ITT PumpSmart PS220, Руководство по конфигурации и эксплуатации

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PS220 Configuration & Operation Guide
PS220 296
Check the mechanical and electrical installation of the drive before start-up Go through the
checklist together with another person
WARNING! Only qualified electricians are allowed to carry out the work described below
Follow the complete safety instructions of the drive. Ignoring the safety instructions can
cause injury or death. Open the main disconnector of the drive and lock it to open
position. Measure to ensure that the drive is not powered.
Check that...
1. The ambient operating conditions meet the specification in chapter Technical data.
2. If the drive will be connected to an IT (ungrounded) supply network : Optional EMC filters of
type +E200 and +E202 have been disconnected. Consult ABB for the instructions.
3. If the drive has been stored over one year : The electrolytic DC capacitors in the DC link of
the drive have been reformed.
4. There is an adequately sized protective earth (ground) conductor between the drive and the
switchboard.
5. There is an adequately sized protective earth (ground) conductor between the motor
and the drive.
6. All protective earth (ground) conductors have been connected to the appropriate
terminals and the terminals have been tightened (pull conductors to check).
7. The supply voltage matches the nominal input voltage of the drive. Check the type
designation label.
8. The input power cable has been connected to appropriate terminals, the phase order is right,
and the terminal have been tightened (pull conductors to check).
9. Appropriate supply fuses and disconnector have been installed.
10. The motor cable has been connected to appropriate terminals, the phase order is right,
and the terminals have been tightened (pull conductors to check).
11. The brake resistor cable (if present) has been connected to appropriate terminals, and the
terminals have been tightened (pull conductors to check)
12. The motor cable (and the resistor cable, if present) has been routed away from other
cables)
13. No power factor compensation capacitors have been connected to the motor cable.
14. The control cables (if any) have been connected to the control unit.
15. If a drive bypass connection will be used : The direct-on-line contactor of the motor and
the drive output contactor are either mechanically or electrically interlocked (cannot be closed
simultaneously).
16. There are no tools, foreign objects or dust from drilling inside the drive.
17. Drive and motor connection box covers are in place.
18. The motor and the driven equipment are ready for start-up.
Frame
Cable lead-
throughs
L1,L2,L3,T1/U,T2/V,T3/W
Grounding
terminals
The information provided on this sheet is for Installation reference only. Please refer to the ACS880
Installation Manual for additional installation details
Ă* Wire size T (Wire screw) I
T
(Terminal
nut)
Max.
wire size
pcs
in. kcmil/AWG M... lbf-ft in. M... AWG lbf-ft
R1 2 0.67 18...10 - 0.4 0.31 - - 4 1.3
R2 2 0.67 18...10 - 0.4 0.31 - - 4 1.3
R3 2 0.83 20...6 - 1.3 0.39 - - 4 1.3
R4 2 0.94 20...2 - 2.4 0.70 - - 4 2.1
R5 2 1.26 10...2/0 M8 11 0.70 - - 2 2.1
R6 2 1.77 4...300 MCM M10 22.1 1.18 - - 350 MCM 7.2
R7 2 2.13
3/0...400 MCM
(4...300 MCM)
M10
29.5
(22.1**)
1.18 - - 350 MCM 7.2
R8 4 1.77 2 x (1/0...300 MCM) M10 29.5 1.18 M10 17.7
2x
350 MCM
7.2
R9 4 2.13
2 x (3/0...400 MCM)
M12 51.6 1.18 M10 17.7
2x
350 MCM
7.2
Frame
IP21
UL type 1
H1
mm
H2
mm
W
mm
D
mm
Weight
kg
H1
in. H2
in.
W
in.
D
in.
Weight
lb
R1 409 370 155 226 6 16.11 14.57 6.10 8.89 13
R2 409 370 155 249 8 16.11 14.57 6.10 9.80 18
R3 475 420 172 261 10 18.71 16.54 6.77 10.28 22
R4 576 490 203 274 18.5 22.70 19.30 7.99 10.80 41
R5 730 596 203 274 23 28.74 23.46 7.99 10.79 51
R6 726 569 251 357 45 28.60 22.40 9.92 14.09 99
R7 880 600 284 365 55 34.70 23.60 11.22 14.37 121
R8 963 681 300 386 70 37.90 26.82 11.81 15.21 154
R9 955 680 380 413 98 37.59 26.77 14.96 16.27 216
Frame
IP55
UL type 12
H1
mm
H2
mm
W
mm
D
mm
Weight
kg
H1*
in.
H3
in.
W**
in.
D
in.
Weight
lb
R1 450 - 162 292 6 17.72 - 6.38 11.50 20
R2 450 - 161 315 8 17.72 - 6.38 12.40 18
R3 525 - 180 327 10 20.70 - 7.09 12.87 22
R4 576 - 203 344 18.5 22.70 - 7.99 13.54 41
R5 730 - 203 344 23 28.73 - 7.99 13.54 51
R6 726 - 252 421 45 28.60 - 9.92 16.46 99
R7 880 - 284 423 55 34.66 - 11.18 16.65 121
R8 963 - 300 452 72 37.90 - 11.81 17.78 159
R9 - 380 100 37.59 - 14.96 18.78 220
H1 Height with cable entry box
H2 Height without cable entry box (P940)
H3 Height with hood
W Width with cable entry box
D Depth with cable entry box
* Hood increases height with 155 mm (6.10 in) in frames R4 to R8 and with 230 mm
(9.06 in) in frame R9.
** Hood increases height with 23 mm (0.91 in) in frames R4 and R5,40 mm (1.57 in) in
frames R6 and R7 and 50 mm (1.97 in) in frames R8 and R9.
Note 1: For more information on dimensions, see chapter Dimension drawings.
Note 2: For dimensions of P940 and +P944, SEE ACS880-01 +P940/+P944 drives for
cabinet installation supplement (3AUA0000145446 [English]).
Note 3: For dimensions of C135, see flange mounting kit installation supplement
(3AXD50000019100 [English]). For weights of the drive without cable entry box see ACS880-01
Cable Entry
Basic Dimensions & Weights
Review the entire hardware manual prior to Installation. Failure to follow these instructions may result
in serious personal injury, death and/or equipment damage
L1 L2 L3
R-
UDC+
R+
UDC-
T1/U T2/V T3/W
2a
PE
2b
PE
(PE)
(PE) L1
L3 L2
3
4
5
U1 W1
V1
ACS880-01
3~M
1
Fuses and disconnect supplied by customer
2
3
Use a separate grounding PE cable (2a) or a cable with a separate PE conductor (2b)
if the conductivity of the shield does not meet the requirements for the PE conductor.
360-degree grounding is recommended if shielded cable is used. Ground the other end
of the input cable shield or PE conductor at the distribution board.
4 360-degree grounding is required.
5
Use a separate grounding cable if the shield does not meet the requirements of
IEC 61439-1 and there is no symmetrically constructed grounding conductor in the
cable
Note:
If there is a symmetrically constructed grounding conductor on the motor cable in addition to
the conductive shield, connect the grounding conductor to the grounding terminal at the drive
and motor ends.
Do not use an asymmetrically constructed motor cable for motors above 30kW. Connecting its
fourth conductor at the motor end increases bearing currents and causes extra wear.
min 200 mm (8 in.) 90°
Motor cable
min 500 mm (20 in.)
Input power cable
Control cables
Power cable
Motor cable
min 300 mm (12 in.)
* maximum cable diameter accepted. Cable connector inside diameter: 3
4
"(frames R1 and R2),
1" (R3). For the lead-through plate hole diameters, see chapter dimension drawings.
** 525...690 V drives
Frame
Cable lead-
throughs
L1,L2,L3,T1/U,T2/V,T3/W
Grounding
terminals
Ă* Wire size T (Wire screw) I
T
(Terminal
nut)
Max.
wire size
pcs
mm mm
2
M... N . m mm M... N . m mm
2
N . m
R1 2 17 0.75...6 - 0.6 8 - - 25 1.8
R2 2 17 0.75...6 - 0.6 8 - - 25 1.8
R3 2 21 0.5...16 - 1.7 10 - - 25 1.8
R4 2 24 0.5...35 - 3.3 18 - - 25 2.9
R5 2 32 6...70 M8 15 18 - - 35 2.9
R6 2 45 25...150 M10 30 30 - - 185 9.8
R7 2 54
95...240
(25...150**)
M10
40
(30**)
30 - - 185 9.8
R8 4 45 2 x (50...150) M10 40 30 M10 24 2x185 9.8
R9 4 54
2 x (95...240)
M12 70 30 M10 24 2x185 9.8
* maximum cable diameter accepted. For the lead-through plate hole diameters, see chapter
dimension drawings.
** 525...690 V drives
Note: When you use a cable size smaller than what is accepted by the terminal, remove the
terminal and use suitable cable lugs for connecting the cable directly under the head of the
bolt.
300 mm (11.81 in.)
200 mm (7.87 in.)
Drive
PS220 Installation Quick Reference Wall Mount Units
Drawing is not to scale
Dimensions in inches
[mm]
Drawn:
HCLT 8-08-16
SHEET
1 OF 1
B04933A
REV
0
Issue
-
Checked:
BDECOOK 8-08-16
A
B
Free Space Required for Vantilation
7.9"
[200]
TYP
2.0"
[51]
TYP
12"[305]
Refer to Hardware
Manual Technical
Data for application
guidelines outside of
the above listed limits
IP21~NEMA1
IP55~NEMA 12
5-95% RELATIVE
HUMIDITY
NO CONDENSATION
NO CORROSIVE GASES
104 ĀF (40 ĀC)
MAX
IN
NO DIRECT SUNLIGHT
3300 ft (1000M)
5 ĀF (-15 ĀC)
MIN
!
WARNING
Cooling Air Flow
Side View
Control/Power Wiring Layout
Mains/Power Wiring
955 477
Installation Checklist
Checklist
P R
services
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