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Index

###_Index_###

A

Advice

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

Auxiliary battery connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-103

Auxiliary power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2

B

Battery electrolyte level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-63
Battery removal and installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-104

Battery service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-100

Before starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Biodiesel fuel - Biodiesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Bulldozer blade (optional) grease points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Bulldozer blade adjustment (if equipped)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4

Bulldozer blade control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

C

Cab air filter - Recirculation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94
Cab air louvers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Cab floor and seat access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Change engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
Change engine oil and filter (Initial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Clean in-line Diesel Exhaust Fluid (DEF) supply filter . . . . . . . . . . . . . . . . . . . . . . . . . 7-71
Clean in-line Diesel Exhaust Fluid (DEF) supply filter (Initial) . . . . . . . . . . . . . . . . . . . . . . 7-52
Climate control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Cold temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7

Control levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

D

Deceleration or transmission pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Direction control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Doors and windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-97
Dozer blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

Dozer blade control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Dozer blade pitch adjustment (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3

Drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73

E

Ecology and the environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4

Engine air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-83
Engine breather filter and valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-75
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-31, 7-76

Engine cooling system - Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Engine lubrication system - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Engine starting aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

F

Final drive oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-69
Final drive oil (initial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17, 8-1
Foot controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8

Front console

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-61
Fuel filter (Initial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Fuel pre-filter - Drain condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Fuel tank cap

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

Содержание 2050M

Страница 1: ...r 47713577 2nd edition English April 2015 Replaces part number 84512675 OPERATOR S MANUAL 2050M Tier 4 Crawler Dozer PIN NCDC25000 and above PIN NDDC25000 and above PIN NEDC20000 and above PIN NFDC20000 and above ...

Страница 2: ...perator s seat belt 2 10 Ecology and the environment 2 11 Hand signals 2 12 Safety signs 2 15 3 CONTROLS AND INSTRUMENTS ACCESS TO OPERATOR S PLATFORM Proper entry and exit 3 1 OPERATOR S SEAT Operator s seat 3 4 Seat belt 3 6 FORWARD CONTROLS Ignition switch 3 7 Foot controls 3 8 Front console 3 10 Status and warning icons 3 13 Selective Catalytic Reduction SCR exhaust treatment Overview 3 21 Mul...

Страница 3: ...4 1 Run in period of a new machine 4 2 Starting the engine 4 3 Operating in extreme temperatures 4 6 Cold temperature operation 4 7 STOPPING THE UNIT Parking the machine 4 9 MOVING THE UNIT Operating the machine 4 10 Direction control lever 4 13 Machine settings 4 15 Hydrostatic drive speed controls 4 19 Deceleration or transmission pedal 4 20 5 TRANSPORT OPERATIONS ROAD TRANSPORT Tow procedure 5 ...

Страница 4: ...the hydraulic system 7 11 Hydraulic and hydrostatic drive fluid 7 13 Cab floor and seat access 7 14 Engine lubrication system General specification 7 16 Fluids and lubricants 7 17 General specification Diesel fuel 7 19 Biodiesel fuel Biodiesel fuels 7 20 Engine cooling system Basic instructions 7 22 Selective Catalytic Reduction SCR system 7 24 MAINTENANCE CHART Maintenance chart 7 25 Daily inspec...

Страница 5: ...l Exhaust Fluid DEF supply filter 7 71 Drive belt 7 73 Engine breather filter and valve clearance 7 75 Every 2000 hours Engine coolant 7 76 Hydraulic and hydrostatic drive filter and fluid 7 79 Reservoir suction screen 7 82 Engine air filters 7 83 As required Track tension 7 87 Roll Over Protective Structure ROPS 7 89 Selective Catalytic Reduction SCR system Replace supply module filter 7 92 Cab a...

Страница 6: ...om storage 7 114 8 SPECIFICATIONS Fluids and lubricants 8 1 General specifications 8 3 Tracks General specification 8 4 Machine specifications and dimensions 8 6 Ripper specifications 8 8 Machine weights 8 9 9 ACCESSORIES General accessories 9 1 Auxiliary power outlet 9 2 ...

Страница 7: ...was written Settings procedures part numbers software and other items can change These changes can affect the maintenance performed on the machine Ensure that you have complete and current information from your dealer before you start any machine operation ATTENTION The engine and fuel system on your machine is designed and built to government emission standards Tampering by dealer customers opera...

Страница 8: ...sece com This is the safety alert symbol It is used with and without signal words to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible death or injury WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par ticular feature or adjustment Replace all shields before operating the mach...

Страница 9: ...material rehandling DO NOT use this machine for any application or purpose other than those described in this manual on the safety signs or other product safety information provided with the machine These materials define the machine s intended use If the machine is to be used in an application that involves special attachments or equipment consult your authorized dealer Consult an authorized deal...

Страница 10: ...aximum power of emission equipment radio telephones etc must not exceed the limits imposed by the national authorities of the country where you use the machine The electro magnetic field generated by the add on system should not exceed 24 V m at any time and at any lo cation in the proximity of electronic components The add on equipment must not interfere with the functioning of the on board elect...

Страница 11: ...se numbers and your Manufacturer s Statement of Origin in a safe place If the machine is stolen report the numbers to your local law enforcement agency Machine identification Model name Product Identification Number PIN Model year The PIN plate is located on the left hand side of the ma chine in front of the engine access door RAPH12DOZ0131AA 1 Roll Over Protective Structure ROPS The ROPS serial n...

Страница 12: ...1 GENERAL INFORMATION Dozer blade The serial number plate is on the right hand side of the dozer blade RAIL13DOZ1609AA 4 1 6 ...

Страница 13: ...e speed steering stability and load characteristics of this machine before you start to operate DO NOT remove this manual from the machine See your dealer for additional manuals Always keep the operator s manual in the storage compartment provided on the ma chine The operator s manual must be available for use by all operators When you see this symbol read your operator s manual When you see this ...

Страница 14: ...ORMATION Machine orientation The terms right hand left hand front and rear are used in this manual to indicate the sides as they are seen from the operator s seat 1 Front 2 Right 3 Rear 4 Left RCIL10CWL008BAL 1 1 8 ...

Страница 15: ...p if equipped 8 Diesel Exhaust Fluid DEF fill 2 Hand hold 9 Rear handhold 3 Left front access door 10 Ripper if equipped 4 Exhaust 11 Ripper step if equipped 5 Left cab door 12 Final drive planetary 6 Left rear access door 13 Carrier roller 7 Fuel fill 14 Idler 1 9 ...

Страница 16: ...L INFORMATION RAIL12DOZ0389FA 2 1 Hydraulic fluid fill 5 Right front access door 2 Right rear access door 6 Blade pitch strut 3 Right cab door 7 Track roller 4 Telematics antenna if equipped 8 Track links 1 10 ...

Страница 17: ... no action from the operator What is Diesel Exhaust Fluid DEF AdBlue DEF ADBLUE is a clear colorless non toxic aqueous urea solution 32 5 with a slight ammonia odor It is used to chemically reduce NOx emissions from heavy duty diesel powered vehicles DEF ADBLUE is neither explosive nor harmful to the environment DEF ADBLUE is classified under the minimum risk category of transportable fluids Inter...

Страница 18: ...oves are recommended Follow the precautions listed in the SAFETY INFORMATION chapter when handling any service fluid No additives are required NOTICE Contaminated DEF ADBLUE can affect the performance of your machine Follow all instructions in this manual when handling DEF ADBLUE Shelf life Constant ambient storage temperature Minimum shelf life Less than or equal to 10 C 50 F 36 months Less than ...

Страница 19: ...CTION will not deny an emission warranty claim solely because no record of maintenance exists however a claim may be denied if failure to perform maintenance resulted in the failure of a warranted part It is recommended that replacement parts used for maintenance or repairs be CASE CONSTRUCTION Service Parts to maintain the quality originally designed into your emission certified engine The use of...

Страница 20: ...to lubricants coolants fluids fuel filters and associated labor Lubricants filters and coolants may qualify for warranty reimbursement if they require replacement as a DIRECT RESULT of a defect in material or workmanship Claims involving the inspection or reconditioning of units after storage or prior use Repairs arising from service performed by agents not approved by CASE CONSTRUCTION Repairs ar...

Страница 21: ...Industrial S p A cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the off road engine owner you should however be aware that FPT Industrial S p A may deny you warranty coverage if your off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications Your engine is designed to...

Страница 22: ...1 GENERAL INFORMATION 1 16 ...

Страница 23: ...eath or serious injury The color associated with WARNING is ORANGE CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine...

Страница 24: ...other loose or hanging items can become entangled in moving parts Wear protective equipment when appropriate DO NOT attempt to remove material from any part of the machine while it is being operated or while components are in motion Make sure that all guards and shields are in good condition and properly installed before you operate the machine Never operate the machine with shields removed Always...

Страница 25: ...ns and pets before you start operating the machine Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard Do not leave equipment in a raised position while parked or during service unless the equipment is securely supported Jack or lift the machine only at jack or lift points indicated in this manual Incorrect towing procedures can cause accidents When y...

Страница 26: ...losives Promptly investigate any unusual smells or odors that may occur during operation of the machine General battery safety Always wear eye protection when you work with batteries Do not create sparks or have open flame near a battery Ventilate the area when you charge a battery or use a battery in an enclosed area Disconnect the negative terminal first and reconnect the negative terminal last ...

Страница 27: ...ave damage or wear Replace belts that have cuts that can make the belt weak Check that bolts are tight on the seat bracket or mounting If the belt is attached to the seat make sure that the seat or seat brackets are mounted securely Keep seat belts clean and dry Clean belts only with soap solution and warm water Do not use bleach or dye on the belts because this can make the belts weak Pull the ri...

Страница 28: ...nting or suspension for the protective structure operator s seat and suspension seat belts and mounting components and wiring within the operator s protective system MUST be carefully inspected for damage All damaged parts MUST BE REPLACED DO NOT WELD DRILL HOLES ATTEMPT TO STRAIGHTEN OR REPAIR THE PROTECTIVE STRUCTURE MOD IFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE W...

Страница 29: ... local utilities or authorities as appropriate to determine the locations of services Make sure that the machine has sufficient clearance to pass in all directions Pay special attention to overhead power lines and hanging obstacles High voltage lines may require significant clearance for safety Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines ...

Страница 30: ...ine and equipment and do not enter or permit anyone to enter the area of movement while the machine is in operation Never enter or permit anyone to enter the area underneath raised equipment Equipment and or loads can fall unex pectedly and crush persons underneath it Do not leave equipment in raised position while parked or during service unless securely supported Hydraulic cylin ders must be mec...

Страница 31: ...alifornia Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling 2 9 ...

Страница 32: ...intained Never wear a seat belt loosely or with slack in the belt system Failure to comply could result in death or serious injury W0143A Seat belt 1 Insert the metal end of the right hand belt strap into the latch mechanism on the left hand side of the seat 2 Tighten the seat belt by pulling on the loose end of the right hand seat belt 3 Press on the red button on the left hand side mecha nism to...

Страница 33: ...oolant mixtures to get into the soil Col lect and dispose of coolant mixtures properly Do not open the air conditioning system yourself It contains gases that should not be released into the atmosphere Your CASE CONSTRUCTION dealer or air conditioning specialist has a special extractor for this purpose and can recharge the system properly Repair any leaks or defects in the engine cooling sys tem o...

Страница 34: ...work in areas where visibility is poor or impaired without seeking the assistance of a signal person Make perfectly sure that you and the signal person understand the signals to be used Start the engine RAIL15DOZ0052AA 1 Stop the engine RAIL15DOZ0053AA 2 Come to me Wave hands back and forth palms inward RAIL15DOZ0054AA 3 2 12 ...

Страница 35: ...INFORMATION Move away from me Wave hands back and forth palms outward RAIL15DOZ0055AA 4 Go this far RAIL15DOZ0056AA 5 All stop and hold RAIL15DOZ0057AA 6 Stop Move one hand back and forth RAIL15DOZ0058AA 7 2 13 ...

Страница 36: ...2 SAFETY INFORMATION Emergency stop Move both hands back and forth RAIL15DOZ0059AA 8 Raise the tool RAIL15DOZ0060AA 9 Lower the tool RAIL15DOZ0061AA 10 2 14 ...

Страница 37: ... gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or remove safety signs Replace all safety signs that are damaged missing painted over or illegible If a safety sign is on a part you or your dealer replaces make sure that you our your dealer install the safety sign on the new part See your dealer for replacement safety signs Safety signs that display the Rea...

Страница 38: ...0 French safety sign number 87706391 Spanish safety sign number 87706391 RCIL10WHL008EAL 2 WARNING Read the operator s manual RAPH12DOZ0084AA 3 This WARNING safety sign is located on the support inside the operator s compartment WARNING Read the Operator s Manual Fasten seat belt No riders Keep others away Failure to comply with this warning could result in death or serious injury English safety s...

Страница 39: ...ational sign and ISO number 47703880 47703518 6 47703880 7 WARNING Hot liquid under pressure RAIL13DOZ1703AA 8 This WARNING safety sign is located on top of the hood above the coolant fill tank cover WARNING Hot liquid under pressure hazard Service when cool Failure to comply with this warning could result in death or serious injury English safety sign number 329044A1 French safety sign number 877...

Страница 40: ...could result in death or serious injury English safety sign number 8603092 French safety sign number 8603095 Spanish safety sign number 8603095 8603092 11 Track tension information sign RAPH12DOZ0042AA 12 This informational sign is located on the left hand side of the machine above the tracks It indicates the correct tension of the track English informational sign number 84499780 84499780 13 2 18 ...

Страница 41: ...ry English safety sign number 87416964 87416964 15 WARNING Pressurized system hazard RAIL13DOZ1686AA 16 This WARNING safety sign is located inside the right rear service compartment WARNING Pressurized system hazard Relieve pressure before maintenance Precharge only with dry inert gas such as high purity nitrogen Failure to comply with this warning could result in death or serious injury English s...

Страница 42: ...Failure to comply with this warning could result in death or serious injury This is a dual function pedal deceleration or transmission Informational sign number 47449566 RAIL12DOZ1253AA 19 WARNING Rollover Protection Structure ROPS RAPH12DOZ0121AA 20 This WARNING safety sign is located inside the left rear access compartment WARNING Do not modify or repair ROPS or FOPS in any manner Failure to com...

Страница 43: ...nglish safety sign number 321 7040 French safety sign number 87715063 Spanish safety sign number 87715063 3217040 23 DANGER Explosion hazard Run over hazard RAPH12DOZ0043AA 24 This DANGER safety sign is located in the left rear access compartment DANGER Explosion hazard Run over hazard Read procedure in operator s manual before jump start or service Failure to comply with this warning will result ...

Страница 44: ...ing could result in death or serious injury English safety sign number 84242780 French safety sign number 87715063 Spanish safety sign number 87715063 84242780 27 WARNING Entanglement hazard RAIL12DOZ1025AA 28 This WARNING safety sign is located behind the grille cover on the front of the machine WARNING Entanglement hazard Keep clear or stop engine before servicing Failure to comply with this war...

Страница 45: ...arning could result in death or serious injury ISO safety sign number 81871830 81871830 31 WARNING Pinch hazard RAIL13DOX1617AA 32 This WARNING safety sign is located on both sides of the machine just ahead of the engine front access lower doors WARNING Pinch hazard keep clear Failure to comply could result in death or serious injury English safety sign number 84394350 French safety sign number 87...

Страница 46: ...sign number 87719507 47543424 35 WARNING Hot surface hazard RAIL13DOZ1604AA 36 This WARNING safety sign is located on both sides of the machine just ahead of the engine front access doors and on top of the hood near the exhaust stack On bull dozer blade equipped machines this safety sign is located only on top of the hood near the exhaust stack WARNING Hot surface hazard stay clear Failure to comp...

Страница 47: ...k with fuel or water Adding fuel or water to the DEF tank will cause engine damage Read this operator s manual for further information Informational sign number 84284896 84284896A 39 Diesel fuel fill location RAIL12DOZ1252AA 40 This informational sign is located under the diesel fuel fill and DEF fill cover It indicates the correct diesel fuel fill location ISO sign number 85804338 85804338 41 2 2...

Страница 48: ...ISO sign number 87726702 87726702 43 WARNING Do Not Step Optional dozer blade only RAIL13DOZ1599AA 44 This WARNING safety sign is located on the bulldozer arm cylinder cover One each side WARNING Do Not Step Fall hazard Mount the machine with the optional bulldozer blade from the step on the push beam or from the rear of the machine ISO safety sign number 134402 RCIL10WHL166BAL 45 2 26 ...

Страница 49: ...g on or off the machine Use at least three points of support when get ting on and off the machine The cab door must be locked into the full open or full closed position before using the door hand hold The machine can be entered from either the front or rear The front entry is the recommended en try point RAPH12DOZ0114AA 1 RAPH12DOZ0118AA 2 Bulldozer blade entry Enter the machine with the optional ...

Страница 50: ...utside Open the door completely until it latches in place against the cab to lock the door in the open position To close the door use the door release knob NOTE The key provided with the machine can be used to lock and unlock the various panels and to activate the engine starter switch functions RAIL12DOZ0659AA 4 Inside door latches To secure the door in the open position from inside the cab push ...

Страница 51: ...atch Push the lever down to unlatch the cab door from the open and locked position RAIL12DOZ0173AA 7 Window latch Rear side cab windows can be opened Use the latch to open windows Pull the latch towards the window to open RAPH12DOZ0107AA 8 3 3 ...

Страница 52: ... when your back is against the seat backrest Adjustments for all styles of seats are similar Lumbar adjustment Locate the lumbar adjustment knob on the back of the op erator s seat Turn the knob clockwise to increase the lumbar support Turn the knob counterclockwise to de crease the lumbar support RAIL12DOZ0548AA 1 Backrest adjustment The backrest adjustment is located on the left hand side of the...

Страница 53: ...ght off the seat Allow the air to build to the desired height Release the knob at the desired height To lower the seat pull the knob out to release air Release the knob at the desired height NOTE Over time there will be some air loss Readjust the seat at the beginning of each work day RAIL12DOZ0651AA 4 Armrest height Depress the knob on the armrest adjustment lever and push the lever forward Both ...

Страница 54: ...ety if it is properly used and maintained Never wear a seat belt loosely or with slack in the belt system Failure to comply could result in death or serious injury W0143A Fastening the seat belt Pull the right hand belt from the seat belt retractor Fasten the metal belt end into the left hand buckle RCIL10CWL037AAL 1 Unfastening the seat belt Press the red button on the left hand seat belt mechani...

Страница 55: ...uster Engine stop OFF position Turn the key to STOP in order to stop the engine After the engine has stopped remove the key Engine ON ON position Turn the key clockwise to ON and check the warning lamps This is the normal position of the ignition switch when the engine is running Engine start start position Turn the key completely clockwise to the START position to actuate the starter motor After ...

Страница 56: ...NOTE See the multi function display on page 4 20 for more information Transmission pedal As a transmission pedal the machine varies the transmis sion flow pump motor displacement allowing for inching Pushing the pedal completely down will de stroke the hy draulics RAIL13DOZ1264AA 1 Deceleration pedal The deceleration pedal reduces the engine RPM and slows the machine Push the deceleration pedal to...

Страница 57: ...3 CONTROLS AND INSTRUMENTS Footrest The machine is equipped with a left and right footrest RAIL13DOZ1264AA 4 3 9 ...

Страница 58: ...tch is turned on 2 Service The service lamp indicates service is required Contact your authorized dealer or read your service and or operator s manual for correct service methods intervals and fluid consumable requirements 3 Hydrostatic drive filter The hydrostatic drive filter warning lamp shows the condition of the hydrostatic drive filter Stop the engine and replace the filter if the warning la...

Страница 59: ...d turn the machine OFF immediately if the stop master indicator lamp illuminates This is a critical warning indicator The multi function display screen will indicate the critical warning message NOTICE Failure to do so may result in damage to the machine 8 Oil pressure indicator The low engine oil pressure warning lamp illuminates red and an audible warning will occur if there is no or low oil pre...

Страница 60: ...ilter The engine air filter warning lamp will illuminate if there is an air filter restriction It will illuminate briefly when the ignition switch is turned on If the engine air filter lamp remains illuminated stop the engine and check the engine air filter 15 Engine coolant The engine coolant warning lamp will illuminate and the audible buzzer will sound when the engine coolant temperature is too...

Страница 61: ... engine off Take corrective action to help avoid expensive repairs Caution master indicator Yellow Non critical The caution master indicator is a non critical warning display See the non critical warning chart When the caution master indicator is ON change the operating method schedule a shutdown for maintenance or if the condition persists contact your dealer The non critical warning table lists ...

Страница 62: ...tion 1 Check electrical system 2 Voltages are out of range 3 Change operating procedure 4 If condition persists contact your dealer DEF level low DEF level is less than 15 of tank volume No engine power loss at this level Fill DEF tank DEF level low Power limited DEF level is less than 5 of tank volume There will be moderate engine power level loss Fill DEF tank Poor DEF quality detected High NOx ...

Страница 63: ...821AA 3 Display Description Corrective Action Engine oil pressure Low engine oil pressure Bring the machine to a safe stop and turn the engine OFF immediately Contact your dealer Brake pressure Low brake pressure Bring the machine to a safe stop and turn the engine OFF immediately Contact your dealer Coolant temperature High engine coolant temperature Bring the machine to a safe stop and turn the ...

Страница 64: ...yellow If the temperature continues to increase the gauge moves into the red zone and the audible warning alarm sounds continuously The stop master indicator turns red Do not operate the machine when the temperature is in the red zone RAPH12DOZ0138AA 4 Engine coolant temperature gauge Gauge indication Condition Master indicator Gauge status Alarm status 20 103 C 68 217 F Coolant temperature is nor...

Страница 65: ...operate the machine when the temperature is in the red zone RAPH12DOZ0138AA 5 Hydraulic oil temperature gauge Gauge indication Condition Master indicator Gauge status Alarm status 37 90 C 99 194 F Oil temperature is normal 90 100 C 194 212 F See the notice below Oil temperature is high Caution yellow Solid 1 Second 100 C 212 F and above Oil temperature is very high Stop red Solid Continuous NOTICE...

Страница 66: ...yellow zone the engine should be monitored If the gauge moves into the red zone the battery is in a discharge condition If the warning light illuminates and the gauge moves into the red zone stop the machine and correct the problem RAIL12DOZ0821AA 6 NOTICE Do not operate the machine if the indicator turns red and the alarm sounds continuously Stop the machine and correct the problem 3 18 ...

Страница 67: ...and the warning alarm will sound for a few seconds NOTICE Do not allow the machine to run completely out of fuel RAIL12DOZ0821AA 7 Fuel level gauge Gauge indication Condition Master indicator Gauge status Alarm status 8 and below Fuel level low Caution yellow ON 3 Seconds 14 and above Fuel level normal NOTICE Do not operate the machine if the indicator turns red and the alarm sounds continuously S...

Страница 68: ...at 5 10 of tank volume the warning system will flash and or will flash and sound an audible alarm dependent upon DEF levels NOTICE If the DEF system becomes completely empty the engine will lose significant power RAIL12DOZ0224AA 8 DEF level gauge Gauge indication Condition Master indicator Gauge status Alarm status 6 10 No engine power loss Caution yellow Flashes None 5 and below Moderate engine p...

Страница 69: ...ndition is completed Engine service and or repairs must be done by a certified technician only Your CASE CONSTRUCTION machine is equipped with a warning system to inform the operator of the DEF AdBlue level system malfunctions and engine power loss that may result from the SCR system for reducing exhaust emis sions Warning symbols DEF AdBlue Warning Fault light Stop engine light During normal oper...

Страница 70: ...imited Active Active DEF AdBlue quality concentration is questionable Drain DEF AdBlue tank clean and refill with approved DEF AdBlue solution Contact your local authorized dealer if failure persists No engine power loss Poor DEF AdBlue Quality Detected Power Limited Active Active DEF AdBlue quality concentration is questionable 60 min after the initial warning Drain DEF AdBlue tank clean and comp...

Страница 71: ...EF AdBlue storage tank fluid level faults failures that can cause engine power loss The DEF AdBlue tank level must be raised above 15 total volume The key switch must be cycled to the Off position or throttle returned to low idle position For DEF AdBlue quality and SCR system technical faults failures that can cause engine power loss To fully reset the system the component failure causing the faul...

Страница 72: ...l appear immediately This allows the operator to make a language selection without having to use an unknown lan guage to scroll through to preferences RAIL12DOZ0206AA 1 Information will be displayed on the LCD as directed by the operator or automatically by machine operations The screen offers prompts to assist the operator when pro gramming machine functions and or performing diagnos tics The sta...

Страница 73: ...l both forward and reverse A DEF fluid gauge is shown at the bottom of the screen Bars indicate amount of DEF fluid in the tank as the bars are illuminated NOTICE When the tracks are unsupported off of the ground do not run the machine at speeds above the step 10 position This may result in damage to the drivetrain components RAIL12DOZ0224AA 4 3 25 ...

Страница 74: ...ever Joystick multi screen control The multi display screen can also be accessed with the right hand joystick This will allow the operator to ac cess info screens and trip screens without removing his hands from the joysticks RAPH12DOZ0082AA 1 3 26 ...

Страница 75: ...e Place the machine in neutral and stop the machine En gage the park brake by pushing down on the top of the switch The park brake will automatically engage when the machine is shut off NOTICE A failure in the operating procedure or a fail ure in the electrical or hydraulic function can result in an abrupt engagement of the park brake Always wear your seat belt Releasing the park brake Move the jo...

Страница 76: ...the bottom of the switch will turn the lights OFF 5 Left hand Right hand wiper washer switch A Push switch to the center position for ON B Push on the front of switch for washer fluid 6 Front Rear wiper washer switch A Push switch to the center position for ON B Push on the front of switch for washer fluid 7 Enter Escape switch Use this switch to make selections on the monitor multi function displ...

Страница 77: ... into levelling mode This will enable the Auto Manual switch The ON OFF switch is a momentary switch The operator can adjust the grade and other levelling system settings by interfacing with the levelling system module When the function is on a LED indication will appear on the console The dozer must be equipped with the leveling system module 3 29 ...

Страница 78: ...ted on the direction control lever Always sound the horn before starting the machine RAIL12DOZ0181AA 1 Direction control lever The direction control lever 1 allows forward reverse neutral direction turning and counter rotation The lever has detent positions for neutral forward and reverse The lever remains in the forward or reverse po sition until it is moved by the operator Turning is also con tr...

Страница 79: ...irection desired right or left in either forward or reverse 87422184 3 Hydrostatic drive speed Use the up down buttons to control the hydrostatic drive speed The two buttons marked with a hare to increase speed and a tortoise to decrease speed can change the speed of the machine from low to high The machine has 15 speed increments RAPH12DOZ0080AA 4 Increase track speed by pushing on the upper butt...

Страница 80: ...ent informational sign Choose engine speed suitable to operate and complete the job efficiently Do not shut the engine down from full throttle Pull the engine hand throttle lever 2 BACK to increase the engine speed Push the throttle lever FORWARD to decrease the en gine speed See the instructional decal located to the right of the throttle RAPH12DOZ0080AA 6 87422188 7 3 32 ...

Страница 81: ...ade The control lever must be held in this position in order to lower the blade When the lever is released it will return to the HOLD position NOTE A quick drop feature allows the blade to lower quickly The further the joystick is moved forward the more quickly the blade moves To activate the quick drop move the joystick to the end of blade down stoke before the float detent feel point Raise Move ...

Страница 82: ... the blade Change the angle of the blade from side to side by moving the thumb wheel located on the face of the joystick RAPH12DOZ0082AA 5 Blade shake A blade shake feature is located on the face of the right hand joystick When blade shake is engaged the ma chine will automatically move the tilt of the blade to shake the blade Press and hold the blade shake momentary button and the blade will shak...

Страница 83: ... or angle The system must be equipped with an auto blade control system completion kit The hy draulics selection should be set to Lvl Inst At the hy draulics screen highlight Lvl Inst and press enter con firm Follow the prompts and change the Lvl Inst to Yes This will allow the leveling functions to work RAIL12DOZ0216AA 8 The leveling setting coordinates to control the blade and create a desired b...

Страница 84: ...ver Lower Push the control lever forward B to LOWER the blade The control lever must be held in this position in order to lower the blade When the lever is released it will return to the HOLD position NOTE A quick drop feature allows the blade to lower quickly The further the joystick is moved forward the more quickly the blade moves To activate the quick drop move the joystick to the end of blade...

Страница 85: ...tilt the blade to the left Move the control lever to the right F to tilt the blade to the right The blade will stop moving when the control lever is in the HOLD C position When released the control lever will return automatically to the HOLD position RAPH12DOZ0081AA 4 3 37 ...

Страница 86: ...to the back left 2 position to raise the ripper The ripper will stop moving when the control lever is in the HOLD position When released the control lever will return to the HOLD position automatically RAPH12DOZ0081AA 1 A winch can also be used with this control Select winch or ripper from the multi function display configuration Only use an approved winch 3 38 ...

Страница 87: ... has three positions OFF is the far left position Turn the heat and air conditioning control knob 2 clockwise to the next position for heat straight up Turn the heat and air conditioning control knob 2 to the far right indicated by the snowflake for air conditioning Temperature control Use the temperature control knob 3 to adjust to the de sired cab temperature Blue markings indicate cooler temper...

Страница 88: ...OZ0087AA 1 Other louvers are located on the lower control housing RAPH12DOZ0086AA 2 Recirculation air louver and rear louvers The rear deck has two climate control louvers 1 The cab air filter 2 is located behind the operator s seat next to the floor When the louvers are open air recirculates in the cab NOTE Always have these louvers open for maximum cooling with the air conditioning or maximum he...

Страница 89: ...he air flow for de frosting Turn the blower fan to the highest speed and close all other louvers to direct maximum air flow on the windows If a fogging condition occurs make sure that the recircu lation air louvers are CLOSED If equipped with air con ditioning turn the air conditioning ON and turn the heat control completely clockwise 3 41 ...

Страница 90: ...nect switch in the ON position energizes the entire electrical system Master electrical switch OFF All machine power is interrupted in the OFF position NOTICE DO NOT use the master electrical disconnect switch to stop the engine NOTE After engine shutdown the SCR system will per form a purge cycle which permits the supply module to continue to run Do not shut off the master disconnect for 70 secon...

Страница 91: ...the transponder can send equipment data including location on off status usage and production metrics diagnostic data movement alarms and unauthorized usage to the interface The system will help cut costs and keep accurate records See the furnished guide for operating your telematics system NOTE The CASE CONSTRUCTION SiteWatch website www casesitewatch com will not be accessible until the CASE CON...

Страница 92: ...evious menu or main screen Push the top of the switch to escape Push the bottom of the switch to enter confirm All selections made with the computerized technology are essentially programmed in the same manner RAIL12DOZ0225AA 2 Use the arrow switch 2 to scroll to the desired selection Press the top of the switch to scroll up Press the bottom of the switch to scroll down Follow any screen prompts w...

Страница 93: ...reen In order to lock the changes into memory the operator must press the enter confirm switch Then use the escape switch to return to the main screen From the driving screen push the down arrow RAIL12DOZ0225AA 4 Information screens Info 1 is the first information screen displayed when using the down arrow from the driving screen It displays engine RPM fuel level and the DEF fluid level RAIL12DOZ1...

Страница 94: ... the engine OFF Press the down switch again and the Trip 1 screen will display The LCD provides two trip computers The trip screens will display since last reset the total time in hours the total fuel and the average fuel consumption per hour RCPH10WHL353AAH 8 By continuing to scroll down the Trip 2 screen will display Trip 1 and Trip 2 screens can be reset independently Previous screens can be ac...

Страница 95: ...p screen The trip screen will indicate a reset message At this screen press the enter confirm switch to clear the num bers and reset the trip information The current date and time will display automatically The hours fuel consump tion and fuel used per hour will reset and revert to zero Press the escape switch to return to the main driving screen and lock settings into memory The screen will begin...

Страница 96: ...ect preferences Languages can be set at the beginning of the menu configuration to allow the operator to work in the language of choice Main menu Press and hold the enter confirm switch for two seconds to arrive at the main menu The arrow switch can be used to scroll through menu selections Items and selections in this menu are Settings Display Diagnostics Service RCPH10WHL355AAH 11 Settings Selec...

Страница 97: ...achine will default to the automatic fan control setting RAIL12DOZ0213AA 13 RAIL12DOZ0649AA 14 Transmission selections RevSpdDiff Indicates speed differential between re verse and forward Shuttle Adjusts ground drive ramps smooth moder ate or aggressive Steer Adjusts steering curves smooth moderate or aggressive Pedal Adjusts transmission command default Change from transmission pedal to decelerat...

Страница 98: ...ne transmission and hydraulics settings can be quickly changed back to factory settings with this screen selection RAIL12DOZ0221AA 17 Display Highlight the Display selection and press enter confirm Items and selections in this menu are Languages English German French Italian Spanish Portuguese Units Metric English Imperial Clock Hour Minute Month Day Year Backlight Day Display Day LED Night Displa...

Страница 99: ... Thr Ped Aux Ground Drive Highlight selection and follow screen prompts For en abling conditions the ignition key must be ON the engine must be OFF the implement setting must be OFF the op erator is in the seat the parking brake is ON and there are no joystick related error codes For ground drive calibration the engine must be ON no joystick or ground drive error codes park brake must be OFF the i...

Страница 100: ... arrow switch to scroll to the preferences menu Press the enter confirm switch on the correct selection Press the escape switch to return to the main driving screen and lock the selection into memory RCPH10WHL358BAH 1 Languages Choose the preferences desired language in English Spanish Portuguese Italian German French measure ment units in metric English or Imperial and clock units in 12 or 24 hou...

Страница 101: ...down arrow switch up increases the numbers down de creases the numbers press the enter confirm switch to lock in correct time Press the escape switch to return to the main driving screen and lock selections into memory RCPH10WHL363BAH 4 Display backlight menu The display menu can be used to change the background and brightness of the screen Use the arrow switch to make your selection from the disp...

Страница 102: ...lever Joystick multi screen control The mult display screen can also be accessed with the right hand joystick This will allow the operator to ac cess info screens and trip screens without removing his hands from the joysticks RAPH12DOZ0082AA 1 3 54 ...

Страница 103: ...h or serious injury W0160A Before starting the engine 1 Perform a daily walk around and visual inspection of the machine 2 Check for loose connections faulty hoses oil leaks debris or trash buildup loose bolts damaged or missing parts that could affect the normal and safe operation of the machine 3 Make any necessary corrections before operating the machine 4 Complete recommended daily maintenance...

Страница 104: ... panel Check the oil levels and coolant level frequently During the run in period certain checks and servicing operations should be carried out in addition to those specified in the service schedule NOTICE For turbocharged engines only shut the engine down from the low idle position to prevent damage to the turbocharger Track shoe bolts Check the track shoe bolt torque after the first 20 hours of ...

Страница 105: ...ace as neces sary 5 Complete run in maintenance if the machine is new or has a reconditioned engine 6 Check track tension and check for loose missing or broken parts 7 Clean the steps and hand holds Grease oil mud or ice in winter on the steps and access handles can cause accidents Make sure the steps and hand holds are kept clean at all times 8 Clean or replace any safety signs that are illegible...

Страница 106: ...4 OPERATING INSTRUCTIONS 21 Check the controls for correct operation 4 4 ...

Страница 107: ... Keep all unauthorized personnel clear of the area 7 Sound the horn to alert others of your intent to start the engine 8 Turn the key switch to the START position until the engine starts then release the key NOTICE Do not operate the starter motor more than 30 s at one time Let the starter motor cool for 3 min before you engage the starter motor again While the starter motor is engaged white or bl...

Страница 108: ...sition Make all adjustments before operating the machine Failure to comply could result in death or serious injury W0204A 1 Keep the coolant at the correct level in the coolant reservoir and in the radiator 2 Use the correct solution of ethylene glycol and water in the cooling system 3 Clean all dirt and debris from the radiator cooler and engine area 4 Check the condition of the engine accessory ...

Страница 109: ...icles in the fuel filters will reduce engine power Some cold weather fuel blends result in lower engine power Check for water in the fuel system Cold temperatures can cause condensation to form in the fuel tank Check and drain the fuel prefilter and fuel tank for water as required Diesel Exhaust Fluid DEF During cold weather conditions it is normal for the DEF to freeze inside the tank Your machin...

Страница 110: ...em functions by moving each function the full cylinder stroke several times 3 Repeat Step 2 for 10 min or until hydraulic oil temper ature is at least 10 0 C 50 0 F NOTE Warm oil to above 20 0 C 68 0 F for opti mized performance 4 Once the engine has started run the engine at about half throttle 1650 RPM for a minimum of four min utes under no load This will help stabilize the engine 5 Operate the...

Страница 111: ... sure the machine is behind an object that will not move 2 Lower the dozer blade and ripper if equipped to the ground RAPH12DOZ0080AA 1 RAPH12DOZ0149AA 2 3 Press the momentary toggle switch to engage the parking brake The indicator light on the switch and instrument cluster will illuminate when the parking brake is engaged 4 Run the engine at low idle speed for a few minutes if the engine has been...

Страница 112: ...erious injury W0204A WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY MAKE SURE THAT EVERY OPERATOR learns and practices the safe use of machine controls in a safe clear area before operating the ma chine on a job site clears the work area of all bystanders observes pertinent laws and regulations follows the instructions in this operator s manual Failure to comply could...

Страница 113: ...APH12DOZ0149AA 3 5 Press the momentary toggle switch to disengage the parking brake The indicator light on the switch and on the instrument cluster will go out when the parking brake is disengaged 6 Shift down to a low speed Select an appropriate speed from a speed range of 1 15 The monitor dis play will reflect the speed selected NOTE The speed will default to the factory preset speed 8 at initia...

Страница 114: ...F Forward and slowly release pressure on the deceleration or trans mission pedal NOTE The crawler will not move if the engine speed is below approximately 1200 RPM 10 Test the deceleration or transmission pedal by driv ing the crawler forward and pushing the pedal The crawler must stop in a straight line RAIL13DOZ1264AA 5 4 12 ...

Страница 115: ... the forward or reverse position until you remove it from either detent At start up the crawler must be in the neutral po sition for several seconds before the machine will move The directional control lever position will be displayed on the instrument gauge The sensitivity or feel of the direction control lever can be adjusted to moderate smooth or aggressive RAPH12DOZ0080AA 1 Direction control l...

Страница 116: ...clock position and the crawler will turn sharper to the left with appropriate power to each track 2 Move the direction control lever toward the two o clock position and the crawler will turn sharper to the right with appropriate power to each track Counter rotation 1 Left counter rotation Counter rotation can be accomplished from a moving or stopped position Move the direction control lever forwar...

Страница 117: ... Change the sensitivity to suit job site operations and op erator experience Practice with the steering in the normal sensitivity mode To change the steering sensitivity 1 Press and hold the enter switch 1 for two or three seconds until the menu screen appears RAIL12DOZ0225AA 1 2 Use the up down arrow switch 2 to highlight Set tings Press the enter switch 1 RCPH10WHL355AAH 2 4 15 ...

Страница 118: ... 1 RAIL12DOZ0212AA 3 The Transm screen will display 5 Use the down arrow on the up down switch 2 to high light Steer NOTE Moderate displayed as Modrt is preset from the factory 6 Push the enter switch 1 to confirm the selection 7 Choose and highlight the setting desired Smooth Moderate or Aggressive to confirm the selection 8 Press the escape switch 1 the top of the enter es cape switch to store t...

Страница 119: ...ce a reverse speed calculated from the for ward speed For example if 4 is selected this will pro duce a reverse speed 4 speeds higher than the forward speed If 2 is selected this will produce a reverse speed 2 speeds slower than the forward speed If 0 is selected the reverse and forward speeds will be the same The reverse speed cannot be below 1 and above the Max Spd setting Adjusting shuttle para...

Страница 120: ...switch down on the enter escape switch to confirm the selection Press the escape switch up on the enter escape switch to store the choice The park brake will engage when The AutoPrkBrk function is set to ON The machine is in neutral and The UCM senses movement from the drive motor speed sensors for 30 s Factory Set This setting allows the reset of functions to factory default Follow the prompts an...

Страница 121: ...eed can only be increased to the maximum drive speed setting The maximum drive speed setting can be adjusted The highest speed from the factory is preset at 15 NOTE The transmission speed will default to 8 when the crawler engine is turned off NOTE The horn button is also located on the joystick Always sound the horn before starting the machine RAPH12DOZ0079AA 1 1 Hydrostatic drive increase speed ...

Страница 122: ...ction display See complete multi function display instructions and changing the pedal functions in this chapter on page 4 15 NOTICE See the deceleration transmission safety sign located above the pedal and in the safety section in this manual RAIL13DOZ1264AA 1 47449566 2 Throttle speed lever 1 Pull the throttle speed lever back to increase the en gine speed 2 Push the throttle speed lever forward ...

Страница 123: ... and slopes Failure to comply could result in death or serious injury W1138A NOTICE If you doubt your ability to perform this procedure contact your authorized dealer This procedure will require removing the floor mat and seat bolts Engine or hydraulic failure Towing this machine is not recommended If your machine is disabled you must make a judgment if the machine can be moved without further dam...

Страница 124: ...2 Scroll down and highlight the Tow Mode selection Press the enter switch RAIL15DOZ0032AA 2 3 Change the Tow Mode from Disabled to Enabled by highlighting and pressing the enter switch RAIL12DOZ0592AA 3 RAIL12DOZ0823AA 4 5 2 ...

Страница 125: ...low the screen prompts RAIL12DOZ0824AA 5 5 Read the procedure for releasing brakes on page 5 5 RAIL12DOZ0825AA 6 6 Press the enter switch to continue to the next screen NOTICE Do not tow the machine over 1 2 km h 0 7 mph RAIL12DOZ0826AA 7 5 3 ...

Страница 126: ...ep 9 in this instruc tion you must follow the procedures on page 5 5 before you tow the machine RAIL12DOZ0828AA 9 9 When the tow mode is enabled tow the machine at a slow rate of speed following all safe towing proce dures Change the tow mode screen back to the Dis abled mode when tow is complete RAIL12DOZ0829AA 10 NOTICE Higher towing speeds and longer towing distances will result in high heat ge...

Страница 127: ...r overheats If your machine is disabled you must make a judgment if the machine can be moved without more damage If pos sible repair the machine at the job site If you cannot repair the machine at the job location and if you have a transport trailer park the trailer as close as possible to the machine Use a rigid tow bar to tow the machine Keep all unauthorized personnel clear of the area Make cer...

Страница 128: ...L12DOZ0232AA 1 RAIL13DOZ1709AA 2 CAUTION Heavy object The component is heavy Use care not to drop the component when installing removing or handling Failure to comply could result in minor or moderate injury C0095A 2 Access the pressure relief valve by removing the cen ter belly pan cover 3 underneath the machine The lower pressure relief valve 4 is located on the front hydrostatic pump RAIL13DOZ0...

Страница 129: ...c caps 5 to access the engagement screws 6 The plastic caps will be un usable after removal and should be replaced RAIL12DOZ0644AA 5 5 Use an Allen wrench and turn the engagement screw 6 counterclockwise two turns on each relief valve RCIL10CWL116AAL 6 5 7 ...

Страница 130: ... two pumps must be used RAPH12DOZ0094AA 8 3 Connect a hand pump with the capacity to reach and maintain 2275 kPa 330 0 psi 22 7 bar 329 2 psi 4 Operate the pump until the correct pressure is reached and the brakes are released 5 Check and maintain 2275 kPa 330 0 psi 22 7 bar 329 2 psi maximum in the brake line when moving the machine Damage to the brake system can result if the pressure is reduced...

Страница 131: ...Make certain the truck and trailer are adequate for the machine The truck trailer and machine must be equipped with the correct safety equipment for transport Wide load escorts may be required for some machines Remove all dirt mud snow ice oil or grease from the trailer and ramp before loading or unloading the machine Make sure you know the safety rules and regulations before transporting the mach...

Страница 132: ...both ends of the tracks 8 Remove the blocks from the trailer wheels 9 When moving the crawler off of the trailer always select a slower drive speed 10 Keep attachments as low as possible 11 Drive slowly and keep the machine centered on the trailer and ramp RCIL10CWL033AAL 2 RAIL13DOZ1697AA 3 RAIL14DOZ0425AA 4 RAIL14DOZ0420AA 5 5 10 ...

Страница 133: ...5 TRANSPORT OPERATIONS Transporting by ship or rail Transport by rail or ship is subject to specific regulation Consult an approved organization 5 11 ...

Страница 134: ...ondition and all hooks are equipped with safety latches Failure to comply could result in death or serious injury W0256A Lifting hooks Lift the machine using the lifting attachment points identified on the machine by the lift hook symbol NOTE See the Lift Safety Signs located on each side of the machine 1 Keep all unauthorized personnel clear of the area Do not allow anyone on the machine while it...

Страница 135: ...XLT PAT blade 3287 mm 129 4 in 6021 mm 237 0 in LT XLT HS blade 3334 mm 131 3 in 5220 mm 205 5 in LT XLT HSU blade 3423 mm 134 8 in 5410 mm 213 0 in WT LGP model Blade width Transport width Transport length without drawbar WT LGP PAT blade 3632 mm 143 in 6522 7 mm 256 8 in WT LGP HS blade 3900 mm 153 5 in 5730 mm 225 6 in WT LGP PAT folding blade 3023 mm 119 0 in 3690 mm 145 3 in 1 6533 0 mm 257 2...

Страница 136: ...5 TRANSPORT OPERATIONS 5 14 ...

Страница 137: ...could result in death or serious injury W0269A WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY MAKE SURE THAT EVERY OPERATOR learns and practices the safe use of machine controls in a safe clear area before operating the ma chine on a job site clears the work area of all bystanders observes pertinent laws and regulations follows the instructions in this operator s manu...

Страница 138: ...track speed and range position that you use Blade pitch Rearward position advantages 1 Blade is able to push larger load 2 Blade will stay on top in soft ground 3 Blade will not dig into ground 4 Blade best used for fine grading Forward position advantages 1 Load slides off the blade as the crawler travels in re verse 2 Blade will dig into hard ground 3 Less load spillage over top of blade NOTE Se...

Страница 139: ...rn increments 6 Replace the retaining bolt at the slotted keyway RCIL10CWL149AAL 1 Rearward position blade pitched rearward When the top of the dozer blade pitch is set to the rear ward position the blade will be able to push a larger load The blade will stay on top in soft ground The blade will not dig into the ground Use the rearward pitch position for fine grading Forward position blade pitched...

Страница 140: ...high enough so that the blade does not hit the ground when fully tilted right or left A is roughly 457 2 mm 18 0 in off the ground RAIL14DOZ0525AA 1 3 Place a digital angle gauge B on the top of the blade and zero out the gauge NOTE The gauge must read in tenths i e in 0 1 incre ments RAIL14DOZ0526AA 2 4 Remove and retain the bolts C on the left hand pitch link D to allow for adjustment of the pit...

Страница 141: ...ation NOTE Adjust the pitch link in or out to get a starting angle of about 7 0 RAIL14DOZ0527AA 4 6 Tilt the blade fully to the right Read and note the gauge information RAIL14DOZ0528AA 5 7 If the left hand tilt angle is larger adjust the pitch link C OUT 1 2 turn D RAIL14DOZ0529AA 6 6 5 ...

Страница 142: ...turn E RAIL14DOZ0529AA 7 9 Repeat steps 5 6 7 or 8 until the larger angle is now to the opposite side 10 If the difference between the two angle measurements is now greater than it was before the last adjustment reverse the last adjustment NOTE This makes the difference as small as possible 6 6 ...

Страница 143: ...6 WORKING OPERATIONS 11 Install the bolts C into the left hand pitch link D to secure the adjustment RAIL14DOZ0529AA 8 6 7 ...

Страница 144: ...B from both ends of the left hand C and right hand D turnbuckles to allow move ment of the turnbuckle body E RAPH15DOZ0008BA 10 4 Extend the left hand turnbuckle C rotate 1 2 turn counter clockwise when positioned behind the blade as shown Extend the right hand turnbuckle rotate 1 2 turn counter clockwise when positioned behind the blade Continue to alternately turn each turnbuckle un til both tur...

Страница 145: ... step 5 and continue until the smallest measurement is on the opposite side 8 If the difference between the left hand and right hand measurements is now greater than it was before the last adjustment reverse the last adjustment NOTE By reversing the last adjustment it will make the difference between the sides as small as possible RAIL15DOZ0035BA 12 9 Lower the blade to the ground and rotate the t...

Страница 146: ...6 WORKING OPERATIONS Ripper RAIL13DOZ1265FA 1 1 Ripper Shank 2 Ripper tooth The rear ripper depth can be adjusted Use the appropriate depth for the working conditions 6 10 ...

Страница 147: ...her to form a complete chain Shoes bolt to the track chain 3 to provide traction for the machine Drive sprocket The drive sprockets 4 transmit engine power to the tracks The drive sprockets rotate the track chain around the undercarriage assembly The drive sprockets 4 do not support the weight of the machine Track rollers The track rollers 5 mount to the bottom of the track frames These rollers ca...

Страница 148: ...t set of links is pressed onto the pin Track adjuster grease fitting The track adjuster 8 is a grease filled hydraulic cylinder used to maintain or adjust track tension Add grease or remove grease from the track adjuster to change track tension Track shoes The track shoes 9 provide traction and flotation for the machine Track guides The track guides 10 correctly align the chain to the idler and sp...

Страница 149: ...sprocket Operate the tracks at the recommended tension This will increase the bushing and sprocket life by 2 5 to 3 times Operating techniques and maintenance also greatly affect undercarriage life Avoid spinning the tracks as much as possible especially in abrasive soil conditions Avoid long runs at high speed and limit the amount of reverse travel Avoid frequent reverse operation Keep travel spe...

Страница 150: ... sealed and lubricated standard pin and bushing joint Field testing in abrasive conditions has proven the Extended Life Track bushing will obtain up to twice the wear life as the conventional lubricated track bushings NOTE If the machine has been parked for an extended period of time or is working in corrosive environmental appli cations check the bushings before operating the machine Loosen the b...

Страница 151: ...e rapidly This will cause the recoil spring to compress and release A loud banging noise will result Extreme reverse loading Extreme reverse loading occurs when the machine backs uphill The top of both track chains become tight com pressing the recoil springs When the machine is driven forward a loud banging noise may occur as one or both recoil springs release Track Shoes The shoes must provide a...

Страница 152: ...and sprocket wear due to increased loads transferred from the rotation of the bushings against the sprocket in reverse Track slip Wear rate on all components increases when tracks slip Track shoe grousers are affected due to increased sliding between the grouser and the ground Favored side operation Wear rates will increase on all components when only one side of the machine is favored Wear increa...

Страница 153: ...the design of the track system working downhill does reduce the wear of the sprockets and bushings Downhill limit 45 RCIL10CWL005AAL 2 3 Working on the side of a hill moves the weight of the machine toward the downhill side of the machine Wear is increased on the rail sides roller and idler flanges bushing ends and track shoe ends that are on the downside of the hill Side hill limit 35 RCIL10CWL00...

Страница 154: ...sed RCIL10CWL008AAL 5 Clean tracks Always clean the undercarriage at the end of the day or shift Park the machine on a level surface to prevent distortion of the track seals Lubricated Track If the temperature is cold park the machine on a surface that will not freeze to the track shoes NOTICE When the tracks are unsupported off of the ground do not run the machine at speeds above the step 10 posi...

Страница 155: ...tem perature is low and engine preheating is required Wait until the preheat lamp goes out before starting the engine 3 Place the hand throttle at the 1 2 throttle position and hold until the engine starts 4 Actuate the starter motor Additional starting aids may be available on your machine For additional information on these items contact your authorized dealer Engine coolant heater if equipped T...

Страница 156: ...ater if equipped The engine oil heater is installed on the right side of the engine oil pan See your authorized dealer for this option Follow the heater manufacturer s instructions for installa tion and operation RAIL14DOZ0568BA 2 6 20 ...

Страница 157: ... dispose of the old fluids lubricants and filters always remember the environment Do not pour oil or fluids on the ground down drains or into containers that can leak Dispose of all old fluids lubricants and filters in accordance with local regulations Check with your local environmental recycling center or your local dealer for correct information Plastic and resin parts Do not use gasoline paraf...

Страница 158: ... 18 N m 163 lb in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43 lb ft 83 N m 61 lb ft M16 158 N m 116 lb ft 210 N m 155 lb ft 225 N m 166 lb ft 301 N m 222 lb ft 143 N m 106 lb ft 20...

Страница 159: ...2 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb ft 331 N m 244 lb ft 158 N m 116 lb ft 226 N m 167 lb ft M20 350 N m 259 lb ft 467 N m 345 lb ft 484 N m 357 lb ft 645 N m 476 lb ft 318 N m 235 lb ft 440 N m 325 lb ft M24 607 N m 447 lb...

Страница 160: ...b ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 5 8 147 N m 108 lb ft 196 N m 145 lb ft 208 N m 153 lb ft 277 N m 204 lb ft 153 N m 113 lb ft 215 N m 159 lb ft 3 4 261 N m 193 lb ft 348 N m 257 lb ft 369 N m 272 lb ft 491 N m 362 lb ft 271 N m 200 lb ft 383 N m 28...

Страница 161: ...ds Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches Letter C Six Marks 20090268 4 7 5 ...

Страница 162: ... 13 19 lb ft 5 7 9 mm 5 16 in 1 2 20 19 21 N m 14 15 lb ft 23 26 N m 17 19 lb ft 6 9 5 mm 3 8 in 9 16 18 24 28 N m 18 21 lb ft 29 40 N m 21 30 lb ft 8 12 7 mm 1 2 in 3 4 16 49 53 N m 36 39 lb ft 49 57 N m 36 42 lb ft 10 15 9 mm 5 8 in 7 8 14 77 85 N m 57 63 lb ft 59 90 N m 44 66 lb ft 12 19 1 mm 3 4 in 1 1 16 12 107 119 N m 79 88 lb ft 93 128 N m 69 94 lb ft 14 22 2 mm 7 8 in 1 3 16 12 127 140 N m...

Страница 163: ... 42 lb ft 10 15 880 mm 0 625 in 1 14 81 90 N m 60 66 lb ft 12 19 050 mm 0 750 in 1 3 16 12 117 128 N m 86 94 lb ft 16 25 400 mm 1 000 in 1 7 16 12 152 174 N m 112 128 lb ft 20 31 750 mm 1 250 in 1 11 16 12 179 201 N m 132 148 lb ft 24 38 100 mm 1 500 in 2 12 213 235 N m 157 173 lb ft The values shown for O ring boss ends are intended for steel fittings with or without washers with a cadmium and ch...

Страница 164: ...ng flat faced fit tings When installing ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitting to specified torque listed throughout the repair manual NOTICE If the fitting surfaces are not properly cleaned the O ring will not seal properly If the fitting surfaces are not properly...

Страница 165: ...h the engine stopped the machine parked on a firm level surface the parking brake engaged the key removed from the key switch a DO NOT OPERATE tag on the key switch wheel chocks blocking the tracks all circuits cooled down prior to starting work all hydraulic pressure released any accumulator pressure released for the appropriate circuit Clean the grease fittings before lubrication Clean around pl...

Страница 166: ... 7 25 and air filter replace ment on page7 83 Track Clean the tracks and undercarriage as required or at the end of the work shift Park the machine on a level sur face to prevent distortion of the track seals If the tem perature is cold park the machine on a surface that will not freeze to the track shoes Check the track tension fre quently when you operate Check the track tension more often when ...

Страница 167: ...er forming work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to comply could result in death or serious injury W0178A WARNING Escaping fluid ...

Страница 168: ... the machine Turn the ignition switch key to the ON position Do not start the engine 3 Press and release the implement enable disable switch to enable the machine hydraulics When the function is on a LED indicator will appear on the console 4 Operate the control levers from right to left and front to rear approximately a dozen times Turn the ignition key to the OFF position RAPH12DOZ0079AA 1 RAPH1...

Страница 169: ...alves or check valves held open by dirt Quick failure of components that have been repaired Slow cycle times are slow The machine does not have enough power If your machine has any of these problems check the hydraulic oil for contamination There are two types of contamination microscopic and visible Microscopic contamination occurs when very fine particles of foreign material are suspended in the...

Страница 170: ... located beneath the cab floor and seat If necessary you can access these components as follows 1 Remove the screws from the floor mat along both door thresholds 2 Lift the mat over the foot pedals and remove the mat from the cab RAIL12DOZ0232AA 1 3 Slide the operator s seat all the way forward 4 Tilt the operator seat back down 5 Remove the armrests to prevent obstruction RAPH12DOZ0074AA 2 6 Remo...

Страница 171: ...7 MAINTENANCE 7 Remove bolts from the floor cover plate This will allow access to valves and hoses beneath the cab RAPH12DOZ0094AA 4 7 15 ...

Страница 172: ...521 H API CJ 4 0W 40 H 10W 40 CJ 4 UNITEK to CNH MAT3521 H API CJ 4 10W 40 H 15W 40 CJ 4 UNITEK to CNH MAT3521 H API CJ 4 15W 40 40 C 40 F 30 C 22 F 20 C 4 F 10 C 14 F 0 C 32 F 10 C 50 F 20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F H Engine oil pan or coolant block heater recommended in this range 7 16 ...

Страница 173: ...E COOLANT Depending on the date of manufacture the machine could have either coolant type Machines with OAT coolant will have a decal near the fill location Never mix conventional coolant with OAT coolant See 7 22 for instructions on switching coolant types Hydraulic reservoir Transmission refill Capacity 210 L 55 US gal Specifications TUTELA AUTO SUPREME ENGINE OIL SAE 10W 30 Final drives Capacit...

Страница 174: ... s work in order to prevent the formation of condensation Fuel storage Prolonged storage of fuel can lead to the accumulation of impurities and condensation in the fuel Engine problems can often be traced to the presence of water in the fuel The storage tank must be placed outside and the temper ature of the fuel should be kept as low as possible Drain off water and impurities regularly Engine oil...

Страница 175: ...blended fuel is permitted for a short pe riod of time See your fuel supplier for winter fuel require ments in your area Fuel conditioner Diesel fuel conditioner is available from your CASE CON STRUCTION dealer Instructions for the use of the fuel conditioner is on the container The use of diesel fuel conditioner will Clean fuel injectors valves and manifolds for in creased service life Disperse in...

Страница 176: ...standards apply to biodiesel fuel blends United States Diesel Fuel Specification ASTM D6751 allows up to 5 biodiesel since 2009 United States fuel suppliers are allowed to use up to 5 biodiesel fuel B5 to supply the network United States Biodiesel Fuel Specification ASTM D7467 provides specifications for diesel and biodiesel blends from B5 to B20 The following standards apply to pure biodiesel fue...

Страница 177: ...A engines with an exhaust aftertreatment system in regions where the biodiesel fuel blend stock is supplied to the ASTM D6751 standards it is essential that evidence of compliance to the special limits for Group I Metals Group II Metals and the re duced phosphorus content specified above be ob tained on every delivery of fuel from the fuel sup plier Failure to comply with this requirement can resu...

Страница 178: ...onal coolant Under no circumstances should you top off a cooling system with only water You can use a refractometer to check the concentration level You should not use Supplemen tal Coolant Additives SCA when using CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT Change the coolant solution at the recommended change interval If you need to change a machine from conventional coolant to OAT coolant or ...

Страница 179: ...ns Definitions Conventional coolant A coolant that relies on inorganic inhibitors such as sil icates nitrites and phosphates for corrosion and cavi tation protection Organic Acid Technology OAT coolant A coolant that relies on inhibitors such as organic acid salts for corrosion and cavitation protection 47488993 2 7 23 ...

Страница 180: ...m ponents IMG_2588 1 It is recommended that DEF AdBlue filling equipment should be used having a fill nozzle pump with the correct length and diameter triggered by the magnet in the tank filler neck and with overfill flow cut out This will ensure that The screen in the filler neck will not be damaged Impurities are not entering the DEF AdBlue tank The standardized DEF AdBlue nozzle matches the fil...

Страница 181: ...s Change engine oil and filter x 7 58 Fuel filter x 7 61 Battery electrolyte level x 7 63 Every 1000 hours Fuel tank sediment x 7 64 Fuel tank cap x 7 66 Hydraulic reservoir breather x 7 67 Final drive oil x 7 69 Every 1500 hours Clean in line Diesel Exhaust Fluid DEF supply filter x 7 71 Drive belt x 7 73 Engine breather filter and valve clearance x 7 75 Every 2000 hours Engine coolant x 7 76 Hyd...

Страница 182: ... MAINTENANCE Cleaning Change fluid Grease Replace Check Drain fluid Maintenance action Page no Battery removal and installation x 7 104 Work lights x 7 106 ELECTRICAL SYSTEM Fuses and relays x 7 107 7 26 ...

Страница 183: ...mulated debris engine operator s compartment etc Check track for tension and pack Check for damage Engine Do the following Check the oil level and change the oil if necessary Check the coolant level at overflow tank Check for clogging or damage to the radiator Check the engine accessory drive belt condition Check that air filter restriction warning is not illuminated on console cluster Check for w...

Страница 184: ... and windshield wipers Check that all hydraulic circuits are functioning correctly Access doors and fill locations 1 Access door rear right hand side of the machine Hydraulic sight gauge 1 Hydraulic Test ports 2 Hydraulic filters 3 Windshield wiper reservoir 4 Fuel filter 5 RAIL13DOZ1686AA 1 2 Engine hood front right hand side of the machine Oil filter RAIL13DOZ1688AA 2 3 Access door rear left han...

Страница 185: ...l fill 2 Engine oil environmental drain if equipped 3 Engine coolant environmental drain if equipped 4 RAIL13DOZ1689AA 4 5 Rear access panel Hydraulic oil drain RAPH12DOZ0099AA 5 6 Undercarriage panels Coolant drain Oil drain RAPH12DOZ0095AA 6 7 Hood top panel Coolant check and fill RAIL13DOZ1690AA 7 7 29 ...

Страница 186: ...ions Type of oil CASE AKCELA UNITEK NO 1 SBL CJ 4 SAE 10W 40 Capacity with filter change 16 4 l 17 3 US qt Capacity without filter change 15 6 l 16 5 US qt The engine oil dip stick 1 and oil fill 2 are located on the left side of the machine in the front engine compart ment RAIL13DOZ1693AA 1 1 Remove the dipstick to check the engine oil level 2 Wipe the dipstick clean and reinsert The oil level sh...

Страница 187: ...rake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Service specifications Type of coolant 50 Water and 50 CNH XHD HEAVY DUTY COOLANT ANTI FREEZE or CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT Depending on the date of manufacture the machine could have either coolant type Machines with OAT coolant will ...

Страница 188: ... fill marks on the side of the coolant reser voir 4 Add coolant if required Use the proper ratio of water and antifreeze coolant if the system coolant level is low Do not overfill Secure the access panel door RAIL13DOZ1692AA 3 7 32 ...

Страница 189: ...f the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Service specifications Type of oil TUTELA AUTO SUPREME ENGINE OIL SAE 10W 30 Total system capacity 210 L 55 US gal Fluid level check 1 Before you start the engine check the oil leve...

Страница 190: ...y locks 4 Shut off engine 5 Remove key from key switch 6 Switch off battery key if installed 7 Wait for all machine movement to stop Failure to comply could result in death or serious injury W0047A Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all r...

Страница 191: ...ase zerks Left side 1 Left lift cylinder 2 C frame 3 Equalizer beam RAPH12DOZ0042AA 1 Right side 4 C frame 5 Lift cylinder RAPH12DOZ0061AA 2 Grease zerks Pivot shaft 1 RAIL14DOZ0400AA 3 Equalizer beam 2 RAIL14DOZ0394AA 4 7 35 ...

Страница 192: ...e cylinder base end 3 one each side Lift cylinder rod end 4 one each side RAIL12DOZ0360AA 5 Tilt cylinder both ends 5 Angle cylinder rod end 6 one each side RAIL13DOZ1696AA 6 Pitch link both ends 7 RAIL13DOZ1609AA 7 7 36 ...

Страница 193: ...7 MAINTENANCE Blade pivot 8 RAIL12DOZ0363AA 8 Ripper Tilt pivot 9 one each side Tilt pivot 10 one each side RAIL13DOZ1697AA 9 Ripper lift cylinder top 11 RAIL12DOZ0369AA 10 7 37 ...

Страница 194: ...7 MAINTENANCE Ripper lift cylinder bottom 12 RAIL13DOZ1698AA 11 NOTICE In severe conditions such as immersion in water it may be necessary to grease more frequently 7 38 ...

Страница 195: ... all safety locks 4 Shut off engine 5 Remove key from key switch 6 Switch off battery key if installed 7 Wait for all machine movement to stop Failure to comply could result in death or serious injury W0047A Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure ...

Страница 196: ...7 MAINTENANCE RAIL13DOZ1597GA 1 7 40 ...

Страница 197: ...7 MAINTENANCE RAIL13DOZ1598GA 2 7 41 ...

Страница 198: ...7 MAINTENANCE RAIL13DOZ0003GA 3 7 42 ...

Страница 199: ...f the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance 1 Tighten the bolts in the sequence shown for the stan dard track shoe 2 Torque the standard link bolts 610 670 N m 450 494 lb ft Torque master link bolts 610 670 N m 450 494 lb ft ...

Страница 200: ... operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Drain fuel filter condensation 1 Locate the fuel filter 1 on the right side of the machine 2 Open the drain valve on the bottom of ...

Страница 201: ...sidual pressure is relieved from circuits before beginning maintenance Service specifications Type of oil CASE AKCELA UNITEK NO 1 SBL CJ 4 SAE 10W 40 Capacity with filter change 16 4 l 17 3 US qt Capacity without filter change 15 6 l 16 5 US qt 1 Open the left front and right front access door and se cure with door strut 2 Oil will drain faster if the oil is warm not hot and the dipstick 1 is remo...

Страница 202: ... Turn the oil filter 3 housing counterclockwise to re move Remove and discard the filter following local en vironmental and waste regulations 8 Apply a thin layer of clean oil to the new filter gasket 9 Turn the new oil filter onto the base until the gasket makes contact with the base and then turn by hand an additional 3 4 turn Never use a filter wrench to install a new filter RAIL12DOZ0192AA 5 1...

Страница 203: ...gine 14 Wait for the engine oil to drain down for an accurate reading on the dipstick 1 RAIL13DOZ1693AA 6 15 Check the dipstick 1 and add additional oil if nec essary 16 Check for leaks around the filter and drain 17 Secure the lower engine access plate RAIL13DOZ1694AA 7 NOTE The oil flow rate can be improved if the oil is slightly warm and the oil fill cap or dipstick is removed from the engine w...

Страница 204: ...more frequently when operating conditions are severe Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Install the transport service link to prevent unexpected articulation 1 T...

Страница 205: ...nstall the reservoir filler cap 15 Start the engine and run at 1000 RPM Check for leak age around the filters 16 Replace all panels and close all access doors se curely 17 Operate the controls several times to remove any air in the lines 18 Place the attachments on the ground and stop the engine Check the hydraulic oil level 19 If it is necessary to top off with more oil make certain all pressure ...

Страница 206: ...attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance 1 Locate the fuel filter in the right rear access compart ment Close the fuel shut off valve 1 to prevent fuel leakage 2 Clean the fuel filter head the outside of the fuel filter and remove any dirt and debris around the area that might contaminate the system RAIL13DOZ1686AA...

Страница 207: ...ine runs out of fuel if the fuel system has been serviced or if the machine has been in storage 2 Make certain that the fuel tank shutoff is in the ON po sition 3 Loosen the air bleed screw one or two turns 4 Operate the hand primer until no air bubbles flow from around the air bleed screw 5 Tighten the air bleed screw 6 Start the engine and check for leaks RAPH12DOZ0056AA 3 7 51 ...

Страница 208: ...the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Turn the electronic disconnect to the OFF position 1 Open the rear left hand access compartment and lo cate the DEF supply module RAIL13DOZ1702AA 1 2 Remove the bolts holding the supply module in place and tilt the module up RAIL12DOZ0189AA 2 3 Locate the DEF supply line filter directly below the...

Страница 209: ...he DEF supply filter housing and rinse with water Replace the DEF supply filter if damaged 8 Reinstall the DEF supply filter into the DEF supply line and reconnect the DEF supply lines RAPH12DOZ0323AA 4 9 Secure the DEF supply module to the mounting bracket 10 Start the engine and run at idle speed Check for leaks RAIL13DOZ1702AA 5 7 53 ...

Страница 210: ...d personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Track tension check 1 Move the machine backward the length of the track and then forward the length of the track This will make the bottom of the track tight Brin...

Страница 211: ...ng this procedure Failure to comply could result in death or serious injury W0313A Decrease the track tension with an adjustment to the ball check fitting The grease is UNDER EXTREME PRESSURE Be careful to back the ball check adjustment off SLOWLY Wear full coverage face protection before proceeding 1 Use a 3 4 in deep socket and loosen the ball check fitting SLOWLY about two turns DO NOT remove t...

Страница 212: ...hereafter or more often if conditions so require Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground The machine should be parked to make the drains cor rectly accessible see the illustrations Make sure that all residual pressure is relieved from circuits before beginni...

Страница 213: ...ntainer available Slowly remove the planetary drain plug 4 and allow all oil to drain into a suitable container RAPH12DOZ0383AA 5 7 Replace final drive and planetary drain plugs after oil has completely drained 8 Fill with new oil through the fill check plug 1 and 3 according to specifications The oil will just begin to run from the fill check plugs 9 Install the fill check plugs and repeat the pr...

Страница 214: ...ng maintenance Service specifications Type of oil CASE AKCELA UNITEK NO 1 SBL CJ 4 SAE 10W 40 Capacity with filter change 16 4 l 17 3 US qt Capacity without filter change 15 6 l 16 5 US qt 1 Open the left hand front access door Secure the ac cess door with the door strut 2 Remove the oil dipstick 1 RAIL13DOZ1693AA 1 NOTE Oil drains faster when the oil is warm but not hot and the oil dipstick is re...

Страница 215: ... Turn the oil filter 3 housing counterclockwise to re move Remove and discard the filter following local en vironmental and waste regulations 8 Apply a thin layer of clean oil to the new filter gasket 9 Turn the new oil filter onto the base until the gasket makes contact with the base and then turn by hand an additional 3 4 turn Never use a filter wrench to install a new filter RAIL12DOZ0192AA 5 1...

Страница 216: ...e 14 Wait for the engine oil to drain down for an accurate reading on the dipstick 1 RAIL13DOZ1693AA 6 15 Check the dipstick 1 and add additional oil if neces sary 16 Check for leaks around the filter and drain 17 Secure the lower engine access plate RAIL13DOZ1694AA 7 NOTE The oil flow rate can be improved if the oil is slightly warm and the oil fill cap or dipstick is removed from the engine whil...

Страница 217: ...ound Make sure that all residual pressure is relieved from circuits before beginning maintenance 1 Locate the fuel filter in the right rear access compart ment Close the fuel shut off valve 1 to prevent fuel leakage 2 Clean the fuel filter head the outside of the fuel filter and remove any dirt and debris around the area that might contaminate the system RAIL13DOZ1686AA 1 3 Turn the fuel filter 2 ...

Страница 218: ...ine runs out of fuel if the fuel system has been serviced or if the machine has been in storage 2 Make certain that the fuel tank shutoff is in the ON po sition 3 Loosen the air bleed screw one or two turns 4 Operate the hand primer until no air bubbles flow from around the air bleed screw 5 Tighten the air bleed screw 6 Start the engine and check for leaks RAPH12DOZ0056AA 3 7 62 ...

Страница 219: ...e with high temperatures Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Turn the master disconnect switch OFF Check battery fluid level and specific gravity 1 Wipe the top o...

Страница 220: ...egisters 1000 hours of operation and every 1000 hours thereafter Drain more frequently if conditions so require The fuel tank drain is located on the left side of the machine Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is rel...

Страница 221: ...suitable con tainer RAIL12DOZ0412AA 3 NOTE The fuel tank shut off valve is accessible through the right rear access panel or by removing the cab floor access panel and tilting back the seat 5 Turn the shut off valve to the closed position after only clean fuel is discharged Replace the fitting on the hose 6 Replace the hoses within the panel and wire tie if nec essary 7 Check for leaks 8 Replace t...

Страница 222: ...r when the hour meter registers 1000 hours and every 1000 hours thereafter Clean more frequently if conditions so require The cap allows air to be drawn in to create pressure in the fuel tank Air displaces the used fuel Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the groun...

Страница 223: ...per If fluid penetrates the skin seek medical attention immediately Failure to comply could result in death or serious injury W0158A Replace the hydraulic reservoir breather when the hour meter registers 1000 hours The hydraulic reservoir breather should be replaced every 1000 hours thereafter or more frequently when operating conditions are severe Prior operation Keep all unauthorized personnel c...

Страница 224: ...7 MAINTENANCE 3 Turn the breather counterclockwise and remove the breather 4 Replace with a new breather 5 Replace the cover and bolts Torque as required RAIL12DOZ0373AA 3 7 68 ...

Страница 225: ...after or more often if conditions so require Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground The machine should be parked to make the drains cor rectly accessible see the illustrations Make sure that all residual pressure is relieved from circuits before beginning m...

Страница 226: ...ntainer available Slowly remove the planetary drain plug 4 and allow all oil to drain into a suitable container RAPH12DOZ0383AA 5 7 Replace final drive and planetary drain plugs after oil has completely drained 8 Fill with new oil through the fill check plug 1 and 3 according to specifications The oil will just begin to run from the fill check plugs 9 Install the fill check plugs and repeat the pr...

Страница 227: ...l mesh filter within the line Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Turn the master electric disconnect to OFF 1 Open the rear left hand access compartment and lo c...

Страница 228: ...e lines RAIL12DOZ0191AA 3 6 Using needle nose pliers remove the DEF supply filter using care not to damage or bend the DEF supply filter 7 Inspect the DEF supply filter housing and rinse with water Replace the DEF supply filter if damaged 8 Reinstall the DEF supply filter into the DEF supply line and reconnect the DEF supply lines RAPH12DOZ0323AA 4 9 Secure the DEF supply module to the mounting br...

Страница 229: ...h day at the daily walk around for correct tension wear and damage Wrong belt tension may cause battery charge failure engine over heating or drive belt wear Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circui...

Страница 230: ...er the alternator and crankshaft pulleys Complete the turn while lifting the tensioner as necessary RAIL12DOZ032AA 3 5 Check the belt for correct tension RAIL12DOZ034AA 4 Belt tension The correct tension for a new drive belt is 623 712 N m 459 5 525 1 lb ft Tension for a used drive belt is 400 534 N m 295 0 393 9 lb ft tension 7 74 ...

Страница 231: ... registers 1500 hours The engine breather filter should be changed every 1500 hours thereafter or more frequently when operating conditions are severe Check en gine valve clearance at 1500 hours and every 1500 hours thereafter See your authorized dealer for these procedures or refer to the Service Manual for this machine 7 75 ...

Страница 232: ...T must be used in this machine Depending on the date of manufacture the machine could have either coolant type Machines with OAT coolant will have a decal near the fill location Never mix conven tional coolant with OAT coolant See page 7 22 for instructions on switching coolant types This mixture is used if the lowest ambient temperature is above 37 C 34 6 F If the ambient temperature is lower adj...

Страница 233: ... drain 3 Remove the bolts from the access panel and remove the panel NOTE Panel is heavy use care during removal 4 Place a suitable container of the proper capacity under the drain Open the drain cap and drain the coolant from the system 5 Secure the drain cap after all the coolant is drained 6 Use a system cleaning product to clean and flush the system Contact your authorized dealer for system cl...

Страница 234: ...coolant and water for the system and for the prevailing weather conditions 9 Start the engine and let it run at low idle until the engine reaches operating temperature 10 Allow the system to cool Check the coolant level at the coolant reservoir RAIL13DOZ1692AA 4 7 78 ...

Страница 235: ... Change the oil more frequently when operating conditions are severe Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Service specifications Type of oil TUTELA AUTO SUPREME EN...

Страница 236: ...e the drain and replace the access cover 8 Remove and replace the hydraulic oil filter 1 Turn the filter counterclockwise to remove 9 Clean the contact surface on the filter head Make sure that all dirt and gasket material has been removed 10 Apply a thin coat of clean oil to the hydraulic oil gasket and threads 11 Install and tighten the filter firmly to the filter head by hand Do not use a filte...

Страница 237: ...e reservoir with new hydraulic oil 18 Install the reservoir filler cap 19 Start the engine and run at approximately 1000 RPM Check for leakage around the filter and drain 20 Replace all panels and close all access doors se curely 21 Operate the controls several times to remove any air in the lines 22 Place the attachments on the ground and stop the engine Check the hydraulic oil level 23 If it is ...

Страница 238: ...l pressure is relieved from circuits before beginning maintenance 1 Locate the suction screens on the front of the hydraulic oil tank by opening the rear access door 2 After draining the oil from the hydraulic reservoir loosed the T bolt hose clamps and separate the hy draulic hoses from the suction screen assembly hose barbs 3 Remove the charge pump suction screen 1 the equip ment pump suction sc...

Страница 239: ...E Replace the primary element if the filter warning lamp on the instrument cluster illuminates or the audible alarm sounds If the caution warnings continue after replacing the primary filter replace the secondary filter Under normal conditions you should replace the secondary filter after three primary filter replacements Replace filters more often if conditions so warrant DO NOT clean the seconda...

Страница 240: ...dispose of properly RAIL13DOZ0782AA 4 5 Grasp the handle of the secondary filter element inside the air cleaner housing and separate the filter from the housing and discard RAIL13DOZ0784AA 5 6 Clean any debris that may have accumulated in the air cleaner housing and check for any damage RAIL13DOZ0788AA 6 7 Insert the smaller filter element inside the air cleaner housing RAIL13DOZ0785AA 7 7 84 ...

Страница 241: ...inside the air cleaner hous ing Slide the filter element in until it snaps into place RAIL13DOZ0782AA 9 10 Place the air cleaner housing side cover over the pegs of the main housing RAIL13DOZ0780AA 10 NOTE Do not force the U clips to close If the U clips are difficult to close check the housing cover for proper align ment 11 Engage the U clips to secure the housing cover RAIL13DOZ0778AA 11 7 85 ...

Страница 242: ...7 MAINTENANCE 12 Close and lock the right hand side front access panel RAIL13DOZ0776AA 12 7 86 ...

Страница 243: ...sonnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Track tension check 1 In a straight path move the machine backward the length of the track and then forward the length of the track This will make the bottom of the tr...

Страница 244: ...on when performing this procedure Failure to comply could result in death or serious injury W0313A Decrease the track tension with an adjustment to the ball check fitting The grease is UNDER EXTREME PRESSURE Be careful to back the ball check adjustment off SLOWLY Wear full coverage face protection before proceeding 1 Use a 3 4 in deep socket and loosen the ball check fitting SLOWLY about two turns...

Страница 245: ...e part of the ROPS The Protective Structure is a special safety component of your machine DO NOT attach any device to the protective structure for pulling purposes DO NOT drill holes into the protective structure The protective structure and interconnecting components are a certified system Any damage fire corrosion or modification will weaken the structure and reduce your protection If this occur...

Страница 246: ...belt at all times when you operate the machine 1 Make sure all that seat belt hardware is secure and torqued 2 Visually inspect the seat belt If the seat belt is torn frayed or the mechanism is damaged replace the seat belt 3 Keep the seat belts clean Wash the seat belts only in soap and water Do not use bleach or dye on the seat belts This will weaken the seat belt composition 4 Torque seat belt ...

Страница 247: ...A 1 Check the torque of the ROPS mounting bolts If nec essary tighten the bolts to the correct torque 2 Check for cracks rust or holes in the ROPS and ROPS components Age weather and accidents can cause damage to the ROPS and ROPS parts If you have any doubt about the integrity of the ROPS system see your authorized dealer RAIL12DOZ0175AA 4 Torque specifications ROPS cab mounting bolts both sides ...

Страница 248: ... attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Turn the master electrical disconnect switch to the OFF position 1 Open the rear left hand access compartment and lo cate the DEF supply module RAIL13DOZ1702AA 1 2 Remove the bolts holding the supply module in place and tilt the module up RAIL12DOZ0189AA 2 3 Locate the DEF ...

Страница 249: ... to remove Remove and discard the filter following local environ mental and waste regulations RAPH12DOZ0316AA 5 10 Lubricate the O ring at the filter base RAPH12DOZ0319AA 6 11 Remove the foam pads from both ends of the replace ment filter and lubricate the filter ends 12 Replace pads and reinstall the new DEF supply filter into the housing Install into the supply module by turning clockwise Do not...

Страница 250: ...ent near the exhaust fan Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Recirculation filter 1 Remove the retaining screw that holds the recirculation filter cover in place ...

Страница 251: ...396AA 3 3 Remove the inner cover 4 Remove the old filter and filter mounting bracket 5 Wipe the inside of the cab air filter housing RAIL12DOZ0187AA 4 6 Replace the cab air filter with a new one installing the filter into the cab air filter mounting bracket 7 Replace inner air filter cover tightening bolts securely 8 Replace the outer metal cover and tighten screws RAIL12DOZ0186AA 5 7 95 ...

Страница 252: ...mpartment Clean the area to be serviced in order to prevent DEF tank contamination RAIL12DOZ0362AA 1 2 Remove the DEF cap Remove the hex screws with an Allen wrench RAIL12DOZ0905BA 2 3 Remove the tank filter assembly and the O ring from the DEF tank neck Rinse the tank filter with water 4 Reinstall the O ring on the DEF tank neck with the ra dius surface facing up 5 Reinstall the tank filter assem...

Страница 253: ...ent lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance Lubricate door and window hinges 1 Lubricate the door and window hinges when the hour meter registers 2000 hours or more frequently if condi tions so require 2 Use CNH IRON GARD GRAPHITE LUBRICANT NON STICK to lubricate the hinges Do not use grease RAPH12DOZ0385AA 1 7 97 ...

Страница 254: ...achine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make sure that all residual pressure is relieved from circuits before beginning maintenance 1 The ripper shanks have a threaded orifice for lifting Insert an I bolt of adequate size when changing ripper shanks RAIL12DOZ0371AA 1 2 CAUTION Heavy object The component is heavy Use care not to drop...

Страница 255: ...readed orifice to insert an I bolt to aid in lifting Ripper shanks are heavy Use appropriate lifting equipment 6 Replace the pin and retaining clip RAIL13DOZ1268AA 4 Ripper teeth 1 Damaged ripper teeth can be replaced without remov ing the ripper shank 2 Position the ripper teeth slightly above the ground Re move cap and punch out bolt 3 Clean mating surfaces and replace ripper tooth with a new co...

Страница 256: ...ARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minutes and seek medical attention immediately Antidote internal Drink large quantities of water or milk Do not induce vomiting Seek medical attention immediately Failure to comply could result in death or serious injury ...

Страница 257: ...sture and corrosion on the battery will dis charge the battery Clean the battery with CASE CON STRUCTION Battery Saver Follow the instructions on the container Disconnect the alternator wires if you must run the en gine with the battery wires disconnected Disconnect the alternator wires the instrument cluster and turn the master disconnect switch to OFF before you use an electric welder Do not use...

Страница 258: ...ON Battery Saver Follow the instructions on the container This cleaner does not need water If CASE CONSTRUCTION Battery Saver is unavail able use other special cleaners to prevent corrosion on the battery terminals Alternator and starter motor Have your authorized dealer check the alternator and starter motor Do not use steam cleaning equipment or a cleaning sol vent to clean these components Alte...

Страница 259: ...he booster batteries is the same as that of the machine system 24 volts 1 Turn off the ignition and all accessories on the ma chine s 2 Remove the battery terminal cover 3 Connect one end of the positive cable to the positive terminal on the booster battery Connect the other end of the positive cable to the positive terminal of the discharged battery 4 Connect the negative cable to the negative te...

Страница 260: ...plastic cased battery with a battery carrier or with your hands positioned on opposite corners of the battery Always wash your hands after handling Failure to comply could result in death or serious injury W0385A Prior operation Keep all unauthorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Make ...

Страница 261: ...retainer bracket 3 evenly on both batteries Torque the battery retainer bracket fasteners to 3 4 5 4 N m 2 5 4 0 lb ft 6 Clean the cables Coat new battery terminals with grease or anti sulfide spray 7 Reconnect the positive cable end to positive terminal first Reconnect the negative cable end to the negative terminal 8 Torque the battery terminal nuts to 21 5 24 0 N m 15 9 17 7 lb ft 9 Install the...

Страница 262: ...s from the front of the light RAPH12DOZ0104AA 1 2 Disconnect push on connectors and replace the lamp assembly Push the connectors on making certain connections are firmly in place 3 Replace the lamp assembly and secure the frame with the Phillips screws RAIL12DOZ0196AA 2 7 106 ...

Страница 263: ...nd side of the machine If power does not come on when the key switch is turned to the ON position check the appropriate fuse RAPH12DOZ0043AA 1 1 Before changing fuses or relays turn the ignition key switch to the OFF position 2 Check fuse function and location against fuse chart or informational sign on machine 7 107 ...

Страница 264: ...7 MAINTENANCE RAIL12DOZ1024FA 2 7 108 ...

Страница 265: ...7 MAINTENANCE RAIL13DOZ1526GA 3 7 109 ...

Страница 266: ...ter motor relay 24V 35A 3 3 Fan reverse relay 24V 35A 3 4 Winch control relay optional 24V 35A 3 5 Horn relay 24V 35A 3 6 A C relay optional 24V 35A 3 7 Condenser relay 24V 35A 4 1 Leveling optional 7 5 A 4 2 Winch optional 20 A 4 3 Rear lights 10 A 4 4 Speed sensor 7 5 A 4 5 Cluster 5 A 4 6 Horn 7 5 A 4 7 Key switch 7 5 A 4 8 Start 15 A 4 9 Air seat ROPS heat 15A 4 10 Urea 5 A 4 11 ECU 1 15 A 4 1...

Страница 267: ...7 MAINTENANCE Key Fuse function Amperage 7 Ignition 24V 50 A 8 Telematics 10 A 9 UCM 20 A 10 SCR 20 A 7 111 ...

Страница 268: ...sel fuel and 10 anti corrosive oil Run the engine at idle speed for five minutes to allow the anti corrosive oil to reach the lines filters pump and injectors 5 While the engine is still warm drain the oil sump fill with anti corrosive oil and replace the engine oil filter 6 When the engine is cold clean the exposed engine components 7 Clean or replace the air filter element 8 Drain the cooling sy...

Страница 269: ...se on the cylinder rods and or perform attachment functions monthly 3 The fuel level in the fuel tank and the anti corrosive oil level in the engine Add more fluids if neces sary 4 The condition of all lines connectors and clamps rust Grease if necessary 5 The condition of the paint work Apply a coat of anti rust treatment where necessary 7 113 ...

Страница 270: ...e sump fill with clean engine oil and check the oil level 5 Replace the filtering element of the fuel filters 6 Install the batteries 7 Grease the machine thoroughly 8 Check the condition of the engine accessory drive belt and replace the belt if necessary 9 Check the condition of the air conditioning drive belt and replace belt if necessary 10 Check the hydraulic fluid level and add more fluid if...

Страница 271: ...EXTENDED LIFE COOLANT Depending on the date of manufacture the machine could have either coolant type Machines with OAT coolant will have a decal near the fill location Never mix conventional coolant with OAT coolant See 7 22 for instructions on switching coolant types Hydraulic reservoir Transmission refill Capacity 210 L 55 US gal Specifications TUTELA AUTO SUPREME ENGINE OIL SAE 10W 30 Final dr...

Страница 272: ...ay s work in order to prevent the formation of condensation Fuel storage Prolonged storage of fuel can lead to the accumulation of impurities and condensation in the fuel Engine problems can often be traced to the presence of water in the fuel The storage tank must be placed outside and the temper ature of the fuel should be kept as low as possible Drain off water and impurities regularly Engine o...

Страница 273: ... model A4VG145 Pumps type Variable axle piston Pumps displacement 145 cm Motors model A6VM280 series 71 Motors type Variable bent axis Motors displacement 280 cm Transmission filter type 4 micron at beta 75 replaceable with 100 mesh suction screen Brakes Steering brakes Hydrostatic Parking brakes Spring applied pressure released Final drive Final drives 2 helical gear reduction with planetary outp...

Страница 274: ... Extra Long Track WT Wide Track LGP Low Ground Pressure Tractor models LT XLT WT LGP Number of track shoes per side 40 45 45 Number of carrier rollers per side 2 2 2 Number of track rollers per side 7 8 8 Roller flange configuration from sprocket SF DF SF DF SF DF SF SF DF SF DF SF DF SF SF DF SF DF SF DF SF Carrier roller diameter 187 5 mm 7 38 in 187 5 mm 7 38 in 187 5 mm 7 38 in Track roller ra...

Страница 275: ... 24 in 28 in 30 in 36 in LT 76 in gauge PAT blade 61 6 kPa 8 93 psi XLT 76 in gauge PAT blade 50 5 kPa 7 32 psi 43 4 kPa 6 3 psi WT 89 in gauge PAT blade 44 7 kPa 6 48 psi 41 80 kPa 6 06 psi LGP 89 in gauge PAT blade 36 20 kPa 5 25 psi Values are for standard CLT Case Lubricated Track Values are for optional CELT Case Extended Life Track Area of track on ground values for CLT if unit is equipped w...

Страница 276: ...n 525 2 mm 20 7 in 525 2 mm 20 7 in 525 2 mm 20 7 in C3 Centerline of drawbar opening 601 1 mm 23 7 in 601 1 mm 23 7 in 601 1 mm 23 7 in 601 1 mm 23 7 in D Shank height transport position 556 6 mm 21 9 in 556 6 mm 21 9 in 556 6 mm 21 9 in 556 6 mm 21 9 in E Top of seat headrest 2553 7 mm 100 5 in 2553 7 mm 100 5 in 2553 7 mm 100 5 in 2553 7 mm 100 5 in F1 Height of cab with air conditioner 3103 4 ...

Страница 277: ...th Blade straight no rear equipment 5308 5 mm 209 0 in 5738 6 mm 225 9 in 5200 1 mm 204 7 in 5731 3 mm 225 6 in C Overall length Blade straight with drawbar 5491 5 mm 216 2 in 5902 mm 232 4 in 5387 0 mm 212 1 in 5894 7 mm 232 1 in D Overall length Blade straight with ripper 6974 3 mm 274 6 in 7383 8 mm 290 7 in 6869 7 mm 270 5 in 6982 6 mm 274 9 in NOTE All dimensions use the CASE Lubricated Track...

Страница 278: ...6 mm 19 1 in 507 mm 20 in Ripper shank in mid position Lift Dig 570 mm 22 4 in 422 mm 16 6 in Ripper shank in bottom position Lift Dig 655 mm 25 8 in 337 mm 13 3 in Type of control Hydraulic cylinders double acting Overall width Maximum 1953 3 mm 76 9 in Width of cut Maximum 1889 8 mm 74 4 in Number of teeth Standard 3 Number of teeth Maximum 3 Shank width 50 8 mm 2 0 in Tooth width 66 0 mm 2 6 in...

Страница 279: ...hook rear retrieval hitch track guides backup alarm horn lights track shoe C frame and blade width as noted Shipping weight LT 76 in gauge LT XLT PAT blade 24 in shoe LT 76 in gauge LT XLT HS BD blade 24 in shoe XLT 76 in gauge LT XLT PAT blade 24 in shoe XLT 76 in gauge LT XLT HS BD blade 24 in shoe WT 89 in gauge LGP PAT blade 28 in shoe LGP 89 in gauge LGP PAT blade 36 in shoe LGP 89 in gauge L...

Страница 280: ...355 kg 2987 lb 1355 kg 2987 lb 1355 kg 2987 lb Track shoes chains and sprockets CLT with 24 in closed shoe 3106 kg 6848 lb 3492 kg 7699 lb 3492 kg 7699 lb CELT with 24 in open shoe 3182 kg 7015 lb 3578 kg 7888 lb 3578 kg 7888 lb CLT with 28 in closed shoe 3842 kg 8470 lb 3842 kg 8470 lb CELT with 28 in open shoe 3928 kg 8660 lb 3928 kg 8660 lb CLT with 30 in closed shoe 4018 kg 8858 lb CELT with 3...

Страница 281: ...CCESSORIES _10_ General accessories Radio optional A radio if equipped is available for this machine from your authorized dealer Refer to the radio manufacturer s instructions for correct operation RAPH12DOZ0083AA 1 9 1 ...

Страница 282: ...9 ACCESSORIES Auxiliary power outlet The auxiliary power outlet socket 12 V is located in the lower left corner of the operator s compartment below the left control console RAPH12DOZ0086AA 1 9 2 ...

Страница 283: ... supply filter Initial 7 52 Climate control system 3 39 Cold temperature operation 4 7 Control levers 3 30 D Deceleration or transmission pedal 4 20 Direction control lever 4 13 Doors and windows 7 97 Dozer blade 6 1 Dozer blade control lever 3 33 Dozer blade pitch adjustment if equipped 6 3 Drive belt 7 73 E Ecology and the environment 2 11 Electro Magnetic Compatibility EMC 1 4 Engine air filter...

Страница 284: ...ghts 8 9 Maintenance chart 7 25 Master disconnect switch 3 42 Moving a disabled machine 5 5 Multi function display 3 24 N Navigating the multi function display screen 3 44 Note to the owner 1 1 O Operating in extreme temperatures 4 6 Operating the machine 4 10 Operator s manual storage 1 7 Operator s seat 3 4 Operator s seat belt 2 10 Operator preferences 3 52 P Parking the machine 4 9 Periodic ch...

Страница 285: ...c Reduction SCR system Replace supply module filter 7 92 Selective Catalytic Reduction System SCR tank filter 7 96 Servicing 7 9 Starting the engine 4 3 Status and warning icons 3 13 Switch overview and operation 3 27 T Telematics 3 43 Torque charts Minimum tightening torques for normal assembly 7 2 Torque Hydraulic tubes and fittings Standard torque data for hydraulics 7 6 Tow procedure 5 1 Track...

Страница 286: ...property of those respective companies CNH Industrial America LLC reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold Specifications descriptions and illustrative material herein are as accurate as known at time of publication but are subject to change without notice...

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