ITT PumpSmart PS220, Руководство по конфигурации и эксплуатации

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PS220 Configuration & Operation Guide
PS220 298
Frame
size
Number of holes
in the lead-
through plate for
the power cables.
Hole diameter
60 mm.
Terminals
L1,L2,L3,U2,V2,W2,UDC+/R+,
UDC- and R-
Grounding Terminals
Max. phase
conductor
size
mm
2
Bolt size
Tightening
torque
Bolt size
Tightening
torque
R6 6 185
M10 20...40 N
.
m
M10 30...44 N . m
R7 6 185
R8 6
1x240 or
2x185
M12 50...75 N
.
m
R9 9 3x240
R10 12
3x240 or
4x185
R11 12
3x240 or
4x185
Drive type
Frame
size
IEC
1)
US
2)
Cu cable type AI cable type Cu cable type
mm
2
mm
2
AWG/kcmil per phase
U
N
= 400V
ACS880-07-0105A-3 R6 3x50 3x70 1
ACS880-07-0145A-3 R6 3x95 3x120 2/0
ACS880-07-0169A-3 R7 3x120 3x150 3/0
ACS880-07-0206A-3 R7 3x150 3x240 250 MCM
ACS880-07-0246A-3 R8 2 x (3x70) 2 x (3x95) 300 MCM
ACS880-07-0293A-3 R8 2 x (3x95) 2 x (3x120)
2 x 3/0
ACS880-07-0363A-3 R9
2 x (3x120) 2 x (3x185) 2 x 4/0
ACS880-07-0430A-3 R9 2 x (3x150) 2 x (3x240) 2 x 250 MCM
ACS880-07-0505A-3 R10
3 x (3x95) 3 x (3x150)
2x500 MCM or 3x250 MCM
ACS880-07-0585A-3 R10 3 x (3x120) 3 x (3x185) 2x600 MCM or 3x300 MCM
ACS880-07-0650A-3 R10
3 x (3x150) 3 x (3x240)
2x700 MCM or 3x350 MCM
ACS880-07-0725A-3 R11 3 x (3x185) 4 x (3x185) 3x500 MCM or 4x300 MCM
ACS880-07-0820A-3 R11 3 x (3x240) 4 x (3x240) 3x600 MCM or 4x400 MCM
ACS880-07-0880A-3 R11 3 x (3x240) 4 x (3x240) 3x600 MCM or 4x400 MCM
U
N
= 500V
ACS880-07-0096A-5 R6 3x50 3x70 1
ACS880-07-0124A-5 R6 3x95 3x95
2/0
ACS880-07-0156A-5 R7 3x120 3x150
3/0
ACS880-07-0180A-5 R7 3x150 3x185 250 MCM
ACS880-07-0240A-5 R8 2 x (3x70) 2 x (3x95) 300 MCM
ACS880-07-0260A-5 R8 2 x (3x70) 2 x (3x95) 2 x 2/0
ACS880-07-0302A-5 R9 2 x (3x120) 2 x (3x185) 2 x 250 MCM
ACS880-07-0361A-5 R9 2 x (3x120) 2 x (3x185) 2 x 250 MCM
ACS880-07-0414A-5 R9 2 x (3x150) 2 x (3x240) 2 x 250 MCM
ACS880-07-0460A-5 R10 3 x (3x95) 3 x (3x150)
2x400 MCM or 3x4/0
ACS880-07-0503A-5 R10 3 x (3x95) 3 x (3x150) 2x500 MCM or 3x250 MCM
ACS880-07-0583A-5 R10 3 x (3x120) 3 x (3x185) 2x600 MCM or 3x300 MCM
ACS880-07-0635A-5 R10
3 x (3x150) 3 x (3x240)
2x700 MCM or 3x350 MCM
ACS880-07-0715A-5 R11
4 x (3x185) 4 x (3x185)
3x500 MCM or 4x300 MCM
ACS880-07-0820A-5 R11
4 x (3x240) 4 x (3x240)
3x600 MCM or 4x400 MCM
U
N
= 690V
ACS880-07-0061A-7 R6 3x25 3x35 4
ACS880-07-0084A-7 R6 3x35 3x50 3
ACS880-07-0098A-7 R7 3x50 3x70 2
ACS880-07-0119A-7 R7 3x70 3x95 1/0
ACS880-07-0142A-7 R8 3x95
3)
3x120
2/0
ACS880-07-0174A-7 R8 3x120
3)
2 x (3x70)
4/0
ACS880-07-0210A-7 R9 3x185 2 x (3x95) 300 MCM
ACS880-07-0271A-7 R9 3x240 2 x (3x120) 400 MCM
ACS880-07-0330A-7 R10 2 x (3x120) 3 x (3x120)
2x250 MCM or 3x2/0
ACS880-07-0370A-7 R10 2 x (3x120) 3 x (3x120)
2x300 MCM or 3x3/0
ACS880-07-0425A-7 R11
3 x (3x95) 3 x (3x120) 2x350 MCM or 3x4/0
ACS880-07-0470A-7 R11
3 x (3x95) 3 x (3x150) 2x400 MCM or 3x4/0
ACS880-07-0522A-7 R11
3 x (3x120) 3 x (3x185)
2x500 MCM or 3x250 MCM
ACS880-07-0590A-7 R11
3 x (3x150) 3 x (3x185)
2x600 MCM or 3x300 MCM
ACS880-07-0650A-7 R11 3 x (3x150) 3 x (3x240) 2x700 MCM or 3x350 MCM
1. The cable sizing is based on max. 9 cables laid on a cable ladder side by
side, three ladder type trays one on top of the other, ambient temperature
30ĀC, PVC insulation, surface temperature 70ĀC (EN 60204-1 and IEC
60364-5-52/2001). For other conditions, size the cables according to local
saftey regulations, appropriate input voltage and the load current of the drive.
2. The cable sizing is based on NEC Table 310-16 for copper wires, 75ĀC
(167ĀF) wire insulation ar 40ĀC (104ĀF) ambient temperature. Not more than
three current-carryoing conductors in raceway or cable or earth (directly
buried). For other conditions, size the cable according to local saftey
regulations, appropriate input voltage and the load current of the drive.
Installation checklist
Check that...
1. The ambient operating conditions meet the specification in chapter Technical data.
2. The drive cabinet has been fixed to floor, and if necessary due to vibration etc, also from
top to the wall or roof.
3. The cooling air will flow freely in and out of the drive cabinet.
4. If the drive will be connected to an IT (ungrounded) or a corner grounded TN network: The
optional EMC filter (+E200, +E202) of the drive (if any) has been disconnected.
5. If the drive has been stored over one year: The electrolytic DC capacitors in the DC link of
the drive have been reformed. See Converter module capacitor reforming instructions
(3BFE64059629 [English])
6. There is an adequately sized protective earth (ground) conductor between the drive and the
switchboard and the conductor has been connected to appropriate terminal. Proper grounding
has been measured according to the regulations.
7. There is an adequately sized protective earth (ground) conductor between the motor
and the drive and the conductor has been connected to appropriate terminal. Proper grounding
has been measured according to the regulations.
8. Only for drives with D150: There is an adequately sized protective earth (ground)
conductor between the user-installed brake resistor and the drive and the conductor has been
connected to appropriate terminal. Proper grounding has been measured according to the
regulations.
9. The supply voltage matches the nominal input voltage of the drive. Check the type
designation label.
10. The voltage setting of the auxiliary voltage transformer (T21) is correct.
11. The input power cable has been connected to appropriate terminals, the phase order is
right, and the terminal have been tightened (pull conductors to check).
12. The motor cable has been connected to appropriate terminals, the phase order is right,
and the terminals have been tightened (pull conductors to check).
13. The motor cable (and the resistor cable, if present) has been routed away from other
cables)
14. No power factor compensation capacitors have been connected to the motor cable.
15. If a drive bypass connection will be used : The direct-on-line contactor of the motor and
the drive output contactor are either mechanically or electrically interlocked (cannot be closed
simultaneously).
16. The external brake resistor (if present) has been connected to the appropriate terminals,
and the terminals have been tightened (pull the conductors to check.)
17. The brake resistor cable has been routed away from other cables.
18. The control cables have been connected to the appropriate terminals, and the terminals
have been tightened (pull the conductors to check.)
19. There are no tools, foreign objects or dust from drilling inside the drive.
20. All shrouds and cover of the motor connection box are in place. Cabinet doors have been
closed.
21. The motor and the driven equipment are ready for start.
IEC
Typical power cable sizes
Review the entire hardware manual prior to Installation. Failure to follow these instructions may result
in serious personal injury, death and/or equipment damage
The information provided on this sheet is for Installation reference only. Please refer to the ACS880
Installation Manual for additional installation details
min 200 mm (8 in.)
90Ā
Motor cable
min 500 mm (20 in.)
Input power cable
Control cables
Power cable
Motor cable
min 300 mm (12 in.)
Drive
PS220 Installation Quick Reference Floor Mount Units
Drawing is not to scale
Dimensions in inches
[mm]
Drawn: HCLT 5-11-16
SHEET
1 OF 1
B04934A
REV
0
Issue
-
Checked: Brad 5-24-16
Refer to Hardware
Manual Technical
Data for application
guidelines outside of
the above listed limits
IP21~NEMA1
IP55~NEMA 12
5-95% RELATIVE
HUMIDITY
NO CONDENSATION
NO CORROSIVE GASES
104 ĀF (40 ĀC)
MAX
IN
NO DIRECT SUNLIGHT
3300 ft (1000M)
5 ĀF (-15 ĀC)
MIN
!
WARNING
Control/Power Wiring Layout
Front Side Above*
mm in. mm in. mm in.
150 5.91 - - 400 15.75
*measured from the base plate of the cabinet top. Note: 320 mm (12.28 in.) is required for fan
replacement of IP54 cabinets.
>
_
400 mm
(15.75 in.)
320 mm (12.28 in.)
Door opening:
IP22/42
IP54
R6...R8: 400 mm (15.75 in.)
R9...R11: 800 mm (31.50 in.)
Frame size
Height
1)
Width
2) Depth
3)
Weight
IP22/42 IP54
mm in. mm in. mm in. mm in.
kg
lb
R6 2145 84.45 2315 91.14 430 16.93 673 26.50 240 530
R7 2145 84.45 2315 91.14 430 16.93 673 26.50 250 560
R8 2145 84.45 2315 91.14 430 16.93 673 26.50 265 590
R9 2145 84.45 2315 91.14 830 32.68 698 27.48 375 830
R10 2145 84.45 2315 91.14 830 32.68 698 27.48 530 1170
R11 2145 84.45 2315 91.14 830 32.68 698 27.48 580 1280
1) For marine contruction (C121) extra height is 10 mm (0.39 in.)due to the fastening bars at the
bottom of the cabinet.
2) Extra width with brake resistors (D151): SAFURxxxFxxx 400 mm (15.75 in.). 2xSAFURxxxFxxx
800 mm (19.68 in.). Extra width for frames R6 to R8 with EMC filter (E202): 200 mm (7.87 in.).
Total width of R6 to R9 frame sizes with molded case circuit breaker (F289) is 830 mm (32.68 in.)
3) For drives with marine fastening bars (C121): Depth is 757 mm.
L1/
U1
L2/
V1
L3/
W1
T1/
U2
T2/
V2
T3/
W2
~
~
5
6
U2 V2 W2
U1 W1
V1
3~M
UDC-
R-
UDC+
R+
R-
UDC+
R+
UDC-
3
L1 L2 L3
4
10
1a
PE
PE (PE) (PE)
L1
L2 L3
2
1b
1) Use a separate grounding PE cable (1a) or a cable with a seperate PE conductor (1b) if the
conductivity of the shield does not meet the requirements for the PE conductor.
2) 360-degree grounding is recommended if shielded cable is used. Ground the other end of
the input cable shield or PE conductor at the distribution board.
3) 360-degree grounding is required.
4) Line contactor (F250)
5) Common mode filter (E208)
6) du/dt filter or sine filter (oE205 and +E206)
7) Use a separate grounding cable if the shield does not meet the requirements of IEC 61439-1
and there is no symmetically constructed grounding conductor in the cable.
8) Terminals of frame R9 cabinet:
9) Drive module
10) Fast acting fuses are required to protect drive. Fuse operating times should be less than 0.1
sec.
UL-Standard T/L type fuses
IEC-Standard gG or aR type fuses
Refer to Technical Data Section for details
R-
UDC+
R+
UDC-
Mains/Power Wiring
**Disconnect / fusing provided by ITT on extended enclosure ACS880-07
Standard Cable Entry
IP22/42 & IP54
ACS880-07 are all bottom Entry/exit
Input and Motor Cable terminal sizes (per phase) and
tightening torques are given below. The maximum
allowed width of the cable lug is 1.5 inches.
*M10 is the extended enclosure: 30...44 Nm tightening
torque
The maximum width of cable lug is 38 mm.
Frame
size
Terminals L1,L2,L3,U2,V2,W2,UDC+/R+,UDC- and R- Grounding Terminals
Max. phase
conductor
size
AWG/kcmil
Busbar bolt size -
Hole spacing
Tightening
torque
bf-ft
Bolt size
Tightening
torque
bf-ft
R6
350 MCM
M10 (
3
8
") x
2-1.75"
15...30
M10 ( 3
8
")
22...32
R7
R8
1x500 MCM or
2x350 MCM
M12 ( 7
16
") x
2-1.75"
37...55
R9 2x500 MCM
R10
1x500 MCM or
4x350 MCM
M12 (
7
16
") x
4-1.75"
R11
1x500 MCM or
4x350 MCM
US
NEMA1/NEMA12