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HV580L Series Frequency Inverter

auto-tuning.

12: Synchronous motor no-load auto-tuning

If the synchronous motor can be disconnected from the load, no-load auto-tuning is recommended, which will

achieve better running performance compared with with-load auto-tuning.

During the process of no-load auto-tuning, the AC drive performs with-load auto-tuning first and then

accelerates to 80% of the rated motor frequency within the acceleration time set in P0-17. The AC drive keeps

running for a certain period and then decelerates to stop within the deceleration time set in P0-18

Before performing no-load auto-tuning, properly set the motor type, motor nameplate parameters of P1-00 to

P1-05, "Encoder type" (P1-28) and "Encoder pulses per revolution" (P1-27) and "Number of pole pairs of

resolver" (P1-34) first.

The AC drive will obtain motor parameters of P1-16 to P1-20, encoder related parameters of P1-30 to P1-33

and vector control current loop PI parameters of P2-13 to P2-16 by no-load auto-tuning.

Action specification: Set this parameter to 12, and press the RUN key. Then, the AC drive starts no-load

auto-tuning.

Note: Motor auto-tuning can be performed only in operation panel mode.

Group P2: Vector Control Parameters

Group P2 is valid for vector control, and invalid for V/F control.

P2-00

Speed loop proportional gain 1 Default

Setting Range

～

100

P2-01

Speed loop integral time 1

Default

0.50s

Setting Range

0.01s

～

10.00s

P2-02

Switchover frequency 1

Default

5.00Hz

Setting Range

0.00

～

P2-05

P2-03

Speed loop proportional gain 2 Default

Setting Range

～

100

P2-04

Speed loop integral time 2

Default

1.00s

Setting Range

0.01s

～

10.00s

P2-05

Switchover frequency 2

Default

10.00Hz

Setting Range

P2-02

～

maximum output frequency

Speed loop PI parameters vary with running frequencies of the AC drive.

• If the running frequency is less than or equal to "Switchover frequency 1" (P2-02), the speed loop PI

parameters are P2-00 and P2-01.

• If the running frequency is equal to or greater than "Switchover frequency 2" (P2-05), the speed loop PI

Содержание HV580L-004G3

Страница 1: ...HV580L Series Frequency Inverter User Manual HNC Electric Limited ...

Страница 2: ...hanical and Electrical Installation 17 3 1 Mechanical Installation 17 3 2 Electrical Installation 21 Chapter 4 Operation Display and Application Examples 27 4 1 Operation Panel 27 4 2 Description of keys on the operation panel 29 Chapter 5 Function Code Table 31 Chapter 6 Description of Function Codes 75 Group P0 Basic Parameters 75 Group P1 Motor 1 Parameters 86 Group P2 Vector Control Parameters...

Страница 3: ...n parameters 167 Group PP User s password 167 Group A0 Torque Control and Restricting Parameters 169 Group C Monitor 171 Chapter 7 Maintenance and Troubleshooting 174 7 1 Routine Repair and Maintenance of the HV580L 174 7 2 Warranty Agreement 175 7 3 Faults and Solutions 176 7 4 Common Faults and Solutions 184 Appendix A RS 485 communication expansion card instruction 188 AppendixB HV580L Modbus c...

Страница 4: ...afety Information Use Stage Safety Grade Precautions Before installation DANGER Do not install the equipment if you find water seepage component missing or damage upon unpacking Do not install the equipment if the packing list does not conform to the product you received WARNING Handle the equipment with care during transportation to prevent damage to the equipment Do not use the equipment if any ...

Страница 5: ...Never connect the power cables to the output terminals U V W of the AC drive Pay attention to the marks of the wiring terminals and ensure correct wiring Failure to comply will result in damage to the AC drive Never connect the braking resistor between the DC bus terminals and Failure to comply may result in a fire Use wire sizes recommended in the manual Failure to comply may result in accidents ...

Страница 6: ...the motor auto tuning or running Failure to comply will result in accidents Do not change the default settings of the AC drive Failure to comply will result in damage to the AC drive During operation DANGER Do not touch the fan or the discharging resistor to check the temperature Failure to comply will result in personal burnt Signal detection must be performed only by qualified personnel during o...

Страница 7: ...ing repair or maintenance on the AC drive 1 2 General Precautions 1 Motor insulation test Perform the insulation test when the motor is used for the first time or when it is reused after being stored for a long time or in a regular check up in order to prevent the poor insulation of motor windings from damaging the AC drive The motor must be disconnected from the AC drive during the insulation tes...

Страница 8: ... the AC drive is active Otherwise modules inside the AC drive may be damaged 8 When external voltage is out of rated voltage range The AC drive must not be used outside the allowable voltage range specified in this manual Otherwise the AC drive s components may be damaged If required use a corresponding voltage step up or step down device 9 Prohibition of three phase input changed into two phase i...

Страница 9: ...s required add a more powerful fan or replace it with variable frequency motor in applications where the motor overheats easily The standard parameters of the adaptable motor have been configured inside the AC drive It is still necessary to perform motor auto tuning or modify the default values based on actual conditions Otherwise the running result and protection performance will be affected The ...

Страница 10: ...er 10 Chapter 2 Product Information 2 1 Designation Rules and Nameplate of the HV580L 2 2 Nameplates MODEL HV580L 7R5G3 POWER 7 5KW INPUT 3PH AC380V 20 5A 50Hz 60Hz OUTPUT 3PH AC 0 380V 17A 0 300Hz S N HNC Electric Limited Bar code ...

Страница 11: ...ive type Voltage V Input Current A Output current A Adapter motor Kw HP HV580L 004G3 380V 50 60Hz 10 5 8 5 4 5 HV580L 5R5G3 380V 50 60Hz 15 5 13 5 5 7 5 HV580L 7R5G3 380V 50 60Hz 21 16 7 5 10 HV580L 7R5G3 A 380V 50 60Hz 21 16 7 5 10 HV580L 011G3 380V 50 60Hz 27 6 25 11 15 HV580L 015G3 380V 50 60Hz 37 1 32 15 20 HV580L 018G3 380V 50 60Hz 41 9 38 18 5 25 ...

Страница 12: ...e control Accuracy 5 FVC Overload capacity G type 60sor 150 of the rated current 3s for 180 of the rated current P type 60s for 120 of the rated current 3s for 150 of the rated current Torque boost Fixed boost Customized boost 0 1 30 0 V F curve Straight line V F curve Multi point V F curve N power V F curve 1 2 power 1 4 power 1 6 power 1 8 power square V F separation Two types complete separatio...

Страница 13: ...tor and synchronous motor are implemented through the high performance current vector control technology Power dip ride Through The load feedback energy compensates the voltage reduction so that the AC drive can continue to run for a short time Rapid current limit It helps to avoid frequent over current faults of the AC drive Virtual I Os Five groups of virtual DI Dos can realize simple logic cont...

Страница 14: ...switchover between these sources in various ways Auxiliary frequency source There are ten auxiliary frequency sources It can implement fine tuning of auxiliary frequency and frequency synthesis Input terminal Standard 5 digital input X terminals one of which supports up to 100 kHz high speed pulse input 2 analog input AI terminals one of which only supports 0 10 V voltage input and the other suppo...

Страница 15: ...glish Prompt action content Parameters of the copy Achieved through the LCD operation panel option parameters of rapid replication Key locking and function selection It can lock the keys partially or completely and define the function range of some keys so as to prevent mis function Protection mode Motor short circuit detection at power on input output phase loss protection over current protection...

Страница 16: ...e 20 60 IP level IP20 Pollution degree PD2 Power distribution System TN TT 2 5 Variable frequency Drive rated output current Figure 2 3 Variable frequency Drive rated output current Input voltage 220V 380V 660V 1140V Rated power Rated output current A 4 8 5 5 5 13 7 5 16 11 25 15 32 18 5 38 ...

Страница 17: ...t from the oil salt and corrosive gas To prevent water steam dust lint metal powder 5 Prevent electromagnetic interference away from the interference sources 6 It is prohibited to use in flammable explosive gas liquid or solid dangerous environment 3 1 2 Installation Clearance Requirements The clearance that needs to be reserved varies with the power class of the HV580L as shown in the following f...

Страница 18: ...HV580L Series Frequency Inverter 18 3 1 3 Mounting dimension 1 Online example Figure 3 1 HV580L series online example ...

Страница 19: ... and Mounting position size mm 3 1 Exterior and Mounting position size VFD type Mounting position mm External dimension mm Mounting position diameter mm Weight Kg A B H W D Three phase 380V HV580L 004G3 148 236 248 150 183 ф5 0 2 5 HV580L 5R5G3 HV580L 7R5G3 HV580L 7R5G3 A 190 305 322 208 192 ф6 0 6 5 HV580L 011G3 HV580L 015G3 HV580L 018G3 235 447 437 286 220 Ф7 0 17 ...

Страница 20: ...HV580L Series Frequency Inverter 20 3 Irfpa keyboard installation dimensions Figure 3 3 Irfpa keyboard installation dimensions ...

Страница 21: ...t the external braking unit to the AC drive of 37kW and above 220 V and 18 5 kW and above PB Connecting terminals of braking resistor Connect to the braking resistor for the AC drive of 30 kW and below 220 V and 15 kW and below other voltage classes P Connecting terminals of external reactor Connect to an external reactor U V W AC drive output terminalsConnect to a three phase motor Grounding term...

Страница 22: ...e of 37 kW and above 220 V and 75 kW and above other voltage classes remove the jumper bar across terminals P and and install the reactor between the two terminals 5 AC drive output terminals U V W The specification and installation method of external power cables must comply with the local safety regulations and related IEC standards The capacitor or surge absorber cannot be connected to the outp...

Страница 23: ...nction Description Power supply 10V GND External 10 V power supply Provide 10 V power supply to external unit Generally it provides power supply to external potentiometer with resistance range of 1 5 k Ω Maximum output current 10 mA 24V COM External 24V power Supply Applying to Over voltage Category II circuit Provide 24 V power supply to external unit Generally it provides power supply to DI DO t...

Страница 24: ...age range 0 24 V Output current range 0 50 mA Note that CME and COM are internally insulated but they are shorted by jumper externally In this case DO1 is driven by 24 V by default If you want to drive DO1 by external power supply remove the jumper Y2 COM High speed pulse output It is limited by P5 00 Y2 terminal output mode selection As high speed pulse output the maximum frequency hits 100 kHz A...

Страница 25: ...ve Control Circuit Figure 3 7 AC drives control circuit connection mode Note All HV580L series AC drives have the same wiring mode The figure here shows the wiring of single phase 220 VAC drive indicates main circuit terminal indicates control circuit terminal ...

Страница 26: ...HV580L Series Frequency Inverter 26 3 2 5 Electric Wiring of the HV580L Figure 3 8 Electric wiring of the HV580L ...

Страница 27: ...ation Display and Application Examples 4 1 Operation Panel You can modify the parameters monitor the working status and start or stop the HV580L by operating the operation panel as shown in the following figure Figure 4 1 Diagram of the operation panel ...

Страница 28: ...OCAL REMOT blinking Communication control FWD REV ON indicates reverse rotation and OFF indicates forward rotation TUNE TC When the indicator is ON it indicates torque control mode When the indicator is blinking slowly it indicates the auto tuning state When the indicator is blinking quickly it indicates the fault state Unit indicator lamp used to indicate the current display data unit there are s...

Страница 29: ...eration panel 4 2 Viewing and Modifying Function Codes The operation panel of the HV580L adopts three level menu The three level menu consists of function code group Level I function code Level II and function code setting value level III as shown in the following figure ...

Страница 30: ...etting but directly returns to Level II menu and remains at the current function code Examples Here is an example of changing the value of P3 02 to 15 00 Hz In Level III menu if the parameter has no blinking digit it means that the parameter cannot be modified This may be because Such a function code is only readable such as AC drive model actually detected parameter and running record parameter S...

Страница 31: ...tually measured value and cannot be modified The parameter is factory parameter and can be set only by the manufacturer 5 1 Standard Function Parameters Function Code Parameter Name Setting Range Default Property Group P0 Standard Function Parameters P0 00 GP type display 1 G type constant torque load 2 P type variable torque load e g fan and pump Model dependent P0 01 Motor 1 control mode 0 Senso...

Страница 32: ...tween X and Y 3 Switchover between X and X and Y operation 4 Switchover between Y and X and Y operation Ten s digit X and Y operation relationship 0 X Y 1 X Y 2 Maximum 3 Minimum 00 P0 08 Preset frequency 0 00 to maximum frequency valid when frequency source is digital setting 50 00Hz P0 09 Rotation direction 0 Same direction 1 Reverse direction 1 Reverse direction 0 P0 10 Maximum frequency 50 00H...

Страница 33: ...y offset of auxiliary frequency source for X and Y operation 0 00 Hz to maximum frequency P0 10 0 00Hz P0 22 Frequency reference resolution 1 0 1Hz 2 0 01Hz 2 P0 23 Retentive of digital setting frequency upon power failure 0 Not retentive 1 Retentive 0 P0 24 Motor parameter group selection 0 Motor parameter group 1 1 Motor parameter group 2 2 Motor parameter group 3 3 Motor parameter group 4 0 P0 ...

Страница 34: ...requency source 0 9 same as unit s digit Hundred s digit Binding communication command to frequency source 0 9 same as unit s digit 0000 P0 28 Serial communication protocol 0 Modbus protocol 1 Profibus DP bridge 2 CANopen bridge 0 Group P1 Motor 1 Parameters P1 00 Motor type selection 0 Common asynchronous motor 1 Variable frequency asynchronous motor 2 Permanent magnetic synchronous motor 0 P1 01...

Страница 35: ...chronous motor 0 01 655 35mH ACdrivepower 55 kW 0 001 65 535mH ACdrivepower 55kW Tuned parameters P1 09 Mutual inductive reactance asynchronous motor 0 1 6553 5mH ACdrivepower 55 kW 0 01 655 35mH ACdrivepower 55 kW Tuned parameters P1 10 No load current asynchronous motor 0 01toP1 03 ACdrivepower 55kW 0 1toP1 03 ACdrivepower 55kW Tuned parameters P1 16 Stator resistance synchronous motor 0 001 65 ...

Страница 36: ...r of pole pairs of resolver 1 65535 1 P1 36 Encoder wire break fault detection time 0 0s No action 0 1 10 0s 0 0 P1 37 Auto tuning selection 0 No auto tuning 1 Asynchronous motor static auto tuning 2 Asynchronous motor complete auto tuning 11 Synchronous motor with load auto tuning 12 Synchronous motor no load auto tuning 0 Group P2 Vector Control Parameters P2 00 Speed loop proportional gain 1 1 ...

Страница 37: ...igital setting of torque upper limit in speed control mode 0 0 200 0 150 0 P2 13 Excitation adjustment proportional gain 0 20000 2000 P2 14 Excitation adjustment integral gain 0 20000 1300 P2 15 Torque adjustment proportional gain 0 20000 2000 P2 16 Torque adjustment integral gain 0 20000 1300 P2 17 Speed loop integral property Unit s digit integral separation 0 Disabled 1 Enabled 0 P2 18 Field we...

Страница 38: ...2 power V F 4 1 4 power V F 6 1 6 power V F 8 1 8 power V F 9 Reserved 10 V F complete separation 11 V F half separation 0 P3 01 Torque boost 0 0 fixed torque boost 0 1 30 0 Model dependent P3 02 Cut off frequency of torque boost 0 00 Hz to maximum output frequency 50 00Hz P3 03 Multi point V F frequency 1 0 00Hz P3 05 10 00Hz P3 04 Multi point V F voltage 1 0 0 100 0 28 0 P3 05 Multi point V F fr...

Страница 39: ...I2 3 AI3 4 Pulse setting X5 5 Multi reference 6 Simple PLC 7 PID 8 Communication setting 100 0 corresponds to the rated motor voltage 0 P3 14 Voltage digital setting for V F separation 0 V to rated motor voltage 0V P3 15 Voltage rise time of V F separation 0 0 1000 0s It indicates the time for the voltage rising from 0 V to rated motor voltage 0 0s P3 18 Overcurrent stall prevention current limit ...

Страница 40: ...input of external fault 12 Multi reference terminal 1 13 Multi reference terminal 2 14 Multi reference terminal 3 15 Multi reference terminal 4 16 Terminal 1 for acceleration deceleration time selection 17 Terminal 2 for acceleration deceleration time selection 18 Frequency source switchover 19 UP and DOWN setting clear terminal operation panel 20 Command source switchover terminal 1 21 Accelerati...

Страница 41: ...ed NC input of external fault 34 Frequency modification forbidden 35 Reverse PID action direction 36 External STOP terminal 1 37 Command source switchover terminal 2 38 PID integral pause 39 Switchover between main frequency source X and preset frequency 40 Switchover between auxiliary frequency source Y and preset frequency 41 Motor selection terminal 1 14 P4 05 X6 function selection On board exp...

Страница 42: ...fined fault 1 45 User defined fault 2 46 Speed control Torque control switchover 47 Emergency stop 48 External STOP terminal 2 49 Deceleration DC braking 50 Clear the current running time 51 Switchover between two line mode and three line mode 52 to 59 Reserved 0 P4 09 X10 function selection On board expansion card 0 P4 10 X filter time 0 000s 1 000s 0 010 ...

Страница 43: ...er time 0 00s 10 00s 0 10s P4 18 VS curve 2 minimum input 0 00V P4 20 0 00V P4 19 Corresponding setting of VS curve 2 minimum input 100 0 100 0 0 0 P4 20 VS curve 2 maximum input P4 18 10 00V 10 00V P4 21 Corresponding setting of VS curve 2 maximum input 100 0 100 0 100 0 P4 22 AS filter time 0 00s 10 00s 0 10s P4 23 VS curve 3 minimum input 10 00V P4 25 10 00V P4 24 VS Corresponding setting of VS...

Страница 44: ... 13 to P4 16 Curve 2 2 points see P4 18 to P4 21 Curve 3 2 points see P4 23 to P4 26 Curve 4 4 points see A6 00 to A6 07 Curve 5 4 points see A6 08 to A6 15 Ten s digit AS curve selection same as VS Hundred s digit VS2 curve selection same as VS 321 P4 34 Setting for VS less than minimum input Unit s digit Setting for VS less than minimum input 0 Minimum value 1 0 0 Ten s digit Setting for AS less...

Страница 45: ... 0s P4 38 X valid mode selection 1 0 High level valid 1 Low level valid Unit s digit X1 Ten s digit X2 Hundred s digit X3 Thousand s digit X4 Ten thousand s digit X5 00000 P4 39 X valid mode selection 2 0 High level valid 1 Low level valid Unit s digit X6 Ten s digit X7 Hundred s digit X8 Thousand s digit X9 Ten thousand s digit X10 00000 P4 40 AS input signal selection 0 Voltage signal 1 Current ...

Страница 46: ...unning no output at stop 6 Motor overload pre warning 7 AC drive overload pre warning 8 Set count value reached 9 Designated count value reached 10 Length reached 11 PLC cycle complete 12 Accumulative running time reached 13 Frequency limited 14 Torque limited 15 Ready for RUN 16 VS AS 17 Frequency upper limit reached 18 Frequency lower limit reached no output at stop 19 Under voltage state output...

Страница 47: ...ceeded 32 Load becoming 0 33 Reverse running 34 Zero current state 35 Module temperature reached 36 Software current limit exceeded 37 Frequency lower limit reached having output at stop 38 Alarm output 39 Motor overheat warning 40 Current running time reached 41 Fault output There is no output if it is the coast to stop fault and under voltage occurs 42 Brake output 43 MC Magnetic contactor outpu...

Страница 48: ...voltage 100 0 correspond 1000 0V 16 Output torque actual value 0 P5 07 AO1 function selection 3 P5 08 Expansion cards AO2 function selection 1 P5 09 Maximum YPY output frequency 0 01kHz 100 00 kHz 50 00kHz P5 10 AO1 offset coefficient 100 00 100 00 0 0 P5 11 A01gain 10 00 10 00 1 00 P5 12 AO2 offset coefficient 100 00 100 00 0 00 P5 13 AO2 gain 10 00 10 00 1 00 P5 17 Y2P output delay time 0 00S 36...

Страница 49: ...tracking restart 2 Pre excited start asynchronous motor 0 P6 01 Rotational speed tracking mode 0 From frequency at stop 1 From zero speed 2 From maximum frequency 0 P6 02 Rotational speed tracking speed 1 100 20 P6 03 Startup frequency 0 00Hz 10 00Hz 1 00Hz P6 04 Startup frequency holding time 0 0s 100 0s 0 3s P6 05 Startup DC braking current Pre excited current 0 100 0 P6 06 Startup DC braking ti...

Страница 50: ...king current 0 100 30 P6 14 Stop DC braking time 0 0s 5 0s 0 5s P6 15 Stop DC braking time 0 100 100 P6 26 Time proportion of S curve at Decel start 0 0 to Min 100 0 F6 27 80 20 P6 27 Time proportion of S curve at Decel start 0 0 to Min 100 0 F6 26 80 30 Group P7 Operation Panel and Display P7 01 MF Key function selection 0 MF K key disabled 1 Switchover between operation panel control and remote ...

Страница 51: ... Bit00 Running frequency 1 Hz Bit01 Set frequency Hz Bit02 Bus voltage V Bit03 Output voltage V Bit04 Output current A Bit05 Output power kW Bit06 Output torque Bit07 X input status Bit08 DO output status Bit09 VS voltage V Bit10 AS voltage V Bit11 VS2 voltage V Bit12 Count value Bit13 Length value Bit14 Load speed display Bit15 PID setting 1F ...

Страница 52: ...n Bit11 Pulse setting frequency Hz Bit12 Communication setting value Bit13 Encoder feedback speed Hz Bit14 Main frequency X display Hz Bit15 Auxiliary frequency Y display Hz 0 Function Code Parameter Name Setting Range DefaultProperty P7 05 LED display stop parameters 0000 FFFF Bit00 Set frequency Hz Bit01 Bus voltage V Bit02 X input status Bit03 DO output status Bit04 VS voltage V Bit05 AS voltag...

Страница 53: ...splay 0 0 decimal place 1 1 decimal place 2 2 decimal places 3 3 decimal places 1 P7 13 Accumulative power on time 0 65535 h P7 14 Accumulative power consumption 0 65535 kwh P7 15 Performance software temporary version NA 0 P7 16 Functional software temporary version NA 0 Group P8 Auxiliary Functions P8 00 JOG running frequency 0 00 Hz to maximum frequency 2 00Hz P8 01 JOG acceleration time 0 0s 6...

Страница 54: ... 10 Jump frequency 2 0 00Hz to maximum frequency 0 00Hz P8 11 Frequency jump amplitude 0 00Hz to maximum frequency 0 01Hz P8 12 Forward Reverse rotation dead zone time 0 0s 3000 0s 0 0s P8 13 Reverse control 0 Enabled 1 Disabled 0 P8 14 Running mode when set frequency lower than frequency lower limit 0 Run at frequency lower limit 1 Stop 2 Run at zero speed 0 P8 15 Droop control 0 00Hz 10 00Hz 0 0...

Страница 55: ...ed 0 Disabled 1 Enabled 0 P8 28 Frequency detection value PDT2 0 00 to maximum frequency 50 00Hz P8 29 Frequency detection hysteresis PDT2 0 0 100 0 PDT2 level 5 0 P8 30 Any frequency reaching detection value 1 0 00 Hz to maximum frequency 50 00Hz P8 31 Any frequency reaching detection amplitude 1 0 0 100 0 maximum frequency 0 0 P8 32 Any frequency reaching detection value 2 0 00 Hz to maximum fre...

Страница 56: ...3 100 of analog input corresponds to the value of P8 44 0 P8 44 Timing duration 0 0Min 6500 0Min 0 0Min P8 45 VS input voltage lower limit 0 00V P8 46 3 10V P8 46 VS input voltage upper limit P8 45 10 00V 6 80V P8 47 Module temperature threshold 0 100 75 P8 48 Cooling fan control 0 Fan working during running 1 Fan working continuously 0 P8 49 Wakeup frequency Dormant frequency P8 51 to maximum fre...

Страница 57: ... time 0 00 to 10 00s 0 2s Function Code Parameter Name Setting Range Default Property Group P9 Fault and Protection P9 00 Motor overload protection selection 0 Disabled 1 Enabled 1 P9 01 Motor overload protection gain 0 20 10 00 1 00 P9 02 Motor overload warning coefficient 50 100 80 P9 03 Overvoltage stall gain 0 100 0 P9 04 Overvoltage stall protective voltage 120 150 130 P9 05 Overcurrent stall...

Страница 58: ... phase loss protection contactor energizing protection selection Unit s digit Input phase loss protection Ten s digit Contactor energizing protection 0 Disabled1 Enabled 11 P9 13 Output phase loss protection selection 0 Disabled 1 Enabled 1 Function Code Parameter Name Setting Range Default Property P9 14 1st fault type 0 No fault 1 Reserved P9 15 2nd fault type ...

Страница 59: ...der voltage 10 AC drive overload 11 Motor overload 12 Power input phase loss 13 Power output phase loss 14 Module overheat 15 External equipment fault 16 Communication fault 17 Contactor fault 18 Current detection fault 19 Motor auto tuning fault 20 Encoder PG card fault 21 EEPROM read write fault 22 AC drive hardware fault 23 Short circuit to ground 24 Reserved 25 Reserved 26 Accumulative running...

Страница 60: ...22 AC drive status upon 3rd fault P9 23 Power on time upon 3rd fault P9 24 Running time upon 3rd fault P9 27 Frequency upon 2nd fault P9 28 Current upon 2nd fault P9 29 Bus voltage upon 2nd fault P9 30 DI status upon 2nd fault P9 31 Output terminal status upon 2nd fault P9 32 Frequency upon 2nd fault P9 33 Current upon 2nd fault P9 34 Bus voltage upon 2nd fault P9 37 DI status upon 1st fault P9 38...

Страница 61: ... stop 1 Stop according to the stop mode 2 Continue to run Ten s digit Power input phase loss Err12 Hundred s digit Power output phase loss Err13 Thousand s digit External equipment fault Err15 Ten thousand s digit Communication fault Err16 00000 P9 48 Fault protection action selection 2 Unit s digit Encoder fault Err20 0 Coast to stop Ten s digit EEPROM read write fault Err21 0 Coast to stop 1 Sto...

Страница 62: ... Coast to stop 2 Continue to run at 7 of rated motor frequency and resume to the set frequency if the load recovers 00000 P9 50 Fault protection action selection 4 Unit s digit Too large speed deviation Err42 0 Coast to stop 1 Stop according to the stop mode 2 Continue to run Ten s digit Motor over speed Err43 Hundred s digit Initial position fault Err51 00000 P9 54 Frequency selection for continu...

Страница 63: ...lly judging time at instantaneous power failure 0 00s 100 00s 0 50s P9 62 Action judging voltage at instantaneous power failure 60 0 100 0 standard bus voltage 80 0 P9 63 Protection upon load becoming 0 0 Disabled 1 Enabled 0 P9 64 Detection level of load becoming 0 0 0 100 0 10 0 P9 65 Detection time of load becoming 0 0 0 60 0s 1 0s P9 67 Over speed detection value 0 0 50 0 maximum frequency 20 ...

Страница 64: ... 5 Communication setting 6 VS AS 7 MAX VS AS 8 MIN VS AS 0 PA 03 PID action direction 0 Forward action 1 Reverse action 0 PA 04 PID setting feedback range 0 65535 1000 PA 05 Proportional gain Kp1 0 0 100 0 20 0 PA 06 Integral time Ti1 0 01s 10 00s 2 00s PA 07 Differential time Td1 0 000s 10 000s 0 000s PA 08 Cut off frequency of PID reverse rotation 0 00 maximum frequency 2 00Hz PA 09 PID deviatio...

Страница 65: ...9 100 0 80 0 PA 21 PID initial value 0 0 100 0 0 0 PA 22 PID initial value holding time 0 00 650 00s 0 00s PA 23 Maximum deviation between two PID outputs in forward direction 0 00 100 00 1 00 PA 24 Maximum deviation between two PID outputs in reverse direction 0 00 100 00 1 00 PA 25 PID integral property Unit s digit Integral separated 0 Invalid 1 Valid Ten s digit Whether to stop integral operat...

Страница 66: ...07 Number of pulses per meter 0 1 6553 5 100 0 Pb 08 Set count value 1 65535 1000 Pb 09 Designated count value 1 65535 1000 Group PC Multi Reference and Simple PLC Function PC 00 Reference 0 100 0 100 0 0 0 PC 01 Reference 1 100 0 100 0 0 0 PC 02 Reference 2 100 0 100 0 0 0 PC 03 Reference 3 100 0 100 0 0 0 PC 04 Reference 4 100 0 100 0 0 0 PC 05 Reference 5 100 0 100 0 0 0 PC 06 Reference 6 100 0...

Страница 67: ...unning time of simple PLC reference 0 0 0s h 6553 5s h 0 0s h PC 19 Acceleration deceleration time of simple PLC reference 0 0 3 0 PC 20 Running time of simple PLC reference 1 0 0s h 6553 5s h 0 0s h PC 21 Acceleration deceleration time of simple PLC reference 1 0 3 0 PC 22 Running time of simple PLC reference 2 0 0s h 6553 5s h 0s h PC 23 Acceleration deceleration time of simple PLC reference 2 0...

Страница 68: ...ple PLC reference 7 0 0s h 6553 5s h 0 0s h PC 33 Acceleration deceleration time of simple PLC reference 7 0 3 0 PC 34 Running time of simple PLC reference 8 0 0s h 6553 5s h 0 0s h PC 35 Acceleration deceleration time of simple PLC reference 8 0 3 0 PC 36 Running time of simple PLC reference 9 0 0s h 6553 5s h 0 0s h PC 37 Acceleration deceleration time of simple PLC reference 9 0 3 0 PC 38 Runni...

Страница 69: ...eleration time of simple PLC reference 13 0 3 0 PC 46 Running time of simple PLC reference 14 0 0s h 6553 5s h 0 0s h PC 47 Acceleration deceleration time of simple PLC reference 14 0 3 0 PC 48 Running time of simple PLC reference 15 0 0s h 6553 5s h 0 0s h PC 49 Acceleration deceleration time of simple PLC reference 15 0 3 0 PC 50 Time unit of simple PLC running 0 s second 1 h hour 0 PC 51 Refere...

Страница 70: ...0BPS 5 9600BPS 6 19200BPS 7 38400BPS 8 57600BPS 9 115200BPS Ten s digit Proﬁbus DP 0 115200BPs 1 208300BPs 2 256000BPs 3 512000Bps Hundred s digit reserved Thousand s digit CANlink baud rate 0 20 1 50 2 100 3 125 4 250 5 500 6 1M 6005 Pd 01 MODBUS Data format 0 No check data format 8 N 2 1 Even parity check data format 8 E 1 2 Odd parity check data format 8 O 1 3 No check data format 8 N 1 Valid f...

Страница 71: ...nd PROFIBUS DP data format Unit s digit MODBUS 0 Non standard Modbus protocol 1 Standard Modbus protocol Ten s digit Proﬁbus DP 0 PPO1 format 1 PPO2 format 2 PPO3 format 3 PPO5 format 30 Pd 06 Communication reading current resolution 0 0 01A 1 0 1A 0 Pd 08 Canlink communication timeout time 0 0s Invalid 0 1 60 0s 0 Group PP Function Code Management PP 00 User password 0 65535 0 PP 01 Restore defau...

Страница 72: ...ameter display selection 0 Not display 1 Display Ten s digit User modified parameter display selection 0 Not display 1 Display 00 PP 04 Parameter modification property 0 Modifiable 1 Not modifiable 0 Group A0 Torque Control and Restricting Parameters A0 00 Speed Torque control selection 0 Speed control 1 Torque control 0 A0 01 Torque setting source in torque control 0 Digital setting 1 A0 03 1 VS ...

Страница 73: ...0 00s Table 5 2 Monitoring Parameters Function Code Parameter Name Min Unit Communication Address Group C Standard Monitoring Parameters C 00 Running frequency Hz 0 01Hz 7000H C 01 Set frequency Hz 0 01Hz 7001H C 02 Bus voltage V 0 1V 7002H C 03 Output voltage V 1V 7003H C 04 Output current A 0 01A 7004H C 05 Output power kW 0 1kW 7005H C 06 Output torque 0 1 7006H C 07 X state 1 7007H C 08 DO sta...

Страница 74: ...ency X 0 01Hz 701EH C 31 Auxiliary frequency Y 0 01Hz 701FH C 32 Viewing any register address value 1 7020H C 33 Synchronous motor rotor position 0 1 7021H C 34 Motor temperature 1 7022H C 35 Target torque 0 1 7023H C 36 Resolver position 1 7024H C 37 Power factor angle 0 1 7025H C 38 ABZ position 1 7026H C 39 Target voltage upon V F separation 1V 7027H C 40 Output voltage upon V F separation 1V 7...

Страница 75: ...ng machine One AC drive can operate only one motor 2 Voltage Frequency V F control It is applicable to applications with low load requirements or applications where one AC drive operates multiple motors such as fan and pump Note If vector control is used motor auto tuning must be performed because the advantages of vector control can only be utilized after correct motor parameters are obtained Bet...

Страница 76: ...ency source X selection Default 0 Setting Range 0 Digital setting Preset frequency P0 08 UP DOWN revisable non retentive at power failure 1 Digital setting Preset frequency P0 08 UP DOWN revisable retentive at power failure 2 VS 3 AS 4 VS2 5 Pulse setting X5 6 Multi reference 7 PLC 8 PID 9 Communication setting It is used to select the setting channel of the main frequency You can set the main fre...

Страница 77: ...e curves specific corresponding relations please refer to the P4 A6 group function code 5 Pulse setting X5 The frequency is set by X5 high speed pulse The signal specification of pulse setting is 9 30 V voltage range and 0 100 kHz frequency range Input pulse can only be given from multifunctional input terminals X5 The relation between X5 terminal input pulse frequency and the corresponding set is...

Страница 78: ...3 When the auxiliary frequency source is used for operation frequency source is X and Y operation pay attention to the following aspects 1 If the auxiliary frequency source Y is digital setting the preset frequency P0 08 does not take effect You can directly adjust the set main frequency by pressing keys and on the operation panel or using the UP DOWN function of input terminals 2 If the auxiliary...

Страница 79: ...21 for superposition to the X and Y operation result flexibly satisfying various requirements Unit s digit Frequency source selection 0 Main frequency source X Main frequency source X as target frequency 1 X and Y operation Main and auxiliary operation result as the target frequency main and auxiliary operation relationship see the description of ten digits 2 Main frequency source X and auxiliary ...

Страница 80: ...uperimposed on the advocate complementary operation results in a flexible response to various needs P0 08 Preset frequency Default 50 00Hz Setting Range 0 00 maximum frequency valid when frequency source is digital setting If the frequency source is digital setting or terminal UP DOWN the value of this parameter is the initial frequency of the AC drive digital setting P0 09 Rotation direction Defa...

Страница 81: ...et by means of analog input the analog input setting is 100 corresponding to P0 12 For example to avoid runaway in torque control mode in winding application you can set the frequency upper limit by means of analog input When the AC drive reaches the upper limit it will continue to run at this speed P0 12 Frequency upper limit Default 50 00Hz Setting Range Frequency lower limit P0 14 maximum frequ...

Страница 82: ...ge current Small Large External radiation interference Small Large The factory setting of carrier frequency varies with the AC drive power If you need to modify the carrier frequency note that if the set carrier frequency is higher than factory setting it will lead to an increase in temperature rise of the AC drive s heatsink In this case you need to de rate the AC drive Otherwise the AC drive may...

Страница 83: ...to 0 Hz that is t2 in Figure 6 1 Figure 6 1 Acceleration Deceleration time The HV580L provides totally four groups of acceleration deceleration time for selection You can perform switchover by using a X terminal Group 1 P0 17 P0 18 Group 2 P8 03 P8 04 Group 3 P8 05 P8 06 Group 4 P8 07 P8 08 P0 19 Acceleration Deceleration time unit Default 1 Setting Range 0 1s 1 0 1s 2 0 01s To satisfy requirement...

Страница 84: ...all frequency related parameters change and corresponding frequency values change P0 23 Retentive of digital setting frequency upon power failure Default 0 Setting Range 0 Not retentive 1 Retentive This parameter is valid only when the frequency source is digital setting If P0 23 is set to 0 the digital setting frequency value resumes to the value of P0 08 Preset frequency after the AC drive stops...

Страница 85: ...e to increase from 0 Hz to the frequency set in P0 25 Figure 6 1 shows the acceleration deceleration time If this parameter is set to 1 the acceleration deceleration time is related to the set frequency If the set frequency changes frequently the motor s acceleration deceleration also changes P0 26 Base frequency for UP DOWN modification during running Default 0 Setting Range 0 Running frequency 1...

Страница 86: ...uency source If a command source has a bound frequency source the frequency source set in P0 03 to P0 07 no longer takes effect when the command source is effective P0 28 Serial communication protocol Default 0 Setting Range 0 MODBUS protocol 1 Proﬁbus DP bridge 2 CANopen bridge The HV580L supports Modbus PROFIBUS DP bridge and CANopen bridge Select a proper protocol based on the actual requiremen...

Страница 87: ...orrect setting of motor nameplate parameters P1 06 Stator resistance asynchronous motor Default Model dependent Setting Range 0 001Ω 65 535Ω AC drive power 55kW 0 0001Ω 6 5535Ω AC drive power 55kW P1 07 Rotor resistance asynchronous motor Default Model dependent Setting Range 0 001Ω 65 535Ω AC drive power 55kW 0 0001Ω 6 5535Ω AC drive power 55kW P1 08 Leakage inductive reactance asynchronous motor...

Страница 88: ...ided by the motor manufacturer P1 16 Stator resistance synchronous motor Default Model dependent Setting Range 0 001Ω 65 535Ω AC drive power 55kW 0 0001Ω 6 5535Ω AC drive power 55kW P1 17 Shaft D inductance synchronous motor Default Model dependent Setting Range 0 01mH 655 35mH AC drive power 55kW 0 001mH 65 535mH AC drive power 55kW P1 18 Shaft Q inductance synchronous motor Default Model depende...

Страница 89: ... of the PG card is complete set this parameter properly based on the actual condition Otherwise the AC drive cannot run properly P1 30 A B phase sequence of ABZ incremental encoder Default 0 Setting Range 0 Forward 1 Reserve This parameter is valid only for ABZ incremental encoder P1 28 0 and is used to set the A B phase sequence of the ABZ incremental encoder It is valid for both asynchronous mot...

Страница 90: ...35 If a resolver is applied set the number of pole pairs properly P1 36 Encoder wire break fault detection time Default 0 0s Setting Range 0 0s No action 0 1s 10 0s This parameter is used to set the time that a wire break fault lasts If it is set to 0 0s the AC drive does not detect the encoder wire break fault If the duration of the encoder wire break fault detected by the AC drive exceeds the ti...

Страница 91: ...ce of ABZ incremental encoder P1 30 and vector control current loop PI parameters of P2 13 to P2 16 by complete auto tuning Action specification Set this parameter to 2 and press the RUN key Then the AC drive starts complete auto tuning 3 Static complete parameter identification Suitable for no encoder motor under stationary state to complete motor parameter self learning the motor may be still sl...

Страница 92: ...ector control current loop PI parameters of P2 13 to P2 16 by no load auto tuning Action specification Set this parameter to 12 and press the RUN key Then the AC drive starts no load auto tuning Note Motor auto tuning can be performed only in operation panel mode Group P2 Vector Control Parameters Group P2 is valid for vector control and invalid for V F control P2 00 Speed loop proportional gain 1...

Страница 93: ...od is as follows If the factory setting cannot meet the requirements make proper adjustment Increase the proportional gain first to ensure that the system does not oscillate and then reduce the integral time to ensure that the system has quick response and small overshoot Note Improper PI parameter setting may cause too large speed overshoot and over voltage fault may even occur when the overshoot...

Страница 94: ...er excitation gain if the AC drive is liable to over voltage error during deceleration Too large over excitation gain however may lead to an increase in output current Therefore set this parameter to a proper value in actual applications Set the over excitation gain to 0 in applications of small inertia the bus voltage will not rise during deceleration or where there is a braking resistor P2 09 To...

Страница 95: ...integral regulator is integral gain rather than integral time Note that too large current loop PI gain may lead to oscillation of the entire control loop Therefore when current oscillation or torque fluctuation is great manually decrease the proportional gain or integral gain here P2 18 Field weakening mode of synchronous motor Default 0 Setting Range 0 No field weakening 1 Direct calculation 2 Au...

Страница 96: ...e the system dynamic performance or cause instability The adjustment speed of the field weakening current can be changed by modifying the values of P2 21 and P2 22 A very quick adjustment may cause instability Therefore generally do not modify them manually Group P3 V F Control Parameters Group P3 is only valid for VF control The VF control mode is applicable to low load applications fan or pump o...

Страница 97: ...quency P3 01 Torque boost Default Model dependent Setting Range 0 0 30 P3 02 Cut off frequency of torque boost Default 50 00Hz Setting Range 0 00Hz maximum output frequency To compensate the low frequency torque characteristics of V F control you can boost the output voltage of the AC drive at low frequency by modifying P3 01 If the torque boost is set to too large the motor may overheat and the A...

Страница 98: ...ti point VF frequency P3 Default 0 00Hz Setting Range P3 05 rated motor frequency P1 04 Note The rated frequencies of motors 2 3 and 4 are respectively set in A2 04 A3 04 and A4 04 P3 08 Multi point VF voltage V3 Default 0 0 Setting Range 0 0 100 0 These six parameters are used to define the multi point VF curve The multi point VF curve is set based on the motor s load characteristic The relations...

Страница 99: ...or frequency and rated motor rotational speed in group P1 Generally if the motor rotational speed is different from the target speed slightly adjust this parameter P3 10 VF over excitation gain Default 64 Setting 0 200 During deceleration of the AC drive over excitation can restrain rise of the bus voltage preventing the over voltage fault The larger the over excitation is the better the restraini...

Страница 100: ...ration Default 0 Setting Range 0 Digital setting P3 14 1 VS 2 AS 3 VS2 4 PULSE setting X5 5 Multi reference 6 Simple PLC 7 PID 8 Communication setting 100 0 corresponds to the rated motor voltage P1 02 A2 02 A3 02 A4 02 VF separation is generally applicable to scenarios such as induction heating inverse power supply and motor torque control If VF separated control is enabled the output voltage can...

Страница 101: ...o choose 1 8 0 100 are corresponding to the output voltage of 0 V motor rated voltage P3 14 VF Separation of digital voltage setting Default 0V Setting Range 0V Motor Rated Voltage P3 15 Voltage rise time of VF separation Default 0 0s Setting Range 0 0s 1000 0s P3 15 Voltage decline time of VF separation Default 0 0s Setting Range 0 0s 1000 0s The voltage source for VF separation is set in the sam...

Страница 102: ...Standard P4 01 X2 function selection 4 Forward JOG FJOG Standard P4 02 X3 function selection 9 Fault reset RESET Standard P4 03 X4 function selection 12 Multi reference terminal 1 Standard P4 04 X5 function selection 13 Multi reference terminal 2 Standard P4 05 X6 function selection 0 Extended P4 06 X7 function selection 0 Extended P4 07 X8 function selection 0 Extended P4 08 X9 function selection...

Страница 103: ...r from the inverter to the motor the motor brake is also applied at the same time When the Output Contactor opens with current flowing through to the motor inverter IGBTs are active there will be arcing in the Output Contactor depending on the motor inductive energy Arcing of the Output Contactor can reduce the lifetime of the contactor and in some severe cases can damage the contacts poles Theref...

Страница 104: ...etting in P0 07 19 UP DOWN setting clear terminal operation panel If the frequency source is digital setting the terminal is used to clear the modification by using the UP DOWN function or the increment decrement key on the operation panel returning the set frequency to the value of P0 08 20 Command source switchover terminal If the command source is set to terminal control P0 02 1 this terminal i...

Страница 105: ...witches over to the DC braking state 33 Normally closed NC input of external fault After this terminal becomes ON the AC drive reports Err15 and stops 34 Frequency modification forbidden After this terminal becomes ON the AC drive does not respond to any frequency modification 35 Reverse PID action direction After this terminal becomes ON the PID action direction is reversed to the direction set i...

Страница 106: ...If these two terminals become ON the AC drive reports Err27 and Err28 respectively and performs fault protection actions based on the setting in P9 49 45 User defined fault 2 46 Speed control Torque control switchover This terminal enables the AC drive to switch over between speed control and torque control When this terminal becomes OFF the AC drive runs in the mode set in A0 00 When this termina...

Страница 107: ...N Reference 7 PC 07 ON OFF OFF OFF Reference 8 PC 08 ON OFF OFF ON Reference 9 PC 09 ON OFF ON OFF Reference 10 PC 10 ON OFF ON ON Reference 11 PC 11 ON ON OFF OFF Reference 12 PC 12 ON ON OFF ON Reference 13 PC 13 ON ON ON OFF Reference 14 PC 14 ON ON ON ON Reference 15 PC 15 If the frequency source is multi reference the value 100 of PC 00 to PC 15 corresponds to the value of P0 10 Maximum frequ...

Страница 108: ...malfunction increase the value of this parameter to enhance the anti interference capability However increase of X filter time will reduce the response of X terminals P4 11 Terminal command mode Default 0 Setting Range 0 Two line mode 1 1 Two line mode 2 2 Three line mode 1 3 Three line mode 2 This parameter is used to set the mode in which the AC drive is controlled by external terminals 0 Two li...

Страница 109: ...ction 1 RUN enabled P4 01 X2 function selection 2 Forward or reverse direction Figure 6 7 Setting of two line mode 2 As shown in the preceding figure if K1 is ON the AC drive instructs forward rotation when K2 is OFF and instructs reverse rotation when K2 is ON If K1 is OFF the AC drive stops 2 Three line mode 1 In this mode X3 is RUN enabled terminal and the direction is decided by X1 and X2 The ...

Страница 110: ...ps immediately after SB1 becomes OFF During normal startup and running SB1 must remain ON The AC drive s running state is determined by the final actions on SB1 SB2 and SB3 3 Three line mode 2 In this mode X3 is RUN enabled terminal The RUN command is given by X1 and the direction is decided by X2 The parameters are set as below Function Codes are set as below Function Code Parameter Name Value Fu...

Страница 111: ...g state is determined by the final actions of SB1 SB2 and K P4 12 Terminal UP DOWN rate Default 1 00Hz s Setting Range 0 01Hz s 65 535Hz s It is used to adjust the rate of change of frequency when the frequency is adjusted by means of terminal UP DOWN If P0 22 Frequency reference resolution is 2 the setting range is 0 001 65 535 Hz s If P0 22 Frequency reference resolution is 1 the setting range i...

Страница 112: ...n the minimum value P4 13 the value set in P4 34 Setting for VS less than minimum input is used When the analog input is current input 1 mA current corresponds to 0 5 V voltages P4 17 VS 1 filter time is used to set the software filter time of VS If the analog input is liable to interference increase the value of this parameter to stabilize the detected analog input However increase of the AI filt...

Страница 113: ... 00V Setting Range 0 00V P4 20 P4 19 Corresponding setting of AS curve minimum input Default 0 0 Setting Range 100 00 100 0 P4 20 AS curve maximum input Default 10 00V Setting Range P4 18 10 00V P4 21 Corresponding setting of AS curve maximum input Default 100 0 Setting Range 100 00 100 0 P4 22 AS filter time Default 0 10s Setting Range 0 00s 10 00s ...

Страница 114: ...rve 2 maximum input Default 100 0 Setting Range 100 00 100 0 P4 27 VS2 filter time Default 0 10s Setting Range 0 00s 10 00s The method of setting VS 2 functions is similar to that of setting VS1 function P4 28 PULSE minimum input Default 0 00kHz Setting Range 0 00kHz P4 30 P4 29 Corresponding setting of pulse minimum input Default 0 0 Setting Range 100 00 100 0 P4 30 Pulse maximum input Default 50...

Страница 115: ...roup P4 Curve 4 and curve 5 are both 4 point curves set in group A6 The HV580L provides two AI terminals as standard VS2 is provided by an optional extension card P4 34 Setting for VS less than minimum input Default 000 Setting Range Unit s digit Setting for VS1 less than minimum input 0 Minimum value 1 0 0 Ten s digit Setting for AS less than minimum input 0 1 same to VS1 Hundred s digit Setting ...

Страница 116: ... 0 High level valid 1 Low level valid Ten s digit X7 valid mode 0 1 same as X1 Hundred s digit X8 valid mode 0 1 same as X1 Thousand s digit X9 valid mode 0 1 same as X1 Ten thousand s digit X10 valid mode 0 1 same as X1 These parameters are used to set the valid mode of DI terminals 0 High level valid The X terminal is valid when being connected with COM and invalid when being disconnected from C...

Страница 117: ...ult 4 These five parameters are used to select the functions of the five digital output terminals T A T B T C and P A P B P C are respectively the relays on the control board and the extension card The functions of the output terminals are described in the following table Value Function Description 0 No output The terminal has no function 1 AC drive running When the AC drive is running and has out...

Страница 118: ...hed The terminal becomes ON when the count value reaches the value set in PB 09 10 Length reached The terminal becomes ON when the detected actual length exceeds the value set in PB 05 11 PLC cycle complete When simple PLC completes one cycle the terminal outputs a pulse signal with width of 250 ms 12 Accumulative running time reached If the accumulative running time of the AC drive exceeds the ti...

Страница 119: ...at stop If the output frequency of the AC drive is 0 the terminal becomes ON In the state of stop the signal is still ON 24 Accumulative power on time reached If the AC drive accumulative power on time P7 13 exceeds the value set in P8 16 the terminal becomes ON 25 Frequency level detection FDT2 output Refer to the descriptions of P8 28 and P8 29 26 Frequency 1 reached Refer to the descriptions of...

Страница 120: ... ON You can view the motor temperature by using U0 34 40 Current running time reached If the current running time of AC drive exceeds the value of P8 53 the terminal becomes ON P5 06 Y2P function selection Pulse output terminal Default 0 P5 07 AO1 function selection Default 0 P5 08 AO2 function selection Default 1 The output pulse frequency of the Y2P terminal ranges from 0 01 kHz to Maximum Y2P o...

Страница 121: ...0 Setting Range 10 00 10 00 These parameters are used to correct the zero drift of analog output and the output amplitude deviation They can also be used to define the desired AO curve If b represents zero offset k represents gain Y represents actual output and X represents standard output the actual output is Y kX b The zero offset coefficient 100 of AO1 and AO2 corresponds to 10 V or 20 mA The s...

Страница 122: ...e logic The output terminal is invalid when being connected with COM and valid when being disconnected from COM Group P6 Start Stop Control P6 00 Start mode Default 0 Setting Range 0 Direct start 1 Rotational speed tracking restart 2 Pre excited start asynchronous motor 0 Direct start If the DC braking time is set to 0 the AC drive starts to run at the startup frequency If the DC braking time is n...

Страница 123: ... generating load P6 02 Rotational speed tracking speed Default 20 Setting Range 1 100 In the rotational speed tracking restart mode select the rotational speed tracking speed The larger the value is the faster the tracking is However too large value may cause unreliable tracking P6 03 Startup frequency Default 0 00Hz Setting Range 0 00Hz 10 00Hz P6 04 Startup frequency holding time Default 0 0s Se...

Страница 124: ...raking The larger the startup DC braking current is the larger the braking force is If the startup mode is pre excited start P6 00 3 the AC drive builds magnetic field based on the set pre excited current After the pre excited time the AC drive starts to run If the pre excited time is 0 the AC drive starts directly without pre excitation The startup DC braking current or pre excited current is a p...

Страница 125: ... is higher than the rated frequency the acceleration deceleration time is In the formula f is the set frequency fb is the rated motor frequency and T is the acceleration time from 0 Hz to fb Figure 6 11 S curve acceleration deceleration A Figure 6 13 S curve acceleration deceleration B P6 08 Time proportion of S curve start segment Default 30 0 Setting Range 0 0 100 0 P6 09 P6 09 Time proportion o...

Страница 126: ...oast to stop based on the mechanical inertia P6 11 Initial frequency of stop DC braking Default 0 00Hz Setting Range 0 00Hz maximum frequency P6 12 Waiting time of stop DC braking Default 0 0s Setting Range 0 0s 36 0s P6 13 Stop DC braking current Default 0 Setting Range 0 100 P6 14 Stop DC braking time Default 0 0s Setting Range 0 0s 36 0s P6 11 Initial frequency of stop DC braking During the pro...

Страница 127: ... for the AC drive with internal braking unit and used to adjust the duty ratio of the braking unit The larger the value of this parameter is the better the braking result will be However too larger value causes great fluctuation of the AC drive bus voltage during the braking process Group P7 Operation Panel and Display P7 01 MF Key function selection Default 0 Setting Range 0 MF key disabled 1 Swi...

Страница 128: ... panel control this key is invalid 2 Switchover between forward rotation and reverse rotation You can change the direction of the frequency reference by using the MF key It is valid only when the current command source is operation panel control 3 Forward JOG You can perform forward JOG FJOG by using the MF key 4 Reverse JOG You can perform reverse JOG FJOG by using the MF key P7 02 STOP RESET key...

Страница 129: ...e corresponding bit to 1 and set P7 03 to the hexadecimal equivalent of this binary number These two parameters are used to set the parameters that can be viewed when the AC drive is in the running state You can view a maximum of 32 running state parameters that are displayed from the lowest bit of P7 03 P7 05 LED display stop parameters Default 0 Setting Range 0000 FFFF ...

Страница 130: ...temporary software version of the control board P7 09 Accumulative running time Default 0 hour Setting Range 0h 65535h It is used to display the accumulative running time of the AC drive After the accumulative running time reaches the value set in P8 17 the terminal with the digital output function 12 becomes ON P7 10 Product number Default Setting Range AC drive product number P7 11 Software vers...

Страница 131: ...ration time Default 20 0s Setting Range 0 0s 6500 0s P8 02 JOG deceleration time Default 20 0s Setting Range 0 0s 6500 0s These parameters are used to define the set frequency and acceleration deceleration time of the AC drive when jogging The startup mode is Direct start P6 00 0 and the stop mode is Decelerate to stop P6 10 0 during jogging P8 03 Acceleration time 2 Default Model dependent Settin...

Страница 132: ...e frequency jump range the actual running frequency is the jump frequency close to the set frequency Setting the jump frequency helps to avoid the mechanical resonance point of the load The HV580L supports two jump frequencies If both are set to 0 the frequency jump function is disabled The principle of the jump frequencies and jump amplitude is shown in the following figure Figure 6 14 Principle ...

Страница 133: ...s three running modes to satisfy requirements of various applications P8 15 Droop control Default 0 00Hz Setting Range 0 00Hz 10 00Hz This function is used for balancing the workload allocation when multiple motors are used to drive the same load The output frequency of the AC drives decreases as the load increases You can reduce the workload of the motor under load by decreasing the output freque...

Страница 134: ...ot respond to the run command valid upon AC drive power on for example an input terminal is ON before power on The AC drive responds only after the run command is cancelled and becomes valid again In addition the AC drive does not respond to the run command valid upon fault reset of the AC drive The run protection can be disabled only after the run command is cancelled In this way the motor can be...

Страница 135: ...running frequency is within the certain range of the set frequency the corresponding DO terminal becomes ON This parameter is used to set the range within which the output frequency is detected to reach the set frequency The value of this parameter is a percentage relative to the maximum frequency The detection range of frequency reached is shown in the following figure ...

Страница 136: ... figure shows the diagram when the jump frequencies are valid during acceleration deceleration Figure 6 18 Diagram when the jump frequencies are valid during acceleration deceleration P8 25 Frequency switchover point between acceleration time 1 and acceleration time 2 Default 0 00Hz Setting Range 0 00Hz maximum frequency P8 26 Frequency switchover point between deceleration time 1 and deceleration...

Страница 137: ...he AC drive switches to terminal JOG running state when there is a terminal JOG command during the running process of the AC drive P8 28 Frequency detection value PDT2 Default 50 00Hz Setting Range 0 00Hz maximum frequency P8 29 Frequency detection hysteresis FDT hysteresis 2 Default 5 0 Setting Range 0 0 100 0 PDT2 level The frequency detection function is the same as FDT1 function For details re...

Страница 138: ...de as shown in the following figure Figure 6 20 Any frequency reaching detection P8 34 Zero current detection level Default 5 0 Setting Range 0 0 300 0 rated motor current P8 35 Zero current detection delay time Default 0 10s Setting Range 0 00s 600 00s If the output current of the AC drive is equal to or less than the zero current detection level and the duration exceeds the zero current detectio...

Страница 139: ...exceeds the detection delay time the corresponding DO becomes ON The output overcurrent detection function is shown in the following figure Figure 6 22 Output overcurrent detection P8 38 Any current reaching 1 Default 100 0 Setting Range 0 0 300 0 rated motor current P8 39 Any current reaching 1 amplitude Default 0 0 Setting Range 0 0 300 0 rated motor current P8 40 Any current reaching 2 Default ...

Страница 140: ...onds to the value of P8 44 P8 44 Timing duration Default 0 0Min Setting Range 0 0Min 6500 0Min These parameters are used to implement the AC drive timing function If P8 42 is set to 1 the AC drive starts to time at startup When the set timing duration is reached the AC drive stops automatically and meanwhile the corresponding DO becomes ON The AC drive starts timing from 0 each time it starts up a...

Страница 141: ...requency P8 51 to maximum frequency P0 10 P8 50 Wakeup delay time Default 0 0s Setting Range 0 0s 6500 0s P8 51 Dormant frequency Default 0 00Hz Setting Range 0 00Hz wakeup frequency P8 49 P8 52 Dormant delay time Default 0 0s Setting Range 0 0s 6500 0s These parameters are used to implement the dormant and wakeup functions in the water supply application When the AC drive is in running state the ...

Страница 142: ...ction is 220 x P9 01 x rated motor current if the load remains at this value for one minute the AC drive reports motor overload fault or 150 x P9 01 x rated motor current if the load remains at this value for 60 minutes the AC drive reports motor overload fault Set P9 01 properly based on the actual overload capacity If the value of P9 01 is set too large damage to the motor may result because the...

Страница 143: ...n Default 20 Setting Range 0 100 P9 06 Overcurrent stall protective current Default 150 Setting Range 100 200 When the output current exceeds the overcurrent stall protective current during acceleration deceleration of the AC drive the AC drive stops acceleration deceleration and keeps the present running frequency After the output current declines the AC drive continues to accelerate decelerate P...

Страница 144: ... Enabled It is used to determine whether to perform input phase loss or contactor energizing protection For every voltage class the HV580L AC drives of powers equal to or greater than those listed in the preceding table provide the function of input phase loss or contactor energizing protection The HV580L AC drives below the power listed in the table do not have the function no matter whether P9 1...

Страница 145: ...the latest fault occurs The sequence is as follows If an output terminal is ON the setting is 1 If the output terminal is OFF the setting is 0 The value is the equivalent decimal number converted from the X terminal statuses P9 22 AC drive status upon 3rd Fault Reserved P9 23 Power on time upon 3rd Fault It displays the present power on time when the latest fault occurs P9 24 Running time upon 3rd...

Страница 146: ...tection action selection 1 Default 00000 Setting Range Unit s digit Motor overload Err11 0 Coast to stop 1 Stop according to the stop mode 2 Continue to run Ten s digit Power input phase loss Err12 Same as unit s digit Hundred s digit Power output phase loss Err13 Same as unit s digit Thousand s digit External equipment fault Err15 Same as unit s digit Ten thousand s digit Communication fault Err1...

Страница 147: ...ult protection action selection 3 Default 00000 Setting Range Unit s digit User defined fault 1 Err27 Same as unit s digit in P9 47 Ten s digit User defined fault 2 Err28 Same as unit s digit in P9 47 Hundred s digit Accumulative power on time reached Err29 Same as unit s digit in P9 47 Thousand s digit Load becoming 0 Err30 0 Coast to stop 1 Stop according to the stop mode 2 Continue to run at 7 ...

Страница 148: ...ve displays A and stops according to the stop mode After stop the AC drive displays Err If Continue to run is selected the AC drive continues to run and displays A The running frequency is set in P9 54 P9 54 Frequency selection for continuing to run upon fault Default 0 Setting Range 0 Current running frequency 1 Set frequency 2 Frequency upper limit 3 Frequency lower limit 4 Backup frequency upon...

Страница 149: ... the HV580L supports both PT100 and PT1000 Set the sensor type correctly during the use You can view the motor temperature via C 34 If the motor temperature exceeds the value set in P9 57 the AC drive reports an alarm and acts according to the selected fault protection action If the motor temperature exceeds the value set in P9 58 the DO terminal on the AC drive allocated with function 39 Motor ov...

Страница 150: ...y by reducing the output frequency so as to keep the AC drive running continuously If P9 59 1 upon instantaneous power failure or sudden voltage dip the AC drive decelerates Once the bus voltage resumes to normal the AC drive accelerates to the set frequency If the bus voltage remains normal for the time exceeding the value set in P9 61 it is considered that the bus voltage resumes to normal If P9...

Страница 151: ... only when the AC drive runs in the CLVC mode If the actual motor rotational speed detected by the AC drive exceeds the maximum frequency and the excessive value is greater than the value of P9 67 and the lasting time exceeds the value of P9 68 the AC drive reports Err43 and acts according to the selected fault protection action If the over speed detection time is 0 0s the over speed detection fun...

Страница 152: ...s flow control pressure control and temperature control The following figure shows the principle block diagram of PID control Figure 6 25 Principle block diagram of PID control PA 00 PID setting source Default 0 Setting Range 0 PA 01 Setting 1 VS 2 AS 3 VS2 4 PULSE Pulse X5 5 Communication 6 Multi reference PA 01 PID digital setting Default 50 0 Setting range 0 0 100 0 PA 00 is used to select the ...

Страница 153: ...everse action When the feedback value is smaller than the PID setting the AC drive s output frequency reduces For example the unwinding tension control requires reverse PID action Note that this function is influenced by the DI function 35 Reverse PID action direction PA 04 PID setting feedback range Default 1000 Setting range 0 65535 This parameter is a non dimensional unit It is used for PID set...

Страница 154: ...me within which the feedback value change reaches 100 0 and then the adjustment amplitude reaches the maximum frequency PA 08 Cut off frequency of PID reverse rotation Default 2 00Hz Setting range 0 00 Max frequency In some situations only when the PID output frequency is a negative value AC drive reverse rotation PID setting and PID feedback can be equal However too high reverse rotation frequenc...

Страница 155: ...g range 0 0 100 0 PA 16 Integral time Ti2 Default 2 00s Setting range 0 01s 10 00s PA 17 Differential time Td2 Default 0 000s Setting range 0 00 10 000 PA 18 PID parameter switchover condition Default 0 Setting range 0 No switchover 1 Switchover via DI 2 Automatic switchover based on deviation PA 19 PID parameter switchover deviation 1 Default 20 0 Setting range 0 0 PA 20 PA 20 PID parameter switc...

Страница 156: ...ween PID feedback and PID setting is higher than the value of PA 20 group 2 is selected When the deviation is between PA 19 and PA 20 the PID parameters are the linear interpolated value of the two groups of parameter values Figure 6 26 PID parameters switchover PA 21 PID initial value Default 0 0 Setting range 0 0 100 0 PA 22 PID initial value holding time Default 0 00s Setting range 0 00s 650 00...

Страница 157: ... the deviation between two PID outputs 2 ms per PID output to suppress the rapid change of PID output and stabilize the running of the AC drive PA 23 and PA 24 respectively correspond to the maximum absolute value of the output deviation in forward direction and in reverse direction PA 25 PID integral property Default 00 Setting range Unit s digit Integral separated 0 Invalid 1 Valid Ten s digit W...

Страница 158: ... PID feedback is lost If the PID feedback is smaller than the value of PA 26 and the lasting time exceeds the value of PA 27 the AC drive reports Err31 and acts according to the selected fault protection action PA 28 PID operation at stop Default 0 Setting range 0 No PID operation at stop 1 PID operation at stop It is used to select whether to continue PID operation in the state of stop Generally ...

Страница 159: ...mum frequency P0 10 maximum output frequency It is fixed swing amplitude system The swing amplitude is fixed PB 01 Swing frequency amplitude Default 0 0 Setting range 0 0 100 0 PB 02 Jump frequency amplitude Default 0 0 Setting range 0 0 50 0 This parameter is used to determine the swing amplitude and jump frequency amplitude The swing frequency is limited by the frequency upper limit and frequenc...

Страница 160: ...03 Swing frequency cycle x 1 PB 04 Triangular wave rising time coefficient unit s PB 05 Setting Length Default 1000m Setting range 0m 65535m PB 06 Actual Length Default 0m Setting range 0m 65535m PB 07 Pulse meter Default 100 0 Setting range 0 1 6553 5 The preceding parameters are used for fixed length control The length information is collected by DI terminals PB 06 Actual length is calculated by...

Страница 161: ...ulti Reference and Simple PLC Function The HV580L multi reference has many functions Besides multi speed it can be used as the setting source of the V F separated voltage source and setting source of process PID In addition the multi reference is relative value The simple PLC function is different from the HV580L user programmable function Simple PLC can only complete simple combination of multi r...

Страница 162: ...As frequency source it is a percentage relative to the maximum frequency As V F separated voltage source it is a percentage relative to the rated motor voltage As process PID setting source it does not require conversion Multi reference can be switched over based on different states of DI terminals For details see the descriptions of group P4 PC 16 Simple PLC running mode Default 0 Setting range 0...

Страница 163: ...sed as frequency source PC 17 Simple PLC retentive selection Default 00 Setting range Unit s digit Retentive upon power failure 0 No 1 Yes Ten s digit Retentive upon stop 0 No 1 Yes PLC retentive upon power failure indicates that the AC drive memorizes the PLC running moment and running frequency before power failure and will continue to run from the memorized moment after it is powered on again I...

Страница 164: ...21 Acceleration deceleration time of simple PLC reference 1 Default 0 Setting range 0 3 PC 22 Running time of simple PLC reference 2 Default 0 0s h Setting range 0 0s h 6553 5s h PC 23 Acceleration deceleration time of simple PLC reference 2 Default 0 Setting range 0 3 PC 24 Running time of simple PLC reference 3 Default 0 0s h Setting range 0 0s h 6553 5s h PC 25 Acceleration deceleration time of...

Страница 165: ...ault 0 0s h Setting range 0 0s h 6553 5s h PC 33 Acceleration deceleration time of simple PLC reference 7 Default 0 Setting range 0 3 PC 34 Running time of simple PLC reference 8 Default 0 0s h Setting range 0 0s h 6553 5s h PC 35 Acceleration deceleration time of simple PLC reference 8 Default 0 Setting range 0 3 PC 36 Running time of simple PLC reference 9 Default 0 0s h Setting range 0 0s h 655...

Страница 166: ...eleration deceleration time of simple PLC reference 12 Default 0 Setting range 0 3 PC 44 Running time of simple PLC reference 13 Default 0 0s h Setting range 0 0s h 6553 5s h PC 45 Acceleration deceleration time of simple PLC reference 13 Default 0 Setting range 0 3 PC 46 Running time of simple PLC reference 14 Default 0 0s h Setting range 0 0s h 6553 5s h PC 47 Acceleration deceleration time of s...

Страница 167: ...p PD Communication parameters Please refer to the HV580L communication protocol Group PP User s password PP 00 User s password Default 0 Setting range 0 65535 If it is set to any non zero number the password protection function is enabled After a password has been set and taken effect you must enter the correct password in order to enter the menu If the entered password is incorrect you cannot vie...

Страница 168: ...ngs are backed up helping you to restore the setting if incorrect parameter setting is performed 4 Restore user backup parameters If PP 01 is set to 4 the previous backup user parameters are restored PP 02 AC drive parameter display property Default 11 Setting range Unit s digit Group U display selection 0 No display 1 Display Ten s digit Group A display selection 0 No display 1 Display PP 03 Indi...

Страница 169: ...fined parameters and user modified parameters You defined parameters are included in group PE You can add a maximum of 32 parameters convenient for commissioning In user defined parameter mode symbol u is added before the function code For example P1 00 is displayed as uP1 00 You modified parameters are grouped together convenient for on site troubleshooting In you modified parameter mode symbol c...

Страница 170: ...rque control Default 0 Setting range 0 Digital Setting A0 03 1 VS 2 AS 3 VS2 4 PULSE Pulse X5 5 Communication setting 6 MIN VS AS 7 MAX VS AS A0 03 Torque digital setting in torque control Default 150 0 Setting range 200 0 200 0 A0 01 is used to set the torque setting source There are a total of eight torque setting sources The torque setting is a relative value 100 0 corresponds to the AC drive s...

Страница 171: ...se or too large mechanical stress The setting of acceleration deceleration time in torque control makes the motor rotational speed change softly However in applications requiring rapid torque response set the acceleration deceleration time in torque control to 0 00s For example two AC drives are connected to drive the same load To balance the load allocation set one AC drive as master in speed con...

Страница 172: ...stage 1 7011H C 18 Input pulse frequency Hz 0 01kHz 7012H C 19 Feedback speed Hz 0 01Hz 7013H C 20 Remaining running time 0 1Min 7014H C 21 VS voltage before correction 0 001V 7015H C 22 AS voltage V current mA before correction 0 001V 0 01mA 7016H C 23 VS2 voltage before correction 0 001V 7017H C 24 Linear speed 1m Min 7018H C 25 Accumulative power on time 1Min 7019H C 26 Accumulative running tim...

Страница 173: ...oltage upon V F separation 1V 7027H C 40 Output voltage upon V F separation 1V 7028H C 41 X state visual display 1 7029H C 42 DO state visual display 1 702AH C 43 X function state visual display 1 function 01 40 1 702BH C 44 X function state visual display 2 function 41 80 1 702CH C 45 Fault information 1 702DH ...

Страница 174: ...AC drive s cooling fan works normally Whether the AC drive overheats Routine cleaning involves Keep the AC drive clean all the time Remove the dust especially metal powder on the surface of the AC drive to prevent the dust from entering the AC drive Clear the oil stain on the cooling fan of the AC drive 7 1 2 Periodic Inspection Perform periodic inspection in places where inspection is difficult P...

Страница 175: ...lectric 2 Long term storage degrades the electrolytic capacitor Thus the AC drive must be energized once every 2 years each time lasting at least 5 hours The input voltage must be increased slowly to the rated value with the regulator 7 2 Warranty Agreement 1 Free warranty only applies to the AC drive itself 2 HNC Electric will provide 18 month warranty starting from the leave factory date as indi...

Страница 176: ... and displays the fault code on the operation panel if the operation panel is available Before contacting HNC Electric for technical support you can first determine the fault type analyze the causes and perform troubleshooting according to the following tables If the fault cannot be rectified contact the agent or HNC Electric Err22 is the AC drive hardware overcurrent or overvoltage signal In most...

Страница 177: ...output circuit is grounded or short circuited 2 Motor auto tuning is not performed 3 The acceleration time is too short 4 Manual torque boost or V F curve is not appropriate 5 The voltage is too low 6 The startup operation is performed on the rotating motor 7 A sudden load is added during acceleration 8 The AC drive model is of too small power class 1 Eliminate external faults 2 Perform the motor ...

Страница 178: ...rnal faults 2 Perform the motor auto tuning 3 Adjust the voltage to normal range 4 Remove the added load 5 Select an AC drive of higher power class Overvoltage during acceleration Err05 1 The input voltage is too high 2 An external force drives the motor during acceleration 3 The acceleration time is too short 4 The braking unit and braking resistor are not installed 1 Adjust the voltage to normal...

Страница 179: ...Reset the fault 2 Adjust the voltage to normal range 3 Contact the agent or HNC Electric AC drive overload Err10 1 The load is too heavy or locked rotor occurs on the motor 2 The AC drive model is of too small power class 1 Reduce the load and check the motor and mechanical condition 2 Select an AC drive of higher power class Motor overload Err11 1 P9 01 is set improperly 2 The load is too heavy o...

Страница 180: ...sensitive resistor 5 Replace the inverter module External equipment fault Err15 1 External fault signal is input via DI 2 External fault signal is input via virtual I O Reset the operation Communication fault Err16 1 The host computer is in abnormal state 2 The communication cable is faulty 3 P0 28 is set improperly 4 The communication parameters in group PD are set improperly 1 Check the cabling ...

Страница 181: ...EEPROM read write fault Err21 The EEPROM chip is damaged Replace the main control board AC drive hardware fault Err22 1 Overvoltage exists 2 Overcurrent exists 1 Handle based on overvoltage 2 Handle based on overcurrent Short circuit to ground Err23 The motor is short circuited to the ground Replace the cable or motor Accumulative running time reached Err26 The accumulative running time reaches th...

Страница 182: ...s of too small power class 1 Reduce the load and check the motor and mechanical condition 2 Select an AC drive of higher power class Motor switchover fault during running Err41 Change the selection of the motor via terminal during running of the AC drive Perform motor switchover after the AC drive stops Too large speed deviation Err42 1 The encoder parameters are set incorrectly 2 The motor auto t...

Страница 183: ...wer the carrier frequency or adopt other heat radiation measures Initial position fault Err51 The motor parameters are not set based on the actual situation Check that the motor parameters are set correctly and whether the setting of rated current is too small Two or three drive output phases loss Err61 1 The drive output connections get loose 2 The output contactor gets wrongly operated or malfun...

Страница 184: ... The control board or the operation panel is faulty 5 The cable connecting the control board and the drive board and the operation panel breaks 1 Check the power supply 2 Check the bus voltage 3 Re connect the 8 core and 28 core cables 4 Contact the agent or HNC Electric for technical support SN Fault Possible Causes Solutions 2 HC is displayed at power on 1 The cable between the drive board and t...

Страница 185: ...at fault is reported frequently 1 The setting of carrier frequency is too high 2 The cooling fan is damaged or the air filter is blocked 3 Components inside the AC drive are damaged thermal coupler or others 1 Reduce the carrier frequency P0 15 2 Replace the fan and clean the air filter 3 Contact the agent or HNC Electric for technical support SN Fault Possible Causes Solutions 6 The motor does no...

Страница 186: ...mode 1 The encoder is faulty 2 The encoder cable is connected incorrectly or in poor contact 3 The PG card is faulty 4 The drive board is faulty 1 Replace the encoder and ensure the cabling is proper 2 Replace the PG card 3 Contact the agent or HNC Electric for technical support 9 The AC drive reports overcurrent and overvoltage frequently 1 The motor parameters are set improperly 2 The accelerati...

Страница 187: ...picked up 1 Check whether the contactor cable is loose 2 Check whether the contactor is faulty 3 Check whether 24 V power supply of the contactor is faulty 4 Contact the agent or HNC Electric for technical support 11 is displayed upon power on Related component on the control board is damaged Replace the control board ...

Страница 188: ...nsion card instruction A 1 Overview Especially for HV580L series frequency inverter RS485 communication with separate solution all specifications are in accordance with international standard A 2 Installation dimension and control terminals details 1 Dimensions are as below ...

Страница 189: ...ixB HV580L Modbus communication HV580L series inverter provides the RS485 communication interface and support the Modbus RTU from standing communication protocol Users can through the computer or PLC central control through the communication protocol Setting frequency converter running commands modify or read function code parameters read the inverter working condition and fault information etc 1 ...

Страница 190: ...ition of one slave machine Communication information structure HV580L Modbus protocol communication data format is as below Including starting bit 8 data bits parity bit and stop bit Starting bit Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 Parity bit Stop bit The entire message frame must be used as a continuous stream If the pause time frame prior to the completion of more than 1 5 byte times the rec...

Страница 191: ...s each domain bytes are hex 0 9 A F Continuously detect network bus network facilities including pause interval of time When receiving the first field address information each network device to decrypt the byte to determine whether to own A byte at the end of transmission is complete and with a 3 5 bytes of transmission time interval at least to indicate the end of the frame in the later can start...

Страница 192: ...h order 00H Data P002H low order 00H Data P003H high order 00H CRC CHK low order 01H CRC CHK high order CRC CHK values to be calculated CRC CHK low order PD 05 set 1 ADR 01H CMD 03H Byte number 04H Data F002H high order 00H Data F002H low order 00H Data F003H high order 00H Data F003H low order 01H CRC CHK low order CRC CHK values to be calculated CRC CHK high order Command code 06H write a word F...

Страница 193: ... a 16 bit binary value The CRC value is calculated by the transmitting device which appends the CRC to the message The receiving device recalculates a CRC during receipt of the message and compares the calculated value to the actual value it received in the CRC field If the two values are not equal then results an error The CRC is started by 0xFFFF Then a process begins of applying successive 8 bi...

Страница 194: ...e CRC calculation program unsigned int crc_chk_value unsigned char data_value unsigned char length unsigned int crc_value 0xFFFF int i while length crc_value data_value for i 0 i 8 i if crc_value 0x0001 crc_value crc_value 1 0xa001 else crc_value crc_value 1 return crc_value Communication data address definition The chapter is about communication contents it s used to control the inverter operatio...

Страница 195: ...change high order A of the function code address to be 4 Corresponding function code addresses are indicated below High byte 00 0F P group 40 4F A group Low byte 00 FF For example Function code P3 12 can not be stored into EEPROM address indicates to be 030C function code A0 05 can not be stored in EEPROM address indicates to be 4005 This address can only act writing RAM it can not act reading whe...

Страница 196: ...p value is percentage of the relative value 10000 corresponds to 100 00 10000 corresponds to 100 00 For data of dimensional frequency the percentage value is the percentage of the maximum frequency For data of dimensional torque the percentage is P2 10 A2 48 A3 48 A4 48 Torque upper digital setup corresponding to the first second third fourth motor Control command input to the inverter write only ...

Страница 197: ...nt 2001H BIT0 Y1 Output Control BIT1 Y2 Output control BIT2 RELAY1 output control BIT3 RELAY2 output control BIT4 Y2R output control BIT5 VY1 BIT6 VDO2 BIT7 VDO3 BIT8 VDO4 BIT9 VDO5 Analog output AO1 control write only Command address Command content 2002H 0 7FFF means 0 100 Analog output AO2 control write only Command address Command content 2003H 0 7FFF means 0 100 PULSE output control write onl...

Страница 198: ...l fault 0010 Communication fault 0011 Contactor fault 0012 Current detection fault 0013 Motor tuning fault 0014 Encoder PG card fault 0015 Parameter read and write fault 0016 Inverter hardware fault 0017 Motor earthing short circuit fault 0018 Reserved 0019 Reserved 001A Running time arrive fault 001B User defined fault 1 001C User defined fault 2 001D Power on time arrive fault 001E Load off 001F...

Страница 199: ...ion machine and the inverter setup must be consistent otherwise communication is impossible Pd 02 Local address Default 1 Setting range 1 247 0 is broadcast address When the local address is set to 0 that is the broadcast address achieve position machine s broadcast function The local address is unique except for the broadcast address which is the basis for the position machine and the inverter po...

Страница 200: ...invalid value If the system of continuous communication setting parameters you can monitor the communication status Pd 05 Communication protocol selection Default 0 Setting range 0 non standard Modbus protocal 1 Standard Modbus Protocal Pd 05 1 Select Standard Modbus protocol Pd 05 0 Reading command the slave returns the number of bytes which has one more byte than the standard Modbus protocol for...

Страница 201: ...mal voltage other disasters and secondary disaster c Hardware damage caused by dropping or transportation after procurement d Improper operation e Trouble out of the equipment for example external device 3 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 4 The maintenance fee is charged according to the latest Maintenance Price List of ...

Страница 202: ...Version 3 1 14 Thanks for choosing HNC product Any technique support PLS feel free to contact our support team Tel 86 20 84898493 Fax 86 20 61082610 URL www hncelectric com Email support hncelectric com ...

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