Proceed to page 169 procedure number CLEAN 2 1 0 CLEAN 2 0 3 FLOW CONTINUES AT MORE THAN 130 ML PER MINUTE ISOLATE VALVE 39 Cleaning Programs open Valve 39 This procedure isolates Valve 39 a Per the Figure above at the bottom of the Hydrochamber clamp the tubing segment that contains Restrictor 48 at the LOCATION SHOWN b Direct the Deaeration Pump s clear tubing into the 1000 ml cylinder c If the ...

Page 172: ...0 ml is collected the last component swapped in is the problem COMPONENT LIST 4 components 1 Actuator Test Board 2 Valve 39 located on the bottom of the hydrochamber refer to the Figure above including its blue wiring harness 3 ACTUATOR board ribbon cable 4 Distribution board CLEAN 2 0 4 MORE THAN 200 ML PER MINUTE VALVE 39 IS OKAY If all procedures were performed correctly you have determined goo...

Page 173: ...T SW If not repeat ABOVE procedure number CLEAN 2 1 0 page 169 b FIVE 5 possible bad components 1 Bad Actuator Test Board OR 2 Bad Sensor Board cable OR 3 Bad Sensor Board OR 4 Bad distribution board OR 5 Bad motherboard CLEAN 2 1 1 ISOLATE POTENTIAL AIR LOCK a Figure right return the float s connector to distribution board position X5 FLOAT SW b Attach the 60 ml syringe with the plunger pushed fu...

Page 174: ... bucket for up to four 4 minutes Flow will either 1 Continue at more than 130 ml per minute OR 2 Stop TWO 2 possible scenarios 1 IF and ONLY if flow continues at 130 ml or more every minute Return to ABOVE procedure number CLEAN 2 0 3 page 167 2 IF flow STOPS TWO 2 possibilities 1 Bad Float Switch 5 OR 2 Bad Hydrochamber To LOCATE the Float Switch refer to Figure 28 page 129 LEFT BLANK INTENTIONAL...

Page 175: ... leave the gauge installed in the Rinse port NOTE Ignore Vent tubing overflow for now d Watching for ten 10 minutes does a Flow Error banner EVER reoccur THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if a Flow Error NEVER reoccurs Problem solved Check Loading and Deaeration Pressure per the Preventative Maintenance Procedures booklet 2 IF and ONLY if a Flow Error reoccurs AND Loading ...

Page 176: ...it and then push again several times Can you make stop rotating and REMAIN stopped Yes If ABSOLUTELY SURE the motor stops TWO 2 possible bad components 1 Bad Flow Motor probably brushes OR 2 Bad Flow Pump head No Flow Motor does NOT stop See CHECK 3 Check 3 Push hard on and release the DEAERATION MOTOR shaft Can you make it stop rotating Yes If ABSOLUTELY SURE the motor stops TWO possible bad comp...

Page 177: ...ald you d Tie wrap both sides of the gauge tubing to prevent leaks and false readings e If and ONLY if the Flow Error was occurring in Heat Disinfect return to it If not place the machine in RINSE f See procedure number CLEAN 3 2 1 page 173 Figure 32 Flow Pump Valve 78 CLEAN 3 2 1 ISOLATE FLOW PUMP PRESSURE 2 a Call debug screen 0 Figure right If debug does not appear press Escape then call screen...

Page 178: ...ust TWO 2 possible scenarios 1 IF and ONLY if pressure remains low See procedure number CLEAN 3 2 2 page 174 2 IF pressure remains high Valve 78 may be bad CLEAN 3 2 2 LOW FLOW PUMP PRESSURE ISOLATE VALVE 43 a Per the Figures below DOUBLE clamp the OUTPUT tubing at Valve 43 NOTE Valve 43 s output tubing extends towards the front of the machine b Can you now adjust Valve 78 until gauge pressure cyc...

Page 179: ...t b Ignoring the Remaining Time window does the VERY TOP window Remaining Prerinse Time 0 00 min sec Yes Remaining Prerinse Time 0 00 See procedure number CLEAN 4 2 0 page 175 No Remaining Prerinse Time does NOT 0 00 Proceed to page 184 procedure number CLEAN 5 0 0 CLEAN 4 2 0 REMAINING PRERINSE TIME 0 00 a Call debug screen 0 If the debug screens do not appear press Escape then call screen 0 b Wh...

Page 180: ...n 0 Figure right b Ignoring the top Flow Error window in part c you will watch the 2nd window down Valve Error c Watching for one 1 minute ignoring a blink to 1 that lasts less than one 1 second does Valve Error EVER 1 for LONGER THAN two 2 seconds Yes Valve Error EVER 1 LONGER THAN two 2 seconds Proceed to page 189 procedure number CLEAN 7 0 0 No Valve Error 0 OR blinks to 1 for less than one 1 s...

Page 181: ... a Screw a 60 ml syringe COMPLETELY filled with water onto the Fluid Sample Port Figure right b Start a SIX 6 second timer in your head as you begin to push AS HARD AS YOU CAN on the syringe plunger You should feel very little resistance c Can you push ALL of the water through the Sample Port within SIX 6 seconds Yes Very little resistance encountered Valve 29 is open See procedure number CLEAN 4 ...

Page 182: ...UT tubing so that spillage into the hydraulics does NOT occur REMOVE the tubing and measure from it for thirty 30 seconds c More than three hundred 300 ml every thirty 30 seconds Yes More than 300 ml A Return Valve 24 s tubing B NOTE ONLY VALVE 24 will be checked and proceed to page 192 TROUBLESHOOTING A VALVE No Less than 300 ml See parts a AND b below a Return Valve 24 s tubing b If Loading AND ...

Page 183: ... tube b Return the connector to the shunt and close the door c Does the external flow indicator s bob now rise at least way up Yes Bob moving now See procedure number CLEAN 4 6 0 page 180 No Bob NOT moving See parts a AND b below a ENSURE no restrictions in the from dialyzer red line especially the external filter b If no restrictions NOTE ONLY VALVE 25 will be checked and proceed to page 192 TROU...

Page 184: ...ts value in Column 2 of the Table next to the value seen at PDIA f Per Column 3 respond based on BOTH PDIA AND ADIA Column 1 PDIA Column 2 ADIA Column 3 Your Response Between 3 0 and 6 0 Good Between 2 0 and 6 0 Good BOTH PDIA and ADIA are good The Dialysate Pressure sensor is good See procedure number CLEAN 4 6 1 page 181 Between 3 0 and 6 0 Good Less than 2 0 OR more than 6 0 Bad PDIA good ADIA ...

Page 185: ...MAINS between 1 0 and 5 0 for MORE THAN ninety 90 seconds see procedure number CLEAN 4 6 22 page 182 e WITHOUT LOOKING AWAY watch PDIA AND for Flow Recirc Error 1 for five 5 minutes OR until if Flow Recirc Error 1 appears Proceed according to one of the TWO 2 possible scenarios below 1 IF and ONLY if Flow Recirc Error 1 NEVER occurs Whatever was causing the Flow Error is not exhibiting yet Watch P...

Page 186: ...ts b and c confirms a problem with Valve 43 or the Actuator Test Board b Per the Figure below double clamp the OUTPUT tubing at Valve 43 Valve 43 s output tubing extends towards the FRONT of the machine c If PDIA begins to cycle to 0 0 this indicates TWO 2 possible bad components 1 Bad Actuator Test Board OR 2 Bad Valve 43 sticking open Figure 33 VALVE 43 Location LEFT BLANK INTENTIONALLY ...

Page 187: ...g f Every forty five 45 seconds Valve 43 s dot turns blue for sixteen 16 seconds WHILE IT IS BLUE does the external flow indicator s bob rise at least way up in the sight tube Yes Bob moving Valve 43 is okay A Return the Flow Pump s connector to distribution board position P21 Flow P B ENSURE the Flow Motor is running C If Flow Recirc Error 1 continues to occur you may have made an error somewhere...

Page 188: ...TE SPECIAL VALVE ERROR a Call debug screen 0 Figure right b Ignoring the TOP window Flow Error in part c you will watch the 2nd window down Valve Error c Ignoring a blink to 1 that lasts less than one 1 second watch for one 1 minute Does Valve Error EVER 1 for LONGER THAN two 2 seconds CAREFUL HERE TWO 2 possible scenarios 1 IF and ONLY if Valve Error 0 OR blinks to 1 for less than one 1 second Cl...

Page 189: ...o Dialysate Sampling Figure right have a blue X it Yes Dialysate Sampling No See procedure number CLEAN 5 2 2 page 185 No a Move the X to the No box THEN press CONFIRM The X MUST turn blue b If and ONLY if the Flow Error was occurring in Heat Disinfect return to it If not place the machine in RINSE c Watching for five 5 FULL minutes TWO 2 possible scenarios 1 IF and ONLY if a Flow Error reoccurs R...

Page 190: ...er CLEAN 5 4 0 page 186 No Bob NOT moving See parts a through d below a ENSURE no tubing restrictions at the Flow Pump AND the DiaSafe filter b ENSURE Flow Pump Pressure gauge at Flow Pump is PEAKING to between 34 and 37 psi c ENSURE Loading Pressure gauge in Rinse port is peaking to between 22 and 27 psi d Proceed to page 562 to troubleshoot this restriction using procedure number LEAKING 4 0 0 C...

Page 191: ...NG ISOLATE VALVE 29 STICKING OPEN a Turn the machine OFF b Turn the machine on but DO NOT press CONFIRM c The Select Program banner MUST remain up for this procedure d Figure right screw a 60 ml syringe COMPLETELY FILLED WITH AIR onto the Fluid Sample Port e Per the Figure below locate Valves 29 and 30 f Tightly clamp Valve 30 s INPUT tubing g Push hard on the syringe plunger while watching Valve ...

Page 192: ...rn to Dialysis Program and troubleshoot potential hydraulic problems from there CLEAN 6 1 0 AIR MOVING THROUGH VALVE 29 a Turn the machine OFF and LEAVE IT OFF b Screw a 60 ml syringe COMPLETELY FILLED WITH AIR onto the Fluid Sample Port c Push hard on the syringe plunger while watching Valve 29 s OUTPUT tubing Do you see air moving through Valve 29 Yes Air moving through Valve 29 Valve 29 is bad ...

Page 193: ...ns CHECK 4 ENSURE the black PGND wire is plugged in and shows no signs of burning D Was a problem located above Yes Problem located After the repair see procedure number CLEAN 7 0 1 page 189 No problem located Proceed to page 190 procedure number CLEAN 7 3 0 CLEAN 7 0 1 PROBLEM LOCATED a Return to Heat Disinfect OR Rinse b Call debug screen 0 If debug does not appear press Escape then call screen ...

Page 194: ... Trace the blue wires from between the distribution board to their solenoid terminals CHECK 1 ENSURE no pinched or damaged wire insulation CHECK 2 ENSURE the wires terminate properly at the solenoid terminals CHECK 3 ENSURE the terminals show no signs of green corrosion c If a problem was found and repaired this may have solved the problem If a problem WAS NOT located see procedure number CLEAN 7 ...

Page 195: ...k into its distribution board position h Does this solenoid check between 40 and 100 Ω Yes Solenoid between 40 and 100 Ω Repeat parts b THROUGH h for ALL FOUR valves If and ONLY if ALL FOUR 4 solenoids are between 40 and 100 Ω see procedure number CLEAN 7 4 1 page 191 No The valve solenoid OR its blue wire harness is bad Replace the valve then return to Heat Disinfect OR Rinse and check for a Valv...

Page 196: ...low TSV 1 0 0 CHECK DISTRIBUTION BOARD CONNECTIONS a Per the Figure below remove the distribution board cover b TWO 2 checks to ENSURE Check 1 The ACTUATOR CABLE is plugged in SECURELY AND is not damaged Check 2 The NOTED valve is plugged PROPERLY into its position If not this most likely is the problem Figure 34 Distribution Board c Before continuing to procedure number TSV 2 0 0 page 194 refer t...

Page 197: ...2008K K2 Troubleshooting Guide P N 507298 Rev H Page 193 Figure 35 Hydraulics Top View Figure 36 Hydraulics Rear View ...

Page 198: ...s the problem c Set your CALIBRATED volt meter to RESISTANCE Ω d Where the wires are connected place one meter lead on one terminal and the other lead on the other e Figure right reading the meter s numeric AND UNITS Ω between 40 and 100 Ω Yes or No Yes Between 40 and 100 Ω FIVE 5 possible bad components see Component List below Swap in one at a time and in between test the machine Component List ...

Page 199: ...t if and ONLY if a Dial Valve Failure OR Act Byp Valve Fail banner EVER appear proceed to page 652 Section 26 B CLOSE the SHUNT door C ENSURE a No Water banner NEVER appears D FIGURE BELOW a previous procedure may have already placed a resistor plug into the distribution board s AIR SENSOR position 4th connector cap i e 5th position FROM THE LEFT E TWO 2 possible scenarios below 1 IF and ONLY if a...

Page 200: ... distribution board position If CBE modified the resistor plugs into the CBE board pin for pin ENSURE the TOP CBE board pin is covered by the resistor d If the resistor plug was placed properly Chamber 69 MUST now say No Air e See procedure number VE 1 0 0 page 196 VE 1 0 0 INITIALIZE ACTUATOR TEST BOARD VALVE CYCLES a Turn the machine OFF b Turn the machine ON and return to Dialysis Program Selec...

Page 201: ...ALL EIGHT are CYCLING between white and blue Proceed to page 199 procedure number VE 3 0 0 VE 2 0 0 ALL EIGHT BALANCING CHAMBER VALVES REMAINING WHITE One of the valve circuits whose dots are blue is the problem These procedures isolate between them a Open the shunt door and leave it open till instructed b Allow up to thirty 30 seconds Do the Balancing Chamber Valve dots begin to cycle between whi...

Page 202: ...dots REMAIN white See procedure number VE 2 0 2 page 198 Figure 38 Valves 26 AND 30 VE 2 0 2 VALVE 26 UNPLUGGED AND THE BALANCING CHAMBER VALVES REMAIN WHITE a At the distribution board Figure above unplug Valve 30 s connector b Watch the Balancing Chamber Valve dots for up to thirty 30 seconds Do they begin to cycle between white and blue Yes The Balancing Chamber Valves begin to cycle Valve 30 O...

Page 203: ...part b Return to ABOVE procedure number VE 1 0 0 page 196 2 IF VERR does DOES NOT increase See procedure number VE 3 5 0 page 199 VE 3 5 0 ISOLATE VALVE 43 a Remove the resistor plug from the Air Sensors distribution board position but DO NOT return the Air Sensor s connector yet b Call debug screen 0 Chamber 69 MUST say Air c Call debug screen 1 Watch VERR until if it increases above what was not...

Page 204: ...and ONLY if VERR increases above what was noted in part d Leaving Dialysate Flow OFF proceed to page 205 procedure number VE 7 0 0 2 IF VERR does NOT increases above what was noted in part d This indicates a problem with a Balancing Chamber Valve circuit See procedure number VE 4 0 1 page 200 VE 4 0 1 ISOLATE VALVES a Turn Dialysate flow on flow on off lamp stops blinking b Call debug screen 0 c A...

Page 205: ... its blue wire harness is bad No Valves DO NOT cycle See procedure number VE 5 0 1 page 201 VE 5 0 1 VALVE 32 UNPLUGGED AND VALVES DO NOT CYCLE a At the distribution board Figure above unplug Valve 33 s connector b Watch the Balancing Chamber Valve dots for forty five 45 seconds Do they begin to cycle between white and blue Yes The Balancing Chamber Valves begin to cycle between white and blue Val...

Page 206: ...ite and blue Yes The Balancing Chamber Valves begin to cycle between white and blue Valve 38 OR its blue wire harness is bad No The Balancing Chamber Valves DO NOT cycle after Valves 32 33 35 and 38 have all been unplugged See parts A and B below A CAREFULLLY return ALL Valve connectors to the distribution board B Turning the machine off in between swap in each component see the Component List bel...

Page 207: ...e wire harness is bad No Valves DO NOT cycle See procedure number VE 6 0 1 page 203 Figure 39 Valve Cycle 2 VE 6 0 1 VALVE 31 UNPLUGGED AND VALVES DO NOT CYCLE a At the distribution board Figure above unplug Valve 34 s connector b Watch the Balancing Chamber Valve dots for forty five 45 seconds Do they begin to cycle between white and blue Yes The Balancing Chamber Valves cycle between white and b...

Page 208: ...ite and blue Yes The Balancing Chamber Valves cycle Valve 37 OR its blue wire harness is bad No The Balancing Chamber Valves DO NOT cycle after Valves 31 34 36 and 37 have all been unplugged See parts A and B below A CAREFULLLY return ALL Valve connectors to the distribution board B Turning the machine off in between swap in each component see the Component List below one at a time returning to Di...

Page 209: ...ncreases above what was noted in part b See procedure number VE 7 0 1 page 205 VE 7 0 1 ISOLATE VERR a At the distribution board Figure below unplug one of the RECORDED valves This isolates the valves solenoid and its wire harness Figure 40 Distribution Board b Watch VERR until if it increases above what was noted in procedure number VE 7 0 0 part b OR for five 5 minutes whichever comes first TWO ...

Page 210: ...ositions Figure 41 Distribution Board B If a problem was NOT located in part A see procedure number VEC 1 0 0 page 206 If a problem was located AND REPAIRED return to Heat Disinfect OR Rinse If VERR debug screen 1 remains 0 for five 5 minutes the problem has been eliminated If VERR does NOT remain 0 see procedure number VEC 1 0 0 page 206 VEC 1 0 0 ISOLATE THE VALVE ERROR FLOW THROUGH BOB a Return...

Page 211: ...ay less than one second NOTE ONLY VALVE 24 will be checked and proceed to page 192 TROUBLESHOOTING A VALVE 3 IF DIALVLO REMAINS 0 OR 1 i e NEVER cycles See parts a THROUGH d below a Turn the machine OFF b Figure right unplug Valve 24 s from its distribution board position c Return to Heat Disinfect OR Rinse Program d From debug screen 2 watch DIALVLO for forty five 45 seconds does it now cycle bet...

Page 212: ...N HEAT DISINFECT REMAINING PRERINSE 0 00 a Call debug screen 0 If the screens do not appear press Escape then call screen 0 b Only when Remaining Prerinse Time 0 00 does Valve 29 s dot Figure right REMAIN blue i e NEVER white ENSURE this by watching it for fifteen 15 FULL seconds c Figure right screw a 60 ml syringe filled COMPLETELY with water onto the Fluid Sample Port d Start a SEVEN 7 second t...

Page 213: ... page 209 No Significant resistance NOTE ONLY VALVE 30 will be checked and proceed to page 192 TROUBLESHOOTING A VALVE VEC 1 4 0 GOOD FLOW THROUGH VALVE 30 ISOLATE VALVE 24 a Obtain a 1000 ml graduated cylinder b Return to Heat Disinfect OR Rinse c Open the shunt door and LEAVE IT OPEN TILL INSTRUCTED d Remove the BLUE dialyzer quick connector from the shunt but DO NOT CLOSE THE DOOR The Program M...

Page 214: ...ll be checked and proceed to page 192 TROUBLESHOOTING A VALVE No Less than 300 ml Return Valve 24 s tubing THEN see procedure number VE 1 4 1 page 210 VEC 1 4 1 BAD FLOW TO VALVE 24 a ENSURE Loading Pressure gauge in Rinse port is still PEAKING to between 22 and 27 psi b ENSURE Flow Pump Pressure gauge at Flow Pump is still PEAKING to between 34 and 38 psi c If Loading AND Flow Pressure are good T...

Page 215: ...ector to the shunt but DO NOT close the door c Watching for thirty 30 seconds does the external flow indicator s bob rise at least way up now Yes Bob moving Something changed A Turn the machine OFF B Close the door C Turn the machine on and return to Heat Disinfect OR Rinse D If a Flow Error reoccurs return to ABOVE procedure number CLEAN 1 2 2 page 159 No Bob not moving NOTE ONLY VALVE 25 will be...

Page 216: ...d tubing may be HOT but won t scald you c Figure below tee the gauge into the Inlet clear tubing of the Deaeration Pump d Place the machine in RINSE e Reading the gauge TWO 2 possible scenarios 1 IF and ONLY if between 0 and 13 inHg Valve 39 is open See procedure number VEC 2 2 0 page 213 2 IF between 13 and 25 inHg ENSURING the machine was in RINSE prior to checking pressure Valve 39 IS NOT openi...

Page 217: ...low to 800 ml min E Allow five 5 minutes BEFORE continuing to part F F Call debug screen 1 to see VERR right column bottom TWO 2 possible scenarios 1 IF and ONLY if VERR 0 For some reason the Valve Error is not occurring at this time 2 IF VERR 1 OR more See parts a AND b below a Call debug screen 0 b Ignoring the TOP Flow Error window WITHOUT LOOKING AWAY watch the 2nd window down Valve Error for ...

Page 218: ...NLY if the TEMP OVER 95 DEGREES banner occurred A Turn the machine off for two 2 seconds then back on B RETURN TO DIALYSIS PROGRAM Select Program Dialysis CONFIRM C From the Home screen set Dialysate Flow to 800 ml min D See procedure number T 1 0 0 page 215 ii IF the Heater Switch was OFF Allow twenty 20 minutes If Temperature does NOT increase to more than 80 C see scenario iii below iii ALL OTH...

Page 219: ...return to Dialysis Program Select Program Dialysis CONFIRM D Call debug screen 1 If and ONLY if 5V EST and or 12 EST are still not in range OR unstable proceed to page 597 procedure number P B 0 0 If 5V EST and or 12 EST are in range see procedure number T 1 0 1 page 215 T 1 0 1 ISOLATE FLOW ERROR a If the Automated Tests are running screen reads Test allow them to finish b Remove the dummy venous...

Page 220: ...1 0 2 page 216 No In RINSE bob is NOT moving See parts a THROUGH c below a Connect to acid and LIQUID bicarb b RETURN TO DIALYSIS PROGRAM Select Program Dialysis CONFIRM c Proceed to page 20 SECTION 1 FLOW ERRORS IN DIALYSIS PROGRAM T 1 0 2 BOB MOVING A Press Escape then CONFIRM twice to call Select Program but DO NOT press Dialysis till instructed B See procedure number T 1 0 3 page 217 LEFT BLAN...

Page 221: ... of burning is seen indicate the wires may not have been securely attached AND the distribution board needs to be replaced CHECK 3 Yank on all of the wires to ENSURE they are SECURELY attached If not this may be the problem D Set your CALIBRATED volt meter to resistance Ω E Touch the leads together The meter MUST read less than 0 3 Ω F Figure above measure BETWEEN the Heater Connector s BLUE and B...

Page 222: ...r T 1 0 6 2 IF and ONLY if insulation damage was located Replace the sensor s then see procedure number T 1 0 5 page 218 3 IF a sensor was reverse connected AFTER correcting the problem see procedure number T 1 0 5 page 218 T 1 0 5 PROBLEM LOCATED DURING CHECKS 1 AND 2 Depending on where the problem ORIGINALLY occurred TWO 2 possible scenarios 1 IF in Dialysis Program A Return to Dialysis Program ...

Page 223: ...he No box c Press CONFIRM to turn the X blue d To prevent damage turn the machine OFF d To avoid pulling cables loose GENTLY open the card cage e f The Functional Board is the 3rd circuit board from the right Figure below unplug the ten 10 pin ribbon cable from the P8 connector g Close the card cage h Where was the problem ORIGINALLY occurring 1 In Dialysis Program i e connected to concentrate OR ...

Page 224: ... See parts a AND b below a To cool the machine quickly place it into RINSE for fifteen 15 minutes b See procedure number T 1 0 7 page 221 Scenario 2 IF the temperature problem NEVER reoccurs See parts a AND b below a To cool the machine quickly place it into RINSE for fifteen 15 minutes b See procedure number T 1 0 7 page 221 LEFT BLANK INTENTIONALLY ...

Page 225: ...ible scenarios 1 IF and ONLY if Flow Error ALWAYS 0 See part G 2 IF and ONLY if Flow Error EVER 1 Proceed to page 20 SECTION 1 FLOW ERRORS IN DIALYSIS PROGRAM G Call debug screen 6 If BC Switch middle column is EVER 897 or more even just once indicates a Flow Error Watch it for two 2 minutes or until if it EVER 897 or more TWO 2 possible scenarios 1 IF and ONLY if BC Switch EVER 897 or more Procee...

Page 226: ...e 222 3 IF and ONLY if unstable and falls to OR remains less than 35 1 C Proceed to page 227 procedure number T 1 0 142 4 IF UNSTABLE BUT remains more than or goes to 35 1 C BUT NEVER more than 38 9 C Proceed to page 229 procedure number T 1 0 155 T 1 0 9 TEMPERATURE BETWEEN 35 1 AND 38 9 BUT ITS WINDOW IS STILL RED a Figure right at the distribution board ENSURE position 4 PH PR is VACANT b ENSUR...

Page 227: ...ONCE and see STEP 4 page 223 No NOT between 191 and 203 ENSURE the 80 C plug is placed properly at the 2nd position from the LEFT If okay see procedure number T 1 0 10 page 223 STEP 4 The screen should say Connect a 0 915 K ohm resistor Place the 90 C 0 915 KΩ plug into the 2nd distribution board position from the left Is Pre Temperature Reference between 204 and 216 Yes Between 204 and 216 A Pres...

Page 228: ...0 2 C per minute what color is the Temperature window now TWO 2 possible scenarios 1 IF and ONLY if pale yellow white See procedure number T 1 0 130 page 225 2 IF RED Read this procedure before performing it Swap in the listed components see COMPONENT LIST below one at a time with known good and in between return to ABOVE procedure number T 1 0 9 page 222 to test each new component If you return h...

Page 229: ...LEFT MON NTC b If NTC 3 was plugged in correctly Temperature RETURNS to between 35 1 and 38 9 C c See procedure number T 1 0 132 page 225 T 1 0 132 VERIFY CONDUCTIVITY a ENSURE the shunt door is closed b Based on the Conductivity window THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if STABLE between 13 0 and 14 5 mS AND the window is pale yellow white See procedure number T 1 0 133 pa...

Page 230: ...from left 1 b From the Home screen ENSURE the Conductivity AND Temperature windows are pale yellow white c Call debug screen 0 Watch Valve 24 s dot for up to 2 more minutes OR until if it turns blue TWO 2 possible scenarios 1 IF and ONLY if the dot turns blue See procedure number T 1 0 134 page 226 2 IF the dot remains white AND the Temperature window is white Proceed to page 302 procedure number ...

Page 231: ...page 227 2 IF EVER MORE THAN 100 0 volts AC Call debug screen 4 to see TEMP CAL right column More than one hundred and twenty 120 Yes TEMP CAL more than 120 See Proceed to page 229 procedure number T 1 0 155 No TEMP CAL less than 120 Proceed to page 302 procedure number T 7 0 0 T 1 0 144 HEATER STAYING OFF a Figure right inside the distribution board UNPLUG the 1st connector from the left This is ...

Page 232: ...E THAN 120 a Call the Home screen If not already allow Temperature to fall to below 35 0º C b Figure right at the Heater Connector HOLD the meter leads between the BROWN and BLUE wires c While watching the meter for ten 10 seconds turn the Heater Switch on TWO 2 possible scenarios 1 IF and ONLY if always less than 10 0 volts AC VAC Replace NTC 2 with a known good THEN proceed to page 302 procedure...

Page 233: ...changing more than 0 2 per minute see procedure number T 1 0 16 page 229 3 IF between 1 0 AND 8 0 BUT changes more than 0 2 per minute Perform parts A through C below A Leaving the plug in place turn the machine OFF B FOUR 4 possible bad components see COMPONENT LIST below Swap in each one at a time and in between continue to part C to test the new component COMPONENT LIST 1 Sensor Board 2 Functio...

Page 234: ...t Cond Offset Failure place the machine in T and C Mode refer to OPERATING MODES page Error Bookmark not defined 3 IF less than 12 9 OR more than 14 5 mS See parts a AND b below a Remove the 274 Ω plug then reinsert it OR consider using the 274 Ω plug from a different TWO RESISTOR SET b If and ONLY if Conductivity is still is less than 12 9 OR more than 14 5proceed to page 302 procedure number T 7...

Page 235: ...are pale yellow white d Return to debug screen 0 Allow up to three 3 minutes OR until if Valve 24 s dot turns blue TWO 2 possible scenarios 1 IF and ONLY if the dot turns blue See procedure number T 1 0 191 page 231 2 IF the dot turns REMAINS white Proceed to page 302 procedure number T 7 0 0 T 1 0 191 VALVE 24 S DOT BLUE VERIFY OUT OF BYPASS CIRCUIT a Call the Home screen b Set Dialysate Flow to ...

Page 236: ...BEFORE continuing to part e e Watch the meter for one 1 minute TWO 2 possible scenarios 1 IF between 35 1 C and 38 9 C AND STABLE i e does NOT change more than 0 2 C per minute Proceed to page 235 procedure number T 1 0 255 2 IF UNSTABLE i e changes more than 0 2 C per minute Allow ninety 90 more seconds THEN ENSURING the bob is moving up and down watch the meter for one 1 more minute Does it STOP...

Page 237: ...6 04 KΩ plug was previously placed in distribution board position MON NTC remove it then avoiding the VACANT position on the right PH PR return NTC 3 s connector to the 2nd position from the left MON NTC b If a 274 Ω plug was previously placed in distribution board position X7 COND remove it and return the Cond Cell s connector c Using a calibrated temperature meter ENSURE the incoming water from ...

Page 238: ...re See procedure number T 1 0 23 page 234 No Less than 35 5 C Either incoming water is EXTREMELY cold OR you made an error and heater voltage IS NOT more than 100 volts AC OR the heater is intermittent bad T 1 0 23 MEASURED TEMPERATURE WITH NTC 2 UNPLUGGED EXCEEDS 35 5 C a IMPORTANT Return NTC 2 s connector to 1st distribution board position from the left CON NTC b If a 6 04 KΩ plug was previously...

Page 239: ...EMP is less than 4 0 NTC 3 is plugged in incorrectly OR is bad To LOCATE NTC 3 refer to Figure 42 page 218 T 1 0 26 TEMP IS 4 0 OR MORE VERIFY TEMPERATURE DISPLAY From the Home screen the Temperature window is TWO 2 possible scenarios 1 IF and ONLY if less than 35 1 OR more than 38 9 C Proceed to page 302 procedure number T 7 0 0 2 IF between 35 1 and 38 9 C Is the external indicator s bob moving ...

Page 240: ...ios Scenario 1 IF NOT equipped with the Blood Temperature Module BTM A temperature problem IS NOT occurring at this time Scenario 2 IF equipped with the Blood Temperature Module BTM Allow the machine to run for several hours to see if a temperature problem reoccurs TWO 2 possible scenarios 1 IF the temperature problem reoccurs The BTM is okay See ABOVE procedure number T 1 0 7 page 221 2 IF a temp...

Page 241: ...ysis Program Select Program Dialysis CONFIRM i Allow the machine to run for several hours to see if a temperature problem reoccurs 1 IF a temperature problem DOES NOT reoccur A temperature problem is not occurring at this time DO NOT continue 2 IF a temperature problem reoccurs The BTM MAY be bad Check its dip switch settings per its Operator s Manual LEFT BLANK INTENTIONALLY ...

Page 242: ...s for one of the following THREE 3 scenarios Scenario 1 IF and ONLY if it STEADILY falls until less than 35 5 C i e NEVER EVER increases Proceed to page 241 procedure number T 1 3 40 Scenario 2 IF and ONLY if EVER INCREASES 0 2 C or more above what was noted in part e See procedure number T 1 3 11 page 238 Scenario 3 IF AFTER five 5 minutes REMAINS more than 35 5 C See procedure number T 1 3 11 pa...

Page 243: ...defined T 1 3 13 TEMP LESS THAN 0 3 a Figure right place the 6 04 KΩ resistor plug from the TWO RESISTOR SET into the 2nd distribution board position from the left MON NTC b From debug screen 4 is TEMP 6 0 or lower Yes TEMP 6 0 or lower See procedure number T 1 3 17 page 240 No TEMP more than 6 0 See parts a and b below a ENSURE the 6 04 KΩ plug from the TWO RESISTOR SET is placed properly at the ...

Page 244: ...achine into T and C Mode refer to OPERATING MODES page Error Bookmark not defined 2 IF TPRE does NOT change more than 20 twenty TPRE is stable Perform parts a THROUGH g below a Turn the HEATER Switch ON b To avoid error read parts c THROUGH h below BEFORE performing them c Turn the machine off and replace NTC 3 with a known good To LOCATE NTC 3 refer to Figure 42 page 218 d Figure right ENSURE the...

Page 245: ...AC voltage prior to measuring see procedure number T 1 3 60 page 241 T 1 3 60 ISOLATE NTC 2 a Call the Home screen to see the machine s Temperature display b Remove the 90o C plug from distribution board position CON NTC c LEAVING CON NTC VACANT allow Temperature to increase to more than 38 0 C BEFORE continuing to part d d Turn Dialysate Flow OFF Dialysate Flow on off lamp blinks e Figure right a...

Page 246: ...2 No Temp Comp No See procedure number T 1 3 80 page 242 T 1 3 80 ISOLATE TEMPERATURE INTERNAL LIMITS a Select Calibrate Sensors Temp Control b Connect a temperature meter to the dialyzer connectors c Sharply press CONFIRM TWICE to turn the TEMP DAC data box pale yellow white d Select TEMP DAC it turns bright yellow e Set TEMP DAC to 130 and press CONFIRM ENSURE the TEMP DAC is pale yellow white I...

Page 247: ...e number T 7 0 0 2 IF the meter exceeds 39 0 C TWO 2 possible scenarios i or ii below i IF NTC 2 was NOT replaced in THIS troubleshooting session See parts a and b below a Replace NTC 2 with a known good To LOCATE NTC 2 refer to Figure 42 page 218 b Repeat procedure number T 1 3 90 page 243 ii IF NTC 2 WAS replaced in THIS session TWO 2 possible bad components see COMPONENT LIST below Replace each...

Page 248: ...ons Hardware Options Does the Yes box next to Temp Comp have an X in it Yes or No Yes Place the X in the No box and press CONFIRM The X turns blue Post a note that Temp Comp is off then see procedure number T 1 4 2 page 244 No Temp Comp No See procedure number T 1 4 2 page 244 T 1 4 2 TEMP COMP NO ATTEMPT TO SET TEMP LOW RANGE TEMP CONTROL NOTE This procedure is NOT a calibration There is NO NEED ...

Page 249: ... the calibration is complete continue to part c c Turn the machine OFF d Turn the machine on and return to Dialysis Program Select Program Dialysis CONFIRM e Again unplug NTC 3 from the 2nd distribution board position from the left X3 MON NTC f Call the Home screen Based on the Temperature window TWO 2 possible scenarios 1 IF now less than 30 0 C Return NTC 3 s connector to distribution board posi...

Page 250: ...e parts a THROUGH e below checks Valve 39 If it opens as it should deaeration pressure will be between 0 and 10 inHg i e nowhere near 24 inHg a Turn the machine OFF b The deaeration gauge is used next ENSURE it reads 0 inHg before installing it c Figure right tee the gauge into the Inlet clear tubing of the Deaeratieon Pump d Place the machine into RINSE NOT Heat Disinfect e Based on the gauge rea...

Page 251: ...pen banner appears but the flow indicator s bob MUST be moving up and down d Allow thirty 30 minutes OR until if TEMP OVER 95 DEGREES reoccurs e Noting the screen s Temperature window THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if screen Temperature 95 C or more Proceed to page 251 procedure number T 1 5 5 2 IF and ONLY if screen Temperature is LESS THAN 95 C BUT TEMP OVER 95 DEGREE...

Page 252: ...alue seen from the highest TWO 2 possible scenarios 1 or 2 below 1 IF and ONLY if the result is more than one 1 i e unstable Proceed to page 254 procedure number T 1 5 52 2 IF the result is zero 0 or one 1 i e STABLE Perform parts A and B below A ENSURING the flow indicator s bob is moving up and down watch the external meter for one 1 minute noting its highest and lowest values B Determine stabil...

Page 253: ...ing A With the machine off one at a time swap in the listed components see Component List A below with known good THEN B In between return to page 247 procedure number T 1 5 1 until stability is less than two 2 indicating the last component swapped in is the problem COMPONENT LIST A 1 NTC 21 2 Sensor Board2 3 3 Functional Board2 3 1 To LOCATE NTC 2 refer to Figure 42 page 218 2 To LOCATE the board...

Page 254: ...n to procedure number T 1 5 4 continue to part C C BEFORE continuing to part D calibrate Temp Control per the Calibration Procedures booklet D Read before performing Return to page 247 procedure number T 1 5 1 to see if the calibration fixed the problem If and ONLY if you return to procedure number T 1 5 4 continue to part E E BEFORE continuing to part F turn the machine off and swap in a known go...

Page 255: ... s Temperature window for one 1 minute THREE 3 possible scenarios 1 IF and ONLY if screen Temperature is between 77 and 83 C AND stable i e does NOT change more than 1 0 Leaving the resistor plug installed proceed to page 255 procedure number T 1 5 53 2 IF and ONLY if screen Temperature is unstable i e changes more than 1 0 Leaving the resistor plug installed proceed to page 254 procedure number T...

Page 256: ...form THREE 3 calibrations Cal 1 Temp Sensor AND Cal 2 Temp Control AND Cal 3 Cond Cells After the calibrations are complete continue to part I I Read before performing Return to page 247 procedure number T 1 5 1 to see if the new board fixed the problem If and ONLY if you return to part E continue to part J J Read before performing Turn the machine off and swap in a known good Functional Board To ...

Page 257: ... less than 28 0 Proceed to page 246 procedure number s T 1 5 0 SCENARIO 3 H Read before performing With the machine off swap in one of the listed components see COMPONENT LIST below with known good THEN in between perform parts I and J to see if the new component fixes the high voltage problem COMPONENT LIST 1 Power Logic Board1 2 Actuator Test Board1 2 3 Sensor Board1 3 4 Functional Board1 2 3 5 ...

Page 258: ...able indicating the last component swapped in is the problem COMPONENT LIST 1 Power Logic Board1 2 Sensor Board1 2 3 Functional Board1 2 4 Distribution board 1 To LOCATE the boards refer to Figure 4A page 9 2 To prevent a Cond Offset Failure place the machine into T and C Mode refer to OPERATING MODES page Error Bookmark not defined E Return to HEAT DISINFECT and allow one 1 minute F Is screen Tem...

Page 259: ... 1 page 247 to see if the new NTC 3 fixed the problem If and ONLY if you return to procedure number T 1 5 53 continue to part D d Turn the machine off and swap in a known good Sensor Board then continue to part E To LOCATE the board refer to Figure 4A page 9 e Perform TWO 2 calibrations Cal 1 Temp Control Cal 2 Cond Cells After the calibrations continue to part F f Read before performing Return to...

Page 260: ...THEN continue to part E To LOCATE the board refer to Figure 4A page 9 e Perform TWO 2 calibrations Cal 1 Temp Control Cal 2 Cond Cells THEN continue to part F f Read before performing Return to ABOVE procedure number T 1 5 1 page 247 to see if the new board fixed the problem If and ONLY if you return to procedure number 1 5 677 continue to part G g Swap in a known good Functional Board THEN see pa...

Page 261: ...he heater on b To avoid damage DO NOT leave the machine c The meter s temperature should eventually increase If incoming water is really cold response may take up to seven 7 minutes If incoming water is at normal temperature usually within three 3 minutes d WITHOUT LOOKING AWAY watch the external meter for UP TO seven 7 minutes OR until if it reaches 36 0 C OR more Yes 36 0 C OR more See procedure...

Page 262: ...the Select Program screen b Plug into concentrate c Return to Dialysis Program Select Program Dialysis CONFIRM d From the Home screen set Dialysate Flow to 500 ml min and press CONFIRM e Leaving NTC 2 unplugged till instructed proceed to page 263 procedure number T 2 0 0 T 1 7 6 HEATER VOLTAGE MORE THAN 100 VOLTS AC VERIFY INCOMING WATER TEMP a Using a temperature meter measure INCOMING WATER temp...

Page 263: ... TEMPERATURE a Turn the HEATER Switch ON b Return to Dialysis Program Select Program Dialysis CONFIRM c From the Home screen set Dialysate Flow to 800 ml min and press CONFIRM d Allow five 5 minutes BEFORE continuing to part e e Based on the Home screen s Temperature reading TWO 2 possible scenarios 1 IF LESS THAN 35 1 C See procedure number T 1 8 0 page 260 2 IF BETWEEN 35 1 and 38 9 C A Temperat...

Page 264: ...ch was OFF return NTC 3 s connector to 2nd distribution board position from the left MON NTC b NTC 2 is bad To LOCATE NTC 2 refer to Figure 42 page 218 T 1 8 1 NTC 2 OKAY VERIFY TEMP COMP OPTION a Return NTC 2 s connector to 1st distribution board position from the left CON NTC b Avoiding the VACANT position at the right PH PR return NTC 3 s connector to the 2nd distribution board position from th...

Page 265: ...r 35 5 C or more See procedure number T 1 8 3 page 261 No Meter less than 35 5 C With TEMP DAC pale yellow white see procedure number T 1 8 4 page 261 T 1 8 3 METER MORE THAN 35 5 C VERIFY TEMP DAC a Allowing five 5 minutes after each TEMP DAC adjustment continue the calibration until the external meter is between 36 9 and 37 1 C b Does TEMP DAC have to be set to 190 or more to between 36 9 and 37...

Page 266: ...if the external meter reaches 35 5 C or more Yes 35 5 C or more Proceed to page 306 procedure number T 7 2 2 No Remains less than 35 5 C Perform parts a AND b below a To prevent damage turn the machine OFF b Read before performing Swap in the listed components see COMPONENT LIST below one at a time with known good then in between repeat procedure number T 1 8 6 page 262 to test each new component ...

Page 267: ...TION Signals will be measured at pins that are VERY close to others and touching them together with a standard meter lead WILL CAUSE DAMAGE As directed below make your RED meter lead PROTECTED DO NOT CONTINUE UNTIL YOU HAVE DONE THIS e Figure below at the top of the Power Logic board closest to the screen locate its twenty pin X2 cable Figure 43 Power Logic Cable X2 Pin 6 f Measure from the solder...

Page 268: ...ogram ENSURE Dialysate Flow is on If the Dialysate Flow on off lamp is blinking flow is off It MUST be on b Figure below at the top front edge of the Power Logic board locate transistor T5 Figure 44 Power Logic Board Transistor T5 c Expecting almost 0 volts DC measure at T5 s TOP solder point as shown above Less than twenty 20 0 volts DC Yes T5 LESS THAN 20 0 volts DC See procedure number T 2 0 2 ...

Page 269: ... 2 precautions 1 Use the protected red meter lead 2 Figure below place the lead horizontally on pin 7 b Measure at PIN 7 BOTTOM row four pins from the REAR of the machine 4 0 volts DC or MORE Yes Pin 7 is 4 0 volts OR MORE See procedure number T 2 0 3 page 265 No Pin 7 is LESS THAN 4 0 volts Proceed to page 268 procedure number T 2 0 6 T 2 0 3 PIN 7 IS 4 0 VOLTS OR MORE All card cage signals appea...

Page 270: ...e intermittent and occurs ONLY after the machine has been running for a while with good temperature In this event DO NOT turn the machine off e ENSURING a No Water alarm OR a Flow Error are NOT occurring AND there is less than 10 volts AC at the heater unplug NTC 2 If heater voltage returns to more than 100 volts AC replace NTC 2 If and ONLY if heater voltage remains less than 10 0 volts AC TWO DC...

Page 271: ...r Logic board s twenty pin X2 cable at pin 7 Pin 9 next door is connected to 24 volts DC and touching pins 7 and 9 together WILL DAMAGE several boards To prevent this TWO 2 precautions 1 Use the protected red meter lead 2 Per the Figure below place the meter lead horizontally onto pin 7 BOTTOM row four pins from the REAR of the machine 4 0 volts DC or MORE Yes Pin 7 is 4 0 volts OR MORE Proceed to...

Page 272: ...enty pin X2 cable at pin 7 is repeated To avoid damage 1 Use the protected red meter lead 2 Place the meter lead horizontally on pin 7 BOTTOM row four pins from the REAR of the machine 4 0 volts DC or MORE now Yes Pin 7 now 4 0 volts OR more The new Actuator Test board fixed the problem No Pin 7 still 3 9 volts DC or less Turning the machine off in between one at a time swap in the following board...

Page 273: ...et the meter to RESISTANCE Ω e Per the Figure above check D17 by placing one meter lead on one side of it and the other lead on the other side f Figure right reading the meter s numeric AND units display TWO 2 possible scenarios 1 IF and ONLY if between 900 and 1500 Ω 0 900 and 1 5 KΩ Diode 17 is good See procedure number T 2 1 4 page 270 2 IF less than 900 Ω 0 900 KΩ OR more than 1500 Ω 1 5 KΩ Di...

Page 274: ...right measure BETWEEN the Heater Connector s BROWN and BLUE wires TWO 2 possible scenarios 1 IF more than 100 0 volts AC Return NTC 2 s connector to the 1st distribution board position from the left CON NTC The new boards fixed the problem 2 IF less than 100 0 volts AC See procedure number T 2 1 5 page 270 T 2 1 5 HEATER VOLTAGE LESS THAN 10 VOLTS AC a Set your meter to DC voltage VDC b Connect th...

Page 275: ...leshoot temperature c CAUTION The measurement at the Power Logic board s twenty pin X2 cable at pin 7 is repeated To avoid damage TWO 2 precautions 1 Use the protected red meter lead 2 Per the Figure below place the meter lead horizontally onto pin 7 BOTTOM row four pins from the REAR of the machine 4 0 volts DC or MORE now Yes Pin 7 is more than 4 0 volts See procedure number T 2 1 7 page 272 No ...

Page 276: ... Board1 5 Motherboard 1 To prevent a Cond Offset Failure alarm place the machine into T and C Mode refer to OPERATING MODES page Error Bookmark not defined c If troubleshooting a DIALYSIS PROGRAM temperature problem return to it Select Program Dialysis CONFIRM If a HEAT DISINFECT problem return to HEAT DISINFECT d Measure again at the Power Logic board s T5 TOP pin If necessary refer to Figure 44 ...

Page 277: ...low measure again at the Power Logic Board s X2 cable pin 6 TOP row three pins from the REAR of the machine TWO 2 possible scenarios 1 IF and ONLY if 9 0 volts DC OR MORE Proceed to page 278 procedure number T 2 6 0 2 IF LESS THAN 9 0 volts DC See procedure number T 2 2 0 page 274 LEFT BLANK INTENTIONALLY ...

Page 278: ...elow 1 IF 9 0 volts or more See procedure number T 2 2 1 page 275 2 IF between 3 7 and 9 0 volts ENSURING no accidental contact with adjacent pin C2 see procedure number T 2 2 1 page 275 3 IF 3 6 volts or LESS See parts a THROUGH d below a Turn the machine OFF b TWO 2 possible bad components see Component List below Swap in one at a time with known good and continue to part c to test the component...

Page 279: ...00 volts AC now Yes or No Yes More than 100 0 volts AC The previous Sensor Board is bad IMPORTANT Return NTC 2 s connector to the 1st distribution board position from the left CON NTC No Less than 100 0 volts AC The heater is still off See parts a THROUGH c below a Set the volt meter to measure DC voltage VDC b Connect the meter s black lead to chassis ground c Measure again at the Sensor Board s ...

Page 280: ...ard b Place the machine into Dialysis Program or Heat Disinfect c Measure for DC voltage again at the Sensor Board s motherboard connector pin C1 VERY front pin A good signal is 3 6 volts DC or less If a bad signal is measured the motherboard may be bad No Less than 12 000 Ω See parts A THROUGH C below A ENSURE the machine was OFF prior to the measurement B Referring to the Figure below unplug the...

Page 281: ...re number T 2 0 1 2 IF LESS THAN 9 0 volts DC See parts a through d below a Turn the machine OFF b TWO 2 possible bad components see Component List below Swap in one at a time with known good and continue to part c to test the component c Place the machine into Dialysis or Heat Disinfect d Measure again at the Power Logic Board s X2 cable pin 6 When 9 0 volts OR MORE is measured the last component...

Page 282: ... the power supply to see the Power Control board Figure 47 Power Control Board Power Logic Cable c Figure above the 20 pin X2 Power Logic cable runs between the Power Control and Power Logic boards TWO 2 checks CHECK 1 ENSURE it is plugged in securely at both ends CHECK 2 Inspect the cable s entire length If damage is located replace the cable as this may be the problem d See procedure number T 2 ...

Page 283: ...igure 48 Power Control Board B Per the Figure above TWO 2 checks CHECK 1 At connector K1 and K2 gently yank on both wires to ENSURE they are securely attached CHECK 2 Do resistors R10 and R11 show signs of burning Yes Burning located Replace BOTH the Power Control Board AND the Triac To LOCATE the Triac refer to the Figure below No burning See procedure number T 2 6 5 page 280 Figure 49 TRIAC ...

Page 284: ...panel down to see the rear solder side of the board D PER the Figure below TWO 2 measurements Measurement 1 BETWEEN ST13 AND ST7 Good less than 2 0 Ω OL way more than 2 0Ω Measurement 2 BETWEEN ST5 AND ST4 Good less than 2 0 Ω OL way more than 2 0Ω E BOTH measurements LESS THAN 2 0 Ω Yes BOTH LESS than 2 0 Ω The Heater Switch is OKAY See procedure number T 2 6 6 page 281 No One OR both MORE THAN 2...

Page 285: ...281 No More than 15 0 Ω Check the heater wires for a broken circuit between the Power Control Board s K1 and K2 and the distribution board s Heater Connector T 2 6 7 HEATER CONNECTIONS OKAY a Figure right reattach all cables PROPERLY to the Power Control board b Remount the Power Control board to its clips c Slide the power supply into the cabinet but do not bolt it in yet d For now all Power Supp...

Page 286: ...stribution board s Heater Connector measure again between the BLUE and BROWN wires More than 100 volts AC now Yes More than 100 volts The heater is on See ABOVE procedure number T 2 0 4 page 266 No THREE 3 possible bad components see Component List below With the machine off swap them in one at a time in between repeating procedure number T 2 6 8 page 282 to test the new component until the heater...

Page 287: ...REMAINS less than 79 C for at least three 3 minutes See procedure number T 3 0 1 page 283 ii IF Temperature reaches 80 C or more and remains The problem Temperature does not reach 80 C is no longer occurring T 3 0 1 ISOLATE HEATER VOLTAGE a Figure right unplug the connector from the 1st distribution board position from the left CON NTC This is NTC 2 s connector and unplugging it should turn the he...

Page 288: ...IRCULATION When Remaining Prerinse Time 0 00 drain Valve 30 closes and Valve 29 opens resulting in no drain flow If Valve 30 is sticking open Heat Disinfect can take a long time to reach 80 C a Figure right if a Quick Connector is present at the end of the to drain tubing an adaptor is required b Watching drain flow allow forty five 45 seconds THEN watch for thirty 30 seconds TWO 2 possible scenar...

Page 289: ...librated Temperature C meter DO NOT USE a Mesa NEO 1 as it CANNOT measure temperature more than 40 C The NEO 2 and most other meters can be used Refer to the meter s Operator s Manual c Figure right under the shunt door locate the three 3 spring loaded switches d See procedure number T 3 0 5 page 285 T 3 0 5 HEAT DISINFECT MEASURE ACTUAL TEMPERATURE This procedure simulates the dialyzer connectors...

Page 290: ...ceed to page 288 procedure number T 3 0 9 T 3 0 7 NEVER 80 C ISOLATE HEATER VOLTAGE a Figure right unplug the connector from the 1st distribution board position from the left CON NTC This is temp control sensor s NTC 2 s connector b ENSURE the HEATER Switch is on c Set your volt meter to AC voltage V VAC d Figure right measure at the distribution board s Heater Connector between the BLUE and BROWN...

Page 291: ...t the Temperature meter attached for now d IMPORTANT If not already allow the screen s Remaining Prerinse Time window 0 00 before continuing to part e e Connect the Temperature meter to the dialysate lines as previously described NOTE If necessary refer to procedures T 3 0 4 page 285 AND T 3 0 5 page 285 f ENSURING the flow indicator s bob is moving up and down in the sight tube check distribution...

Page 292: ...without the Temperature meter attached for now d IMPORTANT Allow the screen s Remaining Prerinse Time window 0 00 before continuing to part e e Connect the Temperature meter to the dialysate lines as previously described NOTE If necessary refer to procedures T 3 0 4 page 285 AND T 3 0 5 page 285 f ENSURE the flow indicator s bob is moving up and down in the sight tube g Allow up to thirty five 35 ...

Page 293: ... VERY close to others and touching pins together with a standard meter lead WILL CAUSE DAMAGE As directed below make your RED meter lead PROTECTED DO NOT CONTINUE UNTIL YOU HAVE DONE THIS e Per the Figure below at the top of the Power Logic Board closest to the screen locate its 20 pin X2 cable f Measure at pin 6 TOP row 3 pins from the rear of machine More than 1 0 volts DC Yes MORE THAN than 1 0...

Page 294: ...r Logic Board is bad T 4 0 2 ISOLATE THE SENSOR BOARD NOTE The previous Power Logic Board is probably good a To prevent damage turn the machine OFF b Swap in a known good Sensor Board c Enter Service Mode Options Hardware Options d Set T and C Mode to Yes and press CONFIRM the X turns blue e Turn the machine OFF f Turn the machine on and return to Dialysis Program Select Program Dialysis CONFIRM g...

Page 295: ...IF and ONLY if LESS THAN 300 Ω 0 300 KΩ ENSURING the machine was OFF before measuring AND assuming all procedures were performed correctly the mother board may be bad 2 IF more than 300 Ω See parts a THROUGH d below a ENSURE the machine was OFF prior to the measurement b ENSURE the 274 Ω plug from the TWO RESISTOR SET is placed properly in the 1st distribution board positon from the left CON NTC I...

Page 296: ...he meter s numeric AND units display TWO 2 possible scenarios 1 IF MORE THAN 10 Million ohms 10 0 MΩ possibly OL IMPORTANT ENSURING the Heater Switch REMAINS ON see procedure number T 4 4 0 page 293 2 IF LESS THAN 10 Million ohms 10 0 MΩ most likely WAY less example 300 Ω See parts a AND b below a Return NTC 2 to the 1st position from the left CON NTC b TWO 2 possible bad components 1 Bad Triac OR...

Page 297: ...ontrol b Press CONFIRM TWICE The screen s TEMP DAC data box turns pale yellow white c Select TEMP DAC It turns bright yellow and set its value to 20 d Press CONFIRM TEMP DAC returns to pale yellow white e Set your volt meter to AC voltage V VAC f IMPORTANT Allow the screen s Monitor Reference data box drop to 39 0 C or less g Measure again at the distribution board s Heater Connector between the B...

Page 298: ...ug the machine in CAUTION High voltage now present e Turn the machine on and return to Dialysis Program Select Program Dialysis CONFIRM f From the Home screen allow Temperature to fall to below 39 0 C g Measure again at the distribution board s Heater Connector between the BLUE and BROWN wires More than 100 volts AC Yes More than 100 0 volts AC Electrocution hazard if the machine is NOT unplugged ...

Page 299: ...FF b Open the card cage c Figure right now place the 274 Ω from the TWO RESISTOR SET in the 2nd distribution board position from the left MON NTC d Set your CALIBRATED volt meter to resistance Ω e Connect the meter s black lead to chassis ground see Figure 2 page 4 f Per Figure 53 below measure at the solder side of Sensor Board s X2 connector at pin 12 top row 6 pins from the rear of the machine ...

Page 300: ...RESISTOR SET d Per the Figure below measure again at pin 12 ENSURING good contact with the pin Is the meter s numeric AND units display less than 300 Ω now Yes or No Yes LESS than 300 Ω See procedure number T 5 0 2 page 296 No MORE than 300 Ω TWO 2 possible bad components 1 Sensor cable OR 2 Distribution board T 5 0 2 LESS THAN 300 Ω A Remove the 274 Ω plug B Return the 6 04 KΩ plug from the TWO R...

Page 301: ...the left labeled MON NTC If NOT repeat procedure number T 5 0 3 page 297 from part b b Read before performing One at a time swap in the listed components see COMPONENT LIST below with known good and in between repeat procedure number T 5 0 3 page 297 When TEMP is between 4 0 and 6 0 the last component swapped in is the problem COMPONENT LIST 1 Actuator Test Board 2 Power Logic Board 3 Functional B...

Page 302: ...HLY check for insulation damage Insulation damage causes instability c See procedure number T 6 1 0 page 298 T 6 1 0 ISOLATE FLOW ERROR a From the Home screen ENSURE Dialysate Flow is set at the rate where the temperature instability is occurring b Call debug screen 0 WITHOUT LOOKING AWAY watch Flow Error for three 3 minutes or until if it EVER 1 TWO 2 possible scenarios 1 IF and ONLY if Flow Erro...

Page 303: ... will return here THEN proceed to page 498 SECTION 13 DEAERATION PROBLEMS T 6 3 0 ISOLATE POTENTIAL AIR LEAKS Per the Figure right using a flashlight WITHOUT LOOKING AWAY for two 2 minutes watch for air bubbles through the tubing at Conductivity Cell 7 Air seen Yes Air seen Proceed to page 495 procedure number AIR 1 0 5 No air seen See procedure number T 6 5 0 page 299 T 6 5 0 ISOLATE BALANCING CH...

Page 304: ...and pull the heater out AVOID touching it c Replace the heater if badly discolored or if corrosion or pitting is located d Rotate the heater 180 and reinstall it Tighten BOTH bracket screws evenly The heater MUST be positioned perfectly vertical to maintain proper flow geometry A missing screw or mounting nut may be the problem e Return to Dialysis Program Select Program Dialysis CONFIRM f Allow t...

Page 305: ...r a No Water alarm A No Water alarm must NEVER occur and Flow Error must NEVER 1 and Watch for thirty 30 minutes c Based on temperature stability TWO 2 possible scenarios 1 IF and ONLY if Temperature is NEVER unstable The Troubleshooting Guide cannot locate a problem at this time 2 IF Temperature is or becomes unstable One at a time swap in the listed components see Component List below then in be...

Page 306: ...n board position from the left MON NTC c Is the screen s Pre Temperature Reference between 64 and 76 Yes or No Yes Between 64 and 76 Sharply press CONFIRM If no Error banners1 appear see STEP 2 page 302 1 If an Operator Error OR Actuator Board Error banner appears proceed to page 303 procedure number T 7 1 0 No NOT between 64 and 76 ENSURE the 34 C plug is placed properly at the 2nd position from ...

Page 307: ...re number T 7 2 0 No NOT between 204 and 216 ENSURE the 90 C plug is placed properly at the 2nd position from the left If okay see procedure number T 7 1 0 page 303 T 7 1 0 ERROR DURING TEMP SENSOR CALIBRATION Perform this procedure if and ONLY if Operator Error OR Actuator Board Error banner occurred OR a Pre Temperature Reference value was not in range a Turn the machine OFF b Using a different ...

Page 308: ...m the left CON NTC c Turn the Heater Switch ON d Install the hydraulics into the cabinet however there is no need to screw the rear panels in e Enter Service Mode Options Hardware Options Does the Yes box at Temp Comp have an X in it Yes Place the X in the No box and press CONFIRM The X turns blue Post a note that Temp Comp is off then see procedure number T 7 2 1 page 305 No Temp Comp No See proc...

Page 309: ...w through the meter MUST be bottom to top e IMPORTANT Close the shunt door f Sharply press CONFIRM The screen says 5 Adjust the TEMP DAC and the TEMP DAC data box Figure right turns pale yellow white g Based on the TEMP DAC data box TWO 2 possible scenarios 1 IF and ONLY if between 120 and 180 See procedure number T 7 2 2 page 306 2 IF NOT between 120 and 180 Perform parts a through d below a Sele...

Page 310: ...ving NTC 3 unplugged see procedure number T 7 2 5 page 306 No Bob not moving A Return NTC 3 s connector to 2nd position from the left MON NTC B There is an unannounced No Water OR Flow Error present C Turn the machine off D Turn the machine back on and return to Dialysis Program Select Program Dialysis CONFIRM to troubleshoot these problems T 7 2 5 BOB WAS NOT RISING BUT IS NOW ISOLATE POSSIBLE HI...

Page 311: ...Sharply press CONFIRM TWICE to turn Monitor Reference GRAY Does the GRAY Monitor Reference box remain less than 35 0 C Yes Monitor Reference remains less than 35 0 C Press and release CONFIRM key until the calibration is saved then return to ABOVE procedure number T 7 2 1 page 305 No Monitor Reference does NOT remain less than 35 0 C Read before performing Swap the listed components see COMPONENT ...

Page 312: ...is Program Select Program Dialysis CONFIRM b Using a temperature meter ENSURE incoming water temperature is less than 35 0º C c If and ONLY if incoming water temperature is less than 35 0 C proceed to page 241 procedure number T 1 3 40 T 7 4 1 TEMPERATURE LESS THAN 33 C a To avoid damage turn the machine OFF b Read before performing Reseat the Power Logic Sensor and Functional Boards then return t...

Page 313: ...P DAC 2 0 1 C then sharply press CONFIRM TEMP DAC MUST be pale yellow white NOT GRAY to continue c Allow FIVE 5 FULL minutes while watching the external flow indicator s bob Does it EVER remain down for longer than four 4 seconds Yes Bob stays down longer than four seconds See ABOVE procedure number T 7 2 4 page 306 No Bob never stays down longer than four seconds Repeat procedure number T 7 5 0 p...

Page 314: ...rocedure number T 7 2 1 page 305 to see if this was the problem To LOCATE NTC 2 see Figure 42 page 218 3 IF NTC 2 was replaced in THIS troubleshooting session READ before continuing Swap in the listed components see COMPONENT LIST one at a time and in between return to ABOVE procedure number T 7 2 1 page 305 to test each new component COMPONENT LIST 1 Sensor Board 2 Power Logic Board 3 Heater 4 Fu...

Page 315: ...umber T 7 2 1 page 305 to test each new component COMPONENT LIST 1 NTC 3 to LOCATE NTC 3 refer to Figure 42 page 218 2 Functional Board T 7 6 2 TEMPERATURE CHECKS SLOW FLOW CALIBRATION CAREFUL HERE This procedure determines if a Slow Flow Temperature calibration is necessary a Sharply press CONFIRM Monitor Reference MUST return to pale yellow white b Sharply press CONFIRM again TWO 2 possible scen...

Page 316: ...3 FULL minutes TWO 2 possible scenarios 1 IF and ONLY if one OR both exceed 40 0 C even ONCE This time adjusting TEMP DAC to 10 lower than it already is repeat parts c through e 2 IF neither NEVER exceeds 40 0 C See procedure number T 7 6 5 page 312 T 7 6 5 CALIBRATE SLOW FLOW TEMPERATURE The external meter fluctuates SLOWLY approximately 0 4 C between a maximum high and a minimum low WITHOUT LOOK...

Page 317: ... and 37 6 C Yes The GRAY data box is between 36 4 and 37 6 C This completes the calibration HOWEVER if you started out troubleshooting a TEMP OVER 95 DEGREES alarm return to procedure number T 1 5 1 page 247 If not return to Dialysis Program No The GRAY data box IS NOT between 36 4 and 37 8 Swap in the listed components see COMPONENT LIST below one at a time with known good in between returning to...

Page 318: ...ence data box 1 IF and ONLY if Monitor Reference continues to change more than 0 2 C per minute THREE possible bad components 1 Unstable 12 and or 12 volt DC voltage i e possible bad Power Logic Board 2 Bad Sensor Board 3 Bad Functional Board 2 IF Monitor Reference does NOT change more than 0 2 C per minute NTC 3 may be bad See parts a and b below a Replace NTC 3 with a known good To LOCATE NTC 3 ...

Page 319: ... Figure above remove NTC 2 from the hydrochamber to expose its probe end Do NOT lose the O ring e If and ONLY if NTC 2 appears rusty replace it then return to ABOVE procedure number T 7 2 1 page 305 If NOT rusty continue to part f f Clean with paper towel Do not touch it from this point forward to avoid fouling it g Fill a Styrofoam cup with water accurately measured between 36 and 38o C h Per the...

Page 320: ... KΩ 36 5 6 017 KΩ 6 142 KΩ 6 267 KΩ 36 6 5 992 KΩ 6 117 KΩ 6 242 KΩ 36 7 5 967 KΩ 6 092 KΩ 6 217 KΩ 36 8 5 942 KΩ 6 067 KΩ 6 192 KΩ 36 9 5 917 KΩ 6 042 KΩ 6 167 KΩ 37 0 5 892 KΩ 6 017 KΩ 6 142 KΩ 37 1 5 868 KΩ 5 993 KΩ 6 118 KΩ 37 2 5 844 KΩ 5 969 KΩ 6 094 KΩ 37 3 5 820 KΩ 5 945 KΩ 6 070 KΩ 37 4 5 796 KΩ 5 921 KΩ 6 046 KΩ 37 5 5 772 KΩ 5 897 KΩ 6 022 KΩ 37 6 5 748 KΩ 5 873 KΩ 5 998 KΩ 37 7 5 724 K...

Page 321: ...Temperature window Is Temp Setting ALREADY 37 0 C Yes See part G No Adjust Temp Setting to 37 0 C THEN continue to part G G Press CONFIRM to return to Temperature H DO NOT RESET ALARMS I Call debug screen 0 If Flow Error EVER 1 even just once there is a Flow Error WITHOUT LOOKING AWAY watch it for TWO 2 possible scenarios below Scenario 1 IF Temp Setting was already 37 0 C it was NOT necessary to ...

Page 322: ...MPERATURE PROBLEMS M Based on Conductivity TWO 2 possible scenarios 1 IF and ONLY if between 13 0 and 14 3 mS AND STABLE i e does NOT change more than 0 2 See procedure number CO 1 0 0 page 319 2 ALL OTHERS See part N N Firmly connect to JUGS of known good bicarb AND acid To isolate between a Central Concentrate Delivery System SDS and the 2008 K K2 connect to JUGS Tested good per clinic procedure...

Page 323: ...gure 55 Dialysate Screen D Set Base Na to 137 and press CONFIRM E Set Bicarbonate to 33 and press CONFIRM F If the Selected Acid Base Na OR Bicarbonate was changed allow five 5 minutes BEFORE continuing to part G G Based on Conductivity now THREE 3 possible scenarios 1 IF and ONLY if LESS THAN 13 0 mS See procedure number CO 1 0 1 page 320 2 IF and ONLY if STABLE between 13 0 and 14 3 Proceed to p...

Page 324: ...e 320 Figure 56 Dialysate Screen CO 1 0 2 Bicarbonate WINDOW 0 ACETATE IS SELECTED 1 34 Acetate is rarely used and uses ONLY one concentrate ACETATE Troubleshooting must be performed using bicarb i e the Bicarbonate window MUST be more than zero 0 See parts a THROUGH c below a Firmly connect to known good ACID AND bicarbonate b Select the screen s Conc button THEN select the ACID that is attached ...

Page 325: ...ted D IMPORTANT Place the machine in RINSE E ENSURING no external leaks ANYWHERE is the external flow indicator s bob moving at least up in the sight tube Yes Bob moving See part F No Bob NOT moving Return to Dialysis Program THEN proceed to page 20 SECTION 1 FLOW ERRORS IN DIALYSIS PROGRAM F Call debug screen 1 If debug does not appear press Escape then call screen 1 G WITHOUT LOOKING AWAY watch ...

Page 326: ...econnect B Watching for thirty 30 seconds TWO 2 possible scenarios 1 IF and ONLY if air acid is moving in one direction ONLY towards the machine Continue to part C 2 IF air acid is NOT moving OR moving back and forth Proceed to page 345 procedure number CO 4 1 0 C Figure right watching through the inlet tubing disconnect the BICARB connector from the jug for seven 7 seconds THEN FIRMLY reconnect D...

Page 327: ...ow ENSURE no leaks from the ACID and BICARB pumps C Figure below if a Quick Connector is present at the end of the drain tubing an ADAPTOR is required D As seen in the Figure right point the drain tubing OPENING UP at 45 and no higher than two 2 feet above the floor IF POINTED DOWN GRAVITY FLOW RESULTS IN ERROR E Watch for ONE 1 FULL MINUTE THEN consider BOTH scenarios next page ...

Page 328: ...oximately 30 ml Pulse Stop Pulse Dribble a noticeably weaker stream that last about two 2 seconds etc Perform parts a and b below a A procedure in another section is performed next NOTE this page number as you may be prompted to return here b BEFORE continuing to part c proceed to page 535 to perform SECTION 19 TESTING FOR A LEAKING BALANCING CHAMBER DIAPHRAGM c If a leaking Balancing Chamber diap...

Page 329: ...c See procedure number CO 1 0 5 page 325 No ABic is NOT remaining within 3 of Bic Figure right watch the Bicarb BIC pump s dot for THREE 3 minutes It should REMAIN blue TWO 2 possible scenarios 1 IF and ONLY if the dot is EVER white See procedure number CO 9 0 0 page 374 2 IF the dot REMAINS BLUE There is a problem with Bicarb Pump control Close the shunt door THEN proceed to page 397 SECTION 6 CO...

Page 330: ...MBER 69 SAYS AIR A Figure below inside the distribution board locate the Air Sensor s female connector 4th connector cap i e 5th position FROM THE LEFT If CBE modified it plugs into the CBE board higher than the others Continue to part B next page LEFT BLANK INTENTIONALLY ...

Page 331: ...ion board position i e 5th position from LEFT NOTE If CBE modified the resistor MUST into the CBE board pin for pin ENSURE the top CBE board pin is covered by the resistor C If the resistor plug was placed properly watching to thirty 30 seconds Chamber 69 s box MUST now say No Air always D See procedure number CO 1 0 6 page 328 LEFT BLANK INTENTIONALLY ...

Page 332: ...ADING PRESSURE OKAY ISOLATE INTERMITTENT FLOW ERROR a Call debug screen 0 b WITHOUT LOOKING AWAY watch Flow Error for three 3 minutes OR until if it EVER 1 even just once indicating a Flow Error 1 IF and ONLY if Flow Error is NEVER EVER 1 Proceed to page 329 procedure number CO 1 0 7 NOTE If Conductivity has been drifting between good and high watch Flow Error for up to six 6 minutes to catch a po...

Page 333: ...500 ml min e If a problem was located in part a OR the acid AND OR bicarb was changed in part b allow six 6 minutes BEFORE continuing to part e f Based on Conductivity now THREE 3 possible scenarios Scenario 1 IF and ONLY if LESS THAN 13 3 mS Proceed to page 337 procedure number CO 2 0 0 Scenario 2 IF MORE THAN 14 3 mS See procedure number CO 1 0 8 page 330 Scenario 3 IF and ONLY if STABLE between...

Page 334: ...MPORTANT Return the BICARB blue connector to its rinse port D Call debug screen 2 and ENSURE BICOUT 0 E Touch the ACID AND BICARB PUMPS again TWO 2 possible scenarios 1 IF and ONLY if the ACID PUMP continues to stroke BUT the BICARB PUMP stops This is normal See procedure number CO 1 0 8 1 page 331 2 IF the BICARB PUMP is stroking AND the ACID PUMP stops See parts a AND b below a IMPORTANT To prev...

Page 335: ...NDUCTIVITY MORE THAN 14 5 mS ISOLATE PUMP TUBING CONNECTIONS a Per the top Figure below trace the tubing from the red ACID connector to ENSURE it goes to the input of the ACID PUMP b If ABSOLUTELY SURE the pump is plumbed correctly see procedure number CO 1 0 8 2 page 332 ...

Page 336: ... FULL MINUTE e Consider BOTH scenarios below AND proceed accordingly Scenario 1 See Figure A Approximately 30 ml pulses that stop between each and every cycle i e Pulse Stop Pulse Stop etc Reconnect the drain then see procedure number CO 1 0 8 3 page 332 Figure A Scenario 2 See Figure B If a continuous weak stream that LASTS for several seconds or longer ENSURING the drain tubing opening was point...

Page 337: ...10 0 mS See procedure number CO 1 0 8 5 page 334 No Conductivity MORE THAN 10 0 mS See parts a THROUGH c below a Not likely BE VERY SURE the machine was in RINSE for ten 10 FULL minutes b Figure right inside the distribution board unplug the 5th CONNECTOR CAP from the LEFT 6th position from the LEFT i e position COND c Is Conductivity 10 mS now Yes Conductivity 10 0 mS Pre Dialyzer Conductivity Ce...

Page 338: ... H Page 334 CO 1 0 8 5 AFTER RINSE CONDUCTIVITY 10 0 MS a Select the Dialysate Flow window b Set Dialysate Flow to 800 ml min and press CONFIRM c Allow six 6 minutes BEFORE continuing to procedure number CO 2 0 0 page 337 LEFT BLANK INTENTIONALLY ...

Page 339: ...e if everything was perfect c Using Alarm Width spread Conductivity Limits as wide as they will go and press CONFIRM d Using Alarm Position set the upper Limit to 0 5 above TCD and press CONFIRM e Based on the Actual Conductivity window Figure right TWO 2 possible scenarios 1 IF and ONLY if Conductivity is STABLE between 13 4 and 14 3 mS See procedure number CO 1 0 10 page 336 2 ALL OTHERS Proceed...

Page 340: ...d 2 You made an error and the levels are correct 3 The connected acid may have been entered incorrectly in Service mode NOTE 1 If a Granuflo acid is selected the screen s Acetate Ac value should be the value on the ACID S label EXAMPLE 4 0 on the screen 8 0 on the label If Granuflo IS NOT selected the screen s Ac value should exactly the value on the label NOTE 2 Sub Screen values are rounded EXAM...

Page 341: ... Dialysate tab b Figure right using Alarm Position can the Limits be adjusted so that Actual Conductivity is CENTERED between them Yes Actual Conductivity between the Limits Proceed to page 339 procedure number CO 2 0 7 No Limits cannot be adjusted properly See procedure number CO 2 0 61 page 337 CO 2 0 61 CONDUCTIVITY WINDOW IS RED a Figure right place the 274 Ω resistor plug from the TWO RESISTO...

Page 342: ...s the external flow indicator s bob rising at least way up in the sight tube Yes Bob moving Proceed to page 353 procedure number CO 6 0 0 No Bob NOT moving See parts a AND b below a Return to Dialysis Program Select Program Dialysis CONFIRM b Proceed to page 20 SECTION 1 FLOW ERRORS IN DIALYSIS PROGRAM ...

Page 343: ...S RED Allowing up to three 3 minutes does the Conductivity window eventually turn white Yes Conductivity window white See procedure number CO 2 0 8 page 340 No After three 3 minutes the Conductivity window STAYS RED Perform parts a THROUGH d below a If a previous procedure placed the 274Ω resistor plug into the Conductivity Cell s distribution board position remove it and return Conductivity Cell ...

Page 344: ...tes does Valve 24 s dot Figure right turn BLUE Yes Valve 24 s dot is BLUE See procedure number CO 2 0 8 1 page 341 No After 3 minutes Valve 24 s dot stays WHITE See parts a THROUGH d below a If removed from a previous procedure return Conductivity Cell 7 s connector to distribution board position X7 COND Figure right b Return the concentrate connectors to their rinse ports c IMPORTANT Place the ma...

Page 345: ...umber CO 2 0 9 page 342 No Bob NOT moving See parts a THROUGH c below a From the Home screen ENSURE Dialysate Flow remains set to at least 500 ml min b ENSURE the Temperature AND Conductivity windows are pale yellow white c If bob STILL is not moving AND if and ONLY if debug screen 0 s Valve 24 s dot is still blue proceed to page 20 SECTION 1 FLOW ERRORS IN DIALYSIS PROGRAM LEFT BLANK INTENTIONALL...

Page 346: ...TURE BETWEEN 35 5 AND 38 5 MEASURE CONDUCTIVITY a Set the meter to measure Conductivity mS b Measured Conductivity is compared to TCD as seen in debug screen 1 s C TCD lower left column Example 1360 13 60 mS c ENSURING the flow indicator s bob is still moving up and down based on the external meter s measured reading versus TCD THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if measured...

Page 347: ...CO 6 0 0 page 353 CO 3 1 0 2 CONDUCTIVITY WINDOW 17 0 mS a Return the concentrate connectors to their rinse ports b IMPORTANT Place the machine into RINSE c ENSURING a Flow Error NEVER occurs allow ten 10 FULL minutes BEFORE continuing to part d d Call debug screen 5 If debug does not appear press Escape then call debug screen 5 e Is FPRE within 400 of Pre Offset Yes FPRE within 400 of Pre Offset ...

Page 348: ...uctivity is CENTERED between them c Press CONFIRM d Allow up to two 2 additional minutes for the Actual Conductivity window to turn white e See procedure number CO 3 5 0 page 344 CO 3 5 0 VERIFY MEASURED CONDUCTIVITY a Allowing up to two 2 additional minutes OR until the external flow indicator s bob starts to moving up and down b Based on the meter s reading versus the machine s Conductivity wind...

Page 349: ...rom the cabinet b Figure below if check valves with white inserts are installed in the Acid and or Bicarb Pump input and or output tubing REMOVE them completely and reattach all tubing with straight fittings CAUTION The check valves at the UF PUMP must NEVER be removed c See procedure number CO 4 2 0 page 346 Figure 58 UF Check Valves ...

Page 350: ...mber CO 4 2 2 page 346 Does not matter 1 EVER Proceed to page 397 SECTION 6 CONCENTRATE PUMP ERRORS 1 EVER Does not matter Proceed to page 397 SECTION 6 CONCENTRATE PUMP ERRORS CO 4 2 2 ISOLATE POTENTIAL LEAKS a Figure right ENSURE NO external LEAKS at the Acid AND Bicarb Pumps b Plug into acid and bicarb c Return to Dialysis Program Select Program Dialysis CONFIRM d Allow forty five 45 seconds BE...

Page 351: ...reen set Dialysate Flow to 800 ml min b Allow six 6 minutes BEFORE continuing to part c c Does Conductivity REMAIN less than 13 0 mS Yes REMAINS LESS than 13 0 mS Return to page 325 procedure number CO 1 0 4 No Conductivity MORE than 13 0 mS The low Conductivity problem is solved LEFT BLANK INTENTIONALLY ...

Page 352: ...centrate drawn There is a problem with the pickup wand No See procedure number CO 4 4 1 page 348 CO 4 4 1 ISOLATE THE CONNECTOR a Place the concentrate connectors HARD into their rinse ports b Return to Rinse Program c ALLOW one 1 minute to prime the pumps d Return to Dialysis Program Select Program Dialysis CONFIRM e Per the Figure right remove the connector from the inlet tubing and submerse the...

Page 353: ...ne Check 2 ENSURE the Input clear and Output solid tubing is connected to the appropriate nozzles per check 1 c Per the Figures right disassemble the suspect pump s SEVEN more checks Check 3 ENSURE the seals are oriented correctly Check 4 Check for debris and for broken or bent springs Check 5 ENSURE BOTH springs are weak type Check 6 Compare BOTH springs to new and replace one that appears shorte...

Page 354: ... the gauge so that tubing in NOT pinched then see procedure number CO 5 1 0 page 350 No NOTE this page number as you will return here THEN proceed to page 498 SECTION 13 DEAERATION PROBLEMS CO 5 1 0 CHECK FOR AIR LEAK Per the Figure above right using a flashlight for ONE 1 MINUTE WITHOUT LOOKING AWAY check for air bubbles flowing MOVING through the clear tubing at Conductivity Cell 7 Is air seen Y...

Page 355: ...TION per the CALIBRATION PROCEDURES booklet e Are you able to accurately enter the burette volumes and CONFIRM them without an Operator Error banner Figure right occurring Yes Operator Error did NOT occur See procedure number CO 5 5 0 page 351 No Operator Error occurred Proceed to page 349 procedure number CO 4 9 0 CO 5 5 0 ISOLATE BICARB PUMP a Read parts b AND c before performing them b Perform ...

Page 356: ... may prompted to return here 4 If not already performed in THIS Troubleshooting session BEFORE continuing to step 5 proceed to page 535 to perform SECTION 19 TESTING FOR A LEAKING BALANCING CHAMBER DIAPHRAGM 5 If a bad balancing chamber diaphragm was not located in step 4 BEFORE continuing to step 6 proceed to page 139 to perform PRESSURE TEST HYDROCHAMBER 6 If the Hydrochamber is okay per step 5 ...

Page 357: ... or No Yes The OLC option is enabled See procedure number CO 6 1 0 page 353 No The OLC option is off A Enter Service mode Options Hardware Options B Set OLC to Yes and press CONFIRM C Return to debug screen 0 to ENSURE the Post Dialyzer Cond and Temp symbols now appear D Proceed to page 354 procedure number CO 6 2 0 CO 6 1 0 OLC OPTION ENABLED a Figure right ENSURE Conductivity Cell 13 s AND NTC 4...

Page 358: ...es NOT change more than 0 25 C Yes Temperature between 35 1 and 39 9 C Continue to STEP 2 No a Return to DIALYSIS PROGRAM Select Program Dialysis CONFIRM b Proceed to page 214 SECTION 4 TEMPERATURE PROBLEMS STEP 2 Set the meter to measure Conductivity mS Its reading MUST BE between 13 0 and 14 5 mS Yes Between 13 0 and 14 5 mS Continue to STEP 3 next page No NOT between 13 0 and 14 5 mS See parts ...

Page 359: ...en 10000 and 120000 Hz Continue to STEP 5 No Frequency is NOT between 10000 and 12000 Hz See parts a AND b below a Figure below trace Cond Cell 7 s cable to ENSURE it plugs into the Distribution board PROPERLY If not this is the problem b FIVE 5 possible bad components see Component List below Swap in one at a time with known good and in between repeat ABOVE procedure number CO 6 2 0 page 354 to t...

Page 360: ...ous page 2 Sensor Board 3 Functional Board IC 20 CO 6 3 2 CONFIRM THE CONDUCTIVITY DATA BOX Sharply press CONFIRM Does the screen say 7 Connect the Lines to a Large Dialyzer Yes Connect the Lines to a Large Dialyzer appears See procedure number CO 6 4 0 page 357 No a If and ONLY if the screen says 8 Reading first point for post conductivity cell see procedure number CO 6 4 0 page 357 b Sharply pre...

Page 361: ...s 8 Reading first point for post conductivity cell e After no more than ten 10 minutes does the Conductivity data box stabilize between 15 00 and 15 90 mS causing the screen to advance to 9 Reading second point for post conductivity cell Yes Screen advances to the second point See procedure number CO 6 4 2 page 358 No Screen DOES NOT advance to the second point TWO 2 possible scenarios below 1 IF ...

Page 362: ...ation Yes Press CONFIRM to complete the calibration appears See procedure number CO 6 4 4 page 358 No Press CONFIRM to complete the calibration DOES NOT appear TWO 2 possible scenarios 1 IF and ONLY if COND LESS THAN 10 0 OR COND LESS THAN 15 0 banner occurred Proceed to page 359 procedure number CO 6 5 0 2 ALL OTHER scenarios Proceed to page 360 procedure number CO 6 6 0 CO 6 4 4 ALL FOUR OLC POI...

Page 363: ...a problem is located and fixed allow six 6 FULL minutes before continuing to part d d Does the screen s Conductivity box go to between 13 0 and 14 0 at steps 9 or 10 OR between 15 0 and 15 9 at steps 8 or 10 Yes See procedure number CO 6 5 6 page 359 No See procedure number CO 6 5 4 page 359 CO 6 5 4 CONDUCTIVITY BOX NOT GOOD 2 a IMPORTANT Swap acid and bicarbonate with a machine that has good con...

Page 364: ...ternal meter to measure conductivity b Close the shunt door then return to Service Mode Calibrate Sensors Cond Cells c Follow the screen s instructions through 4 Waiting until the Conductivity value is stable d ENSURING the external flow indicator s bob is moving up and down ALLOW six 6 FULL minutes to ENSURE measured conductivity is between 13 0 and 14 4 mS e Enter the measured conductivity into ...

Page 365: ...onnector MUST be in acid b Figure below clamp the tubing at Valve 29 c ENSURE the external flow indicator s bob continues to move up and down d Allowing up to fifteen 15 minutes does the external meter s reading stabilize between 13 0 and 14 4 Yes or No Yes Conductivity between 13 0 and 14 4 Remove the clamp and allow 7 seven minutes If the meter s reading becomes more than 14 5 mS again this conf...

Page 366: ...See ABOVE procedure number CO 4 9 0 page 349 CO 6 8 8 ISOLATE BICARBONATE PUMP a Figure right check the Concentrate Connector s O rings AND ENSURE the filter is clean AND the adaptor plug is screwed in tight b Perform the BICARBONATE PUMP VOLUME CALIBRATION per the CALIBRATION PROCEDURES manual c Are you able to enter the burette volumes and CONFIRM them without an Operator Error banner occurring ...

Page 367: ...ity subsequently d Place the machine into Service Mode Calibrate Sensors Cond Cells Follow the screen s instructions through 4 Waiting until the Conductivity value is stable e ALLOW six 6 minutes before continuing f Verify measured Conductivity is between 13 0 and 14 3 g If Cond Cell 7 s reading stabilizes 5 Conductivity value is stable appears Yes 5 Conductivity value is stable Do NOT continue wi...

Page 368: ...into RINSE c Spread the card cage side panels open then gently drop the front panel down to access the motherboard s nine 9 pin TEST Connector Figure below d IMPORTANT Set your CALIBRATED volt meter to DC volts VDC e Connect the meter s black lead to chassis ground see Figure 2 page 4 f Per the Figure below measure at the TEST Connector s 12V pin pin 5 five pins from the left TWO 2 possible scenar...

Page 369: ...F and ONLY if between 11 0 and 13 0 volts DC Swap in the listed components see COMPONENT LIST below one at a time and in between return to ABOVE procedure number CO 6 2 0 page 354 to test each component COMPONENT LIST 1 Sensor Board 2 Actuator Test Board 3 Functional Board IC20 4 Sensor Board cable 5 Distribution board 2 IF NOT between 11 7 and 12 3 volts DC Proceed to page 407 procedure number CR...

Page 370: ...mber CO 8 2 0 2 IF MORE THAN TCD 0 4 i e Conductivity is HIGH See procedure number CO 8 1 0 page 366 CO 8 1 0 CONDUCTIVITY IS HIGH MORE THAN TCD 0 4 mS TWO 2 possible scenarios based on the external meter s reading 1 IF and ONLY if LESS THAN 15 0 mS See procedure number CO 8 1 1 page 367 2 IF 15 0 mS OR MORE See parts a THROUGH f below a Turn the machine OFF b Figure below ENSURE the ACID AND BICA...

Page 371: ...s CONFIRM i See procedure number CO 8 1 1 page 367 CO 8 1 1 ISOLATE POSSIBLE VERY INTERMITTENT FLOW ERROR a Call debug screen 6 b WITHOUT LOOKING AWAY watch BC Switch middle column for THREE 3 MINUTES If it EVER 897 or more even just once indicates a masked Flow Error Is it EVER 897 or more Yes BC Switch 897 even if just once Proceed to page 20 SECTION 1 FLOW ERRORS IN DIALYSIS PROGRAM No BC Switc...

Page 372: ...ays within 3 of each other Yes ABic Bic See procedure number CO 8 2 2 page 368 No ABic is NOT remaining within 3 of Bic Figure right watch the Bicarbonate BIC pump s dot for THREE 3 minutes It should REMAIN blue TWO 2 possible scenarios 1 IF and ONLY if the dot is EVER white Proceed to page 374 procedure number CO 9 0 0 2 IF the dot REMAINS BLUE Proceed to page 397 SECTION 6 CONCENTRATE PUMP ERROR...

Page 373: ...es screen 3 s BCV the factory recorded value Yes BCV the factory volume See procedure number CO 8 4 0 page 370 No Read parts a THROUGH f below BEFORE performing them a Perform BALANCING CHAMBER VOLUME CALIBRATION per the CALIBRATION PROCEDURES booklet BUT enter the factory recorded volume b Return to Dialysis Program Select Program Dialysis CONFIRM c Call debug screen 3 If the calibration was perf...

Page 374: ...le to enter measured burette volumes AND CONFIRM them without an Operator Error occurring Yes Operator Error DID NOT occur See procedure number CO 8 5 4 page 370 No Operator Error occurred Bicarb Pump problem See ABOVE procedure number CO 4 9 0 page 349 CO 8 5 4 VERIFY CONDUCTIVITY a Return to Dialysis Program Select Program Dialysis CONFIRM b From the Home screen set Dialysate Flow to 800 ml min ...

Page 375: ...R until if the external meter returns to within 0 4 of TCD Yes External meter within 0 4 of TCD Remove the clamp from Valve 29 and allow seven 7 minutes If conductivity becomes high again this confirms a problem with Valve 29 TWO 2 possible bad components 1 Bad Actuator Test Board OR 2 Bad valve 29 No External meter is NOT within 0 4 of TCD See procedure number CO 8 7 0 page 372 LEFT BLANK INTENTI...

Page 376: ...tubing to prevent gross error b Allow ten 10 drain pulses to ENSURE stability c ACCURATELY collect two consecutive drain pulses into the 100 ml cylinder d Per the Figure right read the bottom of the meniscus curve e Call debug screen 3 f BCV upper right Balancing Chamber Volume was entered during the last calibration and is the volume of both chambers example 603 60 3 ml g Does BCV AND the measure...

Page 377: ...zzle for up to three 3 minutes Is water continually dripping possibly VERY slowly from the Heat Exchanger s nozzle Yes Dripping from Heat Exchanger TWO 2 procedures MUST be performed Procedure 1 With the water turned OFF REPLACE the Heat Exchanger Procedure 2 See procedure number OVER 8 0 0 page 551 to check incoming water pressure No dripping seen a Return the tubing to the Heat Exchanger b From ...

Page 378: ... cycles between white and blue Continue to part E E Leave the BIC Reed Switch unplugged till the problem is solved i e until the Bic dot stays blue F Turn the machine OFF G One at a time swap in the listed components see COMPONENT LIST below with known good THEN perform parts H and I to test the new component COMPONENT LIST 1 Actuator Test Board 2 Sensor Board 3 Sensor Board cable 4 Functional Boa...

Page 379: ... 9 8 4 All other problems see procedure number CO 9 8 2 page 375 No BCV does NOT the factory value See parts a THROUGH e below a Perform the BALANCING CHAMBER VOLUME CALIBRATION BUT instead of measuring from the drain enter the factory volume b Return to Dialysis Program Select Program Dialysis CONFIRM c Call debug screen 3 If the calibration took BCV now the factory value d From the Home screen s...

Page 380: ...attach the drain tubing TWO 2 possible scenarios 1 IF and ONLY if measured volume is NOT consistent between 58 and 62 ml Proceed to page 535 to perform SECTION 19 TESTING FOR A LEAKING BALANCING CHAMBER DIAPHRAGM 2 IF measured volume is consistent between 58 and 62 ml See parts a AND b below a Call debug screen 3 BCV upper right Balancing Chamber Volume was entered during the last BCV calibration ...

Page 381: ... pressure from the column may influence pump volume c When pump strokes reach twenty 20 quickly turn Dialysate Flow off d ACID PUMP VOLUME If the twenty 20 stroke volume of the Acid Pump is not between AMIN and AMAX calibrate the Acid Pump THEN return to Dialysis and repeat the check on the ACID Pump e BICARB PUMP VOLUME If the twenty 20 stroke volume of the Bicarb Pump is not between BMIN and BMA...

Page 382: ... wires from distribution board positions 13 Post Dialyzer Cond Cell 13 AND 44 Post Temperature Sensor NTC 44 to the sensors to perform TWO 2 checks CHECK 1 Check the entire length for insulation damage Damage will cause OLC problems and if damaged the sensor should be replaced CHECK 2 ENSURE the connectors ARE NOT reverse connected another component c From the Home screen set Dialysate Flow to 500...

Page 383: ...2 of Pre Temp See procedure number CO 10 0 11 page 379 No Post Temp IS NOT within 1 2 of Pre Temp Proceed to page 380 procedure number CO 10 0 20 CO 10 0 11 POST TEMP WITHIN 1 2 OF PRE TEMP ISOLATE POST DIALYZER COND Post Dialyzer Cond changes but overall is it remaining within 0 4 mS of Pre Dialyzer Cond Yes Post Cond within 0 4 of Pre Cond See procedure number CO 10 0 405 page 385 No Post Cond I...

Page 384: ...roceed to page 382 procedure number CO 10 0 26 No Post Temp is NOT between 35 5 and 38 5 See parts a and b below a ENSURE the 6 04 KΩ plug from the TWO RESISTOR SET is placed properly at position x44 NTC POST If NOT repeat ABOVE procedure number CO 10 0 20 page 380 AND OR CONSIDER using the 6 04 KΩ plug from another TWO RESISTOR SET b If SURE the plug is placed correctly see procedure number CO 10...

Page 385: ...ears Read before performing Turn the machine off then CAREFULLY repeat ABOVE procedure number CO 10 0 22 page 380 CONSIDER using the 34 C plug from another FOUR RESISTOR SET If the Error banner reoccurs proceed to page 394 procedure number CO 11 0 00 No Error banner does NOT appear See parts a through g below a The screen says 2 Connect a 5 117 K ohm resistor b Place the 41 C 5 117 KΩ plug from th...

Page 386: ... to Figure 62 page 378 CO 10 0 28 TROUBLESHOOTING POST DIALYZER TEMP SENSOR CALIBRATE TEMP a Read parts b through f before performing b Perform the TEMPERATURE CONTROL calibration per the CALIBRATION PROCEDURES booklet c After the calibration return to Dialysis Program Select Program Dialysis CONFIRM d From the Home screen allow Temperature to stabilize between 35 5 and 38 5 C e Open the shunt doo...

Page 387: ...l debug screen 5 Is FPOS more than 4000 four thousand Yes or No Yes FPOS more than 4000 Either Post Dialyzer Cond Cell 13 was not unplugged from position x13 or there is a problem with its circuit THREE 3 possible bad components 1 Sensor Board1 2 Sensor Board cable 3 distribution board 1 To prevent Cond Offset Failure place the machine into T and C mode Refer to OPERATING MODES page Error Bookmark...

Page 388: ... is not in distribution board position X7 COND OR it is bad To LOCATE Cond Cell 13 refer to Figure 62 page 378 CO 10 0 38 VERIFY SENSOR BOARD a Return Cond Cell 13 to distribution board position x13 COND POS b Return Cond Cell 7 to distribution board position x7 COND c Was a COND CELLS calibration performed in THIS troubleshooting session Yes or No Yes Cond Cells calibration was already performed ...

Page 389: ...They change continually but MUST REMAIN within 500 of each other Check 2 CPRE versus CPOS middle column Change continually but MUST REMAIN within 500 of each other Yes to both CLOSE THE SHUNT DOOR then see procedure number CO 10 0 41 page 386 No to either OR both Proceed to page 354 procedure number CO 6 2 0 to calibrate COND CELLS but if and ONLY if you return here see procedure number CO 10 0 41...

Page 390: ... for two 2 minutes TWO 2 possible scenarios 1 IF and ONLY if FLWP continually changes more than 2 two Proceed to page 44 procedure number F 3 8 0 2 IF FLWP does NOT change more than 2 two Reset ALL alarms THEN see procedure number CO 10 0 43 page 386 CO 10 0 43 PRE CONDUCTIVITY STABILITY a Call debug screen 5 Pre Dev val right column is the conductivity difference between now and one 1 minute ago ...

Page 391: ...t Dev val should fall to less than 70 TWO 2 possible scenarios 1 IF Post Dev val is OR falls to less than 70 See procedure number CO 10 0 46 page 388 2 IF Post Dev val NEVER falls below 70 Post Cond is unstable ENSURING no alarms occurred see parts a and b below a Per the Figure above using a flashlight and WITHOUT LOOKING AWAY for one minute if air bubbles are flowing through the Post Dialyzer Co...

Page 392: ...t banner appeared See procedure number CO 10 0 48 page 388 2 IF OLC steps not calculated appeared Allow two 2 FULL minutes then attempt to start the OLC Test again TWO 2 possible scenarios i or ii below i IF Online Clearance Self Test banner appears IMMEDIATELY See procedure number CO 10 0 50 page 390 ii IF OLC steps not calculated banner reoccurs Read before performing Proceed to page 354 procedu...

Page 393: ... 3 Read parts a THROUGH e below BEFORE performing them a Perform an Acid Clean per procedure b Return to Dialysis Program with Dialysate Flow set to 500 ml min c Allow six 6 minutes ENSURING Conductivity stabilizes to between 13 0 and 14 3 mS d Reset all alarms e Return to ABOVE page 385 procedure number CO 10 0 405 HOWEVER if you return here because Can t Run OLC Test reoccurs proceed to page 354...

Page 394: ...urs A Turn the machine OFF B ENSURE the acid and bicarb is GOOD C Return to Dialysis Program with Dialysate Flow set to 500 ml min D Allow six 6 minutes E Return to ABOVE procedure number CO 10 0 41 page 386 If and ONLY if you return to here because a Conductivity alarm reoccurs see ABOVE procedure number CO 6 2 0 page 354 d When and if BOTH Pre Stbl Ct AND Post Stbl Ct 0 Conductivity is stable OL...

Page 395: ...or plug from the TWO RESISTOR SET into the Post Dialyzer Cond Cell s 13 distribution board position x13 COND POS g Call debug screen 5 TWO 2 checks then proceed according to the TWO 2 possible scenarios after check 2 CHECK 1 TPOS WITHOUT LOOKING AWAY watch TPOS 4th column from right at top for exactly one 1 minute noting its highest and lowest values Subtract the lowest value seen from the highest...

Page 396: ...e the problem f Leaving the 6 04 KΩ plug installed place the 274 Ω resistor plug from the TWO RESISTOR SET into the Pre Dialyzer Cond Cell 7 s distribution board position x7 COND g From debug screen 5 TWO 2 checks then proceed according to the TWO 2 possible scenarios after check 2 CHECK 1 TPRE WITHOUT LOOKING AWAY watch TPRE 3rd column from left at top for exactly one minute noting its highest an...

Page 397: ... number CO 10 0 706 page 393 CO 10 0 706 ISOLATE OLC PROBLEM a Read before performing Proceed to ABOVE procedure number CO 6 2 0 page 354 to calibrate COND CELLS HOWEVER if and ONLY if you return here see part b b Read before performing Swap the following components in see COMPONENT LIST below one at a time with known good then return to ABOVE procedure number CO 10 0 405 page 385 to test the new ...

Page 398: ...ent fixes the problem COMPONENT LIST 1 Power Logic Board 2 Sensor Board1 3 Sensor Board cable 4 Functional Board2 5 Distribution board 1 To prevent Cond Offset Failure place the machine into T and C mode Refer to OPERATING MODES page Error Bookmark not defined 2 To prevent Cond Offset Failure the machine MUST AGAIN be placed into T and C mode f Return to Dialysis Program Select Program Dialysis CO...

Page 399: ...ctivated just after UF is turned on Dialysate Flow Rate Blood Flow Rate Temperature Concentrate bath Na and Bicarbonate settings d For additional OLC diagnostics call debug screen 6 and refer to Table A below e For even more OLC diagnostics call debug screen 5 and refer to Table B page 396 Table A Debug Screen 6 OLC Values Parameter Description Value Max QBS Maximum QbS screen 5 during the OLC tes...

Page 400: ...w 500 ml min should be more than 70 May be lower at other flow rates Pre Stbl Ct Pre Dialyzer counter Defaults to 90 Decreases to 0 if Pre Dialyzer Cond is stable Pre Stbl Percentage of time Pre Dialyzer Cond was stable over the last 12 minutes If OLC test is NOT running should be more than 90 Instability i e less than 90 is NORMAL within 12 minutes of an OLC test Post Stbl Ct Post Dialyzer Cond c...

Page 401: ... appear press Escape then call screen 0 E Allow thirty 30 seconds THEN WITHOUT LOOKING AWAY watch the pump symbols for up to two 2 minutes OR until if one turns pink FOUR 4 possible scenarios 1 or 2 or 3 or 4 below 1 IF the CONC acid symbol is EVER pink solid or blinking AND the BIC symbol is ALWAYS white ACID pump system problem See procedure number EOS 2 0 0 page 398 2 IF the CONC acid symbol is...

Page 402: ...ion P16 CONC P CAUTION The connector should insert easily if the pins are okay D If the problem was occurring in a Cleaning Program return to it If not return to Dialysis Program E Call debug screen 0 If debug does not appear press Escape then call debug 0 F Allow thirty 30 seconds THEN ignoring the BIC symbol watch the CONC symbol for up to two 2 minutes 1 EVER pink solid or blinking OR 2 Remaini...

Page 403: ...UTION The connector should insert easily if the pins are okay D If the problem was occurring in a Cleaning Program return to it If not return to Dialysis Program E Call debug screen 0 If debug does not appear Escape then call screen 0 F Allow thirty 30 seconds THEN ignoring the CONC symbol watch the BIC symbol for up to two minutes 1 EVER pink solid or blinking OR 2 Remaining ALWAYS white 1 IF Pin...

Page 404: ...Board is okay EOS 4 0 0 STEP 2 Isolate the Sensor Board cable a IMPORTANT Turn the machine OFF to prevent damage b Swap in or check1 a known good Sensor Board cable To LOCATE the cable refer to Figure 4A page 9 1 To check the Sensor Board cable which pump is issuing the EOS error IF ACID NOTE that one 1 ACID EOS connection ONLY will be checked and proceed to page 524 SECTION 17 CHECKING THE SENSOR...

Page 405: ...dure number EOS 4 0 0 step 4 c If the problem was occurring in a Cleaning Program return to it If not return to Dialysis Program d Call debug screen 0 If debug does not appear press Escape then call debug screen 0 e Allow thirty 30 seconds THEN WITHOUT LOOKING AWAY watch for pump symbol for up two 2 minutes Does it remain white now Yes Remains white The previous actuator cable is bad No Turns pink...

Page 406: ...all debug screen 0 If debug does not appear press Escape then call screen 0 f Allow thirty 30 seconds THEN WITHOUT LOOKING AWAY watch BOTH pump symbols for two 2 minutes Are BOTH still pink Yes Both pink See procedure number EOS 5 0 1 page 402 No Neither pump pink The previous Actuator Test Board is bad EOS 5 0 1 ISOLATE THE PUMPS a IMPORTANT Turn the machine off to prevent damage b Per the Figure...

Page 407: ...s pump is bad Repeat procedure number EOS 5 0 1 to test the alternate pump If BOTH symbols remain white BOTH previous pumps are bad If one pump is pink and the other is white See ABOVE procedure EOS 1 0 0 page 397 No Pump symbol pink FIVE 5 possible bad components referring to Figure 4A page 9 1 Bad actuator cable OR 2 Bad Sensor Board cable OR 3 Bad Sensor Board OR 4 Bad distribution board OR 5 B...

Page 408: ...ERIFY COND FAILURE Has a Sensor and or a Functional Board been recently been swapped in Yes If swapping for troubleshooting purposes other than Cond Ref Failure OR Cond Offset Failure refer to OPERATING MODES page Error Bookmark not defined to place the machine into T and C Mode No See parts a THROUGH e below a IMPORTANT Before continuing to part b perform INITIAL CHECKS page 6 and return here if ...

Page 409: ... s black lead to chassis ground see Figure 2 page 4 C IMPORTANT Turn the machine on Fan running D Measure at the TEST Connector s negative 12V pin pin 4 four pins from left Between 11 00 and 13 00 volts DC Yes Between 11 00 and 13 00 volts DC See procedure number CR 1 0 4 page 406 No Is NOT between 11 00 and 13 00 Measure at the TEST Connector s positive 12V pin pin 5 five pins from left Between 1...

Page 410: ... 0 5 page 406 No Calibration IS NOT successful Operator Error Swap in the listed component see Component List below one at a time with known good then in between repeat procedure number CR 1 0 4 page 406 to test each new component Component List 1 Sensor Board 2 Test Board 3 Actuator Test Board 4 Functional Board s EEPROM IC20 5 Functional Board CR 1 0 5 ISOLATE CONDUCTIVITY CIRCUIT Turn the machi...

Page 411: ...urn the machine on fan running e ENSURE the meter s black lead REMAINS connected to ground f Repeat the measurement at TEST Connector s 12V pin pin 4 four pins from left Between 11 0 and 13 0 volts DC now Yes Between 11 0 and 13 0 DC The Blood Pressure module OR its cable may be bad No NOT between 11 0 and 13 0 DC See procedure number CR 1 0 10 page 407 CR 1 0 10 NEGATIVE 12 VOLTS NOT WITHIN RANGE...

Page 412: ...ng resistance until pin 4 is more than 75 Ω After all boards have been removed and the measurement is still less than 75 Ω the motherboard may be bad CR 1 0 20 ISOLATE NEGATIVE TWELVE VOLT PROBLEM Per Figure 4A and NOTE A page 9 proceed according to how the machine is equipped 1 Old OR 2 New Style Power Logic Board 1 IF Old Style Power Logic Board Replace the Convertor board with a known good or w...

Page 413: ...inlet tubing G Conductivity MUST BE more than 13 0 mS BEFORE continuing to part H H If the Automated Tests are running screen reads Test allow them to finish I Remove the dummy venous chamber from the Level Detector till instructed J Select the Dialysate Flow window it turns bright yellow K Set Dialysate Flow to 800 ml min and press CONFIRM L DO NOT reset alarms M Is the external flow indicator s ...

Page 414: ...r 5th position from the LEFT IMPORTANT If CBE modified the CBE board plugs directly into the distribution board and positions the female Air Sensor connector two 2 pins higher than the others The female connector MUST plug into the CBE board pin for pin IMPORTANT Using a flashlight ENSURE the TOP CBE board pin is covered by the Air Sensor s connector If not FILACT will always 1 NOTE If NOT CBE mod...

Page 415: ...m NOTE If the wires are loose OR not connected properly this may be the problem d Very small external leaks cause BIG problems Be THROUGH THREE 3 leak checks CHECK 1 Figure right the ENTIRE length of the dialyzer lines including the quick connectors CHECK 2 Puddles on the hydraulic compartment floor likely indicate a leak CHECK 3 Figure right the DiaSafe housing and tubing connections e See proced...

Page 416: ...M e Is Deaeration Pressure OKAY Refer to Appendix A page 667 for what pressure should be Yes Deaeration Pressure OKAY See procedure number FIL 1 0 2 page 412 No Deaeration Pressure in NOT OKAY ENSURING a No Water alarm is NOT presenting NOTE this page number as you will return here THEN proceed to page 498 SECTION 13 DEAERATION PROBLEMS FIL 1 0 2 DEAERATION PRESSURE OKAY a Turn the machine OFF b R...

Page 417: ...e Dialyzer Temperature MUST BE stable BETWEEN 35 0 and 39 0 C CHECK 2 Pre Dialyzer Conductivity MUST BE stable BETWEEN 13 0 and 14 4 mS Stable NOT changing more than 0 1 per minute If Temperature is about 37 0 C and Conductivity about 14 0 mS but either one bounces more than 0 3 may indicate a large air leak that must be located and repaired b See procedure number FIL 1 0 5 page 413 FIL 1 0 5 STAB...

Page 418: ...ceed to page 416 procedure number FIL 2 0 0 Figure 66 OLC Pre AND Post Components FIL 1 0 7 ISOLATE OLC SENSORS CONNECTIONS AND CABLES a Per the Figure above FOUR 4 IMPORTANT CHECKS CHECK 1 ENSURE the Sensor ribbon cable is plugged in PROPERLY CHECK 2 ENSURE the cable from position x13 COND POS terminates at Post Conductivity Cell 13 CHECK 3 ENSURE the cable from position x44 NTC POS terminates at...

Page 419: ... to be activated as a bad OLC reading may cause Filling Programs EVEN IF the OLC option is not activated Perform parts a THROUGH i below a Enter Service Mode Options Hardware Options b Next to OLC upper right place the X in the Yes box and press CONFIRM The X turns blue c Turn the machine off then back on d Return to Dialysis Program Select Program Dialysis CONFIRM e Call debug screen 0 and confir...

Page 420: ...ree 3 minutes for the Conductivity window to turn white i e No Cond alarm e Call debug screen 0 Figure right allow Valve 24 s dot to turn BLUE BEFORE continuing to part f f Is the flow indicator s bob moving up and down now Yes Bob moving See procedure number FIL 2 0 1 page 416 No Bob NOT moving ENSURING 1 From the Home screen Dialysate Flow is set to 800 ml min AND 2 Screen 0 s Valve 24 s dot is ...

Page 421: ...h the tubing then see procedure number FIL 2 0 2 page 418 2 IF you see fluid output See parts a AND b below a Call debug screen 0 b Per the Figure below WITHOUT LOOKING AWAY watch the UF Pump s dot for ONE 1 FULL minute Does it EVER BLINK between white and blue Yes The UF dot blinks The Actuator Test Board may be bad No The UF dot does NOT blink Fluid from the UF Pump indicates bad or incorrectly ...

Page 422: ... Yes Air seen Proceed to page 490 SECTION 11 INDUCED AIR LEAK TESTS No air See procedure number FIL 2 0 3 page 418 Figure 67 Chamber 69 Air Check FIL 2 0 3 NO AIR IN DIALYZER LINES Figure above USING A FLASHLIGHT FOR TWO 2 MINUTES watch for air bubbles MOVING into Chamber 69 Air seen Yes Air seen Proceed to page 490 SECTION 11 INDUCED AIR LEAK TESTS No air seen See procedure number FIL 2 0 4 page ...

Page 423: ... a dummy venous chamber in the Level Detector module c Press and release Reset key then immediately press and hold it for three 3 seconds Allow thirty 30 seconds If any alarm reoccurs attempt reset up to twice more BEFORE continuing to part d d Can you RESET ALL alarms Yes All alarms reset See procedure number FIL 2 0 5 page 419 No Address the alarm that cannot be reset FIL 2 0 5 ALARMS RESET Call...

Page 424: ... bubbles at Chamber 69 for two 2 minutes e Are air bubbles seen MOVING into Chamber 69 Yes Air seen Proceed to page 432 procedure number FIL 5 0 0 No air seen Allow the tests to finish then one 1 more minute BEFORE performing parts A through H below A Call the Home screen Set UF GOAL to 1000 ml Set UF Time to 1 00 hr B Press CONFIRM C RESET ALL alarms D Turn the Blood Pump on so that it is rotatin...

Page 425: ...ENTLY open the card cage B Behind the card cage ENSURE the 24V POWER harness has remained plugged in C Proceed to page 599 procedure number P E 0 0 FIL 2 3 0 VOLTAGES IN RANGE ISOLATE AIR SENSOR CIRCUIT a FIGURE BELOW inside the distribution board unplug the female Air Sensor s connector i e 4th CONNECTOR CAP 5th position from the left If present DO NOT unplug the CBE board b Using a flashlight EN...

Page 426: ... number FIL 2 4 0 page 423 b Use a different plug If FILACT remains 1 see part c If FILACT 0 always see procedure number FIL 2 4 0 page 423 c SIX 6 possible bad components 1 CBE board a 2 Sensor Boardb 3 Sensor Board cablec 4 Functional Board b 5 Distribution board 6 Motherboard a A Swap in a known good CBE board B Return the resistor plug PROPERLY to the Air Sensor s position C Return to Dialysis...

Page 427: ...d pins especially the top pin b Allow thirty 30 seconds as FILACT response is not instantaneous c Call debug screen 1 WITHOUT LOOKING AWAY watch FILACT for two 2 minutes or until if it EVER 1 TWO 2 possible scenarios 1 IF and ONLY if FILACT 0 ALWAYS Proceed to page 425 procedure number FIL 3 0 0 2 IF FILACT EVER 1 See parts a THROUGH e below a ENSURE the female Air Sensor s Connector is plugged in...

Page 428: ...ving the wires connected together until FILACT 0 ALWAYS perform parts A through F below A To avoid damage turn the machine OFF B SIX 6 possible bad components see Component List below One at a time with the machine off swap in each with known good then in between continue with part C through F to test each new component Component List 1 CBE board 2 Sensor Board 3 Sensor Board cable 4 Functional Bo...

Page 429: ...Flow is Off c IMPORTANT Dialysate Flow MUST REMAIN OFF till instructed otherwise d Figure below attach a syringe with a piece of tubing attached that will fit SNUG to the Level Detector s INNER Pven port e Call debug screen 1 f Push on the syringe plunger until VEN middle column is between 400 and 450 g Clamp the syringe tubing to keep the pressure h If VEN falls more than three 3 mmHg in thirty 3...

Page 430: ... number FIL 3 2 0 page 426 No 250 mmHg could NOT be achieved ENSURE the transducer protector at the meter is not wet OR consider replacing it If OKAY see procedure number FIL 3 3 0X page 426 FIL 3 2 0 250 ACHIEVED PRESSURE TEST HYDRAULICS 2 Watch the meter for one 1 minute Does pressure HOLD 15 mmHg for one 1 minute Yes Pressure holds Proceed to page 427 procedure number FIL 3 5 0 No Pressure does...

Page 431: ...Figure right if a Quick Connector is used at the end of the to drain tubing an adaptor is required g Measure drain flow for two 2 minutes TWO 2 possible scenarios 1 IF and ONLY if 600 ml or more collected See procedure number FIL 3 6 0 page 428 2 IF less than 600 ml collected ENSURING Dialysate Flow was on perform parts a AND b below a Figure below CAREFULLY trace the wire harness from distributio...

Page 432: ...top of Chamber 69 i e brown on top blue on bottom d Set Dialysate Flow to 800 ml min and press CONFIRM e Allow Conductivity to stabilize between 13 0 and 14 4 mS f Call debug screen 0 Allow Valve 24 s dot to turn blue g Allow one 1 minute BEFORE continuing to part h h Call debug screen 1 WITHOUT LOOKING AWAY watch FILACT for to two 2 minutes or until it EVER 1 even just once TWO 2 possible scenari...

Page 433: ... 431 procedure number FIL 4 0 0 3 IF FILACT cycles between 0 and 1 A procedure in different Section is performed next NOTE this page and procedure number FIL 3 6 2 as you may prompted to return here Perform parts a THROUGH c below a BEFORE continuing to part a proceed to page 527 to perform SECTION 18A DIAGNOSTIC VALVE LEAK TESTS b If a leaking Balancing Chamber valve was not located in part a ret...

Page 434: ...o swap in the Sensor or Functional board to prevent Cond Offset Failure place the machine into T and C Mode refer to OPERATING MODES page Error Bookmark not defined D When it is time to swap in Chamber 69 s cap BE SURE to attach the Air Sensor s Connector wires to Chamber 69 s probes to the new cap E Turn the machine on and return to Dialysis Program Select Program Dialysis CONFIRM F From the Home...

Page 435: ... FIL 4 0 2 ISOLATE SPENT SIDE BALANCING CHAMBER LEAK TMP is STABLE if the TMP window REMAINS white AND does NOT change more than 60 mmHg in three 3 minutes TWO 2 possible scenarios 1 IF and ONLY if TMP is STABLE ASSUMING all procedures were performed correctly i e no air seen at Chamber 69 AND if and ONLY if FILACT continues to 1 intermittently see ABOVE procedure number FIL 3 7 0 page 430 2 IF TM...

Page 436: ...le scenarios 1 IF and ONLY if FILACT 0 See procedure number FIL 5 1 0 page 433 2 IF FILACT 1 See parts a THROUGH c below a Figure below place one of the resistor plugs from the FOUR RESISTOR SET into Air Sensor Connector s distribution board position b If the plug is placed correctly FILACT eventually 0 ALWAYS c See procedure number FIL 5 1 0 page 433 ...

Page 437: ...till instructed d Per the Figure below attach a syringe with a piece of tubing attached that will fit SNUG to the Level Detector s INNER Pven port e Call debug screen 1 Push on the syringe plunger until VEN middle column is between 400 and 450 f Clamp the syringe tubing to HOLD the pressure g If VEN falls more than 3 mmHg in 30 seconds there is a leak at the Pven port OR inside the module h Leavin...

Page 438: ...g screen 2 To ENSURE the shunt door is closed CVRCLS 2nd column from left 1 g PULL on the syringe plunger Can you achieve approximately negative 250 mmHg on the external meter Yes 250 mmHg achieved Clamp the four ways s to syringe tubing segment to keep the pressure then see procedure number FIL 5 3 0 page 434 No ENSURE the transducer protector at the meter is not wet OR consider replacing it If O...

Page 439: ...minute now Yes 250 achieved and HOLDS IMPORTANT Remove BOTH clamps from the Four Way Dialyzer Line segments and leaving Dialysate Flow OFF proceed to page 466 procedure number TMP 4 0 0 No CANNOT achieve or hold 250 Either the transducer protector at the meter is wet OR a Four Way tubing connection is leaking See parts A and B below A Locate and repair the leak B Return to ABOVE procedure number F...

Page 440: ... If NOT blue return to ABOVE procedure number FIL 5 1 0 page 433 c Figure right look at screen 0 s PDial data window TWO 2 possible scenarios 1 IF and ONLY if PDial AGREES with the external meter within 35 Proceed to page 439 procedure number FIL 7 0 0 2 IF PDial DOES NOT agree with the external meter within 35 See procedure number FIL 6 0 0 page 437 LEFT BLANK INTENTIONALLY ...

Page 441: ...he external flow indicator s bob is NOT moving i e Flow is off i IMPORTANT Remove the clamp from the external meter s tubing segment j Using the syringe adjust pressure until the external meter reads 0 2 mmHg k See procedure number FIL 6 1 0 page 437 FIL 6 1 0 CREATE NEGATIVE PRESSURE a Press CONFIRM The screen now says 6 Pressurize until dialysate pressure reads 250 mmHg b PULL on the syringe plu...

Page 442: ...FIRM g Read before performing Return to ABOVE procedure number FIL 6 0 0 page 437 but if and ONLY if Operator Error reoccurs one at a time swap in the listed components see Component List below and in between return to procedure number FIL 6 0 0 page 437 until Operator Error does not reoccur indicating the last component swapped in is the problem Component List 1 Dialysate Pressure Transducer 9a 2...

Page 443: ...e Flow to 800 ml min and press CONFIRM f Allow Conductivity to increase to more than 13 0 mS g Figure below is air still seen at Chamber 69 Yes Air seen Proceed to page 490 SECTION 11 INDUCED AIR LEAK TESTS No air seen Call debug screen 1 WITHOUT LOOKING AWAY watch FILACT middle column for up to two 2 minutes If EVER 1 even just once indicates a Filling Program TWO 2 possible scenarios 1 IF and ON...

Page 444: ...he sight tube Yes Bob moving See procedure number TMP 1 0 0 page 442 No a OPEN THE SHUNT DOOR AND LEAVE IT OPEN UNTIL INSTRUCTED b If the TMP window is NOT RED see part K If red A Press and release the Reset key then immediately press and hold it for three 3 seconds B Allow thirty 30 seconds B If a TMP alarm reoccurs attempt RESET up to twice BEFORE continuing to part K K Call debug screen 0 WITHO...

Page 445: ...24 s dot Figure right to turn blue BEFORE CONTINUING to part U indicating no Temp or Cond alarms U Is the flow indicator s bob move at least way up in the sight tube Yes Bob moving See procedure number TMP 1 0 0 page 442 No Bob NOT moving See parts a THROUGH c below a From the Home screen ENSURE Dialysate Flow remains at 500 ml min b From debug screen 0 ENSURE Valve 24 s dot is REMAINING BLUE c Is...

Page 446: ...D ADIA are REMAINING between 2 0 and 7 5 Proceed to page 444 procedure number TMP 1 0 4 2 IF PDIA AND OR ADIA is IS NOT remaining between 2 0 and 7 5 See parts a THROUGH e below a Momentarily plug the acid concentrate into its rinse port to call Select Program b Return the connector to acid concentrate c Select the screen s Dialysis button but DO NOT press CONFIRM till instructed d Call debug scre...

Page 447: ... TOP balancing chamber valves are REMAINING BLUE c Watch Valve 41 s dot Figure right for one 1 minute It should stay white TWO 2 possible scenarios 1 IF and ONLY if Valve 41 s dot REMAINS white Proceed to page 462 procedure number TMP 3 0 0 2 IF Valve 41 s dot cycles between white and blue A Turn the machine OFF B Proceed to page 527 SECTION 18A DIAGNOSTIC VALVE LEAK TESTS TMP 1 0 2 PDIA AND ADIA ...

Page 448: ...dure number TMP 1 0 5 page 445 2 IF and ONLY if peaking to MORE THAN 26 psi Turn Valve 65 s nut Figure below counterclockwise outward If pressure CAN be adjusted to between 23 and 26 psi see procedure number TMP 1 0 5 page 445 If and ONLY if it CANNOT Valve 65 may be bad 3 IF and ONLY if pressure is NEVER less than 11 psi AND peaks to between 18 and 22 Adjust Valve 65 s nut Figure below Clockwise ...

Page 449: ...re right tee the gauge into the Inlet clear tubing side of the Deaeration Pump e IMPORTANT Turn the water on and allow the No Water alarm to go away f Is Deaeration Pressure OKAY Refer to Appendix A page 667 for what pressure should be Yes Deaeration pressure OKAY See procedure number TMP 2 0 0 page 446 No Deaeration Pressure in NOT OKAY ENSURING a No Water alarm is NOT presenting NOTE this page n...

Page 450: ...tops d Remove the Deaeration gauge and reattach the tubing e IMPORTANT Turn the water on and allow the No Water alarm to go away f Remove the hydraulic compartment from the cabinet g Return BOTH concentrate connectors to their rinse ports h Place the machine into RINSE to pressurize the secondary hydraulic circuit From here forward ENSURE a No Water alarm does not occur i Unless as external leak i...

Page 451: ... CHECK 1 Figure right the ENTIRE length of the dialyzer lines ESPECIALLY the quick connectors CHECK 2 The ENTIRE hydraulic compartment CHECK 3 Figure right DiaSafe filter housing and tubing connections b Figure below any leak seen through Diasafe Filter 92 Water staying inside the filter is NORMAL Yes Valve 28 is leaking Proceed to page 473 procedure number TMP 9 0 0 No leaks seen See procedure nu...

Page 452: ... 2 POSITIVE PRESSURE LEAK TEST CONTINUED a Figure below THROUGHLY ENSURE no leaks at the UF Acid and Bicarbonate Bic Pumps including their input and output tubing b See procedure number TMP 2 0 3 page 449 Figure 69 Hydraulics Top View Pumps LEFT BLANK INTENTIONALLY ...

Page 453: ... Yes FILACT 1 Proceed to page 452 procedure number TMP 2 0 5 No FILACT 0 See parts a THROUGH d below a FIGURE BELOW inside the distribution unplug the Air Sensor s female Connector i e 4th CONNECTOR 5th position from the left NOTE If the machine is CBE equipped the CBE board plugs into the distribution board and Connector plugs into the CBE board which positions it higher than the other connectors...

Page 454: ...FILACT go to 1 Yes FILACT 1 Perform part A and B below A IMPORTANT Return the Air Sensor s female connector PROPERLY to its distribution board position If CBE equipped using a flashlight ENSURE the top CBE board pin is covered by the connector B Proceed to page 452 procedure number TMP 2 0 5 No FILACT remains 0 NOT LIKELY ENSURE the Air Sensor s distribution board position is COMPLETELY VACANT Aft...

Page 455: ... female Air Sensor PROPERLY to its distribution board position B See procedure number TMP 2 0 5 page 452 2 IF FILACT REMAINS 0 Perform parts a AND b below a BEFORE continuing to part b NOTE this page number then perform INITIAL CHECKS page 6 b Leaving the Air Sensor s female connector unplugged until FILACT 1 FIVE 5 possible bad components 1 CBE board 2 Sensor Board a 3 Functional Boardb 4 Distrib...

Page 456: ...ween 13 0 and 14 5 mS b IMPORTANT Open the shunt door and LEAVE IT OPEN till instructed c Install a dummy venous chamber in the Level Detector module d Call debug screen 1 Allow FILACT 0 ALWAYS If FILACT DOES NOT 0 after two 2 minutes most likely the female Air Sensor connector is NOT plugged in PROPERLY e ALARM RESET SEQUENCE i Press and release the Reset key then immediately press and hold it fo...

Page 457: ...53 2 IF fluid output from the nozzle TWO 2 possibilities 1 The UF Pump is upside down OR 2 Incorrectly installed OR bad UF Pump seals springs Figure 70 UF Pump OUTPUT TMP 2 0 7 NO UF PUMP LEAKS a IMPORTANT Remove the dummy chamber from the Level Detector module b IMPORTANT CLOSE the shunt door c From debug screen 0 Figure right allow Valve 24 s dot to REMAIN BLUE i e normal AND stable Temp Cond AN...

Page 458: ...s QdS REMAINNS 1 See procedure number TMP 2 0 9 page 454 No QdS goes to 0 at least once Call debug screen 0 to watch Flow Error for three 3 FULL minutes If it EVER 1 proceed to page 20 SECTION 1 FLOW ERRORS IN DIALYSIS PROGRAM If NEVER 1 a restriction is indicated Try replacing the DiaSafe filter rinse the machine for five minutes then return to ABOVE procedure number TMP 2 0 5 page 452 If you ret...

Page 459: ...re than 40 See procedure number TMP 2 0 11 page 455 TMP 2 0 11 TMP WINDOW IS RED BUT TMP IS STABLE a Press and release the Reset key then immediately press and hold it for three 3 seconds b Allow thirty 30 seconds What color is the TMP window now TWO 2 possible scenarios 1 IF and ONLY if WHITE See procedure number TMP 2 0 16 page 456 2 IF remaining RED See parts a AND b below a Per the Figure righ...

Page 460: ...ocedure number TMP 2 0 17 page 456 TMP 2 0 17 ISOLATE VENOUS PRESSURE This procedure creates Venous Pressure VEN to keep Valve 25 open for subsequent tests a Figures below attach a syringe with a piece of tubing attached that will fit SNUG to the Level Detector s INNER Pven port b Call debug screen 1 Push on the syringe plunger until VEN middle column is between 400 and 450 c Clamp the syringe tub...

Page 461: ... Can you achieve negative 250 5 mmHg on the meter Yes 250 achieved Clamp the to syringe tubing segment to keep the pressure then see procedure number TMP 2 2 6 page 457 No CANNOT achieve 250 on the meter ENSURE the transducer protector at the meter is not wet OR consider replacing it If OKAY see procedure number TMP 2 2 7X page 457 TMP 2 2 6 NEGATIVE 250 ACHIEVED NEGATIVE PRESSURE HOLDING TEST Doe...

Page 462: ... Flow off proceed to page 466 procedure number TMP 4 0 0 No 250 could not be achieved or did NOT hold Either the transducer protector is wet OR a Four Way assembly tubing connection is leaking See parts A and B below A Locate and repair the leak Consider using another Four Way assembly B Return to ABOVE procedure number TMP 2 0 16 page 456 LEFT BLANK INTENTIONALLY ...

Page 463: ...rnal meter within 35 Proceed to page 470 procedure number TMP 6 0 0 TMP 2 3 0 CHECK PDIAL TO 520 mmHg a PULL on the syringe plunger to create negative pressure b Clamp the to syringe tubing segment c Remove the syringe then reattach it d PULL again Can you make screen 0 s PDial reach at least 520 mmHg Yes 520 at PDial See procedure number TMP 2 3 1 page 459 No Cannot achieve 520 Proceed to page 47...

Page 464: ...P 2 3 4 No PDial does NOT hold See procedure number TMP 2 3 3 page 460 TMP 2 3 3 PDIAL DOES NOT HOLD ISOLATE POSITIVE PRESSURE LEAK a IMPORTANT Return the dialyzer lines to the shunt AND CLOSE THE DOOR b A procedure in a different Section is performed next NOTE this page and procedure number TMP 2 3 3 because you may prompted to return here c BEFORE continuing to part d proceed to page 496 to perf...

Page 465: ...D PREVIOUSLY a Return to Dialysis Program Select Program Dialysis CONFIRM b IMPORTANT From the Home screen set Dialysate Flow to 500 ml min and press CONFIRM c Allow Conductivity to stabilize to more than 13 0 THEN ENSURING Dialysate Flow has remained at 500 ml min the external flow indicator s bob is rising and falling in the sight tube d Call debug screen 1 to see FILACT It must REMAIN 0 before ...

Page 466: ... reversed connected with another hydraulic component b Call debug screen 1 ENSURE FLWP upper right column 255 constant i e Dialysate Flow is OFF c Remove the red dialyzer connector from the shunt door and place it at dialyzer level d Call debug screen 10 Is ACFS right corner between 3 5 and 6 0 Yes ACFS between 3 5 and 6 0 See procedure number TMP 3 1 0 page 463 No ACFS is NOT between 3 5 and 6 0 ...

Page 467: ...e column between 3 5 and 6 0 Yes PDIA between 3 5 and 6 0 Dialysate Pressure Transducer 9 is bad No PDIA is NOT between 3 5 and 6 0 See parts A through E below A Leave CFS 10 plugged into X9 PDIAL for parts B through E B Turn the machine OFF C One at a time swap in the listed components see COMPONENT LIST below with known good and in between until PDIA is between 3 5 and 6 0 COMPONENT LIST 1 Senso...

Page 468: ... should increase to 9 0 or more Yes PDIA increased to 9 0 or more See procedure number TMP 3 6 0 page 465 No PDIA DOES NOT increase to 9 0 or more See parts A through D below A Turn the machine OFF B Swap in the following components COMPONENT LIST below one at a time with known good and in between perform parts C and D to see if the new component fixed this problem COMPONENT LIST 1 Actuator Test B...

Page 469: ...ng machine s debug screen 10 is PDIA middle column between 3 5 and 6 0 Yes PDIA between 3 5 and 6 0 The malfunctioning machine s Dialysate Pressure Transducer 9 is bad No PDIA IS NOT between 3 5 and 6 0 See parts A through D below A Turn the machine OFF B Swap in the following components see COMPONENT LIST below one at a time with known good and in between continue to parts C and D to see if the n...

Page 470: ...low DOUBLE clamp the OUTPUT tubing at Valve 43 s nozzle NOTE Valve 43 s output tubing extends towards the front of the machine c Can you achieve 250 mmHg and HOLD it 15 mmHg per minute now Yes 250 mmHg achieved and HOLDS TWO 2 possible bad components 1 Bad Actuator Test Board OR 2 Bad valve 43 No 250 cannot be achieved and or held See procedure number TMP 4 2 0 page 467 Figure 71 A Valve 43 Figure...

Page 471: ...dialysate lines TMP 4 3 0 250 LEAKING ISOLATE DIALYSATE LINES a Trace the to and from dialyzer lines to where they attach to the rear of the machine b INSIDE the machine clamp the clear non braided tubing at BOTH dialysate line connectors c Can you achieve 250 mmHg and HOLD it 15 mmHg per minute now Yes 250 mmHg achieved and HOLDS IMPORTANT Remove the clamps then see procedure number TMP 4 4 0 pag...

Page 472: ...69 c Can you achieve 250 mmHg and HOLD it 15 mmHg per minute now Yes or No Yes 250 mmHg achieved and HOLDS Remove ALL clamps Chamber 69 OR its tubing OR valve 43 s O ring is leaking Placing the machine in Rinse may help locate the leak While in Rinse allow ten 10 minutes to see a small leak then check CAREFULLY No 250 cannot be achieved and or held See procedure number TMP 4 5 0 page 469 Figure 72...

Page 473: ...ak between the top balancing chamber valves 31 through 34 and the DiaSafe filter Remove ALL clamps Placing the machine in RINSE may locate the leak but allow ten 10 minutes to see a small leak If a leak is not located proceed to page 490 SECTION 11 INDUCED AIR LEAK TESTS No 250 cannot be achieved and or held There is a leak between Chamber 69 and the valves 24 and 25 Remove ALL clamps SECTION 11 I...

Page 474: ...URE the external flow indicator s bob is moving up and down e Press CONFIRM The screen says 3 Press the Dialysate Flow on off key f Press the Dialysate Flow on off key to turn Flow off Flow on off lamp blinks g ENSURE the external flow indicator is NOT moving i e flow is off h IMPORTANT Remove the clamp from the external meter s tubing segment i Using the syringe adjust pressure until the external...

Page 475: ...o page 472 procedure number TMP 6 5 0 E Press CONFIRM Figure right TWO 2 possible scenarios based on if an Operator Error banner occurs 1 IF and ONLY if an Operator Error occurs See procedure number TMP 6 5 0 page 472 2 IF an Operator Error did NOT occur See parts a THROUGH f below a Press CONFIRM twice to save the calibration then turn the machine off b Turn the machine on and return to Dialysis ...

Page 476: ...ysate Flow window f Set Dialysate Flow to 500 ml min and press CONFIRM g Read before performing Repeat ABOVE procedure number TMP 6 0 0 page 470 but if the problem reoccurs swap in the listed components see Component List below one at a time in between returning to procedure number TMP 6 0 0 page 470 until the problem does not occur indicating the last component swapped in is the problem Component...

Page 477: ...nd below trace the wires from Valve 28 s distribution board position V28 SAMPLE to ensure it connects to the correct valve b Unplug Valve 28 from distribution board position V28 SAMPLE Does the Valve continue to leak Yes Valve 28 continues to leak Valve 28 is bad No Valve 28 stops leaking Turn the machine off and replace the Actuator Test Board LEFT BLANK INTENTIONALLY ...

Page 478: ...essages are listed in the Test Options screen Fail Remove Air Fail Get Neg TMP Fail Neg Stabilize Fail Neg Flow On Fail Get Pos TMP Fail Pos Stabilize Fail Pos Flow Off Figure 73 Test Options Screen B Are the Tests CURRENTLY running i e screen says Test OR Testing Yes Tests are running See part C No DO NOT start the tests Proceed to page 476 procedure number PHT 1 5 0 C Figure right has the Get Ne...

Page 479: ... or 2 below 1 IF and ONLY if Get Neg TMP is still up Proceed to page 503 SECTION 14 UF PUMP PROBLEMS 2 ALL OTHER banners Allow the Tests to finish then even if they pass proceed to page 476 procedure number PHT 1 5 0 PHT 1 0 2 STRONG PULSE S SEEN ENSURING Get Neg TMP remains up watch FILACT middle column for one 1 minute TWO 2 possible scenarios 1 IF FILACT EVER 1 A hydraulic air leak is indicated...

Page 480: ...en says Test allow them to finish BEFORE continuing to procedure number PHT 1 5 1 page 476 PHT 1 5 1 INITIAL PHT CHECKS CONTINUED IMPORTANT If a No Water or Flow Error alarm EVER occur address them first a Call debug screen 0 Valve 24 s dot Figure right MUST be BLUE BEFORE continuing to part b b From the Home screen set Dialysate Flow to 500 ml min and press CONFIRM c Small external leaks cause BI...

Page 481: ...m Dialysate Pressure Transducer 9 3 When Neg Flow On appears a thirty 30 second STABILIZATION period begins followed immediately by a thirty 30 second HOLD period During STABILIZATION ATMP should settle between negative 250 and 450 During the HOLD period ATMP should not change more than 20 IMPORTANT NOTE If ATMP DOES NOT STABILIZE or HOLD the tests automatically return to step 1 4 During the very ...

Page 482: ...ure number PHT 2 0 1 page 478 Other than Battery all other test failures above Negative Pressure may cause the Pressure Tests to fail PHT 2 0 1 PRESSURE TESTS RUNNING ANALYZE TMP a Call debug screen 1 b The Pressure Tests start with Remove Air FILACT 1 followed by Get Neg TMP The UF Pump strokes every eight 8 seconds until ATMP Figure right reaches about 250 mmHg then Neg Flow On appears for one m...

Page 483: ...INS up allow up to TWO 2 minutes or until you see a strong pulse that squirts out more than six 6 feet Yes or No Yes Strong pulse s seen TWO 2 possible scenarios 1 IF and ONLY if the Get Neg TMP banner is still up Proceed to page 440 SECTION 9 TMP PRESSURE PROBLEMS 2 ALL OTHER banners See procedure number PHT 3 0 0 page 480 No Strong pulse s NEVER seen Is the Get Neg TMP banner still up Yes Get Ne...

Page 484: ...On first appears a thirty 30 second STABILIZATION period begins ATMP should settle between 250 and 440 NOTE If Remove Air reappears the tests are REPEATING AND FILACT will 1 again In this event allow Neg Flow On to reappear i e the repeat STABILIZATION period NOTE If FILACT EVER 1 during the repeat STABILIZATION period NOTE this NOTE If ATMP does not remain between 250 and 440 Fail Neg Stabilize w...

Page 485: ...OUR 4 possible scenarios 1 or 2 or 3 or 4 below 1 IF and ONLY if Fail Remove Air is listed Proceed to page 409 SECTION 8 FILLING PROGRAM PROBLEMS 2 IF and ONLY if Fail Neg Stabilize is listed TWO 2 possible scenarios i or ii below i IF FILACT EVER 1 even if only once during the repeat 30 second STABILIZATION Neg Flow On period Proceed to page 409 SECTION 8 FILLING PROGRAM PROBLEMS ii IF FILACT ALW...

Page 486: ...es below Repeat the Pressure Tests to see if either solved the problem Possibilities 1 A card cage circuit board not seated properly OR 2 Bad Actuator Test Board No If the Pressure Tests Fail from the Tests Options screen if a Negative Pressure Test listing appears see procedure number PHT 3 1 4 page 482 If a Positive Pressure Test listing appears return to Scenario 4 of ABOVE procedure number PHT...

Page 487: ...ve 5 FULL minutes c Return to Dialysis Program Select Program Dialysis CONFIRM d From the Home screen set Dialysate Flow to 800 ml min and press CONFIRM e Allow the machine to come out of bypass i e the external flow indicator s bob moving up and down in the sight glass f Allow one 1 minute BEFORE continuing to part g g Reset all alarms and repeat the Pressure Tests Do they BOTH pass Yes Both Pass...

Page 488: ...sure REMAINS OKAY See procedure number PHT 4 2 0 page 485 2 IF and ONLY if peaking to MORE THAN 26 psi Turn Valve 65 s nut Figure below counterclockwise outward If a PEAK pressure between 23 and 25 psi CAN be achieved see procedure number PHT 4 2 0 page 485 If and ONLY if NOT Valve 65 may be bad 3 IF and ONLY if NEVER less than 11 and peaking to between 15 and 22 psi Adjust Valve 65 s nut Figure b...

Page 489: ...age number as you will return here THEN proceed to page 498 SECTION 13 DEAERATION PROBLEMS PHT 4 3 0 DEAERATION PRESSURE OKAY a Turn the water off and allow a No Water alarm to occur b Allow one 1 minute for the deaeration motor to stop c Remove the gauge and reattach the tubing d IMPORTANT Turn the water on and ENSURE the No Water alarm goes away e Allow the machine to come out of bypass i e the ...

Page 490: ...T 4 5 0 BOTH TESTS PASS PERFORM UF INTEGRITY TEST The Important UF INTEGRITY TEST performed here isolates the UF Pump for leaks a Figure right remove the TOP tubing from between the UF Pump and Check Valve 63 b Attach a tubing segment to the vacant Pump nozzle that is long enough to route it away from the hydraulics c RESET all alarms d From the Test Options screen repeat the Pressure Tests e Do B...

Page 491: ...ine use the keys until Valve Number Valve 24 e Press CONFIRM f Allow Prep and Testing to complete then read the TEST STATUS box TWO 2 possible scenarios 1 IF Failed REPEAT the test on the leaking valve If and ONLY if it fails AGAIN TWO 2 possibilities 1 Replace the Actuator Test Board with a known good then repeat the Valve Leak Test to test on the valve If and ONLY if the valve fails again 2 Leak...

Page 492: ...ump 22 strokes until approximately 260 mmHg TMP 260 mmHg is achieved as monitored by Dialysate Pressure Transducer 9 This normally takes less than one 1 minute When 160 mmHg is reached the UF Pump stops and Neg Flow On appears A thirty 30 second stabilization period begins followed by a thirty 30 second hold period If pressure remains stable 20 mmHg for one minute the test passes B Positive Pressu...

Page 493: ...le Causes of Pressure Test Failures Air entering or dialysate escaping through a bad O ring bad connection tubing leak etc DiaSafe filter leaking or DiaSafe filter test valve leaking internally Valves 43 leaking internally Valve 24 25 leaking internally if failing On Line PHT ONLY Balancing chamber valve 31 through 38 leaking internally Deaeration Pressure too high or too low Dialysate Pressure Tr...

Page 494: ... normal and the external flow indicator s bob MUST be rising and falling C RESET ALL alarms D If not already run the alarms and pressure tests At this point it does not matter if they pass E Turn the blood pump on so that is is rotating at least 100 ml min F From the Home screen set UF Goal to 1000 set UF Time to 1 00 Hr G Press CONFIRM H See procedure number AIR 1 0 0 page 490 AIR 1 0 0 ACHIEVE N...

Page 495: ... minutes watch through the OUTPUT to machine side of Dialysate Filter 73 This is Location 1 L1 Air bubbles seen Yes Air seen at L1 See procedure number AIR 1 0 2 page 492 No air seen at L1 Proceed to page 493 procedure number AIR 1 0 3 Figure 74 Leak Checks 1 Abbreviated Flow Diagram Figure 75 Hydraulics External Rear Views ...

Page 496: ...d with Sample Port Dialysate Filter 73 is leaking L4 To Shunt Figure 75 L5 Dialyzer connector s or o ring s L5 Bottom of Flow Indicator 75 Figure 75 L6 Flow Indicator 75 L6 Input Valve 24 Valve 26 Figure 76 page 492 L7 if DiaSafe filter equipped L9 if not Valve 24 Valve 26 mounting L6 OR Valves 24 26 L7 Input DiaSafe Filter 90 L8 DiaSafe Filter 90 OR Valve 24 Valve 26 mounting L6 OR Valves 24 26 L...

Page 497: ...suring TMP is between 300 and 360 mmHg for two 2 minutes watch through the INPUT tubing at the rear side of Chamber 69 Location 10 L10 Air bubbles seen Yes Air seen at L10 See procedure number AIR 1 0 4 page 494 No air seen at L10 Return to the procedure that brought you here Figure 77 Leak Checks 2 Abbreviated Flow Diagram ...

Page 498: ...n the leak is from L11 Output Blood Leak Sensor 8 see Figure 78 page 494 L12 next row Valve 24 Valve 26 mounting O Ring s to LOCATE refer to Figure 76 page 492 OR DiaSafe Filter Tubing connection L12 Input Blood Leak Sensor 8 see Figure 78 L13 next row Blood Leak Sensor 8 L13 Output Valve 25 see Figure 75 page 491 L1 next row Dialysate Pressure Transducer 9 L1 OUTPUT to machine side of Dialysate F...

Page 499: ...bubbles MOVING INTO the machine through the clear acid and or bicarbonate Inlet Tubing Yes Air seen A Check the acid and or the bicarbonates O rings and plug B If using jugs ensure they are full C Check the pickup wand s O rings No air seen See procedure number AIR 1 0 8 page 495 AIR 1 0 8 LEAK TEST HYDROCHAMBER a A procedure in a different Section is performed next NOTE this page and procedure nu...

Page 500: ...ositive pressure in the secondary circuit 2 Figure below check for leaks at 1 Top and bottom of Air Removal Chamber 69 2 Filter 74 3 UF Pump 22 If no leaks continue to step 3 Figure 80 Internal Dialysate Circuit Leak Checks 3 Figure below check for leaks at 4 Valve 78 5 Dialyzer Quick Connectors and O rings 6 External Flow Indicator 75 7 Dialysate Line Filter 73 8 Optional Fluid Sample Port 9 Dial...

Page 501: ...e disconnect Filter 92 s tubing from Test Valve 28 to see the valve nozzle Fluid output from the nozzle NOTE Water inside Filter 92 does NOT NECESSARILY mean Valve 28 is leaking Yes Valve 28 leaking Proceed to page 473 procedure number TMP 9 0 0 No Reattach Filter 92 then continue to step 7 7 Allow three 3 minutes then REPEAT steps 2 through 6 to locate a potential VERY slow leak If no leaks are l...

Page 502: ...e 498 DAIR 1 1 0 CHECK DEAERATION MOTOR a ENSURE the Loading Pressure gauge yellow connector reads 0 psi before inserting it b SLAM the gauge into the Acetate Acid rinse port ELSE pressure will not be read correctly c Press CONFIRM The screen says 4 Adjust PUMP RATE AND the Pump Rate box is yellow d Does Loading Pressure Rinse port gauge PEAK to at least 16 psi Yes 16 psi or more See procedure num...

Page 503: ... 500 should be adjusted ONLY if Deaeration pressure is too high when Pump Rate 180 4 Loading Pressure is mechanically calibrated using Valve 65 see Figure 84 page 500 5 Sharply press CONFIRM after each Pump Rate adjustment The data box MUST be pale yellow white NOT bright yellow or gray for the rate adjustment to take effect b Select the PUMP RATE data box it turns bright yellow c Adjust its value...

Page 504: ... CANNOT be achieved a Per the Figures above AND right locate Valve 39 on the BOTTOM of the hydrochamber b Figure right clamp Valve 39 s clear tubing at the location seen c Can PUMP RATE now be adjusted to achieve target pressures Yes Target pressures achieved See procedure number DAIR 4 0 1 page 501 No Pressures CANNOT be achieved See procedure number DAIR 5 0 0 page 502 ...

Page 505: ...lysis Program Select Program Dialysis CONFIRM D The Deaeration problem is solved but return to the procedure that prompted you here No Pressures DO NOT remain at target See procedure number DAIR 4 0 2 page 501 DAIR 4 0 2 ISOLATE ACTUATOR BOARD VALVE 39 a Figure right unplug Valve 39 from distribution board position V39 DEAR V b Do pressures go to target Yes Pressures go to target The Actuator Test...

Page 506: ...rn to the Calibrate Hydraulics menu b Select Deaeration Pressure but DO NOT CONFIRM The PUMP RATE data box MUST 0 before continuing to part c c Swap in a KNOWN good deaeration motor d Sharply press CONFIRM Can PUMP RATE be adjusted to achieve target pressures Yes Target pressures achieved Target pressures achieved A Press CONFIRM to save the calibration B Turn the machine off then on and return to...

Page 507: ...edure number UF 5 0 0 page 508 No to ALL three Perform parts a AND b below a Per the Figures below AND right TWO more checks Check 4 ENSURE the UF Pump is installed with its output red or blue nozzle at the TOP AND is mated to the mounting plate s output arrow Check 5 ENSURE the OUTPUT tubing is connected to UF Check Valve 63 INPUT tubing at the white nozzle to UF Filter 74 b If no problems were l...

Page 508: ... page 504 No Weak or no pulses Proceed to page 506 procedure number UF 3 0 0 UF 2 0 0 STRONG PULSES ISOLATE UF PUMP CONSISTENCY a Enter Service Mode Calibrate Hydraulics UF Pump Volume b Follow the screen s instructions through step 4 The screen s Target box defaults to 24 strokes DON T CHANGE IT c Per the Figure right attach the Fluid Sample Connector to a 25 ml burette ENSURE the burette s stopc...

Page 509: ...IRM Allow the Conductivity test to pass e Remove the Fluid Sample Connector to observe UF output below f Call debug screen 0 to see the UF Pump s dot and TMP Figure right g WHEN Test Get Neg TMP is up AND TMP is less than 240 watch the Fluid Sample Connector When the UF Pump s dot blinks between white and blue about every eight 8 seconds there should be strong pulses through the Sample Connector t...

Page 510: ... cable to distribution board position P22 UF P b ENSURE the connector is placed properly AND the cable is not damaged c IMPORTANT if NOT already place the machine into RINSE d Ensure the external flow indicator s bob is moving up and down e Per the Figure right remove the tubing from the UF Pump white INPUT bottom nozzle Is there flow through Filter 74 Yes or No Yes Flow through the filter See pro...

Page 511: ...eplace the spring if damaged or bent c Per the Figure below FOUR 4 more checks Check 3 ENSURE the diaphragm is NOT torn and for debris in the ports Check 4 ENSURE the Retaining Clip is in the slot to hold the Heavy Spring at its maximum compression Check 5 ENSURE a shim washer has not fallen into the solenoid cavity which may jam the diaphragm shaft WARNING While checking keep track of ALL shim wa...

Page 512: ...present HOWEVER 1 Check the UF Pump per the Calibration Procedures AND 2 Perform the Alarms and Pressure Holding Tests AND the UF Pump Integrity Test as described in the PM booklet NOTE If a UF Pump Alarm banner reappears intermittently see procedure number UF 5 1 0 page 508 UF 5 1 0 ISOLATE UF PUMP CIRCUIT UF Pump Alarm OR pink UF Pump symbol OR UF pump dot is ALWAYS blue One at a time swap in th...

Page 513: ...pump into distribution board position P22 UF P 2 Turn the machine OFF before swapping in a known good Actuator Test Board 3 The cable can be checked NOTE that four 4 UF PUMP connections will be checked and proceed to page 521 SECTION 16 CHECKING THE ACTUATOR BOARD CABLE UF 6 1 0 STRONG PULSES ISOLATE UF PUMP CONSISTENCY a Place the machine into Service Mode Calibrate Hydraulics UF Pump Volume b Fo...

Page 514: ...tach a tubing segment to the vacant nozzle and route it away from the machine c RESET all alarms d From the Test Options screen repeat the Pressure Tests e Do BOTH Pressure Tests Neg Flow On Positive Flow Off pass Yes BOTH Tests pass A Return the UF Pump s tubing B If not already done perform the UF Pump UF Volume Check per the Preventative Maintenance Procedures booklet No One or BOTH tests fail ...

Page 515: ...ee Flow Error If it EVER 1 even once indicates a masked Flow Error WITHOUT LOOKING AWAY watch Flow Error for two 2 minutes or until if it EVER 1 TWO 2 possible scenarios 1 or 2 below Yes Flow Error EVER 1 even if only once Proceed to page 20 SECTION 1 FLOW ERRORS IN DIALYSIS PROGRAM No Flow Error ALWAYS 0 See parts a AND b below a Valve 24 s dot MUST be BLUE i e machine is not in bypass BEFORE con...

Page 516: ...rform the alarms tests b From the Home screen set UF GOAL to 1000 ml set UF Time to 1 00 hr c Press CONFIRM d To turn UF on press the front panel s UF on off key The green on off lamp turns on solid e Allow TMP to increase to 160 mmHg THEN IMMEDIATELY turn UF off UF lamp off TMP should increase to no more than 300 mmHg1 1 If a Filling Program banner appears allow it to clear If Fillling Program oc...

Page 517: ...sate cause false blood leak alarms Per the Figure below using a flashlight watch for air bubbles through the Blood Leak Sensor s TO AND FROM tubing for one 1 minute each Yes Air seen See procedure number BL 3 0 0 page 514 No air seen See procedure number BL 4 0 0 page 516 Figure 89 Hydraulics Side View LEFT BLANK INTENTIONALLY ...

Page 518: ... deaeration motor to stop running d Figure right tee the gauge to the INPUT clear tubing of the Deaeration Pump e IMPORTANT Turn the water on and allow the No Water alarm to go away f Is Deaeration Pressure OKAY Refer to Appendix A page 667 for what pressure should be Yes Deaeration Pressure is OKAY See procedure number BL 3 0 4 page 514 No Deaeration Pressure in NOT OKAY ENSURING a No Water alarm...

Page 519: ...utes for Temperature AND Conductivity to STABLIZE to normal e ENSURING the external flow indicator is moving up and down press and release the RESET key up to three 3 times in twenty 20 second intervals attempting to clear a Blood Leak alarm BEFORE continuing to part f f Once again watch for air bubbles through the Blood Leak Sensor THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if the...

Page 520: ...r See procedure number BL 4 4 4 page 517 5 All OTHER scenarios See procedure number BL 6 0 0 page 520 BL 4 1 0 ISOLATE OPEN CIRCUIT BLOOD LEAK DETECTOR a IMPORTANT To prevent damage turn the machine off b Figure right at the distribution board ENSURE the Blood Leak Cable is plugged in properly If not this may be the problem c A procedure in different Section is performed next IMPORTANT NOTE this p...

Page 521: ... DIMN are more than 0 0 THREE 3 possible bad components Component List below Swap the components in one at a time and in between repeat procedure number BL 4 4 4 page 517 parts d and e to test each new component until LEAK and DIMN are BOTH 0 0 Component List 1 Sensor Board cable 2 Sensor Board1 see Figure 4A page 9 3 Distribution board 1 To prevent a Cond Offset Failure place the machine into T a...

Page 522: ...nstructed below make your RED meter lead a PROTECTED lead NOTE If you do NOT wish to check voltages see procedure number BL 6 0 0 page 520 otherwise DO NOT CONTINUE UNTIL YOU HAVE A PROTECTED LEAD B To avoid pulling cables loose GENTLY open the card cage C IMPORTANT Set your CALIBRATED volt meter to DC voltage VDC D IMPORTANT Connect the meter s ground black lead to chassis ground see Figure 2 pag...

Page 523: ...achine IF less than 4 5 volts DC See procedure number BL 6 0 0 page 520 IF more than 5 2 volts DC See procedure number BL 6 0 0 page 520 IF between 4 5 and 5 2 volts DC From debug screen 4 does LEAK the pin 6 measurement within 0 3 volts DC Yes LEAK pin 6 0 3 Measure at pin 7 next row in table No LEAK NOT within 0 3 of pin 6 Bad Sensor Board see page 9 7 Bottom row fourth pin from the REAR of the ...

Page 524: ...ecessary parts replacement and or cause an inaccurate Blood Leak calibration e See procedure number BL 6 2 0 page 520 BL 6 2 0 CALIBRATE BLOOD LEAK SENSOR 8 a Place the machine into Service mode Calibrate Sensors Blood Leak Detector b Press CONFIRM to start the calibration then see part c c NORMALLY the calibration one at a time takes the screen s Leak then Dimness windows to approximately 5 00 an...

Page 525: ...Figure 91 Female Distribution Board Connector e To determine your ohm Ω meter s internal resistance touch the leads together The meter MUST read less than 1 Ω Subtract the reading from ALL subsequent measurements f Per the Figure above the cable s female connector has two rows of PLUGS Hold it with its KEY TAB DOWN This puts the even numbered PLUGS in the top row AND the Rear of Machine to the rig...

Page 526: ...he rear of machine DEAERATION PUMP 2 of 2 16 Top row 8 pins from the rear of machine FLOW PUMP 1 of 2 19 Bottom row 10 pins from the rear of machine FLOW PUMP 2 of 2 20 Top row 10 pins from the rear of machine ACID PUMP 1 of 4 1 Bottom row first pin from the rear of machine ACID PUMP 2 of 4 2 Top row first pin from the rear of machine ACID PUMP 3 of 4 3 Bottom row 2 pins from the rear of machine A...

Page 527: ...pins from the screen 29 34 Top row 9 pins from the screen 30 35 Bottom row 8 pins from the screen 31 36 Top row 8 pins from the screen 32 37 Bottom row 7 pins from the screen 33 38 Top row 7 pins from the screen 34 39 Bottom row 6 pins from the screen 35 40 Top row 6 pins from the screen 36 41 Bottom row 5 pins from the screen 37 42 Top row 5 pins from the screen 38 43 Bottom row 4 pins from the s...

Page 528: ... connector for white corrosion or damaged male pins Damage ANYWHERE may be the problem e To determine your ohm Ω meter s internal resistance touch the leads together The meter MUST read less than 1 Ω Subtract the reading from ALL subsequent measurements f Per the Figure below the cable s female connector has two rows of PLUGS Hold it with its KEY TAB towards the floor This puts the even numbered P...

Page 529: ...he procedure that brought you here as noted No Unplug the cable from the Sensor Board s X2 connector Check inside the connector for damaged male pins If the pins are okay replace the cable Figure 94 Electronic Card Cage Sensor Board Table 13 Cable Plug Sensor Board X2 Pin Locations Table 14 continued next page HYDRAULIC COMPONENT Cable Plug X2 PIN Cable Plug X2 PIN LOCATION NTC 3 12 Top row 6 pins...

Page 530: ...MNESS 2 of 5 3 Bottom row 2 pins from the rear of machine BLOOD LEAK CAL BL 3 of 5 4 Top row 2 pins from the rear of machine BLOOD LEAK OUTPUT 4 of 5 6 Top row 3 pins from the rear of machine BLOOD LEAK OUTPUT 5 of 5 7 Bottom row 4 pins from the rear of machine DIALYSATE TRANSDUCER 1 of 3 8 Top row 4 pins from the rear of machine DIALYSATE TRANSDUCER 2 of 3 10 Top row 5 pins from the rear of machi...

Page 531: ...up down arrow keys until Valve Number IOS K2 machine use the keys until Valve Number IOS c Press CONFIRM and allow Prep and Testing to complete then read the TEST STATUS box TWO 2 possible scenarios 1 IF Failed REPEAT the IOS test If and ONLY if it passes see Scenario 2 below If it fails again turn the machine off then see AUTOTEST 1 0 0 page 528 2 IF Passed Perform parts a THROUGH d below until A...

Page 532: ...for external leaks c Check the ENTIRE length of the external dialyzer lines for leaks i e dialyzer quick connectors external flow indicator connections at the rear of the machine and if equipped the sample port d Check the DiaSafe filter tubing AND its housing for external leaks e If an immediate leak is NOT located allow two 2 minutes then repeat parts a THROUGH d If still NO LEAKS see procedure ...

Page 533: ...et c A transducer protector MUST NOT be installed in the to syringe tubing segment d Place the Four Way Assembly at dialyzer level e IMPORTANT Clamp the to meter tubing segment f If using a NEO 2 attach to the Port top red port If using a 90XL attach to the Pressure Module s Gauge Port g DO NOT allow tension in the Four Way s tubing segments h IMPORTANT CLOSE the shunt door AND ENSURE the external...

Page 534: ...0 0 No Pressure does DOES NOT hold See procedure number AUTOTEST 4 0 0X page 530 AUTOTEST 4 0 0X PRESSURE CANNOT BE ACHIEVED OR IT DID NOT HOLD ISOLATE FOUR WAY a Figure right clamp BOTH Four Way dialyzer Line tubing segments b Can you achieve between 248 and 252 AND does it HOLD it 15 mmHg for one 1 minute now TWO 2 possible scenarios below 1 IF still CANNOT achieve between 248 and 252 OR it does...

Page 535: ...e flow and deaeration motors are rotating h Read this step before performing Repeat the Diagnostic Leak Tests on the balancing chamber valves 31 through 38 HOWEVER this time if multiple valves fail TWO 2 possible bad components 1 Bad Actuator Test Board 2 Multiple leaking valves AUTOTEST 6 0 0 OPERATOR ERROR OCCURRED TROUBLESHOOT DIALYSATE PRESSURE a Turn the machine OFF b Turn the machine on and ...

Page 536: ... and System 2 Valves for potential leaks to atmosphere a Pressure is monitored by Dialysate Pressure Sensor 9 b Pressures are achieved during each Prep phase using either the UF Pump to achieve negative pressure or Loading Pressure to achieve positive pressure Refer to the Table below c During each Testing phase the tested valve is closed and an alternate path to atmosphere is open for thirty 30 s...

Page 537: ...achine on and return to Dialysis Program Select Program Dialysis CONFIRM f Ignoring Flow Errors call debug screen 1 ENSURE that DEAP AND FLWP are less than 255 Theory All eight balancing chamber valves are closed unless one is leaking The following procedures open the bottom valves one at a time using 24 volts from valve 30 s distribution board connector Since the deaeration pump P20 and Flow Pump...

Page 538: ...lve 35 If not replace valve 36 No Unplug valve 31 and leave it unplugged See part b b Plug valve 32 into valve 30 s position V30 DRAIN V and watch valve 32 s nozzle Is a leak seen Yes QUICKLY clamp valve 35 s white tubing If the leak stops replace valve 35 If not replace valve 36 No Unplug valve 32 and leave it unplugged See part c c Plug valve 33 into valve 30 s position V30 DRAIN V and watch val...

Page 539: ... LEAK 1 1 0 page 535 BC LEAK 1 1 0 ISOLATE FLOW PUMP 21 a Plug the concentrate connectors into their rinse ports to call the Select Program screen b This procedure uses a psi pressure gauge ENSURE it reads 0 psi before installing it c Per the Figure below tee the gauge between the Flow Pump s OUTPUT nozzle and its WHITE tubing Figure 97 Flow Pump Output d IMPORTANT Tie wrap both sides of the gauge...

Page 540: ...e number BC LEAK 2 0 0 page 536 BC LEAK 2 0 0 DIAPHRAGM LEAK TEST Two 2 buckets are required one empty and the other filled with one gallon of ACID CONCENTRATE Place both buckets on the floor and read the procedure before continuing a Call debug screen 5 Allow FPRE middle column ABOVE FPOS to reach LESS THAN two thousand eight hundred 2800 This verifies all conductive fluids have been rinsed out b...

Page 541: ... three 3 minutes Does it EVER even if only once increase or fluctuate to MORE THAN four thousand 4000 Yes FPRE increases to more than 4000 A torn balancing chamber diaphragm is indicated Remove the clamp from valve 29 then replace BOTH balancing chamber diaphragms No FPRE remains ALWAYS about 2300 See parts a and b below a A torn diaphragm is NOT indicated Remove the clamp from valve 29 and return...

Page 542: ...SE is running Remaining Time is NOT 0 00 open the shunt door d NOTE FPOS Typically between 2000 and 4000 e Per the Figure right direct the Ultrafiltrate Output Sample Connector into the EMPTY BUCKET to prevent excessive UF circuit pressure f IMPORTANT Per the Figure below TIGHTLY clamp the tubing at Valve 29 s Ignore Flow Errors for now g Remove the blue dialyzer connector from the shunt door and ...

Page 543: ... to the shunt b If referred to TESTING FOR A LEAKING BALANCING CHAMBER DIAPHRAGM return to the procedure that brought you here as NOTED Balancing Chamber Diaphragm Leak Test Theory Referring to the Figure below the Flow Pump 21 delivers a highly conductive acid solution into the spent S side of the balancing chambers at high pressure Both balancing chamber fresh F sides are open to low pressure be...

Page 544: ... more than 600 ml per minute occur Yes or No Yes Massive overflow Turn the machine OFF then proceed to page 548 procedure number OVER 6 0 0 No Massive overflow does NOT occur See part F F Figure below ENSURE the Vent Tubing ESPECIALLY the segment going to the Float is NOT restricted G Place the machine into the Program the overflow was occurring in i e i Cleaning Disinfection Heat Disinfect Rinse ...

Page 545: ...en the machine is off OR if Dialysate Flow is OFF and the machine is attached to a Central Concentrate Delivery System SDS over time SDS pressure too high may force the concentrate pumps open causing overflow c Is the red AND OR blue concentrate connectors currently attached to a SDS system Yes Attached to a central system Allowing up to hour if and ONLY if overflow still occurs see procedure numb...

Page 546: ... NOT occur see procedure number OVER 2 0 1 page 542 OVER 2 0 2 ISOLATE HEAT EXCHANGER 77 Slow Overflow a IMPORTANT Turn the machine OFF but leave the water ON b Per the Figure below remove the front CLEAR tubing to drain from the Heat Exchanger Figure 99 Hydraulics Front View Heat Exchanger Check c Watch the vacant Heat Exchanger nozzle for up to THREE 3 FULL minutes or until you see dripping poss...

Page 547: ...reen 0 If debug does not appear press Escape then call screen 0 g ENSURE Flow Error 0 ALWAYS h Is gauge pressure cycling to a Peak of between 18 and 20 psi Yes Between 18 and 20 psi See procedure number OVER 3 0 1 page 544 No Per Figure 100 above a Loosen Regulator s 61 s lock nut b Can the center screw be adjusted until a PEAK between 18 and 20 psi is achieved TWO 2 possible scenarios 1 IF and ON...

Page 548: ... No Yes Pressure increased more than 2 psi TWO 2 possibilities 1 Incoming water pressure more than 105 psi OR 2 Bad Regulator 61 There is a Rebuild kit for Regulator 61 P N 190934 No Pressure did NOT increase See procedure number OVER 4 0 0 page 544 OVER 4 0 0 ISOLATE INLET WATER VALVE 41 Slow Overflow a ENSURE the machine is off AND the water is on b Per the Figure below at the top of the hydroch...

Page 549: ... tubing Yes Flow or dripping continues Valve 41 is leaking and must be replaced To LOCATE Valve 41 refer to Figure 35 page 193 No Flow or dripping stops Perform parts a THROUGH c below a Figure right unplug the Float s connector from distribution board position X5 FLOAT SW b Check inside the vacant X5 position for corrosion or damage Damage indicates the distribution board needs to be replaced c W...

Page 550: ...it c Per the Figure below tee the gauge between the inlet clear tubing and the deaeration pump s input nozzle Figure 102 Deaeration Pump Head d Return the concentrate connectors to their rinse ports e IMPORTANT Place the machine into RINSE TWO 2 possible scenarios 1 IF and ONLY if pressure is between 0 and negative 12 inHg Valve 39 is okay See procedure number OVER 5 2 0 page 547 2 IF pressure is ...

Page 551: ... and check its opening into the top of the hydrochamber for damage i e melting If and ONLY if damage is LOCATED replace the hydrochamber If and ONLY if damage is NOT located continue to part c c All systems that may cause overflow are checking okay Assuming all above procedures above were performed correctly the Troubleshooting Guide cannot locate the problem LEFT BLANK INTENTIONALLY ...

Page 552: ...hine on e Per Figure 103 below ENSURE the Deaeration Motor is NOT rotating i e is unplugged Figure 103 Hydraulics FRONT View Deaeration Motor f IMPORTANT With the machine AND water ON allow thirty 30 seconds TWO 2 possible scenarios 1 or 2 below 1 IF and ONLY if massive overflow continues With the machine AND water ON see procedure number OVER 7 0 0 page 550 2 IF massive overflow STOPS Perform par...

Page 553: ... its ID Decal is either on top or front If on the front it MUST be right side up If the head is oriented correctly see ABOVE procedure number OVER 5 2 0 page 547 No Deaeration motor is rotating clockwise NOTE ONLY the DEAERATION MOTOR will be checked then proceed to page 130 TROUBLESHOOTING MOTORS LEFT BLANK INTENTIONALLY ...

Page 554: ...from distribution board position X5 FLOAT SW Does massive overflow continue Yes Overflow continues ENSURING the float was unplugged the Actuator Test Board is bad see Figure 4A page 9 No a Trace the float s wiring harness from the distribution board to ENSURE it terminates at the float NOTE To LOCATE the Float refer to Figure 28 page 129 b If the harness terminates correctly replace the float c Wi...

Page 555: ...o ENSURE Flow Error Figure right 0 constant g Pressure should be cycling to a maximum of between 18 and 20 psi Yes Maximum is between 18 and 20 psi See procedure number OVER 8 2 0 page 552 No Per the Figure above A Loosen Regulator s 61 s lock nut B Can the center screw be adjusted until a maximum of between 18 and 20 psi is achieved NOTE Counterclockwise decreases pressure TWO 2 possible scenario...

Page 556: ...F b Leave the water ON c NOTE gauge pressure then allow fifteen 15 minutes before continuing d Does pressure increase more than 2 psi over what was noted in part c Yes Pressure increased more than 2 psi TWO 2 possibilities 1 Incoming water pressure is more than 105 psi OR 2 Bad Regulator 61 NOTE Regulator 61 can be rebuilt Rebuild kit P N 190934 No Pressure did NOT increase over time Pressure regu...

Page 557: ...ain tubing is not kinked AND if using a drain Quick Connector it is attached PROPERLY to the station drain D Reattach any blown off tubing and dry the area E Until INSTRUCTED OTHERWISE direct the Fluid Sample Connector Figure right FIGURE104into a bucket F Per the Figure below was tubing blowing off a UF Check Valve Yes UF Check Valve tubing blowing off See procedure number LEAKING 1 0 0 page 554 ...

Page 558: ...Turn the machine on THEN go to RINSE PROGRAM d Allow up to four 4 minutes OR until if a leak occurs TWO 2 possible scenarios 1 IF and ONLY if NO leaks Unless UF Check Valve 63 s tubing blew off whatever was causing the leak is no longer present 2 IF a leak occurs With the Interrupted banner up perform parts AND b below a If and ONLY if UF Check Valve s tubing blew off it is oriented incorrectly b ...

Page 559: ...r 2 below 1 IF and ONLY if a leak DOES NOT reoccur A possible Secondary Side Leak See procedure number LEAKING 2 0 0 page 558 2 IF leak reoccurs Listed under PRIMARY SIDE LEAK below are TWELVE 12 possible scenarios not inclusive PRIMARY SIDE LEAK Proceed according to where the leak is seen 1 Figure right IF from Loading Pressure Valve 65 Tighten the Valve s Phillips screws If the leak continues re...

Page 560: ...ween the valve and the Hydrochamber C The valve body may be cracked 8 IF from the Acid or Bic pump reinforced output tubing Secure tubing connections with tie wraps 9 Per Figure 105 A page 556 IF between Deaeration Pump 20 and the Hydrochamber including Mixing Chambers 82 Secure tubing connections with tie wraps 10 Per Figure 105 C page 557 IF between BOTTOM BALANCING CHAMBER VALVES 35 37 and the ...

Page 561: ...2008K K2 Troubleshooting Guide P N 507298 Rev H Page 557 Figure 105 B Hydraulics Top View Figure 105 C Balancing Chamber Valves ...

Page 562: ...Dialysate Sampling now has a blue X in it c Turn the machine OFF then back on d Return to the Program Cleaning OR Dialysis where the leak was ORIGINALLY seen In a Cleaning Program squirting into the bucket occurs if and ONLY if UF Check Valve 63 is okay e Figure right if and ONLY if no leaks from the Fluid Sample port UF Check Valve 64 is okay f Watch for up to four 4 FULL minutes OR until an acti...

Page 563: ...ng into the bucket occurs if and ONLY if UF Check Valve 63 is okay c If the screen s Heat Disinfect button is BLUE go to Heat Disinfect If GRAY go to RINSE d Figure right if and ONLY if no leaks from the Fluid Sample port UF Check Valve 64 okay e Call debug screen 0 to watch Valve Error 2nd window down until if it 1 for LONGER THAN two 2 seconds OR until an active leak reoccurs OR for three 3 FULL...

Page 564: ...igure below IF and ONLY if Flow Relief Valve 78 was leaking See procedure number LEAKING 3 3 0 page 561 3 IF and ONLY if the leak was from inside the DiaSafe filter housing Inside the housing tie wrap ALL tubing connections THEN see procedure number LEAKING 4 0 0 page 562 4 Per the Figure below IF and ONLY if the leak was between the Flow Pump and BALANCING CHAMBER VALVES 36 and or 38 See procedur...

Page 565: ...ing the gauge press CONFIRM ONCE g ENSURE the Flow Motor is rotating h Normal pressure is between 35 and 36 psi Does pressure EXCEED 38 psi OR peg its needle i e much more than 38 psi Yes More than 38 psi Per the Figure above turn Valve 78 s nut COUNTERCLOCKWISE outward attempting to adjust to between 35 and 36 psi If it will not adjust Valve 78 may be bad No Between 29 and 38 psi TWO 2 possible s...

Page 566: ...rn the machine but when Select Program appears DO NOT press Dialysis or start a Cleaning program e Figure right screw the 60 syringe onto the Fluid Sample Port f Start a SIX 6 second timer in your head as you begin to push AS HARD AS YOU CAN on the syringe plunger You should feel very little resistance g Can you push ALL 60 ml WITHOUT blowing tubing off UF Check Valve 64 within six 6 seconds Yes A...

Page 567: ... Valve 64 may be restricted To LOCATE Check Valve 64 refer to Figure 107 page 562 No Cannot push all water out See procedure number LEAKING 4 0 2 page 563 LEAKING 4 0 2 CANNOT PUSH THROUGH VALVE 30 ISOLATE VALVE 30 a Per the Figure right remove the BOTTOM To DRAIN tubing from the rear of the machine b Fill the syringe with 60 ml of water and reattach it to Valve 30 s INPUT nozzle c Push AS HARD AS...

Page 568: ...o Not more than 300 ml per 30 seconds Turn the machine OFF then perform parts a THROUGH c below a ENSURE no tubing restrictions to and from the DiaSafe filter including inside its housing b Replace the DiaSafe filter with a primed one from another machine NOTE Using a new unprimed filter may cause error c Repeat ABOVE procedure number LEAKING 5 0 0 page 564 If still not more than 300 ml per thirty...

Page 569: ... OKAY ISOLATE VALVE 26 a Press Escape then CONFIRM twice to call the Select Program screen b Remove the red dialyzer connector from the shunt door and place it on the floor c Close the door d Per the Figure above clamp and remove Valve 26 s INPUT tubing e Fill the 60 ml syringe with water then attach it to Valve 26 s INPUT nozzle f Push AS HARD AS YOU CAN on the syringe plunger Can you push ALL 60...

Page 570: ...ens do not appear press Escape then call screen 0 f Figure right locate Valve 29 s dot It cycles from white to blue every two 2 minutes and stays blue valve open for nine 9 seconds g When Valve 29 s dot FIRST turns BLUE push HARD on the plunger You should feel very little resistance h Were you able to push water through the Sample Port WHILE Valve 29 s dot is blue Yes All water pushed out Flow thr...

Page 571: ...onds to more than 0 1 for about one 1 second It should NEVER be more than 6 0 THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if PDIA CYCLES from between 0 0 to more than 0 1 BUT NEVER more than 6 0l A problem is not present at this time Tie wrap or replace ALL tubing connections that were leaking and ENSURE the machine passes the alarms and pressure tests 2 IF and ONLY if PDIA REMAINS ...

Page 572: ... the Hydrochamber To LOCATE Valve 65 refer to Figure 105 A page 556 NOTE There will be leakage but leave the water on c Debris that may be restricting Valve 65 s Hydrochamber return port NOTE Referring to the 2008K K2 Flow Diagram debris can be ANYWHERE between Deaeration Pump s 20 output and Loading Pressure Valve 65 Is debris located Yes Debris located See procedure number LEAKING 6 2 0 page 568...

Page 573: ...ate Sampling No This is NORMAL and is not causing the leak Turn the machine OFF then return to ABOVE procedure number LEAKING 1 1 0 page 555 LEAKING 7 1 0 DIALYSATE SAMPLING YES a Select Dialysate Sampling b Place the X in the No box and press CONFIRM c ENSURE the No box at Dialysate Sampling now has a blue X in it d Reattach and all blown off tubing but LEAVE the Fluid Sample Connector in the buc...

Page 574: ... between as the problem may be intermittent If WD alarm reoccurs see scenario 2 2 IF WD Fail Long Pulse OR WD Fail Short Pulse REOCCURS Perform parts a THROUGH d below a Figure below being CAREFUL to NOT pull the 24V Power Harness loose open the card cage b IMPORTANT Set your CALIBRATED volt meter DC voltage VDC c Connect the meter s ground black lead to chassis ground see Figure 2 page 4 d ENSURI...

Page 575: ...C Leaving the WD Fail Long Pulse OR WD Fail Short Pulse banner up see procedure number WD 1 0 1 page 572 2 IF less than 3 0 volts DC Read before performing Turning the machine off in between one at a time swap in the listed components see Component List below with known good then test the machine in between each Turn the machine off and on several times allowing twenty 20 seconds in between to tes...

Page 576: ...an 3 6 volts DC See procedure number WD 1 0 3 page 572 WD 1 0 3 ISOLATE THE POWER LOGIC BOARD a Turn the machine OFF and swap in a known good Power Logic Board to LOCATE the board refer to Figure 4A page 9 b Turn the machine on TWO 2 possible scenarios 1 IF WD Fail Long Pulse OR WD Fail Short Pulse does NOT reoccur Turn the machine off and on several times allowing 40 seconds in between as the pro...

Page 577: ... Inspect the surface of and all wires attached to the Power Control Board If burning or damage is located this may be the problem Figure 109 Power Control Board 24V Power Harness IC4 c Locate IC4 on the Power Control board d IC4 see Figure 109 above is socketed and can be removed without desoldering CAUTION Being careful NOT to install it upside down swap in a known good IC4 chip BEFORE continuing...

Page 578: ...5 page 574 WD 1 0 5 ISOLATE POWER SUPPLY CARD CAGE a IMPORTANT ENSURE the WD Fail Long Pulse OR WD Fail Short Pulse banner is up BEFORE continuing to part b b Per the Figure below measure again at the TEST Connector s pin 8 TWO 2 possible scenarios 1 IF and ONLY if more than 3 volts DC Assuming all above procedures were performed correctly there may be a 24 volt short circuit inside the power supp...

Page 579: ...starting with the 24V Harness b Turn the machine on If and ONLY if the WD Fail Long Pulse OR WD Fail Short Pulse reoccurs AND there is more than 3 0 volts at the Functional Board s P4 connector pin 1 continue through the list until the WD alarm no longer occurs Component List 1 24V Harness 2 Power Control Board inside the power supply 3 All card cage boards 4 Motherboard To LOCATE the 24V Harness ...

Page 580: ...pull the 24V Power Harness loose GENTLY open the card cage C Push down HARD on the Power Logic and Functional Boards to ENSURE good connections to the motherboard D Close the card cage E Figure right ENSURE the Heater Switch is on F See procedure number HEATER RELAY 1 0 0 page 576 HEATER RELAY 1 0 0 ISOLATE INTERMITTENT ALARM a Turn the machine on and return to Dialysis Program Select Program Dial...

Page 581: ... 8 seconds after selecting Dialysis then CONFIRM heater voltage SHOULD BE less than 10 0 volts After eight 8 seconds it MAY go to more than 100 0 volts d Figure below at the distribution board s Heater Connector have Person 1 you HOLD the meter leads between the BROWN and BLUE wires Figure 110 Heater Connector e Person 2 Step 1 Select Dialysis Step 2 Saying Now press CONFIRM to start Dialysis Prog...

Page 582: ...CCURS a IMPORTANT Leave the Heater Switch off until the problem is located b Turn the machine off and swap in a known good Power Logic Board To LOCATE the board refer to Figure 4A page 9 c Return to Dialysis Program Select Program Dialysis CONFIRM If and ONLY if HEATER RELAY TEST FAIL reoccurs see procedure number HEATER RELAY 1 0 5 page 578 If it does not reoccur the new Power Logic board solved ...

Page 583: ...he right Figure 111 Power Control Board Diode 17 d IMPORTANT Set your volt meter to RESISTANCE Ω g Per Figure 111 check diode 17 D17 by placing one meter lead on one side of it and the other lead on the other side h Figure right reading the meter s numeric AND units display TWO 2 possible scenarios 1 IF and ONLY if between 900 and 1500 Ω 0 900 and 1 5 KΩ Diode 17 is good Proceed to page 581 proced...

Page 584: ... the machine on and return to Dialysis Program Select Program Dialysis CONFIRM e TWO 2 possible scenarios 1 IF and ONLY if Heater Relay Test Fail reoccurs The bad diode now replaced may have caused other damage See procedure number HEATER RELAY 2 0 2 page 582 2 IF Heater Relay Test Fail does NOT reoccur Problem solved The previous diode 17 AND the Power Logic Board is bad LEFT BLANK INTENTIONALLY ...

Page 585: ...p in a known good Power Logic Board To LOCATE the Power Logic board refer to Figure 4A page 9 d Turn the machine on and return to Dialysis Program Select Program Dialysis CONFIRM e TWO 2 possible scenarios 1 IF Heater Relay Test Fail reoccurs Turn the machine off then see procedure number HEATER RELAY 2 0 2 page 582 2 IF Heater Relay Test Fail does NOT reoccur Problem solved The previous Power Log...

Page 586: ...eads between the Heater Connector s BROWN and BLUE wires e Person 2 Step 1 Select Dialysis Step 2 Saying Now press CONFIRM to start Dialysis Program f For the FIRST EIGHT 8 SECONDS after hearing Now more than 100 0 volts AC measured Yes More than 100 0 volts It appears the Power Control board inside the power supply is bad No Less than 10 0 volts TWO 2 possible scenarios below 1 IF and ONLY if HEA...

Page 587: ...TER RELAY TEST FAIL reoccurs see procedure number HEATER RELAY 3 2 0 page 583 otherwise see part F F Turn the machine off then repeat parts E and F four 4 times If HEATER RELAY TEST FAIL does not reoccur the new Power Logic board fixed the problem HEATER RELAY 3 2 0 NOTE The first Power Logic Board is probably okay G Turn the machine off THREE 3 possible bad component see COMPONENT LIST below Swap...

Page 588: ...DIALYSIS PROGRAM G From the Home screen Temperature MUST be between 35 5 and 38 5 C Conductivity between 13 0 and 14 3 mS BOTH MUST be stable i e NOT changing more than 0 2 per minute H See procedure number DIASAFE 2 0 0 page 584 DIASAFE 2 0 0 FLOW ERROR ALWAYS 0 ISOLATE PRESSURE TESTS a Using a flashlight ENSURE no air bubbles through the external flow indicator s sight tube Air is normal after a...

Page 589: ... of the Diasafe housing ENSURE TUBE A goes to VALVE 24 AND TUBE B goes to VALVE 26 C Are you ABSOLUTELY SURE the DiaSafe tubing is plumbed correctly Yes Tubing is plumbed properly Continue to part D No Tubing is backwards This most likely is the problem Per the Figure above turn the machine off and attach the tubing properly D From the Home screen allow Conductivity to stabilize between 13 2 and 1...

Page 590: ...F and ONLY if Diasafe Test Passed Repeat the test once more as the failure may be intermittent If it passes again DO NOT continue 2 IF Diasafe Test Failed a Call the Home screen b Set UF GOAL to 1000 ml Set UF Time to 1 00 hr c Press CONFIRM d Allow two 2 minutes BEFORE continuing e Using a flashlight ENSURE no air flowing through the external flow indicator sight tube f See procedure number DIASA...

Page 591: ... EVER 1 A Turn UF OFF then B Allow two 2 minutes then C Repeat parts E and F of procedure number DIASAFE 4 0 0 then D If and ONLY if FILACT 1 reoccurs turn UF OFF and proceed to page 409 SECTION 8 FILLING PROGRAM PROBLEMS Scenario 2 IF FILACT was ALWAYS 0 A To check the UF Pump perform the UF Pump Calibration per the 2008 Calibration Procedures booklet then B If and ONLY if UF volume is okay perfo...

Page 592: ...Home screen c ENSURE no air flowing through the external flow indicator d Reset ALL alarms e Select the Test Options tab f Select the Diasafe Test button then CONFIRM to start the test g Allow the test to finish TWO 2 possible scenarios 1 IF and ONLY if Diasafe Test Passed FILTER 92 MAY be restricted Repeat the Diasafe test once more as the failure may be intermittent 2 IF Diasafe Test Failed See ...

Page 593: ...he DiaSafe Test while watching the syringe for one 1 minute Is the plunger drawn into the barrel Yes Plunger drawn Valve 28 is OKAY Proceed to page 591 procedure number DIASAFE 7 0 0 No Plunger is NOT drawn See procedure number DIASAFE 6 1 0 page 589 DIASAFE 6 1 0 PLUNGER IS NOT DRAWN IN ISOLATE FOR VALVE 28 SOLENOID ACTIVATION Per the Figure above touch Valve 28 s black solenoid Is it warm Yes So...

Page 594: ...rd connector cap c If the wires ARE NOT connected between the TOP and BOTTOM terminals this is the problem d Measure resistance Ω between the TOP and BOTTOM terminals Between 40 and 100 Ω Yes Between 40 and 100 Ω THREE 3 possible bad components see COMPONENT LIST below One at a time swap in each component and in between perform the DiaSafe test until the syringe plunger is drawn indicating the las...

Page 595: ...Water alarm NEVER occurs f Call debug screen 0 If the debug screens do not appear press the Esc key then call screen 0 g Allow Valve 43 s dot Figure right to turn blue then WHITE again While white does pressure CYCLE about every three 3 seconds to between 35 and 36 psi Yes Between 35 and 36 psi See procedure number DIASAFE 9 0 0 page 592 No Is NOT between 35 and 36 psi ENSURING the machine was in ...

Page 596: ...rios 1 IF Valve 26 Failed REPEAT the test on Valve 26 If and ONLY if it fails AGAIN TWO 2 possible bad components 1 Replace the Actuator Test Board with a known good then repeat the Valve Leak Test on Valve 26 If Valve 26 fails again 2 Bad Valve 26 to LOCATE Valve 26 refer to Figure 15 page 71 2 IF Valve 26 Passed Perform parts a THROUGH c below a Perform the UF Pump Calibration per the 2008 Calib...

Page 597: ...o possibly blow again TWO 2 possible scenarios i or ii below i IF and ONLY if the GFI blows again Either the GFI is not rated for the current drawn when a machine is in Heat Disinfect OR it may be bad ii IF the GFI DOES NOT blow again There may have been too many machines plugged into the circuit Plug in the suspected malfunctioning machine and if possible place it into Heat Disinfect If and ONLY ...

Page 598: ... fan NEVER runs ENSURING the GFI did not blow proceed to page 595 procedure number P A 0 0 8 IF after being on for fifty 50 seconds the screen REMAINS fully OR partially white and possibly displays nothing Proceed to page 598 procedure number P C 0 0 9 IF Failed Sending Data To Actuator Board Proceed to page 597 procedure number P B 0 0 10 IF after being on fan running for fifty 50 seconds the scr...

Page 599: ...OES NOT TURN ON no fan OR it TURNS ON but immediately blows the GFI skip to part F D Return to Dialysis OR preferably Heat Disinfect E Allow up to thirty 30 minutes for the problem to possibly reoccur BEFORE continuing to part F F Per the ORIGINAL symptom FOUR 4 possible scenarios 1 or 2 or 3 or 4 below 1 IF was blowing the GFI but DOES NOT now See procedure number P A 4 0 page 596 2 IF continues ...

Page 600: ... the brown wire OR if a German Heater the black wire d IMPORTANT Turn the Heater Breaker Switch on e If possible turn the machine on fan running f If possible place the machine in Heat Disinfect then allow up to thirty 30 minutes g Does the GFI blow again Yes GFI blows again FOUR 4 possible bad components 1 Bad Fan OR 2 Bad Power Control board inside the power supply OR 3 Bad power supply or power...

Page 601: ...ecurely with the orange wire to the left If not this may be the problem d Per Figure 113B below check the power plug cord and strain relief for signs of burning or other damage Replace a damaged plug cord or strain relief e With the machine on i e message displayed on the screen ENSURE the fan is running i e air from the power supply rear vents If not air from the vents the fans is bad and this al...

Page 602: ...PORTANT To prevent damage turn the machine off b Figure below at the rear of the card cage trace the cable from Blood Pressure Module to ENSURE it is NOT reverse connected with another module If it is this may be the problem c Proceed to page 599 procedure number P E 0 0 LEFT BLANK INTENTIONALLY ...

Page 603: ... TEST Connector e If equipped with an Old Style Power Logic Board the miniature Converter Board plugs into the motherboard s nine 9 pin TEST Connector If equipped with the New Style Power Logic Board the TEST Connector MUST be VACANT f See procedure number P E 2 0 page 599 P E 2 0 ISOLATE POWER LOGIC 12 AND 5 VOLT DC a IMPORTANT Set a CALIBRATED volt meter to DC Voltage VDC b Connect the meter s b...

Page 604: ...w 5 volts GOOD 12 volts LOW Proceed to page 609 procedure number P G 0 0 0 4 7 i e low 11 7 12 3 i e good 5 volts LOW 12 volts GOOD Proceed to page 609 procedure number P G 0 0 5 3 or more i e high 11 7 12 3 i e good 5 volts HIGH 12 volts GOOD Proceed to page 609 procedure number P G 0 0 4 8 5 2 i e good 12 4 or more i e high 5 volts GOOD 12 volts HIGH Proceed to page 609 procedure number P G 0 0 ...

Page 605: ...ccurs with a known good Power Logic board in proceed to page 603 procedure number P F 2 0 6 IF the screen REMAINS FULLY OR PARTIALLY white and possibly displays nothing See procedure number P F 1 0 page 602 7 IF the screen displays weird i e scrambled weird colors abnormal lines etc See procedure number P F 1 0 page 602 8 IF Loading Software Please Wait lasts longer than one 1 minute Proceed to pa...

Page 606: ...reen continues to display weird or NOTHING continue to part d d Turn the machine OFF e Swap in a known good Data Display Cable P N 190194 f Turn the machine on and allow fifty 50 seconds g If the screen continues to display weird or NOTHING continue to part h h Turn the machine OFF i Swap in a known good Functional Board j Turn the machine on and allow fifty 50 seconds NOTE A Cond Offset banner ma...

Page 607: ...ad Backlight Converter Cable between the High Voltage Power Supply and the Display Board OR 3 Bad High Voltage Power Supply Figure 114 Back Light Supply Voltages P F 3 0 TROUBLESHOOT A BLACK SCREEN Referring to the Figure above a Turn the machine OFF then ENSURE ALL screen and High Voltage Power Supply cables are plugged in correctly WARNING VERY HIGH VOLTAGE if the machine is not off b Turn the m...

Page 608: ...ke your RED meter lead a PROTECTED lead DO NOT CONTINUE UNTIL YOU HAVE DONE THIS c IMPORTANT ENSURE the meter s black lead REMAINS connected to chassis ground d Figure below at the top edge of the Power Logic Board closest to the screen locate its 20 pin X2 ribbon cable Figure 115 Power Logic Board Pins 11 12 13 e TWO 2 measurements at the rear side of the X2 cable MEASUREMENT 1 At pin 12 TOP row ...

Page 609: ...anel down to access the motherboard s nine 9 pin TEST Connector b ENSURE the machine is on fan running c ENSURE the meter s black lead REMAINS connected to chassis ground d Per the Figure below measure from the TEST Connector s pin 7 three 3 pins from the right More than 23 0 volts DC Yes or No Yes More than 23 0 volts DC TWO 2 possible bad components 1 Power logic cable OR 2 Bad thermal BROWN fus...

Page 610: ...y s rear panel down to access to the rear side of the board f Plug the machine in CAUTION High voltage now present g IMPORTANT Turn the machine ON fan running h Per the Figure below measure from the rear solder side of the Power Control Board s ST12 connector More than 23 0 volts DC Yes or No Yes More than 23 0 volts See parts a AND b below a Turn the machine off and UNPLUG it CAUTION Electrocutio...

Page 611: ...NSURE the meter s black lead remains connected to chassis ground d IMPORTANT Turn the machine ON fan running e Figure below measure again from the rear side of the Power Control Board s ST12 connector More than 23 volts DC now Yes More than 23 0 volts Possible bad Acid Bicarbonate Flow or Deaeration Pump Check their distribution board connectors and wire harnesses for damage No Less than 23 0 volt...

Page 612: ...r More than 23 0 volts DC now TWO 2 possible scenarios 1 IF and ONLY if less than 23 0 volts TWO 2 possible bad components 1 Bad Power Control board inside the power supply OR 2 Bad power supply 2 IF more than 23 0 volts One of the modules or its cable may be bad To locate the bad module perform parts A THROUGH D below A IMPORTANT To prevent damage turn the machine off B Your choice plug in one of...

Page 613: ...ER LOGIC BOARD a Swap in a known good Power Logic Board The board is known good if 5 and 12 volts are present in another machine To LOCATE the board see Figure 4A page 9 b IMPORTANT Turn the machine on fan running c ENSURE the meter s black lead remains connected to chassis ground d Re measure 12 and or 5 volts within range now If the symptom was intermittent call debug screen 1 to watch 5V Est an...

Page 614: ...s C Proceed to page 611 procedure number P G 5 2 No Screen on and or good voltage s now To locate the bad module see procedure number P G 5 1 page 610 P G 5 1 SYMPTOM NOT PRESENT ISOLATE POTENTIAL BAD MODULE a IMPORTANT To prevent damage turn the machine OFF b Your choice plug ONE of the modules back in CAUTION Be certain to plug the Blood Pressure module into the Blood Pressure or Colin position ...

Page 615: ...er Logic board s front cable cable closest to the screen d ENSURE the meter s black lead remains connected to chassis ground e IMPORTANT Turn the machine on fan running If possible return to Dialysis Program OR Heat Disinfect f Re measure 12 and or 5 volts within range now If the symptom was intermittent call debug screen 1 to watch 5V Est and or 12V Est Allowing sufficient time does the symptom y...

Page 616: ...now If the symptom was intermittent call debug screen 1 to watch 5V Est and or 12V Est Allowing sufficient time does the symptom you were troubleshooting reoccur Yes Symptom reoccurs The last device plugged in or its cable may be causing the problem No Screen on and or good voltage s Repeat parts a through e until a cable is plugged in and the symptom reoccurs indicating the last device plugged in...

Page 617: ...to Dialysis Program or RINSE DO NOT go to Heat Disinfect e IGNORE acid and or bicarb pump EOS alarms or possible grinding f ENSURE the black lead remains connected to chassis ground g Re measure 12 and or 5 volts within range now If the symptom was intermittent call debug screen 1 to watch 5V Est and or 12V Est Allowing sufficient time does the symptom you were troubleshooting reoccur Yes Symptom ...

Page 618: ...arb pump alarms and or Flow Errors h Re measure 12 and or 5 volts within range now If the screen is on select the Dialysis button but DO NOT press CONFIRM THEN call debug screen 1 If the symptom was intermittent allowing sufficient time does the symptom you were troubleshooting reoccur Yes Symptom reoccurs Repeat parts d through h until ALL 13 Sensors including Blood Leak AND ALL 5 pumps have been...

Page 619: ...n running e If possible place the machine in Dialysis Program f Ignore all hydraulic alarms and possible grinding g ENSURE the black lead remains connected to chassis ground h Re measure 12 and or 5 volts within range now If the symptom was intermittent call debug screen 1 to watch 5V Est and or 12V Est Allowing sufficient time does the symptom you were troubleshooting reoccur Yes Symptom reoccurs...

Page 620: ...cenarios below 1 IF and ONLY if the screen was not turning on but is now The last board swapped in is the problem 2 IF and ONLY if the screen was remaining black and still is black Return to part a HOWEVER if after ALL boards have been replaced AND the screen remains black possible bad 1 Distribution board OR 2 Bad motherboard 3 IF the screen has ALWAYS been on Allow sufficient time for the sympto...

Page 621: ... prompts See part B instead B Select the 12 Volt Set data box It turns bright yellow C Enter the MEASURED 12 volt value into the 12 volt set window D Sharply press CONFIRM E ENSURE the 12 Volt Set box is pale yellow white If the box is gray start over F Sharply press CONFIRM again G Figure right does an Operator Error appear Yes Operator Error occurs Proceed to page 618 procedure number P H 1 2 No...

Page 622: ...Calibration THREE 3 possible scenarios 1 or 2 or 3 below 1 IF and ONLY if Operator Error reoccurs See procedure number P H 1 3 page 619 2 IF and ONLY if 5V EST AND OR 12V EST are not in range See procedure number P H 1 3 page 619 3 IF Operator Error did NOT occur AND 5V EST AND 12V EST are in range TURNING THE MACHINE OFF IN BETWEEN reconnect the module cables one at a time and repeat the Voltage ...

Page 623: ...id NOT occur AND 5V EST AND 12V EST are in range One of 12 twelve Sensors or one of five 5 Pumps may be causing the problem Perform parts a THROUGH c below to determine which one a IMPORTANT Turn the machine OFF and reconnect the Sensor Board cable b Per the Figure above your choice unplug ONE of 12 hydraulic Sensors or ONE of 5 Pumps from the Distribution board c Attempt the Voltage Detection Cal...

Page 624: ...screen NOTE Ignore Blood Pump No Communication if one occurs d Repeat the Voltage Detection Calibration THREE 3 possible scenarios 1 or 2 or 3 1 IF Operator Error reoccurs See procedure number P H 1 5 page 623 2 IF 5V EST AND OR 12V EST are not in range See procedure number P H 1 5 page 623 3 IF Operator Error did NOT occur AND 5V EST AND 12V EST are in range One of the devices may be causing the ...

Page 625: ...connector b If the screen is NOT turning ON skip to part d If the screen IS turning on enter Service Mode Options Hardware Options Next to T and C Mode place the X in the Yes box and press the CONFIRM key the X turns blue c Turn the machine ON fan runs d If possible place it into Dialysis or RINSE IGNORE the grinding sound and all hydraulic alarms e ALLOWING sufficient time for the symptom to deve...

Page 626: ...oltage Detection Calibration THREE 3 possible scenarios 1 or 2 or 3 below 1 IF Operator Error reoccurs Repeat parts A through C until Operator Error DOES NOT occur indicating the last board replaced was the problem If after all boards have been swapped in AND if Operator Error still occurs the motherboard may be bad 2 IF 5V EST AND OR 12V EST are not in range Repeat parts A through C until 5V EST ...

Page 627: ...tion calibration may have solved the problem NOTE If the 24V Power Harness was not securely connected this may have been the problem a Place the machine into Dialysis OR Heat Disinfect OR Rinse b Does a voltage OR Failed Sending Data OR Temp Over 95 Degrees alarm occur Yes Alarm occurs See procedure number P H 3 3 page 623 No An alarm does not occur Allow thirty 30 minutes or longer If a voltage O...

Page 628: ... more than 0 1 see procedure number P H 4 2 page 624 c At the bottom of the screen select the Dialysate tab THEN press CONFIRM to return to Dialysis Program d Call debug screen 1 e WITHOUT LOOKING AWAY watch 5V Est AND OR 12V Est for ten 10 minutes or longer Does 5V Est OR 12V Est become UNSTABLE changes more than 0 1 Yes Unstable See procedure number P H 4 2 page 624 No a To generate cabinet temp...

Page 629: ...e machine in on fan running d Figure below place the red meter lead into the RIGHT SIDE socket of the motherboard s white two 2 pin 24V A connector BE CERTAIN to make good contact with the metal pin inside the socket e TWO 2 possible scenarios 1 IF between 23 0 and 28 0 volts DC VDC See procedure number P H 4 6 page 626 2 IF NOT between 23 0 and 28 0 volts DC VDC Proceed to page 649 procedure numb...

Page 630: ...Does the measurement become unstable i e changes more than 0 5 OR does a 24V OR Failed Sending Data To Actuator Board alarm occur Yes Measurement became unstable AND OR 24V OR Failed Sending Data reoccurs See procedure number P H 4 7 1 page 626 No Measurement remains stable AND a 24V OR Failed Sending Data To Actuator Board alarm reoccurs Proceed to page 627 procedure number P H 4 8 2 P H 4 7 1 UN...

Page 631: ...p in the card cage circuit boards with known good then in between repeat procedure number P H 4 8 2 page 627 to test each new board No The Troubleshooting Guide cannot locate an immediate problem P H 4 9 UNSTABLE OR ALARM REOCCURS ANALYZE PROBLEM TWO 2 possible scenarios based on MEASURED voltage 1 IF and ONLY if MEASURED voltage became UNSTABLE Proceed to page 649 procedure number P 4 0 0 2 IF ME...

Page 632: ...er Logic Board TWO 2 measurements may be made at T1 depending on the first d MEASUREMENT 1 From the REAR side of T1 s TOP pin pin 1 More than 10 0 volts DC Yes More than 10 0 volts The main line fuses are okay See procedure number P 1 0 1 page 628 No Less than 10 0 volts Proceed to page 634 procedure number P 1 1 0 Figure 120 Power Logic Board T1 P 1 0 1 PIN 1 MORE THAN 10 0 VOLTS MEASUREMENT 2 ME...

Page 633: ...CK 1 ENSURE the twenty four 24 pin Front Panel Data Cable is plugged in properly between the motherboard and the Front Panel Interface board If not this may be the problem CHECK 2 ENSURE the sixteen 16 pin Switch Matrix Cable is plugged in securely pin for pin at the Front Panel Interface board If not this may be the problem c Measure at the 16 pin Switch Matrix Cable s from pin 4 4th pin from the...

Page 634: ...rts A AND B below A Plug the 16 pin Switch Matrix Cable into the male pins on the Front Panel Interface board B Four 4 possible bad components One at a time referring to the Component List below swap in each then in between measure at the Switch Matrix Cable s pin 4 When between 4 0 and 6 0 volts is measured the last component swapped in is the problem Component List 1 24 pin Front Panel Data Cabl...

Page 635: ...nt swapped in is the problem Component List 1 24 pin Front Panel Data cable 2 Front Panel Power button 3 Front Panel Interface Board 4 Power Logic board card cage first board from the left 5 Motherboard To LOCATE these components refer to Figure 121 page 629 P 1 0 5 POWER BUTTON OKAY ISOLATE POWER LOGIC BOARD a Unplug the machine then plug it back in but DO NOT press the Power button yet b Per the...

Page 636: ...P 1 0 8 page 632 No Fan IS NOT running TWO 2 possible scenarios Is the screen 1 On OR 2 Remaining black 1 IF and ONLY if the screen is on The fan is bad 2 IF the screen is remaining black Unplug the machine and replace Main Relay K1 AND its four pin cable To LOCATE K1 and its cable refer to Figure 132 page 651 P 1 0 8 FAN RUNNING ISOLATE INTERMITTENT POWER ON PROBLEM a ENSURING the fan continues t...

Page 637: ...ly rear panel down to access to the rear solder side of the board f IMPORTANT Plug the machine in CAUTION High voltage now present Figure 124 g Per the Figure below measure from the rear side of the Power Control board s four pin X3 connector at pin 1 More than 6 0 volts DC Yes More than 6 0 volts TWO 2 possible bad components 1 Most likely the twenty pin Power Logic cable X2 OR 2 Main Relay K1 OR...

Page 638: ...ite plastic clips e Remove the two front screws and lay the rear power supplies panel down to access to the rear solder side of the X2 cable f IMPORTANT Plug the machine in CAUTION High voltage now present g Per the Figures below measure at the rear solder side of the Power Control board s X2 connector at pin 4 BOTTOM row SECOND pin from the left More than 10 0 volts DC Yes More than 10 0 volts TW...

Page 639: ...ents d On the Power Control board per the Figure below measure ACROSS BOTH 6 3 Amp fuses NOTE OL bad fuse Figure 127 Power Control Board Fuses S12 and S16 ST2 and ST1 e Are BOTH fuses less than 1 0 Ω Yes BOTH less than 1 0 Ω See procedure number P 1 2 1 page 635 No One or both fuses MORE THAN 1 0 Ω or OL Proceed to page 637 procedure number P 1 2 2 P 1 2 1 BOTH FUSES LESS THAN 1 0 Ω ISOLATE INCOMI...

Page 640: ...T2 This is the power cord after the Main Power Switch e More than 100 0 volts AC Yes or No Yes More than 100 volts AC Figure below ENSURE the Power Logic Cable is plugged in securely AND is NOT damaged If okay and the machine still will not turn on the Power Control board may be bad No Less than 100 volts AC TWO 2 possible bad components 1 Bad power cord plug 2 Bad Main Power Switch LEFT BLANK INT...

Page 641: ...ORTANT Unplug the machine B Measure resistance Ω across the fuses again If one or both are bad then one of the diodes inside Main Bridge Rectifier BR1 1 may be bad and destroying the fuse s 1 To LOCATE BR1 refer to Figure 132 page 651 C Diode check2 or replace the Main Bridge Rectifier BR1 2 NOTE All Bridge Rectifier wires must be unplugged before performing a diode check The wires are position se...

Page 642: ... the machine OFF and reconnect the ACTUATOR cable B Figures below from the distribution board unplug a pump your choice then continue to part C to see if this is the problem C Turn the machine on fan running Does System Initialization reaches 100 Yes System Initialization reaches 100 The unplugged pump may be causing the problem To confirm this turn the machine off plug the pump back in and turn t...

Page 643: ...ULES this page No System Initialization does NOT reach 100 ENSURING the ACTUATOR cable has been reconnected see procedure number P 2 0 2 page 640 ISOLATING THE MODULES A Turn the machine OFF B Your choice CAREFULLY plug one of the modules back in NEVER reverse connect the modules NEVER plug the Blood Pressure module in with the machine on C Turn the machine on fan running D Repeat parts A through ...

Page 644: ...gure above place the red meter lead into the right hand socket of the 24V A connector ENSURE GOOD contact with the metal pin inside the socket c ENSURE the meter s black lead REMAINS attached to chassis ground d If not already turn the machine is ON fan running e Between 23 0 and 28 0 volts DC AND STABLE i e does NOT change more than 0 5 per minute Yes Between 23 0 and 28 0 volts and stable See pr...

Page 645: ...more than once WITHOUT LOOKING AWAY FROM THE METER turn the machine ON fan running and watch for thirty 30 seconds e FOUR 4 possible scenarios 1 or 2 or 3 or 4 below 1 IF and ONLY if momentarily went to between 23 0 and 28 0 volts but after about thirty 30 seconds dropped to AND remained less than 3 0 volts See procedure number P 2 0 4 page 642 2 IF and ONLY if ALWAYS less than 3 0 volts i e NEVER...

Page 646: ...ap in a known good Sensor board To LOCATE the board refer to Figure 4A page 9 c Turn the machine on fan running When Press CONFIRM for Service Mode appears press CONFIRM The screen says Machine in Service Mode d Allow forty 40 seconds Does the Main Service Program menu appear Yes Service menu appears The previous Sensor board is bad Perform all calibrations with the new Sensor board No Service mod...

Page 647: ...ur RED meter lead PROTECTED DO NOT CONTINUE UNTIL YOU HAVE DONE THIS c Per the Figure below at the top of the Power Logic Board closest to the screen locate its 20 pin X2 ribbon cable d Measure at the rear side of the X2 connector at pin 1 bottom row first pin from the REAR of the machine More than 10 0 volts DC Yes More than 10 0 volts See procedure number P 2 0 6 page 644 No Less than 10 0 volts...

Page 648: ...ine ON fan running and watch for thirty 30 seconds d TWO 2 possible scenarios 1 IF and ONLY if pin 1 NEVER EVER drops to less than 1 0 volt i e REMAINS ALWAYS more than 10 0 volts Repeat procedure P 2 0 6 just to be sure If pin 1 still never drops to less than 1 0 volts see procedure number P 2 0 7 page 645 2 IF pin 1 at least once drops to less than 1 0 volt If System Initialization does reach 10...

Page 649: ...lts at least once WITHOUT LOOKING AWAY FROM THE METER turn the machine ON fan running and watch for thirty 30 seconds f TWO 2 possible scenarios 1 IF and ONLY if NEVER EVER more than 4 0 volts Repeat procedure P 2 0 7 If R10 still NEVER goes to more than 4 0 volts see procedure number P 2 0 8 page 646 2 IF more than 4 0 volts at least once See parts A through C below A Turn the machine off and swa...

Page 650: ...e machine on and allow forty 40 seconds Does System Initialization reach 100 Yes System Initialization reaches 100 The previous Actuator Test Board is bad No System Initialization does DOES NOT reach 100 The previous Actuator Test Board is good TWO 2 possible bad components 1 Functional Board1 2 Motherboard 1 To avoid Cond Offset Failure place the machine into T and C mode Refer to OPERATING MODES...

Page 651: ...f not this may be the problem e Press the Power button for two 2 seconds In an attempt to isolate the Power button TWO 2 possible scenarios 1 IF the machine REMAINS on fan running for at least thirty 30 seconds See procedure number P 3 0 1 page 648 2 IF the machine turns on fan running but then turns itself off almost immediately The most likely cause of this is the front panel Power button Replac...

Page 652: ...Logic Board 2 Power Logic Board cable 3 Main Relay K1 To LOCATE K1 refer to Figure 132 page 651 2 IF the machine turns off before unplugging the cable The most likely cause is the front panel Power button Replace the front panel HOWEVER if the problem reoccurs see OTHER POSSIBILITIES below OTHER POSSIBILITIES Swap in the following components see Component List below one at a time with known good a...

Page 653: ...cution hazard unplug the machine b Figure right trace the cables between the Acid Bicarb AND UF Pumps and the distribution board to ENSURE they are NOT pinched or damaged c Figure below trace the cables between the modules and the rear of the card cage to ENSURE they are not pinched or damaged Parts d through j next page ...

Page 654: ...ssible turn the machine on fan running then if possible place it into Dialysis Program or Heat Disinfect Does the problem reoccur Yes or No Yes Problem reoccurs Replace the power supply with a known good supply P N 190011 OR repair with known good components SIX 6 possible bad components 1 Bad main capacitor C1 24 000 µF P N 361216 01 2 Bad main bridge rectifier BR1 P N 362009 04 3 Bad boot capaci...

Page 655: ...2008K K2 Troubleshooting Guide P N 507298 Rev H Page 651 Figure 132 Inside the Power Supply ...

Page 656: ... FOUR 4 IMPORTANT CHECKS CHECK 1 ENSURE Valves 24 AND 43 AND 38 are plugged into their PROPER distribution board positions CHECK 2 ENSURE the Actuator Cable is plugged in SECURELY CHECK 3 CHECK the entire length of the Actuator Cable for damage CHECK 4 ENSURE the black PGND wire is plugged in SECURELY AND shows no signs of burning D If a problem was located and REPAIRED during the above checks thi...

Page 657: ... Figure above measure from the rear side of P2 at pin 43 Should be more than 40 0 Ω f Figure right reading the meter s numeric AND UNITS display more than 40 0 Ω Yes MORE THAN 40 Ω See procedure number DVF 1 1 0 page 653 No LESS THAN 40 Ω Proceed to page 660 procedure number DVF 5 0 0 DVF 1 1 0 PIN 43 MORE THAN 40 OHMS a Close the card cage for now b IMPORTANT Open the shunt door and LEAVE IT OPEN...

Page 658: ...655 procedure number DVF 2 0 0 No VERR 1 OR more See procedure number DVF 1 3 0 page 654 DVF 1 3 0 VERR 1 OR MORE ISOLATE SPECIAL VALVE ERROR a Call debug screen 0 b Ignoring the TOP Flow Error window in part c you will watch the 2nd window down Valve Error for one 1 minute c WITHOUT LOOKING AWAY ignoring blinks to 1 that last less than one 1 second does Valve Error EVER 1 LONGER THAN two 2 second...

Page 659: ... 1 or 2 or 3 below 1 IF and ONLY if DIALVLO REMAINS ALWAYS 1 Electrical problem with Valve 24 Proceed to page 657 procedure number DVF 4 0 0 2 IF DIAVLO REMAINS ALWAYS 0 With the shunt door REMAINING open see procedure number DVF 2 1 0 page 656 3 IF and ONLY if DIAVLO blinks rapidly between 0 and 1 Electrical problem with Valve 24 Proceed to page 657 procedure number DVF 4 0 0 ...

Page 660: ...nd 14 5 mS C At the bottom of the screen select the Dialysate tab D If necessary adjust the Conductivity Limits until Actual Conductivity is CENTERED between the Limits E Press CONFIRM F Call debug screen 0 to locate Valve 24 s dot Figure right G CLOSE THE SHUNT DOOR H Allow up to two 2 minutes OR until Valve 24 s dot turns blue I Allow five 5 MORE minutes Does Dialyze Valve Fail OR Act Byp Valve ...

Page 661: ...inals CHECK 3 ENSURE the terminals show no signs of green corrosion c See procedure number DVF 4 1 0 page 657 DVF 4 1 0 ISOLATE VALVES 24 AND VALVE 43 SOLENOID CIRCUITS 2 a Figure right open Valve 24 s AND 43 s female distribution board connector caps b The wires MUST connect between the TOP and BOTTOM terminals If NOT this is the problem c IMPORTANT Set your CALIBRATED volt meter to RESISTANCE Ω ...

Page 662: ...ts below from the solder rear side of the Actuator Test board s P2 connector Both should be between 40 and 100 Ω Measurement 1 Pin 46 TOP row 3rd pin from the screen Valve 43 Measurement 2 Pin 29 BOTTOM row 11th pin from the screen Valve 24 e TWO 2 possible scenarios 1 IF and ONLY if BOTH are between 40 and 100 Ω See procedure number DVF 4 2 2 page 659 2 IF ONE OR BOTH LESS THAN 40 Ω OR MORE THAN ...

Page 663: ...ng a blink to 1 that lasts less than one 1 second does Valve Error EVER 1 for LONGER THAN two 2 seconds Yes Valve Error 1 for LONGER THAN two 2 seconds See procedure number DVF 4 3 0 page 659 No Valve Error 0 OR blinks to 1 for less than one second Proceed to page 195 TROUBLESHOOTING VALVE ERRORS IN DIALYSIS PROGRAM DVF 4 3 0 VALVE ERROR 1 LONGER THAN TWO SECONDS Assuming all procedures were perfo...

Page 664: ...instructed d Turn the machine on AND return to Dialysis Program Select Program Dialysis CONFIRM e From the Home screen set Dialysate Flow to 500 ml min and press CONFIRM f Call debug screen 0 then allow thirty 30 seconds g Do the balancing chamber dots begin to cycle between blue and white Yes The balancing chamber dots are cycling Balancing Chamber Valve 38 OR its blue wire harness is bad To LOCA...

Page 665: ...ose GENTLY open the card cage b IMPORTANT Set your CALIBRATED volt meter to Volts DC VDC c Connect the meter s ground black lead to chassis ground see Figure 2 page 4 d Spread the card cage side panels open then gently drop the front panel down to access the motherboard s nine 9 pin TEST Connector Figure below e TIGHTLY HOLD the red meter lead at the TEST Connector s 24V C pin pin 9 f Looking for ...

Page 666: ...the machine OFF b At the rear of the card cage per the Figure below unplug the MODULES ONLY including the Blood Pressure module c Again TIGHTLY HOLD the red meter lead at the TEST Connector s 24V C pin d WITHOUT LOOKING AWAY from the meter for thirty 30 seconds turn the machine on fan running More than 23 0 volts DC VDC seen at ANY TIME Yes or No Yes More than 23 0 volts DC seen One of the modules...

Page 667: ...s and remove the two front screws e Lay the rear panel down to access to the rear solder side of the board Power Control Board f Plug the machine in CAUTION High voltage now present g Per the Figure below HOLD the red meter lead at the rear solder side at pin 8 of the 24 V Power Harness connector X1 h WITHOUT LOOKING AWAY from the meter turn the machine ON fan running and watch for forty 40 second...

Page 668: ...2008K K2 Troubleshooting Guide P N 507298 Rev H Page 664 Figure 134 24 V Power Harness ...

Page 669: ...ay be problem B A psi pressure gauge is required ENSURE it reads 0 psi before installing it C IMPORTANT Turn the water OFF D Per the Figure below install the gauge at Inlet Pressure Regulator 61 Figure 135 Inlet Water Regulator 61 E IMPORTANT Turn the water on F ENSURE NO LEAKS at the gauge G Plug the concentrate connectors into their rinse ports H Place the machine in RINSE Part I next page ...

Page 670: ... been already damaged the Heat Exchanger causing it to leak HEATEX 2 0 0 ISOLATE INLET PRESSURE REGULATOR 61 This procedure checks that Inlet Pressure Regulator 61 maintains pressure over time a IMPORTANT Leaving the water ON turn the machine OFF b Watch the gauge for two 2 minutes Pressure should not increase to more than 20 psi If it does Regulator 61 is bad but can be rebuilt Rebuild kit P N 19...

Page 671: ... VT 332 New Orleans LA 4 Charleston SC 40 New York NY 132 Chicago IL 658 Norfolk VA 24 Cleveland OH 777 Oklahoma City OK 1 285 Concord NH 342 Omaha NE 997 Dallas TX 551 Philadelphia PA 5 Denver CO 5 283 Phoenix AZ 1 110 Des Moines IA 938 Pittsburgh PA 1 137 Detroit MI 633 Portland ME 43 Hartford CT 169 Portland OR 21 Helena MT 3 828 Providence RI 51 Honolulu HI 7 Reno NV 4 404 Houston TX 96 St Lou...

Page 672: ...olume 2 2 4 Bicarbonate Pump 17 Bicarbonate Pump Volume 2 2 5 UF Pump 22 UF Pump Volume 2 2 6 Dialysate Pressure Transducer 9 Dialysate Pressure 2 3 3 Temperature Sensor NTC 2 or NTC 3 Temperature Control 2 3 6 Post Dialyzer Temperature Sensor NTC 44 Heater 54 Temperature Control 2 3 6 Blood Leak Detector 8 Blood Leak 2 3 7 Pre Dialyzer Conductivity Cell 7 Conductivity Cells 2 3 8 Post Dialyzer Co...

Page 673: ...2008K K2 Troubleshooting Guide P N 507298 Rev H Page 669 APPENDIX C BLOOD PUMP ERROR CODES ...

Page 674: ...08K K2 Troubleshooting Guide P N 507298 Rev H Page 670 APPENDIX C CONTINUED NOTE Additional Blood Pump Dip Switch settings can be found in the Arterial Pressure Calibration of the 2008 Calibration booklet ...

Page 675: ... 1 Psi 51 72 mmHg VOLUME 1 FLUID OUNCE 29 6 MILLILITERS 1 U S QUART 0 946 LITERS 1 U S GALLON 3 8 LITERS 0 034 FLUID OUNCES 1 MILLILITER 1 057 QUARTS 1 LITER 0 26 U S GALLON 1 LITER MASS 1 OUNCE avdp 28 35 GRAMS 1 POUND avdp 0 45 KILOGRAM 0 035 OUNCE avdp 1 GRAM ...

Page 676: ...Fresenius Medical Care North America Manufactured by Fresenius USA Inc 4040 Nelson Avenue Concord CA 94520 800 227 2572 http www fmcna com ...

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