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Siemens SIMOTICS S-1FK2, Operating Instructions Manual

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Cause:

Frequencies have been detected on the DC link voltage that would suggest line asymmetry or failure of a line phase.
It is also possible that a motor phase has failed.
Fault F30011 is output if the alarm is present and at the latest after 5 minutes.
The precise duration depends on the power unit type and the particular frequencies. For booksize and chassis power units, 

the duration also depends on how long the alarm has been active.
Alarm value (r2124, interpret decimal):
Only for internal Siemens troubleshooting.

Remedy:

- check the line phase connection.
- check the motor feeder cable connections.
If there is no phase failure of the line or motor, then line asymmetry is involved.
- reduce the power in order to avoid fault F30011.

F30058 (N, A) Power unit: heat sink fan defective

Message value:

-

Drive object:

All objects

Reaction:

OFF2 (NONE, OFF1)

Acknowledge:

IMMEDIATELY

Cause:

The feedback signal from the heat sink fan signals a fault.
- fan defective.
- fan blocked.
- feedback signal inaccurate.

Remedy:

- check the heat sink fan and replace if necessary.
- if you are using an external fan with feedback signal, check its wiring (X12.2 or X13.2).
Note:
If you are using an external fan without feedback signal, check that the feedback terminal wiring at the power unit is 

connected to ground and make this connection if necessary (X12.1/2 or X13.1/2).

Reaction upon N: NONE
Acknowl. upon N: NONE
Reaction upon A: NONE
Acknowl. upon A: NONE

F30059

Power unit: Internal fan faulty

Message value:

-

Drive object:

All objects

Reaction:

OFF2

Acknowledge:

IMMEDIATELY

Cause:

The internal power unit fan has failed and is possibly defective.

Remedy:

Check the internal fan and replace if necessary.

F30060 (A)

Precharge contactor state monitoring

Message value:

Fault cause: %1 bin

Drive object:

All objects

Reaction:

OFF2 (NONE, OFF1)

Acknowledge:

IMMEDIATELY (POWER ON)

Faults and alarms

13.2 List of faults and alarms

SINAMICS S210 servo drive system

Operating Instructions, 12/2017, A5E41702836B AA

511

Summary of Contents for SIMOTICS S-1FK2

Page 1: ...Operating instructions SINAMICS S210 converter SIMOTICS S 1FK2 servomotor 12 2017 Edition Servo drive system SINAMICS S210 www siemens com drives SINAMICS SIMOTICS ...

Page 2: ......

Page 3: ...undamental safety instructions 1 Description 2 Configuring 3 Safety functions integrated in the drive 4 Installing 5 Commissioning and diagnostics in the Web server 6 Diagnostics 7 Technical specifications 8 Dimension drawings 9 Decommissioning and disposal 10 Ordering data 11 Parameters 12 Faults and alarms 13 Appendix A ...

Page 4: ...ersonnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers...

Page 5: ...umentation overview of documentation Additional links to download documents Using documentation online find and search in manuals information Additional information on drive technology https support industry siemens com cs de en ps 13204 If you have any questions relating to the technical documentation e g suggestions corrections then please email them to the following address Email mailto docu mo...

Page 6: ...f these websites or their contents as their own because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there Use of these websites is at the risk of the person doing so Use of OpenSSL This product contains software https www openssl org that has been developed by the OpenSSL project for use in the OpenSSL toolkit Thi...

Page 7: ...s 36 3 1 3 Electromechanical components 38 3 2 Permissible line supplies and connection options 39 3 2 1 Connection options 230 V devices 40 3 3 Configuring the motor 44 3 3 1 Configuration sequence 44 3 3 1 1 Clarification of type of drive 45 3 3 1 2 Specification of the supplementary conditions and integration into the automation system 46 3 3 1 3 Definition of the load calculation of the maximu...

Page 8: ...talling the converter 87 5 3 1 Installation conditions 87 5 3 2 Dimension drawings and drilling dimensions 88 5 4 Connecting the converter and the motor 89 5 4 1 Cable lengths 89 5 4 2 Connecting the motor 90 5 4 3 Connecting the converter 93 5 4 3 1 Connections at the converter 95 5 4 3 2 Connecting the line supply motor motor holding brake and encoder to the converter 98 5 4 3 3 Connections for ...

Page 9: ...hecking existing safety settings in the read mode 148 6 8 2 Safety diagnostics 149 6 9 Diagnostics in the Web server 150 6 9 1 Adapt message list 150 6 9 1 1 Displaying messages 150 6 9 1 2 Filtering messages 151 6 9 2 Displaying communication settings 152 6 10 Backup and restore 153 6 10 1 Backing up the parameter settings externally 154 6 10 2 Restoring externally backed up parameter settings 15...

Page 10: ... 1 13 6 1FK2104 5AK 193 8 1 14 Technical data and characteristics 1FK2 Compact 194 8 1 14 1 1FK2203 2AG 194 8 1 14 2 1FK2203 4AG 196 8 2 Technical specifications of the converter 197 8 2 1 Electromagnetic compatibility 199 8 2 2 Converter ambient conditions 200 8 2 3 General data converter 202 8 2 4 Specific data converter 203 8 3 Technical data and properties of the connection system 204 9 Dimens...

Page 11: ...and status word 2 741 A 1 4 3 Encoder 1 control word and status word 742 A 1 4 4 Safety control word and status word 1 742 A 1 4 5 Safety control word and status word 1B 743 A 1 4 6 Safety status word 2B 743 A 1 4 7 Safety control word and status word 3B 744 A 1 4 8 Message word 744 A 2 What is the difference between the Emergency Off and Emergency Stop functions 745 A 3 Directives and standards 7...

Page 12: ...Table of contents SINAMICS S210 servo drive system 10 Operating Instructions 12 2017 A5E41702836B AA ...

Page 13: ...he power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work res...

Page 14: ... class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Arcing when a plug connection is opened during operation Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death Only open plug connections when the equipm...

Page 15: ...rs with permanent magnets represent a potential risk for persons with heart pacemakers or implants if they are close to converters motors If you have a heart pacemaker or implant maintain the minimum distance specified in the Chapter Technical data When transporting or storing permanent magnet motors always use the original packing materials with the warning labels attached Clearly mark the storag...

Page 16: ...e component WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible Unrecognized dangers may cause accidents resulting in serious injury or death Check that the warning labels are complete based on the documentation Attach any missing warning labels to the components where necessary in the national language ...

Page 17: ...unctions you must observe the safety notices in the Safety Integrated manuals WARNING Malfunctions of the machine as a result of incorrect or changed parameter settings As a result of incorrect or changed parameterization machines can malfunction which in turn can lead to injuries or death Protect the parameterization parameter assignments against unauthorized access Handle possible malfunctions b...

Page 18: ...sult in increased failures as well as shorter service lives of motors Operate the motor according to the relevant specifications Only operate the motors in conjunction with effective temperature monitoring Immediately switch off the motor if excessively high temperatures occur CAUTION Burn injuries caused by hot surfaces In operation the motor can reach high temperatures which can cause burns if t...

Page 19: ...send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or devi...

Page 20: ...solutions but are only intended to provide support for typical tasks You are responsible for the proper operation of the described products These application examples do not relieve you of your responsibility for safe handling when using installing operating and maintaining the equipment Fundamental safety instructions 1 3 Warranty and liability for application examples SINAMICS S210 servo drive s...

Page 21: ...undergo continuous development to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security R...

Page 22: ...etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltages caused by for example Component failure Influence during electrostatic charging Induction of voltages in moving motors Operation and or environmental c...

Page 23: ...ssioning program or diagnostics tool is not required Correct usage The components are intended for industrial and commercial use in industrial networks The motor is only approved for operation with a converter For system specific setting options refer to the following Chapter Commissioning and diagnostics in the Web server Page 105 Typical applications Robots and handling systems Packaging plastic...

Page 24: ... is via PROFINET Prefabricated MOTION CONNECT cables in various lengths are available to simply connect the motor to the converter and to ensure safe and reliable operation RQWUROOHU 3 H J 6 0 7 6 2 FRQQHFWLRQ FDEOH IRU SRZHU FRQQHFWLRQV PRWRU KROGLQJ EUDNH DQG HQFRGHUV 6 1 0 6 6 FRQYHUWHU QJLQHHULQJ YLD 1 ZLWK WKH ZHE VHUYHU LQWHJUDWHG LQ WKH FRQYHUWHU RPPXQLFDWLRQ YLD 352 1 7 6 027 6 6 PRWRUV Fi...

Page 25: ...Ferrite core for frame size FSB Shaft sealing ring for IP65 optional 24 V power supply 1FK2 servomotor SD memory card optional OCC extension cable optional Commissioning device Mounting flange for control cabinet bushing optional Controller e g SIMATIC S7 1500 Figure 2 2 System components and accessories Description 2 1 System overview SINAMICS S210 servo drive system Operating Instructions 12 201...

Page 26: ...resistor is enclosed X2 Motor connection X107 Motor holding brake X124 24 V DC supply voltage X130 Connector for digital inputs MOTION CONNECT cable OCC cable The scope of supply for the prefabricated MOTION CONNECT cables includes The MOTION CONNECT cable with assembled connectors for connecting to motors and encoders A shield clamp for the connection of the shield to the shield plate of the conv...

Page 27: ... of inertia for a maximum acceleration capability in applications with low load moments of inertia 1FK22 Compact with average moment of inertia and precise positioning and synchronous operation characteristics for applications with a high and variable load moment of inertia Power range 0 05 kW 0 75 kW for a line supply voltage of 230 V 1 AC Degree of protection IP64 IP65 with a radial shaft sealin...

Page 28: ...bit 1 048 576 per revolution singleturn An optional multiturn encoder is available that is equipped with an additional 12 bit revolution counter traversing range of 4096 revolutions The names of these two encoders are as follows AS20DQC Absolute encoder singleturn 20 bit AM20DQC Absolute encoder 20 bit 12 bit multiturn For additional information see Chapter Available encoders Page 185 Holding brak...

Page 29: ...number 12 Degree of protection 2 ID No serial number 13 Rated current Irated A 3 Additional options specified as a supplement to the article number 14 Cooling mode according to EN 60034 6 4 Static torque M0 Nm 15 Thermal class of the insulation sys tem 5 Rated torque Mrated Nm 16 Revision 6 Induced voltage at rated speed VIN V 17 Type of balancing only for motors with feather key 7 Motor weight m ...

Page 30: ... integrated in the drive Page 57 Integrated braking resistor In order to absorb the regenerative load of the motor converters have an internal braking resistor exception 100 W device If the internal braking resistor is not sufficient you have the option of connecting an external braking resistor Configuring the external braking resistor Page 52 Connections at the converter Page 95 Communicating wi...

Page 31: ...240V 5 8A 0 3A 50 60Hz INPUT 24VDC 0 5A OUTPUT 3AC 0 INPUT V 2 6A 0 550Hz IP CLASS IP20 MOTOR 0 2kW 0 4kW VERSION 01 SCCR 65kA USE IN PD2 AND OVC III ENVIRONMENT ONLY USE 75 C COPPER WIRES ONLY REFERTO MANUAL KCC REM S49 S100 Siemens AG Frauenauracher Str 80 DE 91056 Erlangen Made in China IND CONT EQ 4TR2 s 1 Manufacturer 8 Environmental conditions 2 Product designation 9 Reference to the manual ...

Page 32: ...ss of the PROFINET interface 2 Function release 5 MAC address of the service interface 3 PROFINET interface service interface 6 Data matrix code Figure 2 5 Information plate of the converter Description 2 4 Converter SINAMICS S210 servo drive system 30 Operating Instructions 12 2017 A5E41702836B AA ...

Page 33: ...allation Suitable for low mechanical loading MOTION CONNECT 800PLUS Meets requirements for use in cable carriers tested for horizontal movement distances up to 50 m not self supporting Suitable for high mechanical loading Oil resistant The OCC cables can be supplied in lengths by the decimeter Extensions and cabinet bushings are available for the OCC cables For additional information see Chapter T...

Page 34: ... W 750 W M12 M17 Article number 6SL3210 5HB10 Article number 6FX 002 1UF0 2UF0 4UF0 8UF0 8QN04 8QN08 High Dynamic 20 1FK2102 0AG 0 16 x x 20 1FK2102 1AG 0 32 x x 30 1FK2103 2AG 0 64 x x 30 1FK2103 4AG 1 27 x x 40 1FK2104 4AK 1 27 x x 40 1FK2104 5AK 2 4 x x Compact 30 1FK2203 2AG 0 64 x x 30 1FK2203 4AG 1 27 x x Description 2 6 Motor converter combinations SINAMICS S210 servo drive system 32 Operat...

Page 35: ...ponents for customers to fabricate the connecting cable Shield clamp Connectors and cut to length cables probably available from spring 2018 Mounting flange for control cabinet bushing Degree of protection kit Shaft sealing ring for IP65 degree of protection for the motor Ordering data Page 215 Description 2 7 Optional accessories SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E...

Page 36: ...Description 2 7 Optional accessories SINAMICS S210 servo drive system 34 Operating Instructions 12 2017 A5E41702836B AA ...

Page 37: ... 1 Control cabinet Control cabinet assembly Install a shield support for shielded cables that are routed out of the control cabinet Connect the PE bar and the shield support to the control cabinet frame through a large surface area to establish a good electrical connection Mount the converter the 24 V DC power supply and the optional line filter on a bare metal mounting plate Connect the mounting ...

Page 38: ...y only cross over at right angles Keep all of the cables as short as possible Route all of the cables close to the mounting plates or cabinet frames Route signal and data cables as well as the associated equipotential bonding cables parallel and close to one another Twist incoming and outgoing unshielded individual conductors Alternatively you can route incoming and outgoing conductors in parallel...

Page 39: ...verter cables inside and outside a control cabinet Routing cables outside the control cabinet Maintain a minimum clearance of 25 cm between cables with a high level of interference and cables with a low level of interference Use shielded cables for the following connections Converter motor cable Cable between the converter and braking resistor Signal and data cables Configuring 3 1 EMC compliant i...

Page 40: ...ON CONNECT OCC cable Connect the shield to the shield support Do not interrupt the shield 3 1 3 Electromechanical components Surge voltage protection circuit Connect surge voltage protection circuits to the following components Coils of contactors Relays Solenoid valves Connect the surge voltage protection circuit directly at the coil Use RC elements or varistors for AC operated coils and freewhee...

Page 41: ...ter operated on an IT system You must move the grounding screw when operating the converter on an IT line system As a consequence you remove the grounding of the integrated EMC filter Figure 3 3 Screw for grounding at the converter Configuring 3 2 Permissible line supplies and connection options SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 39 ...

Page 42: ...UHG 1RWH WKH IROORZLQJ VDIHW LQVWUXFWLRQV UHJDUGLQJ WKH FXUUHQWV LQ WKH QHXWUDO FRQGXFWRU 7UDQVIRUPHU UHTXLUHG 7UDQVIRUPHU UHTXLUHG 1R WUDQVIRUPHU UHTXLUHG 1R WUDQVIRUPHU UHTXLUHG 1 9 9 9 9 9 9 9 1 9 9 1 1 9 1 9 9 9 9 Figure 3 4 Connection options Configuring 3 2 Permissible line supplies and connection options SINAMICS S210 servo drive system 40 Operating Instructions 12 2017 A5E41702836B AA ...

Page 43: ...r L3 the harmonic currents in the N conductor can add up to values that are greater than the currents in the line conductors This heats up the N conductor and can cause a fire Take the harmonic currents into account when dimensioning the power supply cables Configuring 3 2 Permissible line supplies and connection options SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B ...

Page 44: ... the line connection up to the terminal box 4 mm2 dimensioned for Irms 32 Arms at 50 C Cables for the connection from the terminal box to the converter 2 5 mm2 dimensioned for Irms 18 5 A at 50 C Figure 3 5 Connection example for 230 V 1 AC Configuring 3 2 Permissible line supplies and connection options SINAMICS S210 servo drive system 42 Operating Instructions 12 2017 A5E41702836B AA ...

Page 45: ...on from the terminal box to the converter 4 mm2 dimensioned for Irms 32 A at 50 C Cables for the line connection up to the terminal box 2 5 mm2 dimensioned for Irms 18 5 A at 50 C Figure 3 6 Connection example for 400 V 3 AC Configuring 3 2 Permissible line supplies and connection options SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 43 ...

Page 46: ...id for synchronous and induction motors General configuring procedure The function description of the machine provides the basis when configuring the drive application The definition of the components is based on physical interdependencies and is usually carried out as follows Table 3 1 Configuring procedure step Description of the configuring activity 1 Clarification of the type of drive Refer to...

Page 47: ...ons for power supply and motor connections 14 Inclusion of mandatory installation clearances 3 3 1 1 Clarification of type of drive Select the motor on the basis of the required torque load torque which is defined by the application e g traveling drives hoisting drives test stands centrifuges paper and rolling mill drives feed drives or main spindle drives Gearboxes to convert motion or to adapt t...

Page 48: ...ns the corresponding automation system e g SIMATIC S7 1500 or SIMOTION D is used 3 3 1 3 Definition of the load calculation of the maximum load torque and determination of the motor The motors are defined bases on the motor type specific limiting characteristic curves The limiting characteristic curves describe the torque or power curve over the speed The limiting characteristic curves take the li...

Page 49: ...lecting the motor Adherence to the dynamic limits All speed torque points of the load event must lie below the relevant limiting characteristic curve Adherence to the thermal limits At average motor speed the effective motor torque must be below the S1 characteristic continuous operation during the load You have specified a motor Duty cycles with constant ON duration For duty cycles with constant ...

Page 50: ...max characteristic In summary the motor is configured as follows 7RUTXH LQ 1P 0RWRU VSHHG LQ USP 6 0BPD 0BFRQVWBRYHU 0BFRQVWBEDVH M_max Curve of the maximum torque M_const_ov er Curve of the overload torque S1 S1 characteristic M_const_b ase Curve of the base load torque Figure 3 9 Motor selection for a duty cycle with constant switch on duration 3 Select a motor that satisfies the requirements of...

Page 51: ... the gear ratio and gear efficiency into account Note A higher gear ratio increases positioning accuracy in terms of encoder resolution For any given motor encoder resolution as the gear ratio increases so does the resolution of the machine position to be detected The following formulas can be used for duty cycles outside the field weakening range For the motor torque in a time slice Δt i the foll...

Page 52: ...leration operation Mmax must lie below the voltage limiting characteristic curve In summary the motor is configured as follows 7RUTXH LQ 1P 0RWRU VSHHG LQ USP 6 0BPD 0BPD IURP WUDYHUVLQJ SURILOH 0BHII QBPHDQ M_max Curve of the maximum torque S1 S1 characteristic M0 M_eff Effective torque Points from the traversing profile n_mean Mean speed Figure 3 11 Motor selection for duty cycle You have define...

Page 53: ...and the operating mode duty cycle used Note When configuring according to duty cycle with constant ON duration with overload the overload current is calculated in relation to the required overload torque Comply with the thermal limits of the motor Configure the other properties of the motor through the available motor options Configuring 3 3 Configuring the motor SINAMICS S210 servo drive system O...

Page 54: ...esistor Applications with frequent and very fast braking processes are typical applications that may require an external braking resistor To find out whether you require an external braking resistor calculate the braking energy that you require according to the following formula W 0 5 J Mot J x 4π 3600 x n 1 n 2 Jmot Moment of inertia of the servomotor High Dynamic Page 187 Compact Page 194 J Mome...

Page 55: ...tinuous braking power of the brake chopper W Peak braking pow er kW Example of manufacturer or equiva lent 6SL3210 5HB10 1UF0 100 50 1 1 Michael Koch GmbH BWG250150 6SL3210 5HB10 2UF0 200 100 1 1 Michael Koch GmbH BWG250150 6SL3210 5HB10 4UF0 400 200 1 7 Michael Koch GmbH BWG500100 6SL3210 5HB10 8UF0 750 240 3 6 Michael Koch GmbH BWG600047 1 1 For thermal reasons it is not permissible that the con...

Page 56: ... converter Configuring digital inputs Page 127 Activate the digital input DI 4 Temperature monitoring of the external braking resistor The converter switches the motor off as soon as the external braking resistor is too hot or when no external braking resistor is connected wire break Configuring 3 4 Configuring the external braking resistor SINAMICS S210 servo drive system 54 Operating Instruction...

Page 57: ...supplementary or safety telegrams for the converter The converter supports the following telegrams Standard telegrams Telegram 3 Telegram 5 Telegram 102 Telegram 105 Supplementary telegrams Telegram 700 Telegram 701 Telegram 750 PROFIsafe telegrams Telegram 30 Telegram 901 For further information about telegrams Communication telegrams Page 737 Configuring 3 5 Establishing communication of the con...

Page 58: ...Configuring 3 5 Establishing communication of the converter with the controller SINAMICS S210 servo drive system 56 Operating Instructions 12 2017 A5E41702836B AA ...

Page 59: ...external components You make the settings for these Safety Integrated Functions via the web server Take the instruction in the following section into account Safety settings in the Web server Page 135 Overview of Safety Integrated Functions The Safety Integrated Functions comply with Safety Integrity Level SIL 2 according to DIN EN 61508 Category 3 according to DIN EN ISO 13849 1 Performance level...

Page 60: ...on prevents an electrically driven machine component from restarting Note There is no galvanic isolation between motor and converter The STO function can be selected via PROFIsafe and or the fail safe digital input F DI STO is a drive specific function that must be put into operation individually for each drive Applications Applications include all machines and systems with moving axes e g conveyo...

Page 61: ... 6SHHG W W W 672 DFWLYH 672 GHVHOHFWLRQ 21 2 5HDG WR VWDUW FWLRQ 0RWRU UHVSRQVH RQYHUWHU UHVSRQVH During operation STO is selected via PROFIsafe or F DI The converter signals the status to the PLC via PROFIsafe for further processing After the response time the drive immediately initiates safe pulse suppression This interrupts the torque generating energy fed to the motor The motor coasts down to ...

Page 62: ... Safety requirement Close motor holding brake is canceled 2 Any pending STOP F or STOP A commands are canceled 3 The messages in the fault memory must also be reset using the general acknowledgment mechanism Safety functions integrated in the drive 4 2 Basic Functions SINAMICS S210 servo drive system 60 Operating Instructions 12 2017 A5E41702836B AA ...

Page 63: ...rated in the motor Applications SBC can be used wherever a safe position must be maintained even with a de energized motor in order to prevent suspended or passing loads from dropping e g lifting gear passenger elevators winders No external logic or switching elements required as the functionality is completely integrated in the drive Note Condition of the motor holding brake SBC is not able to id...

Page 64: ...es into the Ready to start state when STO is deselected via PROFIsafe or F DI SBC is reset at the same time The brake remains unsafely closed until the standard program executes the command to open the brake The converter switches the motor on again with a positive signal edge at ON OFF Taking the brake opening time r1216 into account the command to open the motor holding brake opens the brake The...

Page 65: ...d during the Safety commissioning in the step Parameterization Applications SS1 can be used wherever the load torque cannot stop the motor in a sufficiently short time as a result of friction or where there is a safety risk if the drive coasts down STO SS1 with OFF3 SS1 t When SS1 t is selected the motor speed is reduced along the OFF3 ramp for the duration of the selected delay time After the del...

Page 66: ... motor coasts down to a standstill STO safely prevents an unwanted restart of the motor When SS1 is deselected via PROFIsafe or F DI STO and SS1 are deactivated and the converter goes into the Ready for switching on state The converter switches the motor on again with a positive signal edge at ON OFF Shutting down the motor with SS1 active When SS1 is active the OFF2 command stops the energy suppl...

Page 67: ...n SS1E is used the drive is shut down using the user program of a higher level control system Although the safe delay time is activated when SS1E is selected OFF3 is not activated The converter signals via PROFIsafe or the Safety Info Channel SIC of the supplementary telegram that SS1 was selected Using an appropriate program the control must then ramp down the drives involved within the delay tim...

Page 68: ...y prevents an unwanted restart of the motor When SS1 is deselected via PROFIsafe or F DI STO and SS1 are deactivated and the converter goes into the Ready for switching on state The converter switches the motor on again with a positive signal edge at ON OFF Note SS1 cannot be interrupted If SS1 is deselected again during this time the STO function is selected and deselected again immediately after...

Page 69: ...5 pulse suppression delay time p1228 motor holding brake closing time p1217 SS1 delay time without parameterized motor holding brake SS1 delay time p9652 OFF3 ramp down time p1135 pulse suppression delay time p1228 Safety functions integrated in the drive 4 2 Basic Functions SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 67 ...

Page 70: ...ired Selection via PROFIsafe The following safety telegrams are available for the safety functions via PROFIsafe Telegram 30 Telegram 901 Details of telegrams and control word and status word assignments can be found in section Communication telegrams Page 737 Selection via PROFINET The following supplementary telegrams are available for the safety functions via PROFINET Telegram 700 Telegram 701 ...

Page 71: ...ly switches off the torque of the connected motor immediately STOP A corresponds to STO STOP F STOP F is triggered when a fault in the data cross check of the monitoring channels is detected Consequently STOP A is triggered and fault F01600 issued The transition time from STOP F to STOP A can be selected in p9658 Note The selected transition time from STOP F to STOP A p9658 must be greater than or...

Page 72: ...ssage C01711 does not trigger an immediate stop response The message continues to be pending When selecting a safety function the converter responds with a stop as described above Safety functions integrated in the drive 4 4 Responses to safety faults SINAMICS S210 servo drive system 70 Operating Instructions 12 2017 A5E41702836B AA ...

Page 73: ...F01611 or F30611 Defect in a monitoring channel with fault values r0949 2000 or 2002 The converter sets the error bit of the safety functions internal event Communication telegrams Page 737 and Bit assignments of the process data Page 740 Independent of the voltage levels present the converter remains in the STO state until you have acknowledged the Internal event state Switching the motor on agai...

Page 74: ...hods Using the OK button at the converter Via the web server Via the PLC Issue an OFF1 command ON OFF1 0 Switch on the motor ON OFF1 1 Safety functions integrated in the drive 4 4 Responses to safety faults SINAMICS S210 servo drive system 72 Operating Instructions 12 2017 A5E41702836B AA ...

Page 75: ...he power unit a defect in an encoder actual value measurement a defect in a microprocessor Control Unit or Motor Module etc the Worst case when a fault exists response time is guaranteed 4 5 2 Control of the Basic Functions via terminals The following table lists the response times from the control via terminals until the response actually occurs Table 4 1 Response times for control via terminals ...

Page 76: ...n times in the F host and the transmission time via PROFIBUS or PROFINET are not taken into account When calculating the response times between the F CPU and the converter you must take into account that faults in the communication can result in a safety function only being selected after the PROFIsafe monitoring time F_WD_Time has expired The PROFIsafe monitoring time F_WD_Time must also be inclu...

Page 77: ...the components used in the safety functions can also provide information about the necessary tests Testing the safety relevant functions includes e g the following Are all safety equipment such as protective door monitoring devices light barriers or emergency off switches connected and ready for operation Does the higher level controller respond as expected to the safety relevant feedback signals ...

Page 78: ...eptance tests The following acceptance tests are examples which demonstrate the basic procedure They are not suitable for every possible setting of the converter When do you have to conduct an acceptance test of the machine or plant You must conduct an acceptance test of the machine or plant in the following cases After commissioning After a new firmware version has been uploaded to the converter ...

Page 79: ... Stop 1 SS1 3 Test of the SI function Safe Brake Control SBC Functional testing of forced checking procedure test stop Select and deselect STO Safety functions integrated in the drive 4 6 Acceptance completion of commissioning SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 77 ...

Page 80: ...a digital inputs and PROFIsafe 2 Check the following If a mechanical brake is not available the motor coasts down A mechanical brake brakes the motor and holds it to ensure that it remains at a standstill The converter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 The converter signals the following STO is active r9734 0 1 Deselect STO 1 Deselect STO 2 Check the fol...

Page 81: ...orrect motor is running 4 Enter the speed setpoint 0 Select SBC 1 Select the STO function or the SS1 function 2 Check the following The converter signals the following SBC is active r9734 0 1 and r0899 12 0 Deselect STO 1 Deselect STO 2 Check the following The converter signals the following SBC is not active r9734 0 0 and r0899 12 1 The converter signals neither faults nor alarms of the safety fu...

Page 82: ...ct SS1 while the motor is switched on Test each configured activation e g via digital inputs and PROFIsafe 2 In your machine check the following The motor brakes on the OFF3 ramp SS1 is active r9734 1 1 After the p9652 time has expired the converter signals STO is active r9734 0 1 Deselect SS1 1 Deselect SS1 2 Check the following SS1 is not active r9734 1 0 The converter signals neither faults nor...

Page 83: ...f a fault occurs In this case it is necessary to use specially qualified technology that fulfills the requirements described in the associated Standards The requirements to implement functional safety are based on the following basic goals Avoiding systematic faults Controlling random faults or failures Benchmarks for establishing whether or not a sufficient level of functional safety has been ach...

Page 84: ...iders adjustable speed electric power drive systems PDS which are suitable for use in safety related applications PDS SR IEC 61800 5 2 places demands on PDS SR as subsystems of a safety related system This therefore permits the implementation of the electrical electronic programmable electronic elements of a PDS SR taking into account the safety relevant performance of the safety function s of a P...

Page 85: ... temperatures that exceed 100 C If temperature sensitive parts for instance electric cables or electronic components come into contact with hot surfaces then these parts can be damaged Ensure that no temperature sensitive parts come into contact with hot surfaces SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 83 ...

Page 86: ...arting any work Table 5 1 Checklist Check OK General checks Are the environmental conditions in the permissible range See Chapter Permissible environmental conditions for the motor Page 176 Checks regarding the mechanical system Is the motor free of visible damage Have the mounting surfaces e g flange shaft on the customer machine and on the motor been cleaned Are the mounting surfaces free of cor...

Page 87: ...to the notes on the thermal mounting variants If the motor is installed vertically with the shaft extension facing up ensure that no liquid can enter the upper bearing Ensure that the flange is in even contact with the mounting surface Use hexagon socket head cap screws with a property class of at least 8 8 When tightening the fastening bolts avoid any uneven stressing Observe the tightening torqu...

Page 88: ...ting or removing When removing the output elements use an intermediate disk to protect the centering in the shaft extension If necessary completely balance the motor together with the output elements according to ISO 1940 Note Motors with feather key are half key balanced The motors have been balanced with half a feather key 1 Intermediate washer disk to protect the centering in the shaft extensio...

Page 89: ... compliant installation of a machine or system Page 35 Additional requirements for plants and systems in the United States Canada UL cUL A label with the following number is provided with the device A5E36790112 Note the instructions on the label and attach the label in a clearly visible location close to the converter in the control cabinet Installation notes Install the converter vertically with ...

Page 90: ...rance of at least 10 mm to other devices HSWK LGWK HLJKW Figure 5 3 Dimension drawing and drilling dimensions Frame size Width Height Depth Weight FSA 45 mm 170 mm 170 mm 1 1 kg FSB 55 mm 170 mm 170 mm 1 2 kg FSC 70 mm 170 mm 195 mm 1 9 kg ุ Figure 5 4 Distances to cabinet walls and other components Installing 5 3 Installing the converter SINAMICS S210 servo drive system 88 Operating Instructions ...

Page 91: ...lectromagnetic compatibility Page 199 Permissible cable lengths for the other converter connections Type of connection Connection via Permissible cable length Control voltage 24 VDC X124 30 m External braking resistor X1 R1 DCP 3 m Motor power connections X2 50 m Service interface X127 10 m Digital inputs X130 30 m Connection to the control system via PROFINET X150 P1 X150 P2 100 m Encoder X100 50...

Page 92: ...T OCC cable The cables for the power the holding brake the encoder and the shielding are integrated in the OCC cable Use the prefabricated MOTION CONNECT OCC cables from SIEMENS 8 9 Round connector M12 or M17 10 pin Cables for holding brake MOTION CONNECT OCC cable Power cables Shielding SIEMENS IX connector for signal line Figure 5 5 MOTION CONNECT OCC The cables have a SPEED CONNECT connector Th...

Page 93: ... Use a suitable socket connector as lever to rotate the connector Note A maximum of 10 twists are permitted so as not to impair the degree of protection of the motor Table 5 2 Rotation range of the power connector Motor Angle α Angle α Connector size Drawing 1FK2 02 1FK2 03 225 81 M12 1FK2 04 215 75 M17 The motors are equipped with SPEED CONNECT connectors Installing 5 4 Connecting the converter a...

Page 94: ...at the SIEMENS logo on the connector enclosure is at the top or that the arrows on both connectors are opposite to each other This ensures that the pins and coding keys of the connector and motor connector are aligned 2 Push the connector into the motor connector up to the endstop 3 Tighten the fastener or the screw cap per hand in a clockwise direction Disconnecting Figure 5 8 Disconnecting the S...

Page 95: ...this does not indicate that the device is switched off or in a no current condition Observe the following product note about protection against indirect contact To protect against indirectly touching part of the motor circuit of a frequency converter and to automatically shut down in the case of a fault according to DIN EN 60364 4 41 VDE 0100 410 http support automation siemens com WW view en 1034...

Page 96: ...ausing electric shock or a fire In the case of a conductor conductor or conductor ground short circuit ensure that the short circuit current at the point where the inverter is connected to the line supply at least meets the minimum requirements for the response of the protective device used You must use an additional residual current device RCD if a conductor ground short circuit does not reach th...

Page 97: ...OLHI YLD FDEOH WLH IRU RWKHU FDEOHV Figure 5 10 Overview of connections and operator controls on the converter Type of connection Connector Control voltage 24 VDC X124 Included in the scope of sup ply Line connection and external braking resistor X1 Included in the scope of sup ply Motor power connections X2 Included in the scope of sup ply Service interface X127 RJ45 Digital inputs X130 Included ...

Page 98: ...the external braking resistor and of the fail safe digital input Use the shield support that comes with the converter to connect the shield Siemens recommends connecting the shield as shown in the figure with the shield clamp that comes with the prefabricated OCC cable for the motor connection Connect the shield at both ends of the cable Use cables with finely stranded braided shields Do not inter...

Page 99: ...lace the ferrite core supplied as shown in the figure around the motor cable conductors and press the ferrite core until it snaps together Note Without the ferrite core EMC Category C3 is achieved Installing 5 4 Connecting the converter and the motor SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 97 ...

Page 100: ... X1 line connection The terminals are spring loaded terminals Permissible conductor cross sections for single core connection or for the connection of flexible cables with end sleeves 0 2 mm2 2 5 mm2 AWG 26 12 Connecting the motor to the converter Connect the motor as shown in the following to connector X2 of the converter Color coding for MOTION CONNECT OCC cables Phase U brown phase V black phas...

Page 101: ...urself with the correct pin assignment To connect the encoder insert the Siemens IX connector as shown in the following in the X100 plug socket Figure 5 14 X100 encoder connection Connecting the motor holding brake The cables for the motor holding brake are part of the prefabricated MOTION CONNECT cable from the motor to the converter Connect the cables as shown below to the connector X107 of the ...

Page 102: ...nect the conductors for the motor holding brake to the connector at X107 even when you are using a motor without holding brake Installing 5 4 Connecting the converter and the motor SINAMICS S210 servo drive system 100 Operating Instructions 12 2017 A5E41702836B AA ...

Page 103: ...nnecting an external braking resistor If you are using the internal braking resistor DCP and R2 must be jumpered If you are using an external braking resistor DCP and R2 must not be jumpered Connect the external braking resistor via the DCP and R1 terminals 6KLHOG 3 5 5 3 5 5 Jumper when you use the internal braking resistor The jumper is included in the scope of delivery of the converter Connect ...

Page 104: ...digital inputs and can be used as measuring inputs Digital inputs DI 2 and DI 3 form a fail safe digital input The temperature monitoring for an external braking resistor can be connected to DI 4 When the temperature of the external braking resistor is too high the converter shuts down the motor 0 0 Figure 5 18 X130 connector for digital inputs The terminals are spring loaded terminals Permissible...

Page 105: ...UFXLW EUHDNHU LQH FRQWDFWRU RSWLRQDO 0RWRU KROGLQJ EUDNH 9 WHU QDO WR WKH QH W FRQYHUWHU 0HPRU FDUG 0 ILOWHU FXUUHQW VRXUFLQJ FXUUHQW VLQNLQJ 9 0 9 0 6 6 0 0 7 7 9 0 9 OLP 1 3 5 5 1 8 9 0 3 3 9 5 5 352 1 7 352 1 7 WKHUQHW QFRGHU Installing 5 4 Connecting the converter and the motor SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 103 ...

Page 106: ...ut with a fail safe digital output 0 Connection of the fail safe digital input with a fail safe digital output Connection for an Emergency Stop with external 24 V 9 9 0 9 0 9 9 0 9 0 9 0 2 9 0 9 0 9 2 9 0 9 0 9 9 9 Installing 5 4 Connecting the converter and the motor SINAMICS S210 servo drive system 104 Operating Instructions 12 2017 A5E41702836B AA ...

Page 107: ...e 156 Supported browsers The web server integrated in the converter supports the following browsers Commissioning device Operating system Supported browsers PC Windows Version 7 or higher Microsoft Internet Explorer Version 11 or higher Microsoft Edge Version 14 or higher Mozilla Firefox Version 45 or higher Google Chrome Version 52 or higher Smartphone tablet Apple iOS Version 9 3 or higher Googl...

Page 108: ...ns in the following section Installing Page 83 2 Mount the motor on the mechanical system Connect the motor to the converter 3 Connect the converter to your commissioning device via the service interface X127 4 Switch the converter on The converter powers up and reads the motor data 5 Start the browser for commissioning 6 Enter the IP address of the converter in the input line of your browser Defa...

Page 109: ...ion This facilitates password theft for example and can lead to data manipulation by unauthorized parties and thus ultimately to damage Limit access to HTTPS connections so that all data is transferred encrypted Commissioning and diagnostics in the Web server 6 1 Fundamentals SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 107 ...

Page 110: ...og in as administrator to obtain complete access to the converter A password is required for access as administrator Commissioning and diagnostics in the Web server 6 2 First login SINAMICS S210 servo drive system 108 Operating Instructions 12 2017 A5E41702836B AA ...

Page 111: ...d access by an attacker for example select a password that is as secure as possible and consists of At least 8 characters Uppercase and lowercase letters Numbers and special characters e g It is not permissible that the password is used elsewhere Checking the password The length of the password is checked by the converter There is no check for uppercase and lowercase letters and special characters...

Page 112: ...word Procedure Load a configuration for a converter which has a known administrator password and reset it to factory settings 1 Insert an empty memory card max 2 GB into the PC 2 Copy the configuration to the memory card as a minimum to the USER directory 3 Insert the memory card card into the converter and switch on the converter 4 Open the web browser and log on as administrator with the known p...

Page 113: ...nd the set language Active view of the web server in the example Start page after the user has logged in Action bar from left to right Support information Call control panel Save retentively RAM to ROM Navigation toolbar see following Navigation of the web server Figure 6 2 Basic structure of the web server Commissioning and diagnostics in the Web server 6 3 Structure of the Web browser SINAMICS S...

Page 114: ...bar of the web server has a multi level structure Example Alternatively the screen forms can also be called in the active view of the web server via drop down lists drop down menus This also allows easy navigation in small displays smartphone Main menu as icon Main menu in text format Submenus of the active main menu Commissioning and diagnostics in the Web server 6 3 Structure of the Web browser ...

Page 115: ...e graphics However the edited rows are highlighted context sensitive in the table and graphic In most cases you will be able to work with the parameters in the table directly below the diagram In some cases you must make the parameter settings which can only be found in the parameter list of the converter Further information Adapt parameter list Page 129 Commissioning and diagnostics in the Web se...

Page 116: ...ge 156 The following access rights apply for the users of the web server Functions of the web server Access rights SINAMICS Administrator Start page Password input Write Write Perform commissioning Change drive name Perform One Button Tuning Use control panel None1 Write Safety settings Make commissioning settings Check commissioning in read mode Diagnostics None1 None1 Read Write Read Read Diagno...

Page 117: ...e1 Write Adapt system settings Set user accounts Configure IP connection Configure system time None1 Write Save permanently Copy RAM to ROM None1 Write Call support information Read Read 1 This function is not displayed for a logged in SINAMICS user Commissioning and diagnostics in the Web server 6 4 Login logout SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 115 ...

Page 118: ...r the converter in the entry line of your browser default IP address 169 254 11 22 The password prompt appears in the browser Figure 6 3 Login screen 2 Enter the name of the user Administrator or SINAMICS in the User name field Commissioning and diagnostics in the Web server 6 4 Login logout SINAMICS S210 servo drive system 116 Operating Instructions 12 2017 A5E41702836B AA ...

Page 119: ...the icon with the user name at the top right 2 Click Logout If have changed the converter settings a save prompt appears You can select here whether to save or discard the changes Figure 6 4 Save prompt when logging out 3 If you want to save the changes click Save Automatic logout If you are not using the web server access to the web server is automatically logged out after 10 minutes You must log...

Page 120: ...d access rights Page 114 6 5 1 Assigning the drive name During converter commissioning you can allocate a specific system name Procedure 1 Select Commissioning and Device in the navigation Figure 6 5 Device name 2 Enter a new drive name in the Drive name field Do not use special characters for the drive name The name cannot be saved when special characters are used 3 Click Apply Settings to save t...

Page 121: ...master control prompt The master control is indicated by a broken orange bar 3 Select the desired dynamic response setting for the One Button Tuning corresponding to the mechanical system of your machine One Button Tuning optimizes the drive based on the selected dynamic response setting Conservative Slow control low mechanical load Standard Best compromise between fast speed control and low mecha...

Page 122: ...tted to turn for the required measurements e g 360 without the mechanical system being damaged The angle should be at least 60 in order to be able to determine useful controller parameters Generally longer traversing distances result in better optimization results Commissioning and diagnostics in the Web server 6 5 Commissioning SINAMICS S210 servo drive system 120 Operating Instructions 12 2017 A...

Page 123: ...peeds following One Button Tuning then the dynamic response setting is too high In this case select a lower dynamic response and repeat the One Button Tuning 7 After completing the controller tuning you must return the master control over the converter Click Return control 8 Confirm the confirmation prompt with Confirm The color bar is no longer displayed 9 Click to save the data permanently Resul...

Page 124: ... the X at the top right in the header of the control panel Control panel in monitoring mode When all enables are present the Missing Enables line is not displayed and the Actual speed Actual torque and Actual current display fields show the current values of the drive If enables are missing the motor does not turn In this case the Missing Enables LED lights up in blue 1 Click the Click here for de...

Page 125: ...g enables The traversing motion is only performed as long as the button is clicked The traversing motion stops when you release the mouse button The arrows on the buttons indicate the direction of rotation of the drive when viewing the end of the motor with the shaft extension Check the correct direction of rotation of the motor shaft 6 Click Return control to return the master control Confirm the...

Page 126: ...eters and Limits in the navigation The table below the graphic shows the Maximum speed line of the speed limitation 2 Enter the maximum speed in the input field of the same name 3 Enter the two torque limit values Torque limit when motoring Torque limit when generating 4 Click to save the data permanently Commissioning and diagnostics in the Web server 6 6 Settings SINAMICS S210 servo drive system...

Page 127: ...otor can be found in Chapter Brake data Page 185 The start of the closing time for the brake depends on the end of the shorter of the two times Standstill detection monitoring time and Pulse cancellation delay time Note Automatic default setting The values of the holding brake are automatically set correctly through the self configuration of the converter in accordance with the electronic rating p...

Page 128: ...e control values in the Value column Standstill detection speed threshold Standstill detection monitoring time Pulse cancellation delay time 3 Click to save the data permanently Commissioning and diagnostics in the Web server 6 6 Settings SINAMICS S210 servo drive system 126 Operating Instructions 12 2017 A5E41702836B AA ...

Page 129: ...ler If you use these digital inputs you have to set a telegram in the controller that transfers the values e g the PROFIdrive telegram 105 The converter also has an input DI 4 to monitor the temperature of an optional external braking resistor Connection example Page 103 Commissioning and diagnostics in the Web server 6 6 Settings SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E...

Page 130: ...ail safe digital input for the Safety Integrated Basic Function STO or SS1 The configuration is performed via the Safety commissioning By clicking Safety you open the Safety commissioning and can make the appropriate settings there Safety commissioning Page 135 Digital input 4 X130 DI 4 Temperature monitoring of ext braking resistor 3 Click to save the data permanently Commissioning and diagnostic...

Page 131: ...ckground and are rejected RQWUROOHU WXQLQJ QRLVH DPSOLWXGH RZHU RU XSSHU YDOXH OLPLW H FHHGHG QDFWLYH Adjustable parameters with this icon have several indices or bit arrays Name of the parameter Input field for the parameter value Select the parameter value via the drop down menu Invalid value Unit of the parameter Figure 6 14 Example of the representation of an adjustable parameter Display param...

Page 132: ...the display of the parameters Displaying the advanced list view The parameter list is displayed in the simple view when called 1 To display the advanced view of the parameter list click Advanced view The ID and My group columns are now displayed to the left of the Parameter column Figure 6 16 Parameter list Advanced view This advanced list view is only temporary The next time the web server is cal...

Page 133: ... hidden again the next time the web server is called Grouping parameters You can combine individual parameters of the parameter list into a personal group You can activate the checkboxes in the My group column to assign the selected parameters to your personal group 1 In the My group column activate all checkboxes of the parameters that you want to take into your group 2 Click to save the data per...

Page 134: ...e individual filter settings Figure 6 18 Filter bar of the parameter list Setting the filters of the parameter list 1 In the Search field enter a search term any number of characters for which you want to search in the parameter list e g Current The search term is applied to the ID only in the advanced view and Parameter columns in the parameter list 2 Select a group from the Parameter Group drop ...

Page 135: ...to Search and Filters Resetting filters As long as you are logged in to the Web server and the filter settings have not changed the parameter list is always displayed with the last filter settings To reset all filter settings in the parameter list proceed as follows Click Reset all filters at the top right in the filter bar Commissioning and diagnostics in the Web server 6 6 Settings SINAMICS S210...

Page 136: ...e limits p1532 The torque limits p1520 and p1521 can also be set via Parameter Limits are shifted by this offset The required offset value is displayed in r0031 during a standstill Transfer this value to p1532 Save the setting via To prevent the axis from dropping after the brake is released you can specify the torque offset as an additional torque setpoint M_ADD via the supplementary telegram 750...

Page 137: ...revents inadvertent changes Figure 6 19 Overview Safety commissioning Wizard Basic information on commissioning Safety in the web server Safety settings can only be made in the Safety Integrated commissioning mode The converter is in a safe state STO active as long as the commissioning mode is active The commissioning mode is activated in step Function selection using the Start button Safety setti...

Page 138: ...fety commissioning view The individual commissioning steps are displayed in the header of the Safety Commissioning screen form All commissioning steps in which settings have already been made are marked in the header with a green check mark The Safety commissioning in the web server is described step by step in the following 1 Select Safety and Safety Commissioning in the navigation Figure 6 20 Af...

Page 139: ...n the safety functions used can be found in the following Chapter Safety functions integrated in the drive Page 57 Commissioning and diagnostics in the Web server 6 8 Safety settings SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 137 ...

Page 140: ...fining the function selection 1 Select the Basic Functions safety function group In this way you select the STO and SS1 safety functions 2 Select the SBC function if your motor has an integrated holding brake 3 Also select the control method of the safety functions Via PROFIsafe via onboard terminals via PROFIsafe and onboard terminals Commissioning and diagnostics in the Web server 6 8 Safety set...

Page 141: ...ssword has been defined enter the safety password in the input field You cannot make any further Safety settings without this entry 6 To start the configuration of the individual Safety commissioning steps click Start in the footer of the screen form Commissioning and diagnostics in the Web server 6 8 Safety settings SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 1...

Page 142: ...apt the required settings in the Parameterization tab Figure 6 22 Configuring the parameterization Commissioning and diagnostics in the Web server 6 8 Safety settings SINAMICS S210 servo drive system 140 Operating Instructions 12 2017 A5E41702836B AA ...

Page 143: ...PROFIsafe The telegram and the address must be entered for control of the safety functions via PROFIsafe Figure 6 23 Parameterizing control via PROFIsafe If in the HW configuration a PROFIsafe telegram was already selected and downloaded to the converter then this telegram is displayed in field PROFIsafe telegram from HW configuration 1 In the PROFIsafe telegram drop down list select the desired P...

Page 144: ... of an interference pulse at the F DIs which does not change the state of the drive The signal states at the two terminals of an F DI are monitored in order to determine whether these have assumed the same logical state within the discrepancy time unavoidable time delay The selection and deselection must be performed in both monitoring channels within this discrepancy time The discrepancy time and...

Page 145: ...he same name opens Set the debounce time and confirm with OK 3 Click Continue The Test stop commissioning step is activated Variant C Control via PROFIsafe and onboard terminals The settings of variants A and B are combined in variant C As a consequence the STO and SS1 functions can be independently controlled via PROFIsafe and F DI Commissioning and diagnostics in the Web server 6 8 Safety settin...

Page 146: ...message Acceptance test required The remaining time up to the test stop is determined automatically and displayed The test stop forced checking procedure for the Safety Integrated Basic Functions is performed by selecting STO and then deselecting it As a consequence the timer is reset and the active message acknowledged If a different time interval is required for the test stop e g as the result o...

Page 147: ... not been configured then it can now be configured in this step see the following chapter 1 Click Finish The following prompt appears Click Finish again to confirm the prompt Figure 6 26 Completing the safety commissioning If both checkmarks are checked the converter imports the settings of the safety commissioning and performs a restart when the user clicks Finish After the restart the commission...

Page 148: ...and lowercase letters Numbers and special characters e g It is not permissible that the safety password is used elsewhere Checking the password The length of the password is checked by the converter There is no check for uppercase and lowercase letters and special characters Assigning the safety password If you have not yet assigned a safety password the Assign safety password button is active in ...

Page 149: ...log opens 2 Enter the current safety password in the first field 3 Enter the new safety password in the second field 4 Repeat the input in the Confirm new safety password field 5 Click OK to confirm the input of the password 6 Click to save the data permanently Resetting the safety password 1 Click Reset safety password The input dialog opens 2 Enter the current safety password 3 Click OK to confi...

Page 150: ...mode option Figure 6 28 Safety commissioning in read mode The individual commissioning steps are displayed in the header of the Safety Commissioning screen form 2 Click the Continue button each time and check the settings that are required Safety commissioning Commissioning and diagnostics in the Web server 6 8 Safety settings SINAMICS S210 servo drive system 148 Operating Instructions 12 2017 A5E...

Page 151: ...dure is required then this is displayed The times for the forced checking procedure of the timer and the remaining time up to the forced checking procedure are displayed The display area also shows whether internal events e g software errors in the converter or a discrepancy in the monitoring channels have taken place and whether the communication is OK Checksums Uses the safety logbook to determi...

Page 152: ...e web server The Diagnostics Messages view appears with a message list Further information about S210 messages can be found in Chapter Faults and alarms Page 291 Figure 6 30 Message list Explanation of the icons Alarm Fault OK acknowledged fault Commissioning and diagnostics in the Web server 6 9 Diagnostics in the Web server SINAMICS S210 servo drive system 150 Operating Instructions 12 2017 A5E4...

Page 153: ...splayed The message list is limited further after every filter setting The filters can be set in any order Note Collapsing the filter bar The filter bar is opened per default To collapse the filter bar click the arrow next to Search and Filters Resetting filters As long as you are logged in to the Web server and the filter settings have not changed the message list is always displayed with the las...

Page 154: ...ndard telegram Table with process data for the transfer direction controller converter Table with process data for the transfer direction converter controller Figure 6 32 Communication settings The values are displayed in hexadecimal format in the default setting You can switch the display of individual values between binary and hex format by clicking on the button to the right of the value Commis...

Page 155: ...ure 6 33 Backing up and restoring data You can perform backup and restoration functions in the 3 setting ranges of the view Commissioning and diagnostics in the Web server 6 10 Backup and restore SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 153 ...

Page 156: ... used a storage dialog appears in which you can specify where the backup file is to be saved In some browsers e g Google Chrome the file is stored in the standard directory for downloads as Backup zip 2 Correct the automatically generated name of the data backup so that the required data backup can be clearly identified by the name when there are several data backups Note The parameterization is s...

Page 157: ...a The data backup is loaded The converter is then restarted You must log in to the Web server again 4 Log in to the Web server again 6 10 3 Restoring the factory settings If required you can restore the factory settings for your converter 1 In view Backup and restore click on Restore Factory Settings 2 Confirm the prompt with Restore Factory Settings The restoration of the factory settings starts ...

Page 158: ...authorized access e g cyber attacks At least 8 characters Both uppercase and lowercase letters Numbers and special characters e g Different passwords for different types of access administrator user The length of the password is checked by the converter There is no check for uppercase and lowercase letters and special characters Remember the passwords or store the passwords in a safe place that ca...

Page 159: ...lick Define password at the SINAMICS user A password dialog opens 3 Enter a new password 4 Enter the new password again 5 Confirm the password input with OK The dialog closes 6 Click to save the data permanently Changing deleting the password for the SINAMICS user 1 If you want to change the password of the SINAMICS user proceed as for the Administrator password see Changing the Administrator pass...

Page 160: ... connection Note Security measures for communication via PROFINET In accordance with the Defense in Depth concept PROFINET must be isolated from the remaining plant network see Industrial Security https www industry siemens com topics global en industrial security pages default aspx Access to cables and possibly open connections must be implemented in a protected fashion as in a control cabinet No...

Page 161: ... of the device 5 Click to save the data permanently Note Switchover from HTTP to HTTPS If you were logged in via HTTP then after activating option Only use HTTPS connection you will be logged out To log in again you must set a secure HTTPS connection https to the converter Commissioning and diagnostics in the Web server 6 11 System settings SINAMICS S210 servo drive system Operating Instructions 1...

Page 162: ...1 Note If the NTP server cannot be accessed for more than 10 minutes when NTP time synchronization is activated alarm A01097 NPT server cannot be accessed appears If you want to deactivate this time synchronization or activate it again proceed as follows 1 Select System and Settings in the navigation 2 Select the Drive System Time and Date tab Figure 6 36 System time 3 Deactivate activate Activate...

Page 163: ...AM to ROM You can either save the setting for each individual commissioning step or save all the settings made and the tuning results at the end of the commissioning 1 To save permanently click in the footer of the Web server A save prompt appears Figure 6 37 Permanent saving prompt 2 Click Save to save the data permanently Commissioning and diagnostics in the Web server 6 12 Saving permanently SI...

Page 164: ...information is displayed Figure 6 38 Support addresses Click the links to open the desired support addresses or to open in another browser or to copy at a later point in time 2 Click Close to close the Support information Commissioning and diagnostics in the Web server 6 13 Calling Support information SINAMICS S210 servo drive system 162 Operating Instructions 12 2017 A5E41702836B AA ...

Page 165: ...nsert the SD card into the converter and switch on the converter 4 The new firmware will be installed this can take up to five minutes or longer The update is completed when both LEDs are flashing red at 1 Hz in sync with each other 5 Switch the converter off and remove the memory card 6 Switch on the converter again The firmware of the connected DRIVE CLiQ components is updated This may require a...

Page 166: ...Commissioning and diagnostics in the Web server 6 14 Firmware update SINAMICS S210 servo drive system 164 Operating Instructions 12 2017 A5E41702836B AA ...

Page 167: ...ided by the Web server of the converter Diagnostics in the Web server Page 150 Status display via LEDs The converter displays the current operating state via two LEDs RDY converter state COM communication state During ramp up the LEDs assume different states The converter is ready for operation when the RDY LED is permanently green The LEDs always operate independently of one another except when u...

Page 168: ...supply Temporary status after the supply voltage is switched on The device is ready for operation Cyclic DRIVE CLiQ communication is in progress Writing to the memory card Commissioning or reset to factory settings PROFIenergy energy saving mode is active Switch on off ratio On 0 5 s Off 3 s A fault is active Remedy Check the converter settings configuration Firmware update is active Converter wai...

Page 169: ...voltage is switched on Bus ok cyclic communication running perfectly Bus ok however no setpoints PLC in stop In the isochronous mode Bus ok no synchronization No bus connection Remedy Make sure that the bus cables are connected and are not damaged Bus error possible causes Incorrect configuration in the PLC the same supplementary telegram has been set twice Table 7 4 Explanation of the RDY and COM...

Page 170: ...rrent overtemperature IGBT failure Check compliance with the permissible load cycles Check the ambient temperatures fan 6 9005 Electronic component overload The temperature in the component has exceeded the highest permissible limit Check the ambient temperature control cabinet ventilation 7 9006 Ground fault inter phase short circuit detected A ground fault inter phase short circuit has been iden...

Page 171: ...nal or external Braking Module is faulted or overloaded tempera ture Check the connection state of the Braking Module Comply with the permissible number of braking operations and their duration 15 900E Line filter faulted The line filter monitoring has identified an excessively high temperature or other inadmissible state Check the temperature temperature monitoring Check the configuration to ensu...

Page 172: ...ration Determine the precise cause of the fault using the commissioning tool Adapt the parameterization or device configuration 19 9012 General drive fault Group fault Determine the precise cause of the fault using the commissioning tool 1 Channel Error Type of the PROFINET channel diagnostics When channel diagnostics is activated then the fault texts are indicated in the PLC Diagnostics 7 2 Messa...

Page 173: ...nding sections F Uneven running J K Grinding sound running noise L Radial vibrations M N O P R Axial vibrations O Q R Table 7 6 Fault causes and remedial measures key table No Fault cause Remedial measures A Overload Reduce load B Interruption of a phase in the supply cable motor winding Check the frequency converter and supply cables measure the winding resistances and insulation resistances repa...

Page 174: ...Determine cause and adjust parts Foreign bodies inside the motor Replace the motor Bearing damage Replace the motor M Rotor not balanced Replace the motor N Rotor out of true shaft bent Consult the manufacturer O Poor alignment Align motor set check coupling P Coupled machine not balanced Re balance coupled machine Q Shocks from coupled machine Check coupled machine R Fault originating from the ge...

Page 175: ...rive message class On the drive via LEDs At the drive using the three digit display according to the PROFIdrive message classes In the Web server via the Diagnostics Messages view Alarm code or alarm value describe the cause of the alarm Reference You can find additional information on alarms in Chapter Overview of faults and alarms Page 291 Diagnostics 7 4 Alarms SINAMICS S210 servo drive system ...

Page 176: ...e you have the following options Acknowledging via the PLC Acknowledging via the OK button under the front cover Switch off the converter power supply and switch on again Acknowledging via the Web server Faults detected during the converter internal monitoring of hardware and firmware can be acknowledged only by switching the power supply off and on again In the list of faults you will find the in...

Page 177: ...res Installation altitude according to EN 60034 1 and IEC 60034 1 1000 m above sea level otherwise power derating Type of construction according to EN 60034 7 IEC 60034 7 IM B5 IM V1 IM V3 Degree of protection according to EN 60034 5 IEC 60034 5 IP64 optional IP65 Temperature monitoring Thermal motor model Paint finish Anthracite RAL 7016 Shaft extension according to DIN 748 3 IEC 60072 1 Plain sh...

Page 178: ...m storage in the transport packaging according to Class 1K3 to EN 60721 3 1 except for the air temperature highest relative humidity and condensation environmental factors Climatic environmental con ditions 15 C 55 C Highest relative humidity 60 condensation not permissible Mechanical environmental conditions Vibration free storage space vrms 0 2 mm s Protection against chemical substances Protect...

Page 179: ... conditions Suitable according to 3B2 to EN 60721 3 3 Pollution Suitable for environments with degree of pollution 2 according to EN 61800 5 1 Cooling air Clean and dry air The motors are not suitable for operation In a vacuum5 In salt laden or aggressive atmospheres Outdoors 1 Increased ruggedness with regard to low temperature and low atmospheric pressure better than 3K3 according to EN 60721 3 ...

Page 180: ...e heat dissipation conditions improve Thermally insulated mounting without additional mounted components For self cooled motors you must reduce the S1 characteristic curve as follows Reduce the motor static torque by 20 to 30 Reduce the torque at 3000 rpm by 40 to 50 Thermal motor protection The converter monitors the motor temperature based on a thermal motor model and issues the alarm Motor over...

Page 181: ...Technical specifications 8 1 Technical data and properties of the motor SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 179 ...

Page 182: ... 1500 m above sea level derating factor 0 975 8 1 5 Degree of protection The degree of protection designation in accordance with EN 60034 5 IEC 60034 5 is described using the letters IP and two digits e g IP64 IP International Protection 1st digit protection against the ingress of foreign bodies 2nd digit protection against water DIN 60034 5 is valid for water as potentially occurring medium not f...

Page 183: ... shortens the usable shaft end For additional information see Chapter Shaft extension Page 183 8 1 6 Balancing The motors are balanced according to DIN ISO 8821 Motors with featherkey in the shaft are half key balanced A mass equalization for the protruding half key must be taken into account for the output elements Technical specifications 8 1 Technical data and properties of the motor SINAMICS S...

Page 184: ... Y Figure 8 1 Vibration severity levels Permissible vibration in operation In order to guarantee the proper function of the motor and not to impair the lifetime of the bearing the following vibration values must be observed during operation Vibration velocity 1 Vrms according to ISO 10816 Max 4 5 mm s Vibration acceleration apeak axial 2 50 m s2 Vibration acceleration apeak radial 2 50 m s2 1 To m...

Page 185: ...o be supplied with a keyway and feather key With the IP65 degree of protection the useable shaft extension is reduced by the radial shaft sealing ring Shaft height Shaft dimensions Diameter x length in mm Shaft dimensions with IP65 Diameter x length in mm Feather key Width x height x length in mm Centering thread DIN 332 DR 20 8 x 25 8 x 18 2 x 2 x 10 M3 30 14 x 30 14 x 21 5 5 x 5 x 16 M5 optional...

Page 186: ...ft Dial gauge Figure 8 2 Checking the radial eccentricity Table 8 4 Concentricity and axial eccentricity tolerance of the flange surface to the shaft axis referred to the centering diameter of the mounting flange Motor Standard Normal class 1FK2 02 0 08 mm 1FK2 03 1FK2 04 PP PP A Check for concentricity Motor B Check for axial eccentricity Motor shaft Dial gauge Figure 8 3 Checking the concentrici...

Page 187: ... designation AS20DQC AM20DQC Identification in the article number C D Resolution 1 048 576 20 bits 1 048 576 20 bits Absolute position Yes one revolution Yes 4096 revolutions 12 bits Angular error 100 100 8 1 12 Brake data WARNING Unintentional movements through inadequate braking effect If you use the holding brake incorrectly e g as a safety brake or you ignore the number of permissible operatin...

Page 188: ...ng time and closing time The delay times that occur when switching the brake Maximum permissible single switching energy The maximum permissible single switching energy of an individual EMERGENCY STOP procedure After an EMERGENCY STOP with the maximum single switching energy allow for a cooling time of at least 5 minutes before you put the motor into operation again Maximum EMERGENCY STOP speed Ma...

Page 189: ...l Unit Value Static torque M0 Nm 0 16 Stall current I0 A 0 75 Maximum permissible speed nmax rpm 8000 Maximum torque Mmax Nm 0 56 Maximum current Imax A 3 1 Thermal time constant Tth rpm 14 Rotor moment of inertia Jmot kgcm2 0 0245 Rotor moment of inertia with brake Jmot br kgcm2 0 0285 Weight mmot kg 0 47 Weight with brake mmot br kg 0 73 Rated data for S210 on 230 V 1 AC Rated speed nrated rpm 3...

Page 190: ...Technical specifications 8 1 Technical data and properties of the motor SINAMICS S210 servo drive system 188 Operating Instructions 12 2017 A5E41702836B AA ...

Page 191: ...gcm2 0 036 Rotor moment of inertia with brake Jmot br kgcm2 0 04 Weight mmot kg 0 6 Weight with brake mmot br kg 0 86 Rated data for S210 on 230 V 1 AC Rated speed nrated rpm 3000 Rated torque Mrated Nm 0 32 Rated current Irated A 0 76 Rated power Prated kW 0 1 The rated data applies when the converter is connected to 230 V 1 AC Technical specifications 8 1 Technical data and properties of the mot...

Page 192: ...gcm2 0 093 Moment of inertia with brake Jmot br kgcm2 0 112 Weight mmot kg 1 16 Weight with brake mmot br kg 1 66 Rated data for S210 on 230 V 1 AC Rated speed nrated rpm 3000 Rated torque Mrated Nm 0 64 Rated current Irated A 1 36 Rated power Prated kW 0 2 The rated data applies when the converter is connected to 230 V 1 AC Technical specifications 8 1 Technical data and properties of the motor S...

Page 193: ...gcm2 0 139 Moment of inertia with brake Jmot br kgcm2 0 158 Weight mmot kg 1 63 Weight with brake mmot br kg 2 15 Rated data for S210 on 230 V 1 AC Rated speed nrated rpm 3000 Rated torque Mrated Nm 1 27 Rated current Irated A 2 4 Rated power Prated kW 0 4 The rated data applies when the converter is connected to 230 V 1 AC Technical specifications 8 1 Technical data and properties of the motor SI...

Page 194: ...kgcm2 0 35 Rotor moment of inertia with brake Jmot br kgcm2 0 43 Weight mmot kg 2 05 Weight with brake mmot br kg 2 9 Rated data for S210 on 230 V 1 AC Rated speed nrated rpm 3000 Rated torque Mrated Nm 1 27 Rated current Irated A 2 4 Rated power Prated kW 0 4 The rated data applies when the converter is connected to 230 V 1 AC Technical specifications 8 1 Technical data and properties of the moto...

Page 195: ...cm2 0 56 Rotor moment of inertia with brake Jmot br kgcm2 0 65 Weight mmot kg 2 85 Weight with brake mmot br kg 3 7 Rated data for S210 on 230 V 1 AC Rated speed nrated rpm 3000 Rated torque Mrated Nm 2 4 Rated current Irated A 4 35 Rated power Prated kW 0 75 The rated data applies when the converter is connected to 230 V 1 AC Technical specifications 8 1 Technical data and properties of the motor...

Page 196: ...otor moment of inertia Jmot kgcm2 0 2 Rotor moment of inertia with brake Jmot br kgcm2 0 22 Weight mmot kg 1 1 Weight with brake mmot br kg 1 6 Rated data for S210 on 230 V 1 AC Rated speed nrated rpm 3000 Rated torque Mrated Nm 0 64 Rated current Irated A 1 38 Rated power Prated kW 0 2 The rated data applies when the converter is connected to 230 V 1 AC Technical specifications 8 1 Technical data...

Page 197: ...Technical specifications 8 1 Technical data and properties of the motor SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 195 ...

Page 198: ...kgcm2 0 35 Rotor moment of inertia with brake Jmot br kgcm2 0 37 Weight mmot kg 1 57 Weight with brake mmot br kg 2 1 Rated data for S210 on 230 V 1 AC Rated speed nrated rpm 3000 Rated torque Mrated Nm 1 27 Rated current Irated A 2 52 Rated power Prated kW 0 4 The rated data applies when the converter is connected to 230 V 1 AC Technical specifications 8 1 Technical data and properties of the mot...

Page 199: ... Technical data and characteristics 1FK2 Compact Page 194 When the load exceeds the rated current the thermal protection of the converter starts and switches the motor off in accordance with the overload characteristics shown below W V Q Figure 8 4 Overload characteristics for motor shutdown UDWHG V PD I Figure 8 5 Permitted output current at low frequencies Technical specifications 8 2 Technical ...

Page 200: ...G ZLWK W V W3 V 7 V W V WS V WS V W V 7 V K UDWHG Figure 8 6 Load characteristic example Technical specifications 8 2 Technical specifications of the converter SINAMICS S210 servo drive system 198 Operating Instructions 12 2017 A5E41702836B AA ...

Page 201: ...ference immunity The converters are suitable for use in the first and second environments without restrictions Interference emission second environment Category C2 Up to a motor cable length of 10 m 1 Up to a motor cable length of 25 m with additional external line filter Category C3 Up to a motor cable length of 25 m Up to a motor cable length of 50 m with additional external line filter 1 Conver...

Page 202: ... 50 C Relative humidity 5 95 condensation not permitted Oil mist salt mist ice formation condensation dripping water spraying water splashing water and water jets are not permitted Increased ruggedness regarding temperature range and relative humidity therefore better than 3K3 according to EN 60721 3 3 Mechanical ambient condi tions Vibration levels permissible according to Class 3M2 to EN 60721 3...

Page 203: ...up to Ambient temperature C 50 45 40 Output current 1000 100 2000 90 100 3000 80 90 100 4000 70 80 90 An isolating transformer is required above an installation altitude of 2000 m Technical specifications 8 2 Technical specifications of the converter SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 201 ...

Page 204: ...529 IP20 Must be installed in a control cabinet Electronics power supply 24 V DC 15 20 Imax 1 6 A PELV or SELV Control mode Servo control Protection functions Ground fault protection output short circuit protection overvoltage undervoltage protection I2t detection IGBT overtemperature protection Technical data of the digital inputs Type High speed digital inputs for probe or reference marks Fail s...

Page 205: ...output current 2 4 A Maximum output current 8 7 A Rated power 400 W Maximum power 559 W Rated input current 5 A Inrush current 8 A Fuse according to IEC Fuse according to UL class J 3NA3 803 10 A 10 A Cooling air requirement Convection cooling without fan Weight 1 2 kg Table 8 8 S210 IP20 Frame Size C 200 V 240 V 1 AC Article no with filter 6SL3210 5HB10 8UF0 Rated output current 4 4 A Maximum out...

Page 206: ...1FK2 02 1FK2 03 6FX8002 8QN04 M17 10 5 30 6 1FK2 04 6FX8002 8QN08 Extension cable MC500 OCC for predom inantly fixed installation M12 9 7 23 5 1FK2 02 1FK2 03 6FX5002 8QE04 M17 10 5 25 5 1FK2 04 6FX5002 8QE08 Extension cable MC800 OCC for use in a cable carrier M12 9 7 28 2 1FK2 02 1FK2 03 6FX8002 8QE04 M17 10 5 30 6 1FK2 04 6FX8002 8QE08 1 The last 4 positions define the cable length correspondin...

Page 207: ... the instructions given by the cable carrier manufacturer FFHOHUDWLRQ 7UDYHO GLVWDQFH 027 21 211 7 3 86 Y P PLQ P P Vt Figure 8 7 Permissible acceleration levels for MOTION CONNECT 800 PLUS cables Note Additional fixing of the cable If between the cable strain relief on the cable carrier and the terminal at the motor part of the cable is hanging loose or is not routed we recommend that the cable i...

Page 208: ...Technical specifications 8 3 Technical data and properties of the connection system SINAMICS S210 servo drive system 206 Operating Instructions 12 2017 A5E41702836B AA ...

Page 209: ...K 0 1 5 0 With shaft sealing ring IP65 With feather key Figure 9 1 Dimension drawing 1FK2102 SIMOTICS S 1FK2 shaft height 20 Dimensions Without brake With brake DIN k k1 IEC LB LB1 1FK2102 0A 50 W 97 3 82 128 5 04 1FK2102 1A 100 W 113 4 45 144 5 67 SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 207 ...

Page 210: ...N k k1 d l d l IEC LB LB1 D L D L 1FK2 03 2A 0 200 W plain shaft 99 3 9 130 5 12 14h6 0 55h6 30 1 18 1FK2 03 2A 1 200 W shaft with feather key 1FK2 03 2A 2 200 W plain shaft 11k6 0 43k6 23 0 91 1FK2 03 4A 0 400 W plain shaft 123 4 84 154 6 06 14h6 0 55h6 30 1 18 1FK2 03 4A 1 400 W shaft with feather key 1FK2 03 4A 2 400 W plain shaft 11k6 0 43k6 23 0 91 Dimension drawings 9 1 Dimension drawings of...

Page 211: ...ey Figure 9 3 Dimension drawing 1FK2 04 SIMOTICS S 1FK2 shaft height 40 Dimensions Without brake With brake DIN k k1 IEC LB LB1 1FK2 04 4A 400 W 104 4 09 148 5 83 1FK2 04 5A 750 W 132 5 2 176 6 93 Dimension drawings 9 1 Dimension drawings of motor SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 209 ...

Page 212: ... 4 Dimension drawing SINAMICS S210 FSA dimensions in mm Inch SINAMICS S210 FSB 6SL3210 5HB10 4UF0 400 W ෘ Figure 9 5 Dimension drawing SINAMICS S210 FSB dimensions in mm inches Dimension drawings 9 2 Dimension drawings of converter SINAMICS S210 servo drive system 210 Operating Instructions 12 2017 A5E41702836B AA ...

Page 213: ...5HB10 8UF0 750 W ෘ Figure 9 6 Dimension drawing SINAMICS S210 FSC dimensions in mm inches Dimension drawings 9 2 Dimension drawings of converter SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 211 ...

Page 214: ...Dimension drawings 9 2 Dimension drawings of converter SINAMICS S210 servo drive system 212 Operating Instructions 12 2017 A5E41702836B AA ...

Page 215: ...be performed and or supervised by qualified personnel with appropriate expert knowledge Removing the motor from the machine 1 Check that all parts of the motor are in a no voltage condition 2 Let the motor cool down enough so that you are not burnt 3 Disconnect all electrical connections 4 Remove the fixing elements from the motor 5 Transport the motor to a suitable location for disposal You have ...

Page 216: ...e applicable legal regulations Dispose of the packaging material in accordance with the applicable legal regulations Components Sort the components for recycling according to whether they are Electronic waste Scrap iron e g shield plates Aluminum Insulating materials and plastics Decommissioning and disposal 10 2 Disposing of converter SINAMICS S210 servo drive system 214 Operating Instructions 12...

Page 217: ...0 W 0 4 4 230 V 1 AC 2 4 Nm 750 W 0 4 5 Compact SH 30 230 V 1 AC M0 0 64 Nm Prat ed 200 W 0 3 2 230 V 1 AC 1 27 Nm 400 W 0 3 4 Cooling Natural cooling A Winding rated speed For converters connected to max 240 V For converters connected to max 480 V 3000 rpm at 230 V G 1500 rpm at 230 V 3000 rpm at 400 V F 3000 rpm at 230 V 6000 rpm at 400 V K Holding brake Without 0 With 1 Protection class IP64 0 ...

Page 218: ... Rated power 6SL3210 5HB10 1UF0 FSA 100 W 6SL3210 5HB10 2UF0 FSA 200 W 6SL3210 5HB10 4UF0 FSB 400 W 6SL3210 5HB10 8UF0 FSC 750 W You can find further details regarding motors and converters here Technical specifications Page 175 Ordering data 11 2 Ordering data of the converter SINAMICS S210 servo drive system 216 Operating Instructions 12 2017 A5E41702836B AA ...

Page 219: ...03 M12 6FX5002 8QE04 1FK2 04 M17 6FX5002 8QE08 Extension cable OCC MC 800PLUS for use in cable carriers 1FK2 02 1FK2 03 M12 6FX8002 8QE04 1FK2 04 M17 6FX8002 8QE08 1 The last 4 positions define the cable length corresponding to the length code Determining the article number of a prefabricated OCC MOTION CONNECT cable O Figure 11 1 Lengths of an OCC MOTION CONNECT cable Procedure 1 Determine the re...

Page 220: ...QJWK FRGH WHQVLRQ FDEOH 0RWRU FRQQHFWLRQ FDEOH P P P PD P P 0 0 1 0 3 86 0 P P P P P P P P P P P P P P P P P P P P P P P P P Figure 11 2 Structure of the article number with length code for an OCC MOTION CONNECT cable 4 Order the required cable with the article number thus determined Ordering data 11 3 Connection cables between the motor and the converter SINAMICS S210 servo drive system 218 Opera...

Page 221: ...cards are not supported 11 4 2 PROFINET patch cable PROFINET patch cable Use the following patch cable to network converters located adjacent one another via PROFINET Cable type Length Article number Industrial Ethernet TP cord CAT 6A TP cable 4 x 2 conductors prefabricated with 2 RJ45 connectors 0 3 m 6XV1870 3QE30 0 5 m 6XV1870 3QE50 11 4 3 External line filter The following external line filter...

Page 222: ...ction kit IP65 for the motor Shaft sealing ring IP65 degree of protection kit for the motor The shaft sealing ring can be used as spare part or for retrofitting Note You can order a motor with shaft sealing ring degree of protection IP65 directly Additional information about ordering degree of protection IP65 can be found in Chapter Ordering data of the motor Page 215 The motor satisfies degree of...

Page 223: ...anation L1 Phase L1 line system N Neutral conductor DCP Braking resistor external Braking resistor internal If you are using the internal braking resistor DCP and R2 must be jumpered If you are using the external braking resistor remove the jumper between DCP and R2 Connect the external braking resistor via the DCP and R1 terminals R2 Internal braking resistor R1 External braking resistor Weidmüll...

Page 224: ...ply M 3 Reserved 4 Reserved 5 Reserved 6 RXP Receiving data encoder power supply P24 7 RXN Receiving data encoder power supply P24 8 Reserved 9 Reserved 10 Reserved Siemens IX connector article number 6FX2003 0DE01 Terminal X107 Motor holding brake Pin Pin assignment Explanation BR B Voltage for motor holding brake 0 V white BR B Voltage for motor holding brake 24 V black Phoenix 1745894 FMC 1 5 2...

Page 225: ...ector for digital inputs Pin Pin assignment Pin assignment Pin L 24 V supply Fail safe digital input DI 2 DI 0 High speed DI measuring input DI 2 M Ground DI 3 L 24 V supply DI 3 DI 1 High speed DI measuring input 24 V supply L M Ground Digital input DI 4 Phoenix 1790140 DFMC 1 5 6 ST 3 5 article number 1790140 The terminals are spring loaded terminals Permissible conductor cross sections For sing...

Page 226: ...Ordering data 11 5 Spare parts SINAMICS S210 servo drive system 224 Operating Instructions 12 2017 A5E41702836B AA ...

Page 227: ...DW IDFWRU 6WDWH WKDW WKH FRQYHUWHU PXVW EH LQ WR HQVXUH WKDW WKH YDOXH RI WKH SDUDPHWHU FDQ EH FKDQJHG p0210 Figure 12 1 Adjustable parameters 1XPEHU IRUPDW RI WKH SDUDPHWHU URXS WR ZKLFK WKH SDUDPHWHU EHORQJV 6SHHG DFWXDO YDOXH VPRRWKHG Data type FloatingPoint32 Scaling p2000 P group Displays signals 3DUDPHWHU QXPEHU 3DUDPHWHU QDPH 3DUDPHWHU WR ZKLFK WKH GLVSOD VL H KDV EHHQ VWDQGDUGL HG U Figure...

Page 228: ...states are possible C1 x Device commissioning C1 Commissioning 1 The device is being commissioned p0009 0 The pulses cannot be enabled The parameter can only be changed in the following device commissioning settings p0009 0 C1 Can be changed for all settings p0009 0 C1 x Can only be changed for settings p0009 x A changed parameter value does not take effect until the device commissioning is exited...

Page 229: ...rameter belongs Scaling Specification of the reference variable with which a signal value is automatically converted with a BICO interconnection The following reference variables are available p2000 p2003 Reference speed reference voltage etc PERCENT 1 0 100 4000H 4000 hex 100 word or 4000 0000 hex 100 double word Parameter values Min Minimum value of the parameter unit Max Maximum value of the pa...

Page 230: ...inal w 24 V hardware 45 Switching on inhibited rectify fault acknowledge fault STO 46 Switching on inhibited exit commissioning mode p0009 p0010 70 Initialization 200 Wait for booting partial booting 250 Device signals a topology error Dependency See also r0046 NOTICE For a display not equal to 0 the drive is either powering up or an enable signal is missing The control sends these enable signals ...

Page 231: ...ler input r0021 Actual speed smoothed Data type FloatingPoint32 P group Displays signals Scaling p2000 Description Displays the smoothed actual value of the motor speed Dependency See also r0063 r0026 DC link voltage smoothed Data type FloatingPoint32 P group Displays signals Scaling p2001 Description Displays the smoothed actual value of the DC link voltage Dependency See also r0070 r0027 Absolut...

Page 232: ... index 0 Maximum value of the inverter temperatures r0037 5 10 For index 1 Maximum value of the depletion layer temperatures r0037 13 18 The maximum value is the temperature of the hottest inverter or depletion layer In the case of a fault the particular shutdown threshold depends on the power unit and cannot be read out r0039 0 2 Energy display Data type FloatingPoint32 P group Displays signals D...

Page 233: ...es No 18 OFF3 enable internal missing Yes No 19 Pulse enable internal missing Yes No 20 Armature short circuit DC braking internal enable missing Yes No 7014 7016 21 STOP2 enable internal missing Yes No 25 Function bypass active Yes No 26 Drive inactive or not operational Yes No 27 De magnetizing not completed Yes No 28 Brake open missing Yes No 29 Cooling unit ready signal missing Yes No 30 Speed...

Page 234: ...vating the function module basic positioner r0108 4 1 the signal source in p1142 is set to a 0 signal Bit 16 1 enable signal missing if there is an OFF1 fault response The system is only enabled if the fault is removed and was acknowledged and the switching on inhibited withdrawn with OFF1 0 Bit 17 1 enable signal missing if commissioning mode is selected p0009 0 or p0010 0 there is an OFF2 fault ...

Page 235: ...escription Display for the speed actual value Dependency See also r0021 p1441 r0068 Absolute current actual value Data type FloatingPoint32 P group Displays signals Scaling p2002 Description Displays actual absolute current Dependency See also r0027 NOTICE The value is updated with a sampling time of 1 ms Note Absolute current value sqrt Iq 2 Id 2 The absolute current actual value is available smo...

Page 236: ...Note The mechanical active power is available smoothed r0032 with 100 ms r0082 1 with p0045 and unsmoothed r0082 0 For index 3 Smoothing time constant 4 ms p0210 Drive unit line supply voltage Changeable C2 2 T Data type Unsigned16 P group Converter Min 1 V Max 63000 V Def 600 V Description Sets the drive unit supply voltage The voltage between two phases should be entered as the device supply vol...

Page 237: ...90 V U_min p0210 0 82 AC AC 420 V p0210 0 63 DC AC 480 V r0302 0 motor code DRIVE CLiQ Data type Unsigned16 P group Motor Description Displays the number of the motor with DRIVE CLiQ When the drive powers up the motor code is read out the motor For r0302 0 the motor was not identified r0304 0 Rated motor voltage Data type FloatingPoint32 P group Motor Description Displays the rated motor voltage r...

Page 238: ...Data type Integer32 P group Encoder Description Display for the encoder actual position value Gn_XIST1 according to PROFIdrive for diagnostics The value of r0479 is updated in each DRIVE CLiQ basic clock cycle and displayed with sign Index 0 Encoder 1 1 Reserved 2 Reserved p0488 0 2 Activate measuring probe 1 Changeable T U Data type Integer16 P group Encoder Min 0 Max 210 Def 0 Description Settin...

Page 239: ... 2 Inverted Not inverted 01 DI 1 X130 1 5 Inverted Not inverted Dependency See also p0488 p0489 Note DI Digital Input The inversion has no effect on the status display of the digital inputs r0722 r0550 0 Brake status Data type Integer16 P group Motor Description Displays the status of the brake The value of r0550 is read when the drive powers up Value 0 No data 1 Holding brake Dependency See also ...

Page 240: ... 00 ON OFF1 Yes No 01 OC OFF2 Yes No 02 OC OFF3 Yes No 03 Enable operation Yes No 04 Enable ramp function generator Yes No 05 Continue ramp function generator Yes No 06 Enable speed setpoint Yes No 07 Command open brake Yes No 08 Jog 1 Yes No 3001 09 Jog 2 Yes No 3001 10 Master control by PLC Yes No 12 Speed controller enable Yes No 14 Command close brake Yes No r0899 Status word sequence control ...

Page 241: ...omatically set interconnections in the telegram are inhibited The inhibited interconnections can only be changed again after setting value 999 r0924 0 1 ZSW bit pulses enabled Data type Unsigned16 P group Communications Description Displays the position of the Pulses enabled status signal in the PROFIdrive telegram Index 0 Signal number 1 Bit position p0925 PROFIdrive clock synchronous sign of lif...

Page 242: ...escription Displays the system runtime in milliseconds referred to the day that the fault occurred Dependency See also r0945 r0947 r0949 r2109 r2130 r2133 r2136 NOTICE The time comprises r2130 complete days and r0948 milliseconds incomplete day r0949 0 63 Fault value Data type Integer32 P group Messages Description Displays additional information about the fault that occurred as integer number The...

Page 243: ...on Displays the PROFIdrive profile number and profile version Constant value 0329 hex Byte 1 Profile number 03 hex PROFIdrive profile Byte 2 Profile version 29 hex Version 4 1 Note When the parameter is read via PROFIdrive the Octet String 2 data type applies r0975 0 10 Drive object identification Data type Unsigned16 P group Communications Description Displays the identification of the drive obje...

Page 244: ...ed for the first time again Reset is realized in the non volatile memory Procedure 1 Set p0009 30 parameter reset 2 Set p0976 1 The system is powered up again p0976 is automatically set to 0 and p0009 is automatically set to 1 after this has been carried out p0977 Save all parameters Changeable T U Data type Unsigned16 P group Factory settings Min 0 Max 1 Def 0 Description Saves all parameters of ...

Page 245: ...ngeable T U Data type FloatingPoint32 P group Setpoints Scaling p2000 Min 210000 000 rpm Max 0 000 rpm Def 210000 000 rpm Description Sets the maximum speed for the negative direction The set value must be less than or equal to the maximum speed p1082 p1121 0 OFF1 ramp down time Changeable C2 1 T U Data type FloatingPoint32 P group Setpoints Min 0 000 s Max 999999 000 s Def 10 000 s Description Se...

Page 246: ...lerate when the brake is applied Dependency See also p1215 p1217 r1217 Note For p1216 0 ms the monitoring and the message A07931 Brake does not open are deactivated r1217 Motor holding brake closing time Data type FloatingPoint32 P group Functions Description Displays the time to close the motor holding brake If the drive signals that the motor is at a standstill if the holding brake is activated ...

Page 247: ...P group Functions Min 0 000 s Max 299 000 s Def 0 000 s Description Sets the delay time for pulse suppression When speed threshold p1226 is fallen below after OFF1 or OFF3 after the delay time that has been set expires the drive signals that the motor at a standstill Dependency See also p1226 p1227 p1416 0 Speed setpoint filter 1 time constant Changeable T U Data type FloatingPoint32 P group Close...

Page 248: ...setting is made as part of the basic commissioning Dependency See also p1521 p1532 r1538 r1539 p1521 0 Torque limit regenerating Changeable T U Data type FloatingPoint32 P group Closed loop control Scaling p2003 Min 20000000 00 Nm Max 1000000 00 Nm Def 0 00 Nm Description Setting the regenerative torque limit This setting is made as part of the basic commissioning Dependency See also p1520 p1532 r...

Page 249: ...used to set the direction of rotation for safety monitoring SI Motion encoder configuration safety functions position actual value sign change p9516 1 p9316 1 only active for operation with encoder p2000 Reference speed Changeable T Data type FloatingPoint32 P group Communications Min 6 00 rpm Max 210000 00 rpm Def 3000 00 rpm Description Sets the reference quantity for the speed values All speeds...

Page 250: ... 16 16 PZD 17 17 PZD 18 18 PZD 19 19 PZD 20 Dependency See also r2060 r2053 0 27 Diagnostics PZD send word Data type Unsigned16 P group Communications Description Displays the send process data actual values in the word format Parameters 12 2 List of parameters SINAMICS S210 servo drive system 248 Operating Instructions 12 2017 A5E41702836B AA ...

Page 251: ...ON OFF 02 Bit 2 ON OFF 03 Bit 3 ON OFF 04 Bit 4 ON OFF 05 Bit 5 ON OFF 06 Bit 6 ON OFF 07 Bit 7 ON OFF 08 Bit 8 ON OFF 09 Bit 9 ON OFF 10 Bit 10 ON OFF 11 Bit 11 ON OFF 12 Bit 12 ON OFF 13 Bit 13 ON OFF 14 Bit 14 ON OFF 15 Bit 15 ON OFF r2060 0 18 PZD receive double word Data type Integer32 P group Communications Scaling 4000H Description Interconnection of the receiving process data setpoints in ...

Page 252: ...ys the send process data actual values in the double word format Index 0 PZD 1 2 1 PZD 2 3 2 PZD 3 4 3 PZD 4 5 4 PZD 5 6 5 PZD 6 7 6 PZD 7 8 7 PZD 8 9 8 PZD 9 10 9 PZD 10 11 10 PZD 11 12 11 PZD 12 13 12 PZD 13 14 13 PZD 14 15 14 PZD 15 16 15 PZD 16 17 16 PZD 17 18 17 PZD 18 19 18 PZD 19 20 19 PZD 20 21 20 PZD 21 22 21 PZD 22 23 22 PZD 23 24 23 PZD 24 25 24 PZD 25 26 25 PZD 26 27 26 PZD 27 28 Bit f...

Page 253: ...lt removed in milliseconds Data type Unsigned32 P group Messages Description Displays the time in milliseconds referred to the day that the fault was resolved Dependency See also r0945 r0947 r0948 r0949 r2130 r2133 r2136 NOTICE The time comprises r2136 days and r2109 milliseconds Note The buffer parameters are cyclically updated in the background refer to status signal in r2139 The structure of th...

Page 254: ... have gone are entered into the alarm history r2122 8 r2124 8 r2123 8 r2125 8 Alarm 1 the latest r2122 63 r2124 63 r2123 63 r2125 63 alarm 56 the oldest r2123 0 63 Alarm received in milliseconds Data type Unsigned32 P group Messages Description Displays the time in milliseconds referred to the day that the alarm occurred Dependency See also r2122 r2124 r2125 r2134 r2145 r2146 NOTICE The time compr...

Page 255: ...at occurred last Note 0 No fault present r2132 Actual alarm value Data type Unsigned16 P group Messages Description Displays the alarm that last occurred Note 0 No alarm present r2133 0 63 Fault value for float values Data type FloatingPoint32 P group Messages Description Displays the additional information about the fault that occurred for float values Refer to the fault for the interpretation of...

Page 256: ...ependency See also r2122 r2123 r2124 r2125 r2134 r2145 NOTICE The time comprises r2146 days and r2125 milliseconds Note The buffer parameters are cyclically updated in the background refer to status signal in r2139 p2175 0 Motor blocked speed threshold Changeable T U Data type FloatingPoint32 P group Messages Min 0 00 rpm Max 210000 00 rpm Def 120 00 rpm Description Sets the speed threshold for th...

Page 257: ...TC 3 MISK 18 UTC 3 30 IRST 19 UTC 4 GST 20 UTC 4 30 AFT 21 UTC 5 UZT 22 UTC 5 30 IST 23 UTC 5 45 NPT 24 UTC 6 BST 25 UTC 6 30 MMT 26 UTC 7 WIB 27 UTC 8 CST 28 UTC 8 30 PYT 29 UTC 8 45 ACWST 30 UTC 9 JST 31 UTC 9 30 ACST 32 UTC 10 AEST 33 UTC 10 30 ACDT 34 UTC 11 AEDT 35 UTC 12 ANAT 36 UTC 13 NZDT 37 UTC 13 45 CHADT 38 UTC 14 LINT Dependency See also p3103 p5271 0 One Button Tuning configuration 1 ...

Page 258: ...trol is required by a higher level control system r5277 0 One Button Tuning precontrol symmetrizing time estimated Data type FloatingPoint32 P group Description Displays the estimated precontrol symmetrizing time for One Button Tuning This is required to symmetrize the position controller if the closed loop position control is in an external control system Dependency See also p5271 p5291 FFT tunin...

Page 259: ...p For high amplitudes in p5298 it is possible that the measurement is unsuccessful as the converter reaches its voltage limit For bits 07 08 09 The measurement bandwidth is set using these bits Bit 09 0 bit 08 0 bit 07 0 bandwidth 50 Hz Bit 09 0 bit 08 0 bit 07 1 bandwidth 100 Hz Bit 09 0 bit 08 1 bit 07 0 bandwidth 200 Hz Bit 09 0 bit 08 1 bit 07 1 bandwidth 400 Hz Bit 09 1 bit 08 0 bit 07 0 band...

Page 260: ...71 and p5301 The required dynamic performance of the control loop is set in p5292 The traversing path for the test signal is parameterized in p5308 Additional relevant parameters p5309 p5296 p5297 r5274 See also p5271 r5274 p5292 r5293 p5296 p5301 p5308 p5309 Note If p5300 1 One Button Tuning is deactivated and p5300 is automatically set 0 Further the presetting values for the speed controller are...

Page 261: ...p Description Displays the status of the functions performed using One Button Tuning Bit field Bit Signal name 1 signal 0 signal FP 00 Proportional gain Kp set Yes No 01 Current setpoint filter set Yes No 02 Moment of inertia estimation carried out Yes No 13 One Button Tuning successfully completed Yes No 14 Controller parameters reset due to fault Yes No Dependency See also p5300 p5301 Note For b...

Page 262: ...0 signal FP 00 Inhibit PROFIenergy control commands Yes No Note Pe PROFIenergy profiles r8936 0 1 PN cyclic connection state Data type Integer16 P group Description Displays the state of the cyclic PROFINET connections Value 0 Interrupted 1 Not connected 2 Connection starts to be established 3 Module information expected 4 Module information received 5 Module address expected 6 Module address rece...

Page 263: ... there is at least one RT connection Bit 1 1 there is an IRT connection p8984 0 1 BI Web server interface enable Changeable T Data type Unsigned32 Binary P group Min Max Def 0 1 1 0 Description Setting to enable the interface for access via the web server Index 0 Reserved 1 PROFINET X150 Dependency See also p8986 Note BI p8984 1 1 signal PROFINET interface X150 is enabled for access to the web ser...

Page 264: ...ty functions Changeable C2 95 Data type Unsigned32 P group Safety Integrated Min Max Def 0000 0000 0000 0000 0000 0000 0000 0000 bin Description Sets the enable signals for the safe motion monitoring Bit field Bit Signal name 1 signal 0 signal FP 00 Enable SOS SLS Enable Inhibit 16 Enable SSM hysteresis and filtering Enable Inhibit 2823 17 Enable SDI Enable Inhibit 2824 18 Enable SS2E Enable Inhib...

Page 265: ...s otherwise fault F01681 will be output If the absolute position is not enabled then the parameterized modulo value is not taken into account Note SLP Safely Limited Position SP Safe Position p9506 SI Motion function specification Changeable C2 95 Data type Integer16 P group Safety Integrated Min 0 Max 2 Def 0 Description Sets the function specification for the safe motion monitoring Value 0 Safet...

Page 266: ...otion encoder coarse position value configuration Changeable C2 95 Data type Unsigned32 P group Safety Integrated Min Max Def 0000 0000 0000 0000 0000 0000 0000 0000 bin Description Sets the encoder configuration for the redundant coarse position value The encoder that is used for the safe motion monitoring function must be parameterized in this parameter Bit field Bit Signal name 1 signal 0 signa...

Page 267: ...PROFIdrive For safe functions that are not enabled p9501 0 the following applies p9519 is automatically set when the system powers up For safety functions that are enabled p9501 0 the following applies p9519 is checked to see that it matches the encoder p9520 SI Motion spindle pitch Changeable C2 95 Data type FloatingPoint32 P group Safety Integrated Min 0 1000 mm Max 8388 0000 mm Def 10 0000 mm D...

Page 268: ...osition value The encoder that is used for the safe motion monitoring function must be parameterized in this parameter Note For safe functions that are not enabled p9501 0 the following applies p9525 is automatically set when the system powers up For safety functions that are enabled p9501 0 the following applies p9525 is checked to see that it matches the encoder p9529 SI Motion Gx_XIST1 coarse p...

Page 269: ...1 x x p9533 converted from the load side to the motor side x Selected SLS stage Conversion factor from the motor side to the load side motor type rotary and axis type linear p9522 p9521 x p9520 otherwise p9522 p9521 See also p9501 p9531 p9601 Note The active actual speed limit is selected via safety relevant inputs When selecting SOS or a STOP A D setpoint 0 is specified in r9733 SLS Safely Limite...

Page 270: ...te SAM Safe Acceleration Monitor safe acceleration monitoring SBR Safe Brake Ramp safe brake ramp monitoring SSM Safe Speed Monitor safety relevant feedback signal from the speed monitoring p9547 SI Motion SSM velocity hysteresis Changeable C2 95 Data type FloatingPoint32 P group Safety Integrated Min 0 0010 mm min Max 500 0000 mm min Def 10 0000 mm min Description Sets the velocity hysteresis for...

Page 271: ...00 ms Description Sets the transition time from STOP D to SOS Note The set time is rounded internally to an integer multiple of the monitoring clock cycle SOS Safe Operating Stop p9555 SI Motion transition time STOP F to STOP B Changeable C2 95 Data type FloatingPoint32 P group Safety Integrated Min 0 00 ms Max 600000 00 ms Def 0 00 ms Description Sets the transition time from STOP F to STOP B Dep...

Page 272: ...oring time is reset each time the test is carried out The signal source to initiate the forced checking procedure is set in p9705 Dependency See also A01697 C01798 Note STO Safe Torque Off p9560 SI Motion STO shutdown speed Changeable C2 95 Data type FloatingPoint32 P group Safety Integrated Min 0 00 mm min Max 6000 00 mm min Def 0 00 mm min Description Sets the shutdown velocity for activating ST...

Page 273: ...00 ms Max 600000 00 ms Def 100 00 ms Description Sets the delay time for the SDI function After selecting the SDI function then for a maximum of this time motion in the monitored direction is permissible This time can therefore be used for braking any motion Dependency See also p9564 p9566 See also C01716 Note The set time is rounded internally to an integer multiple of the monitoring clock cycle ...

Page 274: ... SAM SBR p9570 SI Motion acceptance test mode Changeable T U Data type Integer16 P group Safety Integrated Min 0000 hex Max 00AC hex Def 0000 hex Description Setting to select and de select the acceptance test mode Value 0 00 hex De select the acceptance test mode 172 AC hex Select the acceptance test mode Dependency See also p9558 r9571 p9601 See also C01799 Note Acceptance test mode can only be ...

Page 275: ...nteger multiple of the monitoring clock cycle The set time is internally limited lower limit to 2 safety monitoring clock cycles p9583 SI Motion brake ramp monitoring time Changeable C2 95 Data type FloatingPoint32 P group Safety Integrated Min 0 50 s Max 3600 00 s Def 10 00 s Description Sets the monitoring time to define the brake ramp The rate of rise of the brake ramp depends upon p9581 refere...

Page 276: ... SBC function Value 0 Inhibit SBC 1 Enable SBC Note The SBC function is not activated until at least one safety monitoring function has been enabled i e p9501 not equal to 0 and or p9601 not equal to 0 The parameterization No motor holding brake available and Safe Brake Control enabled p1215 0 p9602 1 does not make sense if a motor holding brake is not being used SBC Safe Brake Control SI Safety I...

Page 277: ... Def 0 00 ms Description Sets the debounce time for the fail safe digital input used to control STO SBC SS1 The debounce time specifies the duration of a fault noise pulse at a fail safe digital input that does not change the drive state Note The debounce time is rounded to whole milliseconds Example Debounce time 1 ms Fault pulses of 1 ms are tolerated only pulses longer than 2 ms result in a res...

Page 278: ...nteger multiple of the monitoring clock cycle STOP F Defect in a monitoring channel error in the data cross check STOP A STO as a result of a fault detected by Safety Integrated p9659 SI forced checking procedure timer Changeable C2 95 Data type FloatingPoint32 P group Safety Integrated Min 0 00 h Max 9000 00 h Def 8760 00 h Description Setting the time interval in order to test safe torque off ST...

Page 279: ... Def 0 Description Setting to acknowledge that a component has been replaced By writing 29 to this parameter the unique identifier of a safety relevant component is transferred into the drive parameterization Value 0 00 hex hardware replacement acknowledge ready 29 1D hex hardware replacement acknowledgment NOTICE It is not permissible that the safety commissioning mode is set in order to write to...

Page 280: ...Yes No 06 Actual value upper limit SLS1 Yes No 07 Actual value lower limit SLS1 Yes No 08 Actual value upper limit SLS2 Yes No 09 Actual value lower limit SLS2 Yes No 10 Actual value upper limit SLS3 Yes No 11 Actual value lower limit SLS3 Yes No 12 Actual value upper limit SLS4 Yes No 13 Actual value lower limit SLS4 Yes No 16 Actual value upper limit SAM SBR Yes No 17 Actual value lower limit SA...

Page 281: ...e interpreted as follows linear axis µm rotary axis mdegrees The value of this parameter is displayed in r9708 with units mm or degrees The display is updated in the safety monitoring clock cycle For index 0 The display of the load side position actual value on the first channel is updated in the monitoring clock cycle For index 1 The display of the load side position actual value on the second ch...

Page 282: ...is parameter is only supplied with actual values in the case of Safety Integrated Extended Functions For Safety Integrated Basic Functions SBC SS1 STO the value is equal to zero r9722 SI Motion drive integrated status signals Data type Unsigned32 P group Safety Integrated Description Status signal for safety relevant motion monitoring functions integrated in the drive Bit field Bit Signal name 1 s...

Page 283: ...g the safety message C01798 ESR Extended Stop and Retract SAM Safe Acceleration Monitor safe acceleration monitoring SBR Safe Brake Ramp safe brake ramp monitoring r9725 0 2 SI Motion diagnostics STOP F Data type Unsigned32 P group Safety Integrated Description For index 0 Displays the message value that resulted in the STOP F on the drive Value 0 STOP F was signaled from the first channel Value 1...

Page 284: ...d r9733 1 shows p1082 The display in r9733 can be delayed by up to one Safety monitoring clock cycle as compared to the display in r9719 r9720 and r9721 r9722 When selecting SOS or a STOP A D setpoint 0 is specified in r9733 r9734 SI Safety Info Channel status word S_ZSW1B Data type Unsigned16 P group Safety Integrated Description Display for the status word of safety functions S_ZSW1B Bit field B...

Page 285: ...n password Yes No 01 Password entered Yes No Note For bit 00 1 a valid safety password was assigned For bit 01 1 a valid safety password was assigned bit 0 1 safety parameters can be set r9768 0 7 Receive SI PROFIsafe control words Data type Unsigned16 P group Safety Integrated Description Displays the received PROFIsafe telegram from the control Index 0 PZD 1 1 PZD 2 2 PZD 3 3 PZD 4 4 PZD 5 5 PZD...

Page 286: ...nged that will only take effect after a POWER ON For bit 01 1 Safety functions basic functions or extended functions have been enabled and are active For bit 02 1 A safety relevant component has been replaced Saving required p0977 1 For bit 03 1 A safety relevant component has been replaced Acknowledging p9702 29 and saving p0977 1 required r9781 0 1 SI checksum to check changes Data type Unsigned...

Page 287: ...o test the brake Value 0 Inhibit 1 Test motor holding brake Index 0 Brake 1 1 Reserved Dependency See also A01785 p10208 0 1 SI Motion SBT test torque ramp time Changeable C2 95 Data type FloatingPoint32 P group Safety Integrated Min 20 ms Max 10000 ms Def 1000 ms Description Sets the time during which the test torque is ramped up against the closed brake The test torque is then ramped down after ...

Page 288: ...position tolerance sequence 1 Changeable C2 95 Data type FloatingPoint32 P group Safety Integrated Min 0 001 mm Max 360 000 mm Def 1 000 mm Description Sets the tolerated position deviation for sequence 1 for the safe brake test Index 0 Brake 1 1 Reserved p10218 SI Motion SBT test torque sign Changeable C2 95 Data type Integer16 P group Safety Integrated Min 0 Max 1 Def 0 Description Sets the sign...

Page 289: ...iption Display for the status word of the safety functions S_ZSW3B Bit field Bit Signal name 1 signal 0 signal FP 00 Brake test selected Yes No 01 Setpoint input drive external Drive External 03 Brake test active Yes No 04 Brake test result Successful Erroneous not 05 Brake test completed Yes No 07 Actual load sign Negative Positive 11 SS2E active Yes No 15 Acceptance test mode selected Yes No Not...

Page 290: ... wait for acknowledgment 14 Brake opening timer elapsed 15 Error when initializing the brake test wait for acknowledgment 16 Change to brake test inactive acknowledgment active r10251 SI Safety Control Channel control word S_STW1B diagnostics Data type Unsigned32 P group Description Displays the diagnostics of control word S_STW1 of the safety control channel Bit field Bit Signal name 1 signal 0 s...

Page 291: ... Description Displays the telegram for the safety information channel SIC safety control channel SCC SIC SCC telegram p60122 is attached directly to the PZD telegram p0922 Value 700 Supplementary telegram 700 PZD 0 3 701 Supplementary telegram 701 PZD 2 5 999 No telegram Dependency For p8864 equal to 999 then p60122 is locked r61000 0 239 PROFINET Name of Station Data type Unsigned8 P group Descri...

Page 292: ...Parameters 12 2 List of parameters SINAMICS S210 servo drive system 290 Operating Instructions 12 2017 A5E41702836B AA ...

Page 293: ...m F means Fault N means No message or Internal message C means Safety message Information about reaction and acknowledgment is specified independently for a message with changeable message type e g reaction to F acknowledgment to F Detailed examples Axxxxx Alarm xxxxx Fxxxxx Fault xxxxx Nxxxxx No message Cxxxxx Safety message xxxxx SINAMICS S210 servo drive system Operating Instructions 12 2017 A5...

Page 294: ...pe The error may be caused by the basic system or a technology function e g FBLOCKS DCC TEC Fault value r0949 interpret hexadecimal Only for internal Siemens troubleshooting Note Refer to r9999 for further information about this fault r9999 0 Fault number r9999 1 Program counter at the time when the exception occurred r9999 2 Cause of the FloatingPoint exception Bit 0 1 Operation invalid Bit 1 1 D...

Page 295: ...y out a POWER ON switch off switch on for all components contact Technical Support N01004 F A Internal software error Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause An internal software error has occurred Fault value r0949 hexadecimal Only for internal Siemens troubleshooting Remedy read out diagnostics parameter r9999 contact Technical Support Reaction upon F OFF2 A...

Page 296: ... possible to delete the existing firmware xxxx 0090 hex 144 dec When checking the firmware that was downloaded checksum the component detected a fault It is possible that the file on the memory card is defective xxxx 0091 hex 145 dec Checking the loaded firmware checksum was not completed by the component in the appropriate time xxxx 009C hex 156 dec Component with the specified component number i...

Page 297: ...missioning is prevented In this case a POWER ON is required for all components and the auto commissioning must be restarted A01009 N CU Control module overtemperature Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The temperature r0037 0 of the control module Control Unit has exceeded the specified limit value Remedy check the air intake for the Control Unit check the ...

Page 298: ...ue 600 the following applies The temperature evaluation is no longer assigned to the power unit but to the encoder evaluation Notice Monitoring of the motor temperature is no longer ensured Remedy Check the parameter indicated in the fault value and correctly adjust it accordingly For fault value 600 Parameter p0600 must be set to the values 1 2 or 3 in accordance with the assignment of the intern...

Page 299: ... 0 Checksum of one file is incorrect 1 File missing 2 File too many 3 Incorrect firmware version 4 Incorrect checksum of the back up file Remedy For the non volatile memory for the firmware memory card device memory restore the delivery condition Note The file involved can be read out using parameter r9925 The status of the firmware check is displayed using r9926 Reaction upon F OFF2 Acknowl upon ...

Page 300: ...rive object All objects Reaction NONE Acknowledge POWER ON Cause Module booting was interrupted several times As a consequence the module boots with the factory setting Possible reasons for booting being interrupted power supply interrupted CPU crashed parameterization invalid Remedy carry out a POWER ON switch off switch on After switching on the module reboots from the valid parameterization if ...

Page 301: ...ICO interconnection Remedy Set the monitoring time higher at the PC or if required completely disable the monitoring function The monitoring time is set as follows using the commissioning tool Drive Commissioning Control panel Button Fetch master control A window is displayed to set the monitoring time in milliseconds Notice The monitoring time should be set as short as possible A long monitoring ...

Page 302: ...medy Set the value of the reference parameter to a number different than 0 0 See also p0304 r0304 p0305 r0305 p2000 p2003 F01034 Units changeover Calculation parameter values after reference value change unsuccessful Message value Parameter 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause The change of a reference parameter meant that for an involved parameter the selected va...

Page 303: ...All objects Reaction Servo NONE OFF1 OFF2 OFF3 Acknowledge IMMEDIATELY Cause When downloading the device parameterization a parameter back up file PSxxxyyy ACX associated with a drive object cannot be found Fault value r0949 interpret hexadecimal Byte 1 yyy in the file name PSxxxyyy ACX yyy 000 consistency back up file yyy 001 062 drive object number yyy 099 PROFIBUS parameter back up file Byte 2 ...

Page 304: ...e object type see p0107 Reaction upon A NONE Acknowl upon A NONE F01039 A ACX Writing to the parameter back up file was unsuccessful Message value 1 Drive object All objects Reaction Servo NONE OFF1 OFF2 OFF3 Acknowledge IMMEDIATELY Cause Writing to at least one parameter back up file PSxxxyyy in the non volatile memory was unsuccessful in the directory USER SINAMICS DATA at least one parameter ba...

Page 305: ...ing tool F01041 Parameter save necessary Message value 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause Defective or missing files were detected on the memory card when booting Fault value r0949 interpret decimal 1 Source file cannot be opened 2 Source file cannot be read 3 Target directory cannot be set up 4 Target file cannot be set up opened 5 Target file cannot be written...

Page 306: ...only in the ready mode p0010 0 114 Write access only in the commissioning state parameter reset p0010 30 115 Write access only in the Safety Integrated commissioning state p0010 95 116 Write access only in the commissioning state technological application units p0010 5 117 Write access only in the commissioning state p0010 not equal to 0 118 Write access only in the commissioning state download p0...

Page 307: ...be generated exceeded 9 Error while generating a device drive object 10 Error while generating target topology parameters p9902 and p9903 11 Error while generating a drive object global component 12 Error while generating a drive object drive component 13 Unknown drive object type 14 Drive status cannot be changed to ready for operation r0947 and r0949 15 Drive status cannot be changed to drive do...

Page 308: ...eral of the saved parameter values were not able to be accepted Also see r9406 up to r9408 Alarm value r2124 interpret hexadecimal Only for internal Siemens troubleshooting Remedy check the parameters displayed in r9406 up to r9408 and correct these if required Restore the factory setting using p0976 1 and re load the project into the drive unit Then save the parameterization in STARTER using the ...

Page 309: ...ree function blocks FBLOCKS the following applies the computing time load of the individual run time groups on a drive object can be read out in r21005 DCC or r20005 FBLOCKS if necessary the assignment of the run time group p21000 p20000 can be changed in order to increase the sampling time r21001 r20001 if necessary reduce the number of cyclically calculated blocks DCC and or function blocks FBLO...

Page 310: ...E Acknowledge IMMEDIATELY Cause The Control Unit was switched off while writing to the memory card This is why the visible partition became defective After switching on the data from the non visible partition backup copy were written to the visible partition Remedy Check that the firmware and parameterization is up to date A01073 N POWER ON required for backup copy on memory card Message value Dri...

Page 311: ...Reaction Servo OFF2 NONE OFF1 OFF3 Acknowledge IMMEDIATELY Faults and alarms 13 2 List of faults and alarms SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 309 ...

Page 312: ...e p0010 0 114 Write access only in the commissioning state parameter reset p0010 30 115 Write access only in the Safety Integrated commissioning state p0010 95 116 Write access only in the commissioning state technological application units p0010 5 117 Write access only in the commissioning state p0010 not equal to 0 118 Write access only in the commissioning state download p0010 29 119 Parameter ...

Page 313: ...UTC synchronization tolerance violated Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The tolerance p3109 set for UTC synchronization was violated Note UTC Universal Time Coordinates Remedy Select the synchronization intervals shorter so that the deviation between the time of day master and drive system lies within the tolerance Note The deviation when synchronizing is...

Page 314: ...d operation of drive units illegal Message value 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause Illegal operation of various drive units on one Control Unit SINAMICS S together with SINAMICS G SINAMICS S together with SINAMICS S Value or Combi Fault value r0949 interpret decimal Number of the first drive object with a different power unit type Remedy Only power units of one...

Page 315: ...32 10 32 DI DO 15 X132 11 64 DI DO 8 X122 7 128 DI DO 12 X132 7 Remedy Reduce the frequency of the pulses at the measuring probe input Reaction upon A NONE Acknowl upon A NONE F01150 CU Number of instances of a drive object type exceeded Message value Drive object type 1 number permitted 2 actual number 3 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause The maximum permissible ...

Page 316: ...ted components re commission the unit F01152 CU Invalid constellation of drive object types Message value Drive object All objects Reaction NONE Acknowledge POWER ON Cause It is not possible to simultaneously operate drive object types SERVO VECTOR and HLA A maximum of 2 of these drive object types can be operated on a Control Unit Remedy switch off the unit restrict the use of drive object types ...

Page 317: ...sed loop control monitoring cannot maintain the envisaged clock cycle The runtime of the closed loop control monitoring is too long for the particular clock cycle or the computing time remaining in the system is not sufficient for the closed loop control monitoring Fault value r0949 interpret hexadecimal Only for internal Siemens troubleshooting Remedy Increase the basic clock cycle of DRIVE CLiQ ...

Page 318: ... node Further the highest common denominator of the sampling times of all of the nodes connected to the line is not equal to the current controller sampling time of the drive object of the VSM 44 The highest common denominator of the sampling times of all of the components connected to the DRIVE CLiQ line is not the same for all components of this drive object e g there are components on different...

Page 319: ...lt value r0949 interpret decimal Only for internal Siemens troubleshooting Remedy carry out a POWER ON switch off switch on replace the Control Unit A01251 CU CU EEPROM incorrect read write data Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause Error when reading the read write data of the EEPROM in the Control Unit Alarm value r2124 interpret decimal Only for internal ...

Page 320: ...n NONE Acknowledge NONE Cause An error has occurred in the component trace The message appears in the following cases upload trace data p7792 1 change factory setting p7790 p7791 for missing property component trace r0193 1 0 Alarm value r2124 interpret decimal 1 The DRIVE CLiQ component does not support the component trace r0193 1 0 101 Data from trace 1 cannot be read 102 Data from trace 2 canno...

Page 321: ...le does not support the characteristic type p4662 214 The power unit does not support the temperature evaluation via PT1000 r0193 215 The Terminal Module does not support the temperature evaluation via PT1000 216 The Voltage Sensing Module VSM does not support operation with a PT1000 temperature sensor Remedy Upgrade the firmware of the DRIVE CLiQ component involved For fault value 205 214 215 che...

Page 322: ...leted A01314 Topology Component must not be present Message value 1 to 2 3 connection 4 Drive object All objects Reaction NONE Acknowledge NONE Cause For a component deactivate and not present is set but this component is still in the topology Alarm value r2124 interpret hexadecimal ddccbbaa hex aa component number bb component class of the component cc connection number Note Component class and c...

Page 323: ...rted component This is only possible if the pulses are inhibited for all the drive objects Remedy Activate pulse inhibit for all drive objects A01320 Topology Drive object number does not exist in configuration Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause A drive object number is missing in p0978 Alarm value r2124 interpret decimal Index of p0101 under which the mi...

Page 324: ...e object number to be repeated by entering a 0 the drive objects with PZD are separated from those without PZD only 2 partial lists are permitted After the second 0 all values must be 0 dummy drive object numbers 255 are only permitted in the first partial list A01323 Topology More than two partial lists created Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause Partial ...

Page 325: ... decimal Configured component number that is not present in target topology Remedy Establish topology and DO configuration consistency A01330 Topology Commissioning not possible Message value Drive object All objects Reaction NONE Acknowledge NONE Cause Unable to carry out commissioning The actual topology does not fulfill the requirements Remedy check the OCC cable between the converter and motor...

Page 326: ...ycle of the DRIVE CLiQ connection on the Control Unit is not sufficient for all write transfers 3yy Cyclic communication is fully utilized 4yy The DRIVE CLiQ cycle starts before the earliest end of the application An additional dead time must be added to the control Sign of life errors can be expected The conditions of operation with a current controller sampling time of 31 25 µs have not been mai...

Page 327: ...ave components on the line involved For fault value 9yy in addition check the clock cycles settings p0112 p0115 p4099 The lower the numerical value difference between two clock cycles the higher the lowest common multiple This behavior has a significantly stronger influence the higher the numerical values of the clock cycles F01341 Topology Maximum number of DRIVE CLiQ components exceeded Message ...

Page 328: ...match the connections this is only possible using the commissioning tool Notice Topology changes that result in this fault being generated cannot be accepted by the automatic function in the device but must be transferred using the commissioning tool and parameter download The automatic function in the device only allows constant topology to be used Otherwise when the topology is changed all of th...

Page 329: ... with distributed drives is not terminated The last participant on the line must be terminated with a line termination connector This therefore ensures the degree of protection of the distributed drives Alarm value r2124 interpret hexadecimal zzyyxx hex zz connection number of the distributed drive where there is no terminating connector yy component number xx CU connection number Remedy Install t...

Page 330: ...e firmware aa 0A hex 10 dec Too many components of a particular type detected aa 0B hex 11 dec Too many components of a particular type detected on a single line Note The drive system is no longer booted In this state the drive control closed loop cannot be enabled Remedy For fault cause 1 Change the configuration Connect less than 199 components to the Control Unit For fault cause 2 Remove the co...

Page 331: ...CLiQ sockets X201 up to X203 3 axis or X204 4 axis on the S120 Combi 5 Only one Sensor Module type SMC20 or SME20 may be connected to DRIVE CLiQ socket X205 X204 is not available for 3 axis 6 If a Single Motor Module is being used as the first expansion axis only one more Single Motor Module may be connected via X200 to X201 on the first Single Motor Module 7 Only Sensor Modules may be connected t...

Page 332: ... X203 50 X500 51 X501 52 X502 53 X503 54 X504 55 X505 Remedy Output the fault value and remove the specified connection Note Under Topology Topology view the commissioning tool where relevant offers improved diagnostics capability e g setpoint actual value comparison F01380 Topology Actual topology EEPROM defective Message value Preliminary component number 1 Drive object All objects Reaction NONE...

Page 333: ... Drive object All objects Reaction NONE Acknowledge NONE Cause The topology comparison has detected a Sensor Module in the actual topology that has been incorrectly inserted with respect to the target technology Alarm value r2124 interpret hexadecimal ddccbbaa hex dd connection number 4 cc component number 3 bb component class 2 aa component number of the incorrectly inserted component 1 Note The ...

Page 334: ...ll objects Reaction NONE Acknowledge NONE Cause The topology comparison has detected a DRIVE CLiQ Hub Module in the actual topology that has been incorrectly inserted with respect to the target topology Alarm value r2124 interpret hexadecimal ddccbbaa hex dd connection number 4 cc component number 3 bb component class 2 aa component number of the incorrectly inserted component 1 Note The component...

Page 335: ...bjects Reaction NONE Acknowledge NONE Cause The topology comparison has detected a DRIVE CLiQ component in the actual topology that has been incorrectly inserted with respect to the target topology Alarm value r2124 interpret hexadecimal ddccbbaa hex dd connection number 4 cc component number 3 bb component class 2 aa component number of the incorrectly inserted component 1 Note The component is d...

Page 336: ...itionally inserted Message value 1 to 2 3 connection 4 Drive object All objects Reaction NONE Acknowledge NONE Cause The topology comparison has found a component in the actual topology which is not specified in the target topology Alarm value r2124 interpret hexadecimal ddccbbaa hex dd component class 2 cc connection number 4 bb component class of the additional component 1 aa component number 3 ...

Page 337: ... the expected component correct the actual topology adapt the project parameterizing in the commissioning tool correct the target topology Topology comparison if required adapt the comparison level parameterize the topology comparison of all components p9906 parameterize the topology comparison of one components p9907 p9908 Note Under Topology Topology view the commissioning tool where relevant of...

Page 338: ... and connection number are described in F01375 The drive system is no longer booted In this state the drive control closed loop cannot be enabled Remedy Adapting topologies reinsert the DRIVE CLiQ cable to the component correct the actual topology adapt the project parameterizing in the commissioning tool correct the target topology automatically remove the topology error p9904 Note Under Topology...

Page 339: ...y voltage check DRIVE CLiQ cables for interruption and contact problems check that the component is working properly Note Under Topology Topology view the commissioning tool where relevant offers improved diagnostics capability e g setpoint actual value comparison Reaction upon N NONE Acknowl upon N NONE A01482 Topology Sensor Module not connected Message value Component 1 to 2 3 connection 4 Driv...

Page 340: ...mber 4 cc component number 3 bb component class 2 aa component number of the component that has not been inserted 1 Note The component is described in dd cc and bb where the component has not been inserted Component class and connection number are described in F01375 Remedy Adapting topologies insert the components involved at the right connection correct the actual topology adapt the project para...

Page 341: ...object All objects Reaction NONE Acknowledge NONE Cause The topology comparison has detected a Control Extension CX32 missing in the actual topology with respect to the target topology Alarm value r2124 interpret hexadecimal ddccbbaa hex dd connection number 4 cc component number 3 bb component class 2 aa component number of the component that has not been inserted 1 Note The component is describe...

Page 342: ... component not inserted Message value Component 1 to 2 3 connection 4 Drive object All objects Reaction NONE Acknowledge NONE Cause The topology comparison has detected an option slot component missing in the actual topology with respect to the target topology Alarm value r2124 interpret hexadecimal ddccbbaa hex dd connection number 4 cc component number 3 bb component class 2 aa component number ...

Page 343: ... where relevant offers improved diagnostics capability e g setpoint actual value comparison A01507 F N BICO Interconnections to inactive objects present Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause There are BICO interconnections to an inactive inoperable drive object The BI CI parameters involved are listed in r9498 The associated BO CO parameters are listed in r9...

Page 344: ...nnection with different scalings Message value Parameter 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause The requested BICO interconnection was established However a conversion is made between the BICO output and BICO input using the reference values the BICO output has different normalized units than the BICO input message only for interconnections within a drive object Exa...

Page 345: ... that the factor p2001 DO1 p2001 DO2 is calculated between the BICO output and the BICO input p2001 contains the reference value for voltage drive objects 1 2 Fault value r0949 interpret decimal Parameter number of the BICO input signal sink Remedy Not necessary Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE A01514 F BICO Error when writing during a reconnect Mes...

Page 346: ...he safety switch off signal path of monitoring channel 1 forced checking procedure test stop of the safety switch off signal path of monitoring channel 1 unsuccessful subsequent response to fault F01611 defect in a monitoring channel Fault value r0949 decimal interpretation 0 Stop request from monitoring channel 2 1005 STO active although STO not selected and there is no internal STOP A present 10...

Page 347: ...lculation 2000 Status of the STO selection for both monitoring channels different 2001 Feedback signal of STO shutdown for both monitoring channels different 2002 Status of the delay timer SS1 on both monitoring channels are different status of the timer in p9650 2003 Status of the STO terminal for both monitoring channels different 6000 6999 Error in the PROFIsafe control For these fault values t...

Page 348: ...identified upgrade firmware to later version contact Technical Support replace drive For fault value 6064 check the setting of the value in the F parameter F_Dest_Add at the PROFIsafe slave check the setting of the PROFIsafe address p9610 Using the commissioning tool copy the safety parameters and confirm the data change For fault value 6065 check the setting of the value in the F parameter F_Dest...

Page 349: ...ther all F parameters of the drive match the F parameters of the F host Note CU Control Unit F DI Fail safe Digital Input SGE Safety relevant input SI Safety Integrated SS1 Safe Stop 1 corresponds to Stop Category 1 acc to EN60204 STO Safe Torque Off Reaction upon A NONE Acknowl upon A NONE F01612 SI P1 CU STO inputs for power units connected in parallel different Message value Fault cause 1 bin D...

Page 350: ...ty stop response Remedy Not necessary Note SI Safety Integrated SS1 Safe Stop 1 corresponds to Stop Category 1 acc to EN60204 Reaction upon F NONE OFF3 Acknowl upon F IMMEDIATELY POWER ON Reaction upon A NONE Acknowl upon A NONE F01625 SI P1 CU Sign of life error in safety data Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The drive integrated Safety...

Page 351: ... not closed or interrupted cable ground fault in brake cable 20 Fault in brake open state short circuit in brake winding 30 31 Fault in close brake operation brake not closed or interrupted cable short circuit in brake winding 40 Fault in brake closed state 50 Fault in the brake control of the drive or a communication error brake control diagnostics Remedy select STO and then de select again check...

Page 352: ...ata save Reaction upon F Servo NONE OFF1 OFF2 OFF3 Acknowl upon F IMMEDIATELY POWER ON Reaction upon N NONE Acknowl upon N NONE A01638 F N SI Safety password entered Message value Drive object All objects Reaction NONE Acknowledge NONE Cause A valid safety password has been entered It is possible to change safety parameters in the safety commissioning mode See also r9767 SI safety password status ...

Page 353: ...essage value Fault cause 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause Safety Integrated has identified that a component has been replaced No additional fault response is initiated therefore operation of the particular drive is not restricted When safety functions are active after a component has been replaced it is necessary to carry out a partial acceptance test Fault va...

Page 354: ...fline and loaded to the drive 2000 Reference and actual checksum on monitoring channel 1 are not identical commissioning mode when de activating the safety functions p9501 or p9503 were not deleted 2001 Reference and actual checksum on monitoring channel 2 are not identical commissioning mode when de activating the safety functions p9501 or p9503 are not deleted 2002 Enable of safety related funct...

Page 355: ...ult value 3005 carry out the function checks for the modified hardware and generate an acceptance report The fault with fault value 3005 can only be acknowledged when the STO function is de selected For fault value 9999 carry out diagnostics for the other safety related fault that is present Note CU Control Unit SI Safety Integrated STO Safe Torque Off F01651 SI P1 CU Synchronization safety time s...

Page 356: ...rive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Faults and alarms 13 2 List of faults and alarms SINAMICS S210 servo drive system 354 Operating Instructions 12 2017 A5E41702836B AA ...

Page 357: ... times the current controller sampling time p0115 0 is greater than the DP clock cycle when operating with an isochronous PROFIBUS the DP clock cycle is not an integer multiple of the sampling time of the current controller p0115 0 106 the monitoring clock cycle does not match the monitoring clock cycle of the TM54F 107 the actual value sensing clock cycle p9511 is less than four times the current...

Page 358: ...ntroller clock cycle p9511 4 p0115 0 8 p0115 0 is recommended Note An actual value sensing clock cycle p9511 that is set too low can sporadically mean that safety messages C01711 C30711 are output with message value 1020 or 1021 For fault value 108 set a suitable actual value sensing clock cycle in p9511 if the DP clock cycle is used as the actual value sensing clock cycle for operation with isoch...

Page 359: ...plies check and if necessary correct the PROFINET configuration of the safety slot on the master side upgrade the drive software For fault value 250 remove the PROFIsafe configuring in the higher level F control or enable PROFIsafe in the drive For fault value 231 331 in the drive parameterize the appropriate PROFIsafe telegram p9611 to be set on the F PLC configure the PROFIsafe telegram matching...

Page 360: ...e routing for EMC compliance upgrade the drive software Note CU Control Unit SI Safety Integrated F01656 SI CU Parameter monitoring channel 2 error Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause When accessing the Safety Integrated parameters for monitoring channel 2 in the non volatile memory an error has occurred Note This fault results in a STOP A ...

Page 361: ...PROFIsafe is enabled p9601 3 1 then a telegram number greater than zero must be entered in p9611 Note This fault does not result in a safety stop response See also p9611 p60022 r60022 Remedy Check the telegram number setting p9611 F01658 SI P1 CU PROFIsafe telegram number differ Message value Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The PROFIsafe telegram numbe...

Page 362: ...et the Safety Integrated password For fault value 14 23 27 check whether there are faults in the safety function alignment between the two monitoring channels F01655 F30655 and if required carry out diagnostics for the faults involved upgrade the drive software For fault value 20 correct the enable setting p9601 For fault value 25 correct the telegram number setting p9611 For fault value 28 correc...

Page 363: ...Integrated Remedy check p9501 and p9601 and if required correct perform copy function using the commissioning tool save all parameters or Copy RAM to ROM carry out a POWER ON switch off switch on F01664 SI P1 CU No automatic firmware update Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause During booting the system detected that the Firmware update autom...

Page 364: ...tion of motor and power unit Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The combination of motor and power unit used is not suitable for using safe motion monitoring functions without an encoder The ratio between the power unit rated current r0207 0 and rated motor current p0305 is greater than 5 Alarm value r2124 interpret decimal Number of the motor data set wh...

Page 365: ... required carry out a diagnostics routine for the faults identified For fault value 5 p9525 0 not permissible Check the encoder parameterization on the Sensor Modules involved For fault value 6 check p9515 0 for DRIVE CLiQ encoders the following applies p9515 0 1 Check the encoder parameterization on the Sensor Modules involved For fault value 8 use and parameterize an encoder that implements an a...

Page 366: ...hether there are communication errors between monitoring channel 1 and monitoring channel 2 and if required carry out diagnostics for the faults involved For fault value 4 5 7 upgrade the drive software Note SI Safety Integrated F01673 SI Motion Sensor Module software hardware incompatible Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The existing Se...

Page 367: ... OFF2 Acknowledge IMMEDIATELY POWER ON Cause For the Safe synchronous position via PROFIsafe function an incorrect configuration setting was identified Note This fault results in a STOP A that can be acknowledged in the following way select STO and then de select again internal event acknowledge if the Extended message acknowledgment is active p9507 0 1 Fault value r0949 decimal interpretation 1 S...

Page 368: ...ave been changed or a fault is present Note This fault results in a STOP A that can be acknowledged Fault value r0949 decimal interpretation 0 Checksum error for SI parameters for motion monitoring 1 Checksum error for SI parameters for actual values 2 Checksum error for SI parameters for component assignment Remedy check the safety relevant parameters and if required correct execute the function ...

Page 369: ... Extended functions without selection p9601 5 1 are enabled without enabling motion monitoring functions integrated in the drive p9601 2 xxxx 9601 and yyyy 3 Onboard F DI are enabled without enabling motion monitoring functions integrated in the drive p9601 2 xxxx 9601 and yyyy 4 Onboard F DI are enabled Then it is not permissible to simultaneously set PROFIsafe and F DI via PROFIsafe p9501 30 xxx...

Page 370: ...49 If xxxx 9601 yyyy 1 Only enable motion monitoring functions integrated in the drive p9601 2 1 and PROFIsafe p9601 3 1 yyyy 2 De select Extended Functions without selection p9601 5 0 yyyy 3 De select F DI p9601 4 yyyy 4 De select onboard F DI p9601 4 and F DI via PROFIsafe p9501 30 yyyy 5 To transfer the SLS limit values via PROFIsafe p9501 24 1 also enable PROFIsafe p9601 3 1 and motion monitor...

Page 371: ...e 39 This module or software version of the CU MM does not support safe gearbox stage switchover p9501 26 43 Motion monitoring functions SLP and SP as well as PROFIsafe telegrams 31 901 902 not supported for D410 2 p9501 1 24 25 30 p9611 44 This module this software version does not support referencing via the safety control channel p9501 27 45 Deactivating SOS SLS during an external STOP A is not...

Page 372: ...lues SLP2 interchanged Remedy correct the lower and upper limit values p9535 p9534 carry out a POWER ON switch off switch on Note SI Safety Integrated SLP Safely Limited Position SE Safe software limit switches F01685 SI Motion P1 CU Safely limited speed limit value too high Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The limit value for the functi...

Page 373: ... cams on a cam track the minus position value must be less than the plus position value the distance between 2 cams x and y minus position value y plus position value x p9537 y p9536 x on a cam track must be greater than or equal to the cam tolerance position tolerance p9540 p9542 Note This fault does not result in a safety stop response Fault value r0949 interpret decimal Number of the Safe Cam w...

Page 374: ...eaction OFF2 Acknowledge POWER ON Cause The axis configuration was changed e g changeover between linear axis and rotary axis Parameter p0108 13 is internally set to the correct value Note This fault does not result in a safety stop response Fault value r0949 interpret decimal Parameter number of parameter that initiated the change Remedy The following should be carried out after the changeover ex...

Page 375: ...ust be at least 4x the current controller clock cycle Notice If this alarm is not observed then message C01711 or C30711 with the value 1020 1021 can sporadically occur Remedy Configure Ti and To low so that they are suitable for the PN cycle or increase the PN cycle time Reaction upon F NONE OFF1 OFF2 OFF3 Acknowl upon F IMMEDIATELY POWER ON F01692 SI Motion P1 CU Parameter value not permitted fo...

Page 376: ...t the drive See also r9590 Reaction upon A NONE Acknowl upon A NONE A01695 F SI Motion Sensor Module was replaced Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause A Sensor Module which is used for safe motion monitoring functions was replaced The hardware replacement must be acknowledged An acceptance test must be subsequently performed Note This message does not resul...

Page 377: ...ng is complete the test must be performed within a defined maximum time interval p9559 maximum of 9000 hours in order to comply with the requirements as laid down in the standards for timely fault detection and the conditions to calculate the failure rates of safety functions PFH value Operation beyond this maximum time period is permissible if it can be ensured that the forced checking procedure ...

Page 378: ...ea and who are depending on the safety functions correctly functioning See also p9659 r9660 Remedy Select STO and then de select again Note CU Control Unit SI Safety Integrated STO Safe Torque Off SH Safe standstill Reaction upon F NONE OFF1 OFF2 OFF3 Acknowl upon F IMMEDIATELY POWER ON C01700 SI Motion P1 CU STOP A initiated Message value Drive object All objects Reaction OFF2 Acknowledge IMMEDIA...

Page 379: ...uent response to the message C01714 SI Motion CU Safely Limited Speed exceeded subsequent response to the message C01711 SI Motion CU Defect in a monitoring channel subsequent response to the message C01707 SI Motion CU tolerance for safe operating stop exceeded subsequent response to the message C01716 SI Motion CU tolerance for safe motion direction exceeded Remedy remove the cause of the fault ...

Page 380: ...ce of the axis carry out a POWER ON This message can be acknowledged without a POWER ON as follows safe acknowledgment PROFIsafe machine control panel Note SI Safety Integrated SOS Safe Operating Stop See also p9530 C01708 SI Motion P1 CU STOP C initiated Message value Drive object All objects Reaction STOP2 Acknowledge IMMEDIATELY POWER ON Cause The drive is stopped via a STOP C braking along the...

Page 381: ...TELY POWER ON Cause The drive is stopped via a STOP E retraction motion Safe Operating Stop SOS is activated after the parameterized time has expired Possible causes stop request from the higher level control subsequent response to the message C01714 SI Motion CU Safely Limited Speed exceeded subsequent response to the message C01715 SI Motion CU Safely Limited Position exceeded subsequent respons...

Page 382: ...andstill tolerance p9530 31 Position tolerance p9542 p9342 or p9549 p9349 when actual value synchronization is enabled p9501 3 33 Time speed switchover p9551 35 Delay time STOP A p9556 36 Test time STO p9557 37 Transition time STOP C to SOS p9552 38 Transition time STOP D to SOS p9553 40 Stop response for SLS p9561 42 Shutdown speed STO p9560 43 Memory test stop response STOP A 44 57 General Possi...

Page 383: ...568 or p9546 239 Acceleration for SBR p9581 and p9583 240 Inverse value of acceleration for SBR p9581 and p9583 241 Deceleration time for SBR p9582 242 Encoderless safety p9506 243 Function configuration p9507 247 SDI tolerance p9564 248 SDI positive upper limit 7FFFFFFF hex 249 Position actual value r9713 0 1 SDI tolerance p9564 250 Position actual value r9713 0 1 SDI tolerance p9564 251 SDI nega...

Page 384: ...itialization is different for the two controllers 5022 Error when evaluating F parameters The values of the transferred F parameters do not match the expected values in the PROFIsafe driver 5025 The result of the F parameterization is different for the two controllers 5026 CRC error for the F parameters The transferred CRC value of the F parameters does not match the value calculated in the PST 50...

Page 385: ...k encoder parameters to ensure that they are the same p9515 p9519 p9523 p9524 p9525 p9529 to correctly copy the encoder parameters from p04xx p9700 must be set 46 and p9701 172 for DQI encoders the following applies If required upgrade the firmware version of the Control Unit to a more recent version which is released for DQI encoders check the electrical cabinet design and cable routing for EMC c...

Page 386: ...ck the setting of the value for F parameter F_WD_Time on the PROFIsafe slave and increase if necessary For message value 5066 check the setting of the value for F parameter F_WD_Time on the PROFIsafe slave and increase if necessary evaluate diagnostic information in the F host check PROFIsafe connection For message value 6000 6999 Refer to the description of the message values in safety fault F016...

Page 387: ...eadback signal generated from the selected test stop mode 26 33 SI test sensor feedback signal p10046 p10146 p10047 p10147 Expected state of external readback signal generated from the selected test stop mode 34 41 SI test sensor feedback signal p10046 p10146 p10047 p10147 Expected state of second internal readback signal generated from the selected test stop mode 42 Internal data for processing t...

Page 388: ...rive object All objects Reaction NONE Acknowledge IMMEDIATELY POWER ON Cause The axis has moved past a parameterized position that is monitored by the SLP function Message value r9749 interpret decimal 10 SLP1 violated 20 SLP2 violated Remedy check the traversing motion program in the control check the limits for SLP function and if required adapt p9534 p9535 This message can be acknowledged witho...

Page 389: ... acceleration function was exceeded The drive is stopped as a result of the configured stop response p9579 Remedy check the traversing motion program in the control check the acceleration limit for the SLA function and if required adapt p9578 carry out a safe acknowledgment Note SI Safety Integrated SLA Safely Limited Acceleration C01730 SI Motion P1 CU Reference block for dynamic safely limited s...

Page 390: ...oder connection replace encoder This message can be acknowledged without a POWER ON as follows safe acknowledgment PROFIsafe machine control panel C01751 SI Motion P1 CU Effectivity test fault safety relevant encoder Message value 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY POWER ON Cause The DRIVE CLiQ encoder for safe motion monitoring signals an error for the effectivity te...

Page 391: ...e has not been configured in p10202 SBT Safe Brake Test See also p10202 Remedy Open the brake and reselect the brake test A01781 SBT brake opening time exceeded Message value Fault cause 1 bin Drive object All objects Reaction NONE Acknowledge NONE Cause The maximum time 11 s to open the brake during the brake test was exceeded Possible causes during the brake test the drive went into a fault cond...

Page 392: ...luate carry out a safe acknowledgment if required restart the brake test A01783 SBT brake closing time exceeded Message value Fault cause 1 bin Drive object All objects Reaction NONE Acknowledge NONE Cause The maximum time 11 s to close the brake during the brake test was exceeded Alarm value r2124 interpret binary Bit 0 1 The brake was not able to be closed Note SBT Safe Brake Test Remedy when us...

Page 393: ...ing the brake test Bit 8 1 closed loop control not enabled or function generator active Bit 9 1 control does not switch over to the brake test e g because PI speed control has not been parameterized Bit 10 1 torque limit reached r1407 7 r1408 8 Note SBT Safe Brake Test Remedy remove the fault cause carry out a safe acknowledgment if required restart the brake test For bit 17 1 with bit 6 1 or bit ...

Page 394: ... was not able to be carried out after powering up Possible causes the STO function is selected via safe motion monitoring functions a safety message is present that resulted in a STO Note STO Safe Torque Off Remedy deselect STO via safe motion monitoring functions remove the cause of the safety messages and acknowledge the messages Note The automatic test stop is performed after removing the cause...

Page 395: ... p9505 to 2 n re parameterize the alarm using p2118 and p2119 set p9505 back to the required value Reaction upon N NONE Acknowl upon N NONE A01795 SI Motion P1 CU Wait time after exiting the safe pulse cancellation expired Message value Drive object All objects Reaction NONE Acknowledge NONE Cause After exiting safe pulse cancellation within the wait time of 5 seconds encoderless actual value sens...

Page 396: ...t issue a user agreement for the new position using the softkey This mean that this position is then designated as safety relevant Note SI Safety Integrated C01798 SI Motion P1 CU Test stop for motion monitoring functions running Message value Drive object All objects Reaction NONE Acknowledge IMMEDIATELY POWER ON Cause The forced checking procedure test stop for the safe motion monitoring functio...

Page 397: ...ame firmware versions avoid longer topologies for short current controller sampling times For fault value 10 check the DRIVE CLiQ cables at the Control Unit remove any short circuit for motors with DRIVE CLiQ carry out a POWER ON For fault value 11 check the electrical cabinet design and cable routing for EMC compliance For fault value 12 replace the component involved A01839 DRIVE CLiQ diagnostic...

Page 398: ...n a drive object is determined by the number of indices in r2050 p2051 3 Uneven number of bytes for input or output 4 Setting data for synchronization not accepted For more information see A01902 211 Unknown parameterizing block 223 Clock synchronization for the PZD interface set in p8815 0 is not permissible More than one PZD interface is operated in clock synchronism 253 PN Shared Device Illegal...

Page 399: ...on is not permissible Alarm value r2124 interpret decimal 0 Bus cycle time Tdp 0 5 ms 1 Bus cycle time Tdp 32 ms 2 Bus cycle time Tdp is not an integer multiple of the current controller sampling time 3 Instant of the actual value sensing Ti Bus cycle time Tdp or Ti 0 4 Instant of the actual value sensing Ti is not an integer multiple of the current controller sampling time 5 Instant of the setpoi...

Page 400: ... N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F01912 N A PB PN clock cycle synchronous operation sign of life failure Message value Drive object All objects Reaction Servo OFF1 OFF3 Acknowledge IMMEDIATELY Cause The maximum permissible number of errors in the controller sign of life clock synchronous operation has been exceeded in cyclic operation Remedy physically check the...

Page 401: ...TELY A01930 PB PN current controller sampling time clock cycle synch not equal Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The current controller sampling time of all drives must be set the same for the clock cycle synchronous operation Alarm value r2124 interpret decimal Number of the drive object with different current controller sampling time Remedy Set current...

Page 402: ...ock synchronous DP clock cycle than was transferred to the slave in the parameterizing telegram at least one drive object has a pulse enable not controlled from PROFIBUS PROFINET either Remedy check the master application and bus configuration check the consistency between the clock cycle input when configuring the slave and clock cycle setting at the master check that no drive object has a pulse ...

Page 403: ...uld not be completed because the sign of life is changing differently to how it was configured in the Tmapc time grid Remedy ensure that the master correctly increments the sign of life in the master application clock cycle Tmapc correct the interconnection of the master sign of life p2045 Note PB PROFIBUS PN PROFINET A01945 PROFIBUS Connection to the Publisher failed Message value Fault cause 1 b...

Page 404: ...upon A NONE Acknowl upon A NONE F01951 CU SYNC Synchronization application clock cycle missing Message value 1 Drive object All objects Reaction OFF2 NONE Acknowledge IMMEDIATELY POWER ON Cause If DRIVE CLiQ components with different application clock cycle are operated on a DRIVE CLiQ port this requires synchronization with the Control Unit This synchronization routine was unsuccessful Fault valu...

Page 405: ... F01954 CU DRIVE CLiQ Synchronization unsuccessful Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause Synchronization between the basic clock cycle DRIVE CLiQ clock cycle and application clock cycle was started and was not able to be successfully completed e g after switch on Fault value r0949 interpret decimal Only for internal Siemens troubleshooting Re...

Page 406: ...eck the configuration of the PROFINET controllers A01982 PN second controller missing Message value Drive object All objects Reaction NONE Acknowledge NONE Cause Connections to two PROFINET controllers are expected However only the connection to a PROFINET controller is present there is only one connection to the F controller system redundancy is activated Remedy Check the configuration of the PRO...

Page 407: ...drive object specified for connection does not exist Remedy Use the existing drive object with the corresponding number Note The alarm is reset as follows remove the cause of this alarm restart the function generator A02006 Function generator No drive specified for connection Message value Drive object All objects Reaction NONE Acknowledge NONE Cause No drive specified for connection in p4815 Reme...

Page 408: ...ible when using the function generator Alarm value r2124 interpret decimal Number of the drive object involved Remedy Change the operating mode for this drive object to p1300 20 encoderless speed control or p1300 21 speed control with encoder Note The alarm is reset as follows remove the cause of this alarm restart the function generator A02010 Function generator Speed setpoint from the drive is n...

Page 409: ...netizing running Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause Magnetizing has not yet been completed on a drive object specified for connection Alarm value r2124 interpret decimal Number of the drive object involved Remedy Wait for magnetizing of the motor r0056 4 Note The alarm is reset as follows restart the function generator A02020 Function generator Parameter ...

Page 410: ... value Drive object All objects Reaction NONE Acknowledge NONE Cause The specified physical address is zero Remedy Set a physical address with a value other than zero Note The alarm is reset as follows remove the cause of this alarm restart the function generator A02040 Function generator Illegal value for offset Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The value...

Page 411: ...ion generator Time slice clock cycle invalid Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The time slice clock cycle selected does not match any of the existing time slices Remedy Enter an existing time slice clock cycle The existing time slices can be read out via p7901 Note The alarm is reset as follows remove the cause of this alarm restart the function generator ...

Page 412: ...cycle is shorter than the selected basic clock cycle 0 p0110 0 Remedy Increase the value for the trace cycle A02057 Trace Time slice clock cycle invalid Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The time slice clock cycle selected does not match any of the existing time slices Remedy Enter an existing time slice clock cycle The existing time slices can be read out...

Page 413: ... not exist the specified signal can no longer be traced recorded Remedy specify the signal to be traced check whether the relevant signal can be traced A02062 Trace Invalid trigger signal Message value Drive object All objects Reaction NONE Acknowledge NONE Cause a trigger signal was not specified the specified signal does not exist the specified signal is not a fixed point signal the specified si...

Page 414: ...bject All objects Reaction NONE Acknowledge NONE Cause A parameterization error was identified when starting the variable message function Alarm value r2124 interpret decimal Incorrectly set parameter Remedy Correct the parameter and restart Note The alarm is automatically withdrawn when stopping or when successfully starting the variable message function p3290 0 A02095 MTrace 0 multiple trace can...

Page 415: ...cts Reaction NONE Acknowledge NONE Cause The following functions or settings are not permissible in conjunction with a multiple trace trace recorder 1 measuring function long time trace trigger condition immediate recording start IMMEDIATE trigger condition start with function generator FG_START Remedy if required deactivate the multiple trace p4840 1 0 deactivate function or setting that is not p...

Page 416: ...than 4 3 was loaded to a version less than or equal to 4 3 the system properties after replacing a component no longer match the parameter assignment Alarm value r2134 floating point Minimum value for p0118 where dead time no longer occurs Remedy set p0118 to zero set p0118 to a value greater than or equal to the alarm value for p1810 11 1 set p0117 from the device to an automatic setting p0117 1 ...

Page 417: ...N switch off switch on for all components upgrade firmware to later version contact Technical Support replace the Control Unit Note TEC Technology Extension Reaction upon A NONE Acknowl upon A NONE F02152 A TEC insufficient memory Message value 1 Drive object All objects Reaction OFF1 Acknowledge IMMEDIATELY POWER ON Cause Too many functions have been configured on this Control Unit e g too many d...

Page 418: ...The data length of the specified application is not the same in the NVRAM and the backup yy 3 The data checksum in p7774 is not correct yy 4 No data available to load Remedy Perform the remedy according to the results of the troubleshooting if necessary start the action again F03001 NVRAM checksum incorrect Message value 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause A chec...

Page 419: ...l objects Reaction OFF1 NONE OFF2 Acknowledge IMMEDIATELY POWER ON Cause The wire break monitoring for an analog input has responded Remedy Check the wiring for interruptions Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE A03506 F N 24 V power supply missing Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The 24 V power supply for th...

Page 420: ...d for plausibility At least one calibration data point was determined to be invalid Alarm value r2124 interpret binary Bit 1 10 V value analog input 0 invalid Bit 3 10 V value analog input 1 invalid Bit 4 Offset analog output 0 invalid Bit 5 10 V value analog output 0 invalid Bit 6 Offset analog output 1 invalid Bit 7 10 V value analog input 1 invalid Remedy switch off switch on the power supply f...

Page 421: ... If the heat sink temperature exceeds the value set in p0292 0 then fault F30004 is output Remedy Check the following is the ambient temperature within the defined limit values have the load conditions and the load duty cycle been appropriately dimensioned has the cooling failed Reaction upon N NONE Acknowl upon N NONE A05001 N Power unit Overtemperature depletion layer chip Message value Drive ob...

Page 422: ...efined limit values has the fan failed Check the direction of rotation Reaction upon N NONE Acknowl upon N NONE A05004 N Power unit Rectifier overtemperature Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The alarm threshold for the overtemperature of the rectifier has been reached The response is set using p0290 If the temperature of the rectifier increases by an addi...

Page 423: ...the permissible limit value r0293 chassis power units only Depending on p0290 an appropriate overload response is initiated See also r0037 Remedy Not necessary This alarm is automatically withdrawn once the limit value has been fallen below Reaction upon A NONE Acknowl upon A NONE A05054 Parallel circuit Power unit deactivated Message value 1 Drive object All objects Reaction NONE Acknowledge NONE...

Page 424: ...el circuit configurations only power units with identical firmware versions may be used F05058 Parallel circuit VSM EEPROM versions differ Message value Parameter 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause The EEPROM versions of the Voltage Sensing Modules VSM do not match Fault value r0949 interpret decimal Parameter in which the first different version number was dete...

Page 425: ... the precharging contactor ALM SLM BLM diode or the line contactor BLM thyristor interconnected and the simultaneity monitoring p0255 4 6 activated After opening or closing a contactor of the parallel connection after a monitoring time has elapsed not all of the contactors have assumed the same state Fault value r0949 interpret binary yyyyxxxx hex yyyy supplementary information xxxx fault cause Fa...

Page 426: ...losed Bit 6 1 PDS6 contactor is closed Bit 7 1 PDS7 contactor is closed Note PDS Power unit Data Set Remedy check the monitoring time setting p0255 5 7 check the wiring and control of the contactor if required replace the contactor Reaction upon A NONE Acknowl upon A NONE F06310 A Supply voltage p0210 incorrectly parameterized Message value Drive object All objects Reaction NONE OFF1 OFF2 Acknowle...

Page 427: ... expired the temperature is still higher than the alarm threshold 301 Motor temperature model 3 temperature is too high or the model has not been parameterized 302 Motor temperature model 3 Encoder temperature is not within the valid range See also p0613 Remedy reduce the motor load check the ambient temperature and the motor ventilation check the wiring and temperature sensor connection check mon...

Page 428: ... one other temperature model was simultaneously activated 303 Motor temperature model unknown in the actual firmware version Remedy check the encoder type check the motor type check activation of the motor temperature model p0612 check the parameters of the motor temperature model p5350 and following A07014 N Drive Motor temperature model configuration alarm Message value 1 Drive object All object...

Page 429: ...d resistance too low PTC R 20 Ohm KTY R 50 Ohm PT1000 R 603 Ohm Note If alarm A07015 is present the time in p0607 is started If the fault is still present after this time has expired then fault F07016 is output however at the earliest 50 ms after alarm A07015 Fault value r0949 interpret decimal if SME TM120 is selected p0601 10 11 this is the number of the temperature channel leading to the messag...

Page 430: ...rameter can only be read not available incorrect data type value range or assignment incorrect 37 Source parameter for a BICO interconnection was not able to be determined 38 An index was set for a non indexed or CDS dependent parameter 39 No index was set for an indexed parameter 41 A bit operation is only permissible for parameters with the parameter format DISPLAY_BIN 42 A value not equal to 0 ...

Page 431: ...p0340 1 because the vector control was subsequently activated as configuration r0108 2 611 The time constant for thermal motor model 1 was estimated 612 Thermal motor model 1 was activated p0612 0 1 See also p1082 r1082 Remedy Not necessary It is not necessary to change the parameters as they have already been correctly limited F07086 Units changeover Parameter limit violation due to reference val...

Page 432: ...dy state minimum limit or maximum limit was violated inaccuracies for the data type FloatingPoint In these cases when the minimum limit is violated then the parameter value is rounded up and when the maximum limited is violated the parameter value is rounded down Fault value r0949 interpret decimal Diagnostics parameter r9451 to display all parameters whose value had to be adapted Remedy Check the...

Page 433: ...ue p1493 have been determined and the appropriate status signal is set r1407 26 1 The following parameters influence the response of the moment of the inertia estimator p1560 p1561 p1562 Remedy Traverse the axis until the moment of inertia estimator has stabilized This alarm is automatically withdrawn after the moment of inertia estimator has stabilized F07093 A Drive Test signal error Message val...

Page 434: ...owl upon A NONE A07094 General parameter limit violation Message value Parameter 1 Drive object All objects Reaction NONE Acknowledge NONE Cause As a result of the violation of a parameter limit the parameter value was automatically corrected Minimum limit violated parameter is set to the minimum value Maximum limit violated parameter is set to the maximum value Alarm value r2124 interpret decimal...

Page 435: ... not supported Fault value r0949 interpret binary Bit 5 The function requires that the Advanced Positioning Control function module APC is activated See also p5301 Remedy For bit 5 1 activate the APC function module r0108 7 1 activate the APC without sensor on the load side function p3700 2 1 Reaction upon A NONE Acknowl upon A NONE F07100 Drive Sampling times cannot be reset Message value Paramet...

Page 436: ...rect p0854 the higher level control has withdrawn the master control by PLC signal data transfer via the fieldbus master drive was interrupted Remedy check the interconnection of the binector input for master control by PLC p0854 check the master control by PLC signal and if required switch in check the data transfer via the fieldbus master drive Note If the drive should continue to operate after ...

Page 437: ... rotate Remedy the automatic restart AR should if required be inhibited p1210 0 an automatic restart can be directly interrupted by withdrawing the switch on command BI p0840 A07329 N Drive kT estimator kT iq characteristic or voltage compensation does not function Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause A function of the function module extended torque contro...

Page 438: ... Drive Measuring probe parameterized to a digital output Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The measuring probe is connected to a bi directional digital input output and the terminal is set as output Alarm value r2124 interpret decimal 8 DI DO 8 X122 9 X132 1 9 DI DO 9 X122 10 X132 2 10 DI DO 10 X122 12 X132 3 11 DI DO 11 X122 13 X132 4 12 DI DO 12 X132 9...

Page 439: ...pair The function cannot be tested as long as the encoder is not reset after learning encoder fault parking POWER ON Continuous use is not recommended For fault cause 3 Only select cogging torque compensation for operation with motor encoder For fault cause 4 Activate learning only for operation with encoder p1300 p1404 p1317 For fault cause 5 set period p5253 1 activate the external table and lea...

Page 440: ...ion can occur between the setpoint and actual speed A possible cause can be e g that the line supply has failed Remedy Not necessary This alarm is automatically withdrawn after the lower threshold has been distinctly exceeded Otherwise apply the following measures check the line supply and infeed increase the ramp up times p1120 shut down the Vdc_min controller p1240 0 Reaction upon N NONE Acknowl...

Page 441: ...n N NONE Reaction upon A NONE Acknowl upon A NONE F07410 Drive Current controller output limited Message value Drive object All objects Reaction OFF2 NONE OFF1 Acknowledge IMMEDIATELY Cause The condition I_act 0 and Uq_set_1 longer than 16 ms at its limit is present and can be caused by the following motor not connected or motor contactor open no DC link voltage present Motor Module defective Reme...

Page 442: ...f the pole position angle from the encoder and motor model resulted in an excessively high value 45 electrical 1 The change in the speed signal from the motor encoder has changed by p0492 within a current controller clock cycle Remedy check the phase sequence for the motor and if required correct wiring p1820 if the encoder mounting was changed re adjust the encoder replace the defective motor enc...

Page 443: ...er was replaced Cause 4 the firmware was updated to a version that checks the encoder serial number Note With closed loop position control the serial number is accepted when starting the adjustment p2507 2 When the encoder is adjusted p2507 3 the serial number is checked for changes and if required the adjustment is reset p2507 1 Proceed as follows to hide serial number monitoring set the followin...

Page 444: ...it 2 the assigned filter is a type or has a characteristic which is unsuitable for adaptation Bit 3 the assigned filter has not been activated p1656 p5200 Bit 4 15 internal fault occurred Bit 16 31 number of the drive data set with fault Remedy The message can always be removed by deactivating adaptation p5280 0 1 If adaptation is to remain active then the countermeasure should be applied dependin...

Page 445: ...natural frequencies is greater than the Shannon frequency The Shannon frequency is calculated according to the following formula 0 5 p0115 1 Fault value r0949 interpret hexadecimal Bit 0 Filter 1 p1417 p1419 Bit 1 Filter 2 p1423 p1425 Bit 4 Actual value filter p1447 p1449 Bit 8 15 Data set number starting from zero Remedy reduce the numerator or denominator natural frequency of the speed setpoint ...

Page 446: ...tion F07431 Drive Changeover to encoderless operation not possible Message value Drive object All objects Reaction OFF2 OFF1 Acknowledge IMMEDIATELY Cause For closed loop torque control the converter cannot change over to encoderless operation p1404 Remedy Do not attempt to change over to encoderless operation F07432 Drive Motor without overvoltage protection Message value 1 Drive object All objec...

Page 447: ...tive Line Module Smart Line Module and the energy recovery power of the infeed must not be less than the maximum utilized S1 power of the synchronous motor For Control Unit and infeed a 24 V power supply other than that for the Motor Module must be used with the voltage protection activated The 24 V power supply of this Motor Module must be DC link buffered e g CSM a Braking Module with a correspo...

Page 448: ...graded then only a POWER ON switch off switch on is required Use a booksize power unit version 4 4 For fault value 2 if an encoder with Safety position actual values sensing is available r0458 0 2 19 1 reparameterize the encoderless safety technology p9506 1 3 to safety technology with encoder p9506 0 For fault value 1 2 Deselect the function Current controller dynamics higher p1810 11 0 and if re...

Page 449: ...ject All objects Reaction Servo OFF1 NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause When switched off the currently effective motor encoder was moved through a distance greater than was parameterized in the tolerance window It is possible that there is no longer any reference between the mechanical system and encoder Note Only the motor encoder in the currently effective drive data set is monitored ...

Page 450: ...ociated drive data set Fault value r0949 interpret decimal The fault value includes the drive data set number of p0187 p0188 and p0189 The fault value is increased by 100 encoder number e g for p0189 Fault value 3xx with xx data set number Remedy The index of the encoder data set associated with the drive data set should be entered into p0187 1st encoder p0188 2nd encoder and p0189 3rd encoder A07...

Page 451: ...Fault value 1203 means In drive data set 3 the first p0187 3 and second encoder p0188 3 are identical Remedy Assign the drive data set to different encoders F07511 Drive Encoder used a multiple number of times Message value 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause Each encoder may only be assigned to one drive and within a drive must in each drive data set either alwa...

Page 452: ...Number of DDS MDS p0180 p0130 p0186 1 1 p0186 0 0 2 2 p0186 0 0 p0186 1 1 4 4 p0186 0 0 p0186 1 1 p0186 2 2 p0186 3 3 8 8 p0186 0 0 p0186 1 1 p0186 2 2 p0186 7 7 16 16 p0186 0 0 p0186 1 1 p0186 2 2 p0186 15 15 32 32 p0186 0 0 p0186 1 1 p0186 2 2 p0186 31 31 2 1 p0186 0 1 0 4 2 p0186 0 1 0 p0186 1 2 1 8 4 p0186 0 1 0 p0186 1 2 1 p0186 3 4 2 p0186 5 6 3 16 8 p0186 0 1 0 p0186 1 2 1 p0186 3 4 2 p0186...

Page 453: ...9 interpret decimal Drive data set to be re commissioned Remedy Commission the drive data set specified in the fault value r0949 F07517 Drive Encoder data set changeover incorrectly parameterized Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause In at least two drive data sets DDS the same motor data set MDS is assigned different encoder data sets EDS for the mot...

Page 454: ...he drive A07520 Drive Motor cannot be changed over Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The motor cannot be changed over Alarm value r2124 interpret decimal 1 The contactor for the motor that is presently active cannot be opened because for a synchronous motor the speed r0063 is greater than the speed at the start of field weakening p0348 As long as r0063 p...

Page 455: ...a factory setting e g using p0970 1 it was not possible to reset the encoder parameters The encoder parameters are directly read out of the encoder via DRIVE CLiQ Alarm value r2124 interpret decimal Component number of the encoder involved Remedy repeat the operation check the DRIVE CLiQ connection Reaction upon F Servo NONE IASC DCBRK OFF1 OFF2 OFF3 STOP2 Acknowl upon F IMMEDIATELY POWER ON React...

Page 456: ...s being supported by the encoder evaluation in r0456 Fault value r0949 interpret decimal ccccbbaa hex cccc fault cause bb component number aa encoder data set cccc 1 encoder sin cos with absolute track is supported by SME25 cccc 3 Squarewave encoder this is supported by SMC30 cccc 4 sin cos encoder this is supported by SMC20 SMI20 SME20 SME25 cccc 10 DRIVE CLiQ encoder is supported by DQI cccc 12 ...

Page 457: ...ent number 1 encoder data set 2 drive data set 3 fault cause 4 Drive object All objects Reaction Servo OFF2 IASC DCBRK NONE OFF1 OFF3 STOP2 Acknowledge IMMEDIATELY POWER ON Cause For position tracking the configuration is not supported Position tracking can only be activated for absolute encoders For linear axes it is not possible to simultaneously activate the position tracking for load and measu...

Page 458: ...reduce the multiturn resolution p0412 F07560 Drive encoder Number of pulses is not to the power of two Message value Encoder data set 1 Drive object All objects Reaction Servo OFF2 IASC DCBRK NONE OFF1 OFF3 STOP2 Acknowledge IMMEDIATELY POWER ON Cause For rotary absolute encoders the pulse number in p0408 must be to the power of two Fault value r0949 interpret decimal The fault value includes the ...

Page 459: ...on A NONE F07563 A Drive encoder XIST1_ERW configuration incorrect Message value Fault cause 1 encoder data set 2 Drive object All objects Reaction Servo OFF2 IASC DCBRK NONE OFF1 OFF3 STOP2 Acknowledge IMMEDIATELY POWER ON Cause An incorrect configuration was identified for the Absolute position for incremental encoder function Fault value r0949 interpret decimal Fault cause 1 01 hex The Absolute...

Page 460: ...t equal to zero Encoder control word Gn_STW signal source p0480 0 2 n encoder 1 2 3 Encoder status word Gn_ZSW r0481 0 2 n encoder 1 2 3 Remedy Acknowledge the encoder error using the encoder control word G2_STW 15 1 Reaction upon F NONE OFF1 OFF2 OFF3 Acknowl upon F IMMEDIATELY Reaction upon N NONE Acknowl upon N NONE A07567 F N Drive Encoder error in PROFIdrive encoder interface 3 Message value ...

Page 461: ...o NONE OFF1 OFF2 OFF3 Acknowl upon F IMMEDIATELY N07570 F Encoder identification data transfer running Message value Drive object All objects Reaction OFF2 Acknowledge NONE Cause The encoder type was automatically determined using p0400 10100 Note This fault causes the pulses to be suppressed this is necessary to transfer the encoder parameterization to p0400 and the following Remedy Acknowledge t...

Page 462: ...ault value r0949 interpret decimal 100 Enable Safety Integrated p9601 p9801 but p0218 0 0 shutoff valve not available 101 The manipulated variable inhibit time is set less than the wait time to evaluate the feedback signal contacts when switching on the shutoff valve p0230 p9625 0 p9825 0 102 The manipulated variable inhibit time is set less than the wait time to evaluate the feedback signal conta...

Page 463: ...t or the load is too high U f operation Short circuit in the motor cable or ground fault U f operation Motor current does not match the current of Motor Module Note Synchronous motor Limit current 1 3 x p0323 Induction motor Limit current 1 3 x r0209 Remedy check the current limits p0323 p0640 check the current controller p1715 p1717 reduce the stall torque correction factor p0326 increase the up ...

Page 464: ...ring to the HF Damping Module check the 24 V supply voltage if required replace the HF Damping Module Note HF Damping Module Reaction upon A NONE Acknowl upon A NONE F07810 Drive Power unit EEPROM without rated data Message value Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause No rated data are stored in the power unit EEPROM Remedy Replace the power unit or inform Siemens Cus...

Page 465: ...1 p0601 10 SME but in p0600 not evaluated via encoder is selected 2 p0600 10 BICO but the signal source p0603 is not interconnected 3 p0601 11 BICO but in p0600 not evaluated via BICO interconnection is selected 20 or 21 4 p0601 11 BICO and p4610 p4613 0 but the associated signal source p0608 p0609 is not interconnected 5 Component with sensor evaluation not present or has been removed in the mean...

Page 466: ...up the DC link regeneratively then the fault response must be parameterized for NONE OFF1 or OFF3 so that the drive can continue to operate even after the infeed fails Reaction upon A NONE Acknowl upon A NONE A07850 F External alarm 1 Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The condition for External alarm 1 is satisfied Note The External alarm 1 is initiated by...

Page 467: ...NE F07861 A External fault 2 Message value Drive object All objects Reaction Servo OFF2 IASC DCBRK NONE OFF1 OFF3 STOP2 Acknowledge IMMEDIATELY POWER ON Cause The condition for External fault 2 is satisfied Note The External fault 2 is initiated by a 1 0 edge via binector input p2107 Remedy eliminate the causes of this fault acknowledge fault Reaction upon A NONE Acknowl upon A NONE F07862 A Exter...

Page 468: ...ameter message Motor blocked and if required correct p2175 p2177 check the inversion of the actual value p0410 check the motor encoder connection check the encoder pulse number p0408 for SERVO with encoderless operation and motors with low power ratings 300 W increase the pulse frequency p1800 after de selecting the Basic positioner EPOS function mode check the motoring p1528 and regenerative p152...

Page 469: ...yes then increase the current setpoint using p1610 if the motor excitation magnetizing time r0346 was significantly reduced then it should be increased again check the current limits p0640 r0067 If the current limits are too low then the drive cannot be magnetized check the current controller p1715 p1717 and the speed adaptation controller p1764 p1767 If the dynamic response was significantly redu...

Page 470: ...onitoring time p1236 Remedy check that the contactor feedback signal is correctly connected p1235 check the logic of the contactor feedback signal r1239 1 1 Closed r1239 1 0 Open increase the monitoring time p1236 if required set the external armature short circuit without contactor feedback signal p1231 2 Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F07905 N A...

Page 471: ... controlled using output signal r1239 0 For instance the signal can be connected to an output terminal via binector input p0738 Before this fault can be acknowledged p1231 must be set again For fault value 102 if the external armature short circuit is selected with contactor feedback signal p1231 1 then the feedback signal must be connected to an input terminal e g r0722 x and then interconnected ...

Page 472: ...e functioning when the line supply fails the 24 V power supply for the components must be provided through a Control Supply Module if the internal voltage protection is active it is not permissible that the motor is driven by the load for a longer period of time e g as a result of loads that move the motor or another coupled motor Remedy Not necessary This a note for the user A07908 Internal armat...

Page 473: ...rameterization p1640 p3201 p3202 check the interfaces to the excitation equipment r1626 p1640 check the excitation equipment F07914 Flux out of tolerance Message value Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause The difference between the flux actual value and setpoint has exceeded the tolerance abs r0084 r1598 p3204 p3205 The cause of this fault is again reset for abs r00...

Page 474: ...y withdrawn after DC braking F07928 Internal voltage protection initiated Message value Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause The Motor Module signals that the motor is short circuited through the power semiconductors r1239 5 1 The pulses cannot be enabled The internal voltage protection is selected p1231 3 Remedy If the Motor Module supports the autonomous internal ...

Page 475: ...e S120 Combi motor holding brake configuration Message value 1 Drive object All objects Reaction NONE OFF1 OFF2 OFF3 Acknowledge IMMEDIATELY POWER ON Cause A connected motor holding brake has been detected with an S120 Combi However this brake has not been assigned to just one Combi feed drive and therefore brake control is not configured correctly Fault value r0949 interpret decimal 0 No motor ho...

Page 476: ...onent number for the power unit data set that is set in p7015 13 With the Safe brake control SBC function activated an attempt was made to change the value in p7015 14 For a parallel connection the power units set in p7015 cannot be addressed Remedy For fault value 0 no remedy required For fault value 1 if required change the motor holding brake configuration p1215 1 2 if this fault value unexpect...

Page 477: ...Remedy Connect the original motor switch on the Control Unit again POWER ON and exit quick commissioning with p0010 0 Or set p0300 10000 load the parameters from the motor with DRIVE CLiQ and re commission Quick commissioning p0010 1 is automatically exited with p3900 0 If quick commissioning was exited with p0010 0 then an automatic controller calculation p0340 1 is not carried out F07956 A Drive...

Page 478: ...r the friction characteristic For alarm value 1538 Check the upper effective torque limit e g in the field weakening range For alarm value 1539 Check the lower effective torque limit e g in the field weakening range For alarm value 3820 3839 Fulfill the conditions to set the parameters of the friction characteristic If the motor data e g the maximum speed p0322 are changed during commissioning p00...

Page 479: ...ish missing enable signals For fault value 1082 1084 1087 Select the highest speed value to be approached p3829 less than or equal to the maximum speed p1082 r1084 r1087 Re calculate the speed points along the friction characteristic p0340 5 For fault value 1110 Select the friction characteristic record positive direction p3845 For fault value 1111 Select the friction characteristic record negativ...

Page 480: ...ation offset encoder adjustment is activated p1990 1 Note The automatic determination is carried out at the next switch on command For SERVO and fault F07414 present the following applies The determination of the angular commutation offset is automatically activated p1990 1 if a pole position identification technique is set in p1980 Remedy Not necessary The alarm is automatically withdrawn after s...

Page 481: ...Remedy Not necessary The alarm is automatically withdrawn after the rotating measurement has been successfully completed or for the setting p1960 0 Note If a POWER ON or a warm restart is performed with motor data identification selected the motor data identification request will be lost If motor data identification is required it will need to be selected again manually following ramp up F07990 Dr...

Page 482: ...tine 140 The setpoint channel inhibits both directions 160 Accelerating time when determining kT moment of inertia or reluctance torque too short or too long 161 When measuring the kT characteristic constants kT1 kT3 kT5 and kT7 were not able to be determined p0645 p0648 as too few points were measured 165 The current limit was reduced below the measurement current while determining the reluctance...

Page 483: ... p1531 correct the zero values For fault value 115 de select U f control p1317 0 For fault value 120 check current controller P gain p1715 and if required reduce increase the pulse frequency p1800 For fault value 125 reduce cable resistance p0352 For fault value 126 reduce series inductance p0353 For fault 127 128 129 it is possible that current controller is oscillating Reduce the P gain p1715 if...

Page 484: ... suppress meas p1959 For fault value 193 the motor has moved through more than 5 electrical r0093 Lock motor rotor at one of these pole position angles r0093 90 210 or 330 5 and then start identification For fault value 194 switch out all supplementary torques e g CI p1511 for hanging suspended axes Lock motor rotor at one of these pole position angles r0093 90 210 or 330 1 and then start identifi...

Page 485: ...tion automatically changed the actual value inversion p0410 in order to correct the control sense This can result in a direction of rotation change Note To acknowledge this fault the correctness of the direction of rotation must first be acknowledged with p1910 2 Remedy Check the direction of rotation also for the position controller if one is being used If the direction of rotation is correct the...

Page 486: ... value not zero after stabilizing time 200 Elasticity based pole position identification internal error in the arctan calculation 0 0 201 Elasticity based pole position identification too few measuring points that can be evaluated 202 Elasticity based pole position identification outliers in the measurement series 203 Elasticity based pole position identification maximum rotation without current 2...

Page 487: ...angle p1990 1 if the encoder supplies commutation information and is finely synchronized p1992 8 1 and p1992 10 1 The encoder is possibly parked deactivated p0145 not ready for operation or signals a fault condition de select the encoder adjustment to determine the commutation angle set p1990 to 0 For fault value 40 49 increase the currents for the pole position identification routine p0325 p0329 ...

Page 488: ...ied out Message value Drive object All objects Reaction ENCODER OFF2 Acknowledge IMMEDIATELY Cause In operation the operating mode that requires a pole position identification was changed over which is not possible in this state the drive was changed over flying from encoderless operation to operation with encoder without having previously carried out a pole position identification for the encoder...

Page 489: ...4 interpret decimal Drive object with enabled closed loop control Remedy Withdraw the pulse enable on all drives and re activate the motor data identification F08000 N A TB 15 V power supply faulted Message value 1 Drive object All objects Reaction Servo NONE IASC DCBRK OFF1 OFF2 OFF3 STOP2 Acknowledge IMMEDIATELY POWER ON Cause Terminal Board 30 detects an incorrect internal power supply voltage ...

Page 490: ...hernet node screen form e g with STARTER commissioning tool A08561 IE Consistency error affecting adjustable parameters Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause A consistency error was detected when activating the configuration p8905 for the Industrial Ethernet interface X127 Alarm value r2124 interpret decimal 0 general consistency error 1 error in the IP conf...

Page 491: ...tation name is also set at the Industrial Ethernet interface X127 7 IP address is located in the same subnet as the IP address of the Industrial Ethernet interface X127 Note For alarm value 0 1 2 3 4 5 7 the following applies the configuration was not changed For alarm value 6 the following applies The new configuration was however activated DHCP Dynamic Host Configuration Protocol Remedy check th...

Page 492: ...rd 3 An adequate license was not able to be determined as there is a checksum error in the license key 4 An internal error occurred when checking the license Remedy For fault value 0 Additional licenses are required and these must be activated p9920 p9921 For fault value 1 With the system powered down re insert the memory card that matches the system For fault value 2 Enter and activate the licens...

Page 493: ... A13021 License for 600 Hz is not sufficient Message value Drive object All objects Reaction NONE Acknowledge NONE Cause You have parameterized speeds that result in output frequencies 550Hz For SINAMICS drives output frequencies 550Hz are only possible after enabling the corresponding high output frequency license Without license the SINAMICS output frequencies are limited to 550 Hz independent o...

Page 494: ...3102 Know how protection Consistency error of the protected data Message value 1 Drive object All objects Reaction OFF1 Acknowledge IMMEDIATELY Cause An error was identified when checking the consistency of the protected files As a consequence the project on the memory card cannot be run Fault value r0949 interpret hexadecimal yyyyxxxx hex yyyy object number xxxx fault cause xxxx 1 A file has a ch...

Page 495: ...ing check the motor circuit configuration star delta U f operation Increase up ramp U f operation Check the assignment of the rated currents of the motor and Motor Module infeed Check the line supply quality infeed Reduce the motor load infeed Check the correct connection of the line filter and the line commutating reactor check the power cable connections check the power cables for short circuit ...

Page 496: ... if there are any check the line supply phases check the line supply voltage setting p0210 booksize units check the setting of p0278 Note The ready signal for the infeed r0863 must be interconnected to the associated drive inputs p0864 See also p0210 F30004 Power unit Overtemperature heat sink AC inverter Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause The temp...

Page 497: ... and line voltage 30 V there is an internal fault in the Thyristor Control Board Remedy The faults must be saved in the Thyristor Control Board and must be acknowledged To do this the supply voltage of the Thyristor Control Board must be switched out for at least 10 s check the line supply voltage check or energize the line contactor check the monitoring time and if required increase p0857 if requ...

Page 498: ... of the DC link capacitor forms a resonance frequency with the line inductance and the reactor integrated in the power unit the fuse of a phase of a main circuit has ruptured a motor phase has failed Fault value r0949 interpret decimal Only for internal Siemens troubleshooting Remedy check the main circuit fuses check whether a single phase load is distorting the line voltages Detune the resonant ...

Page 499: ...2 Inverter 1 Bit 3 Inverter 2 Bit 4 Inverter 3 Bit 5 Inverter 4 Bit 6 Inverter 5 Bit 7 Inverter 6 Bit 8 Rectifier 1 Bit 9 Rectifier 2 Bit14 capacitor air discharge Bit15 liquid intake Remedy Contact Technical Support F30015 N A Power unit Phase failure motor cable Message value Drive object All objects Reaction OFF2 NONE OFF1 OFF3 Acknowledge IMMEDIATELY Cause A phase failure in the motor feeder c...

Page 500: ...imit has been exceeded depends on the design and type of power unit For infeed units the following applies closed loop control is incorrectly parameterized load on the infeed is too high Voltage Sensing Module incorrectly connected line reactor missing or the incorrect type power unit defective The following applies to Motor Modules closed loop control is incorrectly parameterized fault in the mot...

Page 501: ...tected with PS ASIC version 2 This combination is not supported xxxx 3 Initialization was not able to be successfully completed It is possible that the Control Unit was withdrawn from the Power Module before or during power up xxxx 4 The combination of power unit and Control Unit or Control Unit Adapter is not supported xxxx 5 The higher current controller dynamic performance is not supported Reme...

Page 502: ...ies check the ground fault monitoring thresholds p0287 check the setting of the closed loop circulating current control p7036 p7037 F30022 Power unit Monitoring U_ce Message value Fault cause 1 bin Drive object All objects Reaction OFF2 Acknowledge POWER ON Cause In the power unit the monitoring of the collector emitter voltage U_ce of the semiconductor has responded Possible causes fiber optic ca...

Page 503: ...temperature of the semiconductor has exceeded the permissible limit value the permissible load duty cycle was not maintained insufficient cooling fan failure overload ambient temperature too high pulse frequency too high Fault value r0949 interpret decimal Temperature difference between the heat sink and chip 0 01 C Remedy adapt the load duty cycle check whether the fan is running check the fan el...

Page 504: ...state 4 Wait for bridging contactor to open change into the fault state 5 Wait for bridging contactor to open change into restart inhibit 6 Wait for bypass contactor to open 7 Commissioning 8 Ready for precharging 9 Precharging started DC link voltage lower than the minimum switch on voltage 10 Precharging DC link voltage end of precharging still not detected 11 Wait for the end of the de bounce t...

Page 505: ...t circuits For 11 check the DC link voltage of the infeed r0070 and Motor Modules r0070 If the DC link voltage generated by the infeed or external is not displayed for the Motor Modules r0070 then a fuse has ruptured in the Motor Module See also p0210 A30030 Power unit Internal overtemperature alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The temperature insid...

Page 506: ...e motor or in the power cables the power cables exceed the maximum permissible length motor load too high power unit defective Note Alarm A30031 is always output if for a Power Module the hardware current limiting of phase U V or W responds Remedy Check the motor data and if required recalculate the control parameters p0340 3 As an alternative run a motor data identification p1910 1 p1960 1 check ...

Page 507: ...perature Message value 1 Drive object All objects Reaction OFF1 OFF2 Acknowledge IMMEDIATELY Cause The air intake in the power unit has exceeded the permissible temperature limit For air cooled power units the temperature limit is at 55 C ambient temperature too high insufficient cooling fan failure Fault value r0949 interpret decimal Temperature 0 01 C Remedy check whether the fan is running chec...

Page 508: ...arm threshold for alarm A05004 has been undershot F30040 Power unit Undervolt 24 48 V Message value Channel 1 voltage 2 0 1 V Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The undervoltage threshold of the 24 V power supply for the power unit was fallen below for longer than 3 ms Note for booksize power units the undervoltage threshold is 15 V for CU310 2 CUA31 and ...

Page 509: ...the heat sink fan has exceeded the maximum operating time and or the wear counter has exceeded 100 Bit 8 1 The operating hours counter of the fan inside the device will reach the maximum operating time in 500 hours Bit 10 1 The operating hours counter of the fan inside the device has exceeded the maximum operating time Remedy For the fan involved carry out the following replace the fan reset the o...

Page 510: ...heck the power supply of the power unit carry out a POWER ON switch off switch on for the component replace the module if necessary A30046 F Power unit Undervoltage alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause Before the last restart a problem occurred at the power unit power supply The voltage monitor in the internal FPGA of the PSA signals an undervoltage f...

Page 511: ...n faulty Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The internal fan has failed Remedy Check the internal fan and replace if necessary F30050 Power unit 24 V supply overvoltage Message value Drive object All objects Reaction OFF2 Acknowledge POWER ON Cause The voltage monitor signals an overvoltage fault on the module Remedy check the 24 V power supply replace the ...

Page 512: ...ower supply voltage is less than 21 4 V Alarm value r2124 interpret decimal Supply voltage fault 0 1 V Example Alarm value 195 voltage 19 5 V Remedy Check the 24 V voltage for stability and value Reaction upon F NONE OFF1 OFF2 OFF3 Acknowl upon F IMMEDIATELY Reaction upon N NONE Acknowl upon N NONE F30055 Power unit Braking chopper overcurrent Message value Drive object All objects Reaction OFF2 A...

Page 513: ...e feedback signal from the heat sink fan signals a fault fan defective fan blocked feedback signal inaccurate Remedy check the heat sink fan and replace if necessary if you are using an external fan with feedback signal check its wiring X12 2 or X13 2 Note If you are using an external fan without feedback signal check that the feedback terminal wiring at the power unit is connected to ground and m...

Page 514: ...55 1 3 Fault value r0949 interpret binary Bit 0 The time set in p0255 1 3 was exceeded when switching in switching out the contactor Bit 1 The bypass contactor was opened in operation Bit 2 The bypass contactor was switched in in the OFF state or during precharging Remedy check the monitoring time setting p0255 1 3 check the contactor wiring and activation replace the contactor Reaction upon A NON...

Page 515: ... hexadecimal 0 The current control cycle is not supported 1 The DRIVE CLiQ cycle is not supported 2 Internal timing problem clearance between RX and TX instants too low 3 Internal timing problem TX instant too early Remedy The power unit only supports the following cycles 62 5 µs 125 µs 250 µs and 500 µs For fault value 0 Set a permitted current control cycle For fault value 1 Set a permitted DRIV...

Page 516: ...wer Module during operation with the Power Module switched off the external 24 V supply for the Control Unit was interrupted for some time 1 hex The Control Unit was withdrawn from the Power Module during operation although the encoderless safe motion monitoring functions are enabled This is not supported After re inserting the Control Unit in operation communications to the Power Module no longer...

Page 517: ...ult value r0949 interpret bitwise binary Bit 0 Phase U Bit 1 Phase V Bit 2 Phase W Remedy check the motor data if required carry out commissioning check the motor circuit configuration star delta U f operation Increase up ramp U f operation Check assignment of rated currents of motor and power unit infeed Check the line supply quality infeed Reduce the motor load infeed Correct connection of the l...

Page 518: ...line supply quality infeed Reduce the motor load infeed Correct connection of the line reactor check the power cable connections check the power cables for short circuit or ground fault check the length of the power cables replace power unit For a parallel switching device r0108 15 1 the following additionally applies check the ground fault monitoring thresholds p0287 check the setting of the clos...

Page 519: ...s Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The drive integrated Safety Integrated function in monitoring channel 2 has detected a fault and initiated a STOP A STO via the safety switch off signal path of monitoring channel 2 forced checking procedure test stop of the safety switch off signal path of monitoring channel 2 unsuccessful subsequent response to fault F30611 defect in a monit...

Page 520: ...Watchdog timer has expired Within the time of approx 5 x p9650 alternatively the following was defined the signal at F DI for STO continually changes with time intervals less than or equal to the discrepancy time p9650 via PROFIsafe STO also as subsequent response was continually selected and deselected with time intervals less than or equal to the discrepancy time p9650 1001 1002 Initialization e...

Page 521: ...e This fault can be acknowledged after removing the cause of the error and after correct selection deselection of STO For fault value 6000 6999 Refer to the description of the message values in safety message C01611 Note CU Control Unit SGE Safety relevant input F DI Fail safe Digital Input SI Safety Integrated SS1 Safe Stop 1 corresponds to Stop Category 1 acc to EN60204 STO Safe Torque Off React...

Page 522: ...or communication has failed a time slice overflow of the safety software has occurred the enable of the safety functions in both monitoring channels is inconsistent Fault value r0949 interpret decimal Only for internal Siemens troubleshooting Remedy select Safe Torque Off and de select again carry out a POWER ON switch off switch on for all components check whether there is a DRIVE CLiQ communicat...

Page 523: ...heck the motor holding brake connection check the function of the motor holding brake carry out a diagnostics routine for the faults involved check for EMC compliant control cabinet design and cable routing e g shield OCC cable with shield terminal and shield plate check the connection of the brake conductors replace drive Note OCC One Cable Connection one cable system SBC Safe Brake Control SI Sa...

Page 524: ...g channels and if required align save all parameters p0977 1 carry out a POWER ON switch off switch on for all components The following generally applies upgrade the Motor Module software Note MM Motor Module SI Safety Integrated Reaction upon F NONE OFF2 Acknowl upon F IMMEDIATELY POWER ON F30649 SI P2 Internal software error Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMME...

Page 525: ...ange using the commissioning tool For fault value 2003 2005 carry out an acceptance test and generate an acceptance report The procedure when carrying out an acceptance test as well as an example of the acceptance report are provided in the following literature SINAMICS Function Manual Safety Integrated For fault value 3003 carry out the function checks for the modified hardware and generate an ac...

Page 526: ...was able to be determined there is either a DRIVE CLiQ communication error or communication has failed Note This fault results in a STOP A that cannot be acknowledged Fault value r0949 interpret hexadecimal Only for internal Siemens troubleshooting Remedy carry out a POWER ON switch off switch on for all components upgrade the Control Unit software check the electrical cabinet design and cable rou...

Page 527: ...response See also p9611 p60022 r60022 Remedy Enter a valid PROFIsafe telegram number p9611 then using the commissioning tool copy the safety parameters and confirm the data change F30659 SI P2 Write request for parameter rejected Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The write request for one or several Safety Integrated parameters in monitor...

Page 528: ...nt Message value Drive object All objects Reaction NONE Acknowledge NONE Cause A logical 1 signal is present at the F DI configured in p10106 for more than 10 seconds If at the F DI no acknowledgment was performed for safe acknowledgment then a steady state logical and 0 signal must be present This avoids unintentional safety relevant acknowledgment or the Internal Event Acknowledge signal if a wi...

Page 529: ...S Safely Limited Speed SS2E Safe Stop 2 external Safe Stop 2 with external stop external STOP D F30680 SI Motion P2 Checksum error safety monitoring functions Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The actual checksum over the safety relevant parameters calculated by monitoring channel 2 does not match the reference checksum saved at the last ...

Page 530: ...rated in the drive p9601 2 xxxx 9801 and yyyy 5 Transfer of the SLS limit value via PROFIsafe p9501 24 has been enabled without enabling PROFIsafe xxxx 9801 and yyyy 11 SS2E p9501 18 1 is enabled without PROFIsafe being enabled xxxx 9801 and yyyy 12 SCA p9501 28 1 is enabled without enabling PROFIsafe Remedy Correct parameter if required also on another monitoring channel p9601 Note For different ...

Page 531: ...over p9501 26 44 This module this software version does not support referencing via the safety control channel p9501 27 45 Deactivating SOS SLS during an external STOP A is not supported p9501 23 54 SCA function not supported p9501 28 Remedy de select the monitoring function involved p9501 p9601 p9507 p9506 Upgrade the Motor Module firmware Note ESR Extended Stop and Retract F DI Fail safe Digital...

Page 532: ... SI Motion P2 Safely Limited Speed limit value too high Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY POWER ON Cause The limit value for the function Safely Limited Speed SLS is greater than the speed that corresponds to an encoder limit frequency of 500 kHz Note This message does not result in a safety stop response Fault value r0949 interpret decimal Maximum perm...

Page 533: ... it is not permissible to simultaneously enable actual value synchronization and a monitoring function with absolute reference SCA SLP it is not permissible to simultaneously enable actual value synchronization and safe position via PROFIsafe Note This fault results in a STOP A that cannot be acknowledged Remedy either deselect the actual value synchronization function or parameterize a 2 encoder ...

Page 534: ...monitoring channel STO not active after a parameterized time after test stop selection subsequent response to the message C30706 SI Motion MM SAM SBR limit exceeded subsequent response to the message C30714 SI Motion MM Safely Limited Speed exceeded subsequent response to the message C30701 SI Motion MM STOP B initiated subsequent response to the message C30716 SI Motion MM tolerance for safe moti...

Page 535: ...706 SI Motion P2 SAM SBR limit exceeded Message value Drive object All objects Reaction NONE Acknowledge IMMEDIATELY POWER ON Cause Motion monitoring functions with encoder SAM p9506 0 after initiating STOP B SS1 or STOP C SS2 the speed has exceeded the selected tolerance Motion monitoring functions with encoder SBR p9506 2 after initiating STOP B SS1 or SLS changeover to the lower speed stage the...

Page 536: ...ubsequent response to the message C30716 SI Motion MM tolerance for safe motion direction exceeded See also p9552 Remedy remove the cause of the fault at the control carry out a diagnostics routine for message C30714 C30716 This message can be acknowledged without a POWER ON as follows safe acknowledgment PROFIsafe machine control panel Note SI Safety Integrated SOS Safe Operating Stop C30709 SI M...

Page 537: ... Safely Limited Speed exceeded subsequent response to the message C01715 SI Motion CU Safely Limited Position exceeded subsequent response to the message C30716 SI Motion MM tolerance for safe motion direction exceeded Remedy remove the cause of the fault at the control carry out a diagnostics routine for messages C30714 C30715 C30716 This message can be acknowledged without a POWER ON as follows ...

Page 538: ...012 Plausibility violation of the actual value from the encoder 1020 Cyc communication failure between the monit channels 1021 Cyc communication failure between the monit channel and Sensor Module 1023 Error in the effectiveness test in the DRIVE CLiQ encoder 1030 Encoder fault detected from another monitoring channel 1045 CRC of the standstill position incorrect 5000 5140 PROFIsafe message values...

Page 539: ...r For message value 6000 6999 the significance of the individual message values is described in safety fault F01611 of the Control Unit For other message values the significance of the individual message values is described in safety message C01711 This message can be acknowledged without a POWER ON as follows safe acknowledgment PROFIsafe machine control panel C30712 SI Motion P2 Defect in F IO p...

Page 540: ...ge value r2124 interpret decimal 100 SLS1 exceeded 200 SLS2 exceeded 300 SLS3 exceeded 400 SLS4 exceeded 1000 Encoder limit frequency exceeded Remedy check the traversing motion program in the control check the limits for the SLS function and if required adapt This message can be acknowledged without a POWER ON as follows safe acknowledgment PROFIsafe machine control panel Note SI Safety Integrate...

Page 541: ...ance for the safe motion direction negative function exceeded Remedy check the traversing motion program in the control check the tolerance for the SDI function and adapt if necessary This message can be acknowledged without a POWER ON as follows safe acknowledgment Prerequisite deselect the SDI function and if required select again Carry out a safe acknowledgment using one of the following option...

Page 542: ...causes the STO function is selected via Safety Extended Functions a safety message is present that resulted in a STO Remedy Deselect STO via Safety Extended Functions remove the cause of the safety messages and acknowledge the messages The automatic test stop is performed after removing the cause C30797 SI Motion P2 Axis not safely referenced Message value 1 Drive object All objects Reaction NONE ...

Page 543: ...messages that are presently available Reaction upon F OFF2 Acknowl upon F IMMEDIATELY F30801 Power unit DRIVE CLiQ Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the power unit concerned The computing time load might be too high Fault caus...

Page 544: ...ksum error Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause Internal parameter data is corrupted Fault value r0949 interpret hexadecimal 01 EEPROM access error 02 Too many blocks in the EEPROM Remedy Replace the module F30809 Power unit Switching information not valid Message value Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause For 3P gatin...

Page 545: ...5 05 hex The type of the receive telegram does not match the receive list 6 06 hex The address of the component in the telegram and in the receive list do not match 7 07 hex A SYNC telegram is expected but the received telegram is not a SYNC telegram 8 08 hex No SYNC telegram is expected but the received telegram is one 9 09 hex The error bit in the receive telegram is set 16 10 hex The receive te...

Page 546: ...sent Fault cause 65 41 hex Telegram type does not match send list Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy Carry out a POWER ON F30837 Power unit DRIVE CLiQ Component fault Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF2 Acknowledge IM...

Page 547: ...ccurred in the power unit Fault value r0949 interpret decimal Only for internal Siemens troubleshooting Remedy replace power unit if required upgrade the firmware in the power unit contact Technical Support F30851 Power unit DRIVE CLiQ CU Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo OFF2 NONE OFF1 OFF3 Acknowledge IMMEDIATELY Cause A D...

Page 548: ...o the Control Unit signals that the supply voltage has failed 16 10 hex The receive telegram is too early 17 11 hex CRC error and the receive telegram is too early 18 12 hex The telegram is shorter than that specified in the length byte or in the receive list and the receive telegram is too early 19 13 hex The telegram is longer than that specified in the length byte or in the receive list and the...

Page 549: ...eaction OFF2 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the power unit to the Control Unit involved The nodes do not send and receive in synchronism Fault cause 26 1A hex Sign of life bit in the receive telegram not set and the receive telegram is too early 33 21 hex The cyclic telegram has not been received 34 22 hex Timeout in the telegram receive list 64 40...

Page 550: ...nt 97 61 hex Time taken to exchange characteristic data too long Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy check the DRIVE CLiQ wiring interrupted cable contacts check the electrical cabinet design and cable routing for EMC compliance if required use another DRIVE CLiQ sock...

Page 551: ...TELY POWER ON Cause A fault occurred on the power unit that cannot be interpreted by the Control Unit firmware This can occur if the firmware on this component is more recent than the firmware on the Control Unit Fault value r0949 interpret decimal Fault number Note If required the significance of this new fault can be read about in a more recent description of the Control Unit Remedy replace the ...

Page 552: ...it Temperature sensor fault Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause When evaluating the temperature sensor an error occurred Alarm value r2124 interpret decimal 1 Wire breakage or sensor not connected KTY R 1630 Ohm PT100 R 375 Ohm PT1000 R 1720 Ohm 2 Measured resistance too low PTC R 20 Ohm KTY R 50 Ohm PT100 R 30 Ohm PT1000 R 603 Ohm Note A temperature senso...

Page 553: ...iption of the Control Unit Remedy replace the firmware on the power unit by an older firmware version r0128 upgrade the firmware on the Control Unit r0018 Reaction upon F Servo NONE IASC DCBRK OFF1 OFF2 OFF3 STOP2 Acknowl upon F IMMEDIATELY POWER ON Reaction upon N NONE Acknowl upon N NONE F31100 N A Encoder 1 Zero mark distance error Message value 1 Drive object All objects Reaction Servo ENCODER...

Page 554: ...p0424 linear encoder Fault value r0949 interpret decimal Number of increments after POWER ON or since the last zero mark that was detected 4 increments 1 encoder pulse Remedy check that the encoder cables are routed in compliance with EMC check the plug connections check the encoder type encoder with equidistant zero marks adapt the parameter for the clearance between zero marks p0425 if message o...

Page 555: ...conditions are satisfied Sensor Module properties available r0459 31 1 monitoring active p0437 31 1 Remedy check the speed range frequency characteristic amplitude characteristic of the measuring equipment might not be sufficient for the speed range check that the encoder cables and shielding are routed in compliance with EMC check the plug connections and contacts of the encoder cable check the e...

Page 556: ...rovide additional details For fault value bit 1 1 incorrect encoder type replace the encoder or encoder cable For fault value bit 2 1 incorrect encoder type replace the encoder or encoder cable For fault value bit 3 1 EMC connect the cable shield replace the encoder or encoder cable For fault value bit 4 1 EMC connect the cable shield replace the encoder or encoder cable replace the Sensor Module ...

Page 557: ...ce the encoder where the motor encoder has a direct DRIVE CLiQ socket Replace the motor For fault value bit 2 1 Encoder is defective Replace the encoder where the motor encoder has a direct DRIVE CLiQ socket Replace the motor For fault value bit 3 1 5 V power supply voltage fault When using an SMC Check the plug in cable between the encoder and SMC or replace the SMC When a motor encoder with a di...

Page 558: ... value 5333 hex 21299 dec Note for Sensor Modules for resolvers e g SMC10 The nominal signal level is at 2900 mV 2 0 Vrms The response threshold is 1070 mV A signal level of 2900 mV peak value corresponds to the numerical value 6666 hex 26214 dec Note The analog values of the amplitude error are not measured at the same time with the hardware fault output by the Sensor Module Remedy check that the...

Page 559: ...MMEDIATELY Cause For a square wave encoder bipolar double ended signals A B and R are not inverted with respect to signals A B and R Fault value r0949 interpret binary Bits 0 15 Only for internal Siemens troubleshooting Bit 16 Error track A Bit 17 Error track B Bit 18 Error track R Note For SMC30 only Article No 6SL3055 0AA00 5CA0 and 6SL3055 0AA00 5CA1 CUA32 and CU310 the following applies A squa...

Page 560: ... supply fault Message value Fault cause 1 bin Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge PULSE INHIBIT Cause An encoder power supply fault was detected Fault value r0949 interpret binary Bit 0 Undervoltage condition on the sense line Bit 1 Overcurrent condition for the encoder power supply Bit 2 Overcurrent condition for encoder power supply on cable resolver excit...

Page 561: ...on position incorrect Message value Drive object All objects Reaction Servo ENCODER NONE Acknowledge PULSE INHIBIT Cause A commutation position actual value sensing error was detected Remedy Replace the motor with DRIVE CLiQ or the appropriate Sensor Module Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F31122 Encoder 1 Sensor Module hardware fault Message value ...

Page 562: ...DCBRK NONE Acknowledge PULSE INHIBIT Cause The signal level root from A 2 B 2 of the encoder exceeds the permissible limit value Fault value r0949 interpret hexadecimal yyyyxxxx hex yyyy Signal level track B 16 bits with sign xxxx Signal level track A 16 bits with sign The nominal signal level of the encoder must lie in the range 375 mV to 600 mV 500 mV 25 20 The response threshold is 750 mV A sig...

Page 563: ...SC DCBRK NONE Acknowledge PULSE INHIBIT Cause The error for track C D is greater than 15 mechanical or 60 electrical or the error for the Hall signals is greater than 60 electrical One period of track C D corresponds to 360 mechanical One period of the Hall signal corresponds to 360 electrical The monitoring responds if for example Hall sensors are connected as equivalent for the C D tracks with t...

Page 564: ...he connection check the connection of track C or D replace the encoder or encoder cable Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F31131 N A Encoder 1 Position deviation incremental absolute too high Message value 1 Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE OFF1 OFF2 OFF3 STOP2 Acknowledge PULSE INHIBIT Cause Absolute encoder When cycli...

Page 565: ...5 if message output above speed threshold reduce filter time if necessary p0438 Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F31135 Encoder 1 Fault when determining the position single turn Message value Fault cause 1 bin Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge PULSE INHIBIT Faults and alarms 13 2 List of faults and alarms SI...

Page 566: ...nternal communication error F3x110 x 1 2 3 Bit 16 Lighting F3x135 x 1 2 3 Bit 17 Signal amplitude F3x135 x 1 2 3 Bit 18 Singleturn position 1 F3x135 x 1 2 3 Bit 19 Overvoltage F3x135 x 1 2 3 Bit 20 Undervoltage F3x135 x 1 2 3 Bit 21 Overcurrent F3x135 x 1 2 3 Bit 22 Temperature exceeded F3x405 x 1 2 3 Bit 23 Singleturn position 2 safety status display Bit 24 Singleturn system F3x135 x 1 2 3 Bit 25...

Page 567: ...ternal communication error F3x110 x 1 2 3 Bit 16 Lighting F3x135 x 1 2 3 Bit 17 Signal amplitude F3x135 x 1 2 3 Bit 18 Singleturn position 1 F3x135 x 1 2 3 Bit 19 Overvoltage F3x135 x 1 2 3 Bit 20 Undervoltage F3x135 x 1 2 3 Bit 21 Overcurrent F3x135 x 1 2 3 Bit 22 Temperature exceeded F3x405 x 1 2 3 Bit 23 Singleturn position 2 safety status display Bit 24 Singleturn system F3x135 x 1 2 3 Bit 25 ...

Page 568: ...sition word 1 absolute position error MLS_ERR Bit 15 position word 1 LED error lighting unit error LED_ERR Bit 18 Position word 2 error when aligning between incremental track signals and absolute value ST_ERR Bit 21 Position word 2 memory error MEM_ERR Bit 22 Position word 2 absolute position error MLS_ERR Bit 23 position word 2 LED error lighting unit error LED_ERR For yy 12 0000 1100 bin the fo...

Page 569: ...e contact the encoder manufacturer for more detailed information on the bit coding Remedy determine the detailed cause of the fault using the fault value if required replace the DRIVE CLiQ encoder F31138 Encoder 1 Fault when determining the position multiturn Message value Fault cause 1 bin Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge PULSE INHIBIT Faults and alarms ...

Page 570: ...1 LED error lighting unit error LED_ERR Bit 18 Position word 2 error when aligning between incremental track signals and absolute value ST_ERR Bit 21 Position word 2 memory error MEM_ERR Bit 22 Position word 2 absolute position error MLS_ERR Bit 23 position word 2 LED error lighting unit error LED_ERR For yy 14 0000 1110 bin the following applies Bit 0 Position word 1 temperature outside limit val...

Page 571: ...ncoder functionality selected in p0404 cannot be executed Fault value r0949 interpret hexadecimal Encoder malfunction The bit assignment corresponds to that of p0404 e g bit 5 set Error track C D Remedy check that p0404 is correctly set check the encoder type used incremental absolute and for SMCxx the encoder cable if relevant note additional fault messages that describe the fault in detail React...

Page 572: ...ally configure the encoder according to the data sheet Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F31160 N A Encoder 1 Analog sensor channel A failed Message value 1 Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge PULSE INHIBIT Cause The input voltage of the analog sensor is outside the permissible limits Fault value r0949 interpre...

Page 573: ...NE Reaction upon A NONE Acknowl upon A NONE F31163 N A Encoder 1 Analog sensor position value exceeds limit value Message value 1 Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge PULSE INHIBIT Cause The position value has exceeded the permissible range of 0 5 0 5 Fault value r0949 interpret decimal 1 Position value from the LVDT sensor 2 Position value from the encoder c...

Page 574: ...ark distance was exceeded without a zero mark being detected The zero mark distance for the zero mark monitoring is set in p0425 rotary encoder or p0424 linear encoder Alarm value r2124 interpret decimal Number of increments after POWER ON or since the last zero mark that was detected 4 increments 1 encoder pulse Remedy check that the encoder cables are routed in compliance with EMC check the plug...

Page 575: ... Encoder does not respond does not supply a start bit within 50 ms Bit 3 CRC error The checksum in the protocol from the encoder does not match the data Bit 4 Encoder acknowledgment error The encoder incorrectly understood the task request or cannot execute it Bit 5 Internal error in the serial driver An illegal mode command was requested Bit 6 Timeout when cyclically reading Bit 8 Protocol is too...

Page 576: ...FF2 OFF3 STOP2 Acknowl upon F IMMEDIATELY Reaction upon N NONE Acknowl upon N NONE A31412 F N Encoder 1 Encoder signals an internal alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The encoder signals an internal alarm via serial protocol Alarm value r2124 interpret binary Bit 0 Fault bit in the position protocol Bit 1 Alarm bit in the position protocol Remedy ca...

Page 577: ...l yyyyxxxx hex yyyy Angle xxxx amplitude i e root of A 2 B 2 16 bits without sign The nominal signal level of the encoder must lie in the range 375 mV to 600 mV 500 mV 25 20 The response threshold is 230 mV observe the frequency response of the encoder A signal level of 500 mV peak value corresponds to the numerical value 299A hex 10650 dec The angle 0 FFFF hex corresponds to 0 360 degrees of the ...

Page 578: ...or correction Amplitude B Amplitude A 0 78 1 27 Phase 84 degrees or 96 degrees SMC20 Offset correction 140 mV SMC10 Offset correction 650 mV Alarm value r2124 interpret hexadecimal xxxx1 Minimum of the offset correction track B xxxx2 Maximum of the offset correction track B xxx1x Minimum of the offset correction track A xxx2x Maximum of the offset correction track A xx1xx Minimum of the amplitude ...

Page 579: ...r revolution square wave encoder outside tolerance bandwidth Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The measured zero mark distance does not correspond to the parameterized zero mark distance This alarm is triggered with active square wave encoder PPR correction and re parameterized fault 31131 if the accumulator contains larger values than p4683 or p4684 The...

Page 580: ...on deviation incremental absolute too high alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause When the zero pulse is passed a deviation in the incremental position was detected For equidistant zero marks the following applies the first zero mark passed supplies the reference point for all subsequent checks The other zero marks must have n times the distance referre...

Page 581: ...P2 Acknowl upon F IMMEDIATELY Reaction upon N NONE Acknowl upon N NONE A31443 F N Encoder 1 Signal level track C D outside tolerance alarm Message value Fault cause 1 bin Drive object All objects Reaction NONE Acknowledge NONE Cause The unipolar level CP CN or DP DN for encoder 1 is outside the permissible tolerance Alarm value r2124 interpret binary Bit 0 1 Either CP or CN outside the tolerance B...

Page 582: ...e The input voltage of the analog sensor is outside the permissible limits Alarm value r2124 interpret decimal 1 Input voltage outside detectable measuring range 2 Input voltage outside the selected measuring range p4675 3 The absolute value of the input voltage has exceeded the range limit p4676 Remedy For alarm value 1 check the output voltage of the analog sensor For alarm value 2 check the vol...

Page 583: ... A Encoder 1 Position tracking traversing range exceeded Message value Drive object All objects Reaction Servo OFF1 NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause For a configured linear axis without modulo correction the drive encoder has exceeded the maximum possible traversing range The value should be read in p0412 and interpreted as the number of motor revolutions For p0411 0 1 the maximum trav...

Page 584: ... NONE Reaction upon A NONE Acknowl upon A NONE F31502 N A Encoder 1 Encoder with measuring gear without valid signals Message value Drive object All objects Reaction Servo OFF1 OFF2 OFF3 Acknowledge IMMEDIATELY Cause The encoder with measuring gear no longer provides any valid signals Remedy It must be ensured that all of the encoders with mounted measuring gear provide valid actual values in oper...

Page 585: ...ge value Component number 1 fault cause 2 Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Fault cause 10 0A hex The sign of life bit in the receive telegram is not set Note regarding the message value The individual information is coded as follows in the message...

Page 586: ...EDIATELY Cause A checksum error has occurred when reading out the program memory on the Sensor Module Fault value r0949 interpret hexadecimal yyyyxxxx hex yyyy Memory area involved xxxx Difference between the checksum at POWER ON and the actual checksum Remedy carry out a POWER ON switch off switch on upgrade firmware to later version V2 6 HF3 V4 3 SP2 V4 4 check whether the permissible ambient te...

Page 587: ...ween A and safety B is too great 0 5 V Bit 14 The difference in mid voltages between B and safety A is too great 0 5 V Bit 15 The standard deviation of the calculated mid voltages is too great 0 3 V Bit 16 Internal fault fault when reading a register CAFE Bit 17 Internal fault fault when writing a register CAFE Bit 18 Internal fault No mid voltage matching available Bit 19 Internal error ADC acces...

Page 588: ...ustment using the pole position identification routine Acknowledge fault Initiate the pole position identification routine with p1990 1 Then check that the pole position identification routine is correctly executed SERVO If a pole position identification technique is selected in p1980 and if p0301 does not contain a motor type with an encoder adjusted in the factory then p1990 is automatically act...

Page 589: ...ecified in the length byte or in the receive list 3 03 hex Telegram is longer than specified in the length byte or in the receive list 4 04 hex The length of the receive telegram does not match the receive list 5 05 hex The type of the receive telegram does not match the receive list 6 06 hex The address of the component in the telegram and in the receive list do not match 7 07 hex A SYNC telegram...

Page 590: ...mponent involved Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F31836 N A Encoder 1 DRIVE CLiQ Send error for DRIVE CLiQ data Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Data ...

Page 591: ...NE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F31845 N A Encoder 1 DRIVE CLiQ Cyclic data transfer error Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Fault cause 11 0B hex Synchronization error ...

Page 592: ... NONE F31851 N A Encoder 1 DRIVE CLiQ CU Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo ENCODER IASC DCBRK NONE Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Sensor Module encoder 1 involved to the Control Unit The DRIVE CLiQ component did not set the sign of life to the Control Unit Fault cause 10 ...

Page 593: ...ive list and the receive telegram is too early 20 14 hex The length of the receive telegram does not match the receive list and the receive telegram is too early 21 15 hex The type of the receive telegram does not match the receive list and the receive telegram is too early 22 16 hex The address of the power unit in the telegram and in the receive list does not match and the receive telegram is to...

Page 594: ...red from the Sensor Module encoder 1 involved to the Control Unit The nodes do not send and receive in synchronism Fault cause 26 1A hex Sign of life bit in the receive telegram not set and the receive telegram is too early 33 21 hex The cyclic telegram has not been received 34 22 hex Timeout in the telegram receive list 64 40 hex Timeout in the telegram send list 98 62 hex Error at the transition...

Page 595: ... the telegram header 35 23 hex Receive error The telegram buffer memory contains an error 66 42 hex Send error The telegram buffer memory contains an error 67 43 hex Send error The telegram buffer memory contains an error 96 60 hex Response received too late during runtime measurement 97 61 hex Time taken to exchange characteristic data too long Note regarding the message value The individual info...

Page 596: ...nt is replaced the same component type and if possible the same firmware version should be used when a cable is replaced only cables whose length is the same as or as close as possible to the length of the original cables should be used ensure compliance with the maximum cable length Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F31899 N A Encoder 1 Unknown faul...

Page 597: ...All objects Reaction NONE Acknowledge NONE Cause Error when operating the internal I2C bus Alarm value r2124 interpret hexadecimal Only for internal Siemens troubleshooting Remedy replace the Sensor Module if required upgrade the firmware in the Sensor Module contact Technical Support Reaction upon F Servo NONE ENCODER IASC DCBRK OFF1 OFF2 OFF3 STOP2 Acknowl upon F IMMEDIATELY Reaction upon N NONE...

Page 598: ...ithout track A B yyyy 5 For SQW encoder value in p4686 greater than in p0425 yyyy 6 DRIVE CLiQ encoder cannot be used with this firmware version yyyy 7 For an SQW encoder the XIST1 correction p0437 2 is only permitted for equidistant zero marks yyyy 8 The motor pole pair width is not supported by the linear scale being used yyyy 9 The length of the position in the EnDat protocol may be a maximum o...

Page 599: ... F N Encoder 1 Encoder configuration error Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The configuration for encoder 1 is incorrect Alarm value r2124 interpret decimal 1 Re parameterization between fault alarm is not permissible 419 When the fine resolution Gx_XIST2 is configured the encoder identifies a maximum possible absolute position actual value r0483 that c...

Page 600: ...perature sensor Fault cause 1 01 hex Wire breakage or sensor not connected KTY R 1630 Ohm PT1000 R 1720 Ohm 2 02 hex Measured resistance too low PTC R 20 Ohm KTY R 50 Ohm PT1000 R 603 Ohm Additional values Only for internal Siemens troubleshooting Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy channel number xx error...

Page 601: ...e voltage of analog sensor S1 is outside the permissible range Alarm value r2124 interpret decimal Signal level from sensor S1 Note A signal level of 500 mV corresponds to the numerical value 500 dec Remedy check the clamped tool check the tolerance and if required adapt p5040 check the thresholds and if required adapt p5041 check analog sensor S1 and connections Reaction upon F Servo NONE ENCODER...

Page 602: ...generation this cannot result in a fault and also has no effect in the system The zero mark distance for the zero mark monitoring is set in p0425 rotary encoder or p0424 linear encoder Fault value r0949 interpret decimal Last measured zero mark distance in increments 4 increments 1 encoder pulse The sign designates the direction of motion when detecting the zero mark distance Remedy check that the...

Page 603: ...ue corresponds to the numerical value 5333 hex 21299 dec Note The analog value of the amplitude error is not measured at the same time with the hardware fault output by the Sensor Module The fault value can only be represented between 32768 32767 dec 770 770 mV The signal level is not evaluated unless the following conditions are satisfied Sensor Module properties available r0459 31 1 monitoring a...

Page 604: ...rovide additional details For fault value bit 1 1 incorrect encoder type replace the encoder or encoder cable For fault value bit 2 1 incorrect encoder type replace the encoder or encoder cable For fault value bit 3 1 EMC connect the cable shield replace the encoder or encoder cable For fault value bit 4 1 EMC connect the cable shield replace the encoder or encoder cable replace the Sensor Module ...

Page 605: ...eplace the encoder where the motor encoder has a direct DRIVE CLiQ socket Replace the motor For fault value bit 2 1 Encoder is defective Replace the encoder where the motor encoder has a direct DRIVE CLiQ socket Replace the motor For fault value bit 3 1 5 V power supply voltage fault When using an SMC Check the plug in cable between the encoder and SMC or replace the SMC When a motor encoder with ...

Page 606: ...rical value 5333 hex 21299 dec Note for Sensor Modules for resolvers e g SMC10 The nominal signal level is at 2900 mV 2 0 Vrms The response threshold is 1070 mV A signal level of 2900 mV peak value corresponds to the numerical value 6666 hex 26214 dec Note The analog values of the amplitude error are not measured at the same time with the hardware fault output by the Sensor Module Remedy check tha...

Page 607: ...e IMMEDIATELY Cause For a square wave encoder bipolar double ended signals A B and R are not inverted with respect to signals A B and R Fault value r0949 interpret binary Bits 0 15 Only for internal Siemens troubleshooting Bit 16 Error track A Bit 17 Error track B Bit 18 Error track R Note For SMC30 only Article No 6SL3055 0AA00 5CA0 and 6SL3055 0AA00 5CA1 CUA32 and CU310 the following applies A s...

Page 608: ...t All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Cause An encoder power supply fault was detected Fault value r0949 interpret binary Bit 0 Undervoltage condition on the sense line Bit 1 Overcurrent condition for the encoder power supply Bit 2 Overcurrent condition for encoder power supply on cable resolver excitation negative Bit 3 Overcurrent condition for enc...

Page 609: ...tation position incorrect Message value Drive object All objects Reaction OFF1 NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Cause A commutation position actual value sensing error was detected Remedy Replace the motor with DRIVE CLiQ or the appropriate Sensor Module Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F32122 Encoder 2 Sensor Module hardware fault Message v...

Page 610: ...ONE OFF2 OFF3 STOP2 Acknowledge PULSE INHIBIT Cause The signal level root from A 2 B 2 of the encoder exceeds the permissible limit value Fault value r0949 interpret hexadecimal yyyyxxxx hex yyyy Signal level track B 16 bits with sign xxxx Signal level track A 16 bits with sign The nominal signal level of the encoder must lie in the range 375 mV to 600 mV 500 mV 25 20 The response threshold is 750...

Page 611: ...SC DCBRK NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Cause The error for track C D is greater than 15 mechanical or 60 electrical or the error for the Hall signals is greater than 60 electrical One period of track C D corresponds to 360 mechanical One period of the Hall signal corresponds to 360 electrical The monitoring responds if for example Hall sensors are connected as equivalent for the C D tra...

Page 612: ...of track C or D replace the encoder or encoder cable Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F32131 N A Encoder 2 Position deviation incremental absolute too high Message value 1 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 STOP2 Acknowledge PULSE INHIBIT Cause Absolute encoder When cyclically reading the absolute position an exce...

Page 613: ... message output above speed threshold reduce filter time if necessary p0438 Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F32135 Encoder 2 Fault when determining the position single turn Message value Fault cause 1 bin Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Faults and alarms 13 2 List of faults and alarms...

Page 614: ...rnal communication error F3x110 x 1 2 3 Bit 16 Lighting F3x135 x 1 2 3 Bit 17 Signal amplitude F3x135 x 1 2 3 Bit 18 Singleturn position 1 F3x135 x 1 2 3 Bit 19 Overvoltage F3x135 x 1 2 3 Bit 20 Undervoltage F3x135 x 1 2 3 Bit 21 Overcurrent F3x135 x 1 2 3 Bit 22 Temperature exceeded F3x405 x 1 2 3 Bit 23 Singleturn position 2 safety status display Bit 24 Singleturn system F3x135 x 1 2 3 Bit 25 Si...

Page 615: ...al communication error F3x110 x 1 2 3 Bit 16 Lighting F3x135 x 1 2 3 Bit 17 Signal amplitude F3x135 x 1 2 3 Bit 18 Singleturn position 1 F3x135 x 1 2 3 Bit 19 Overvoltage F3x135 x 1 2 3 Bit 20 Undervoltage F3x135 x 1 2 3 Bit 21 Overcurrent F3x135 x 1 2 3 Bit 22 Temperature exceeded F3x405 x 1 2 3 Bit 23 Singleturn position 2 safety status display Bit 24 Singleturn system F3x135 x 1 2 3 Bit 25 Sing...

Page 616: ...sition word 1 absolute position error MLS_ERR Bit 15 position word 1 LED error lighting unit error LED_ERR Bit 18 Position word 2 error when aligning between incremental track signals and absolute value ST_ERR Bit 21 Position word 2 memory error MEM_ERR Bit 22 Position word 2 absolute position error MLS_ERR Bit 23 position word 2 LED error lighting unit error LED_ERR For yy 12 0000 1100 bin the fo...

Page 617: ...ontact the encoder manufacturer for more detailed information on the bit coding Remedy determine the detailed cause of the fault using the fault value if required replace the DRIVE CLiQ encoder F32138 Encoder 2 Fault when determining the position multiturn Message value Fault cause 1 bin Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Faults and ala...

Page 618: ...1 LED error lighting unit error LED_ERR Bit 18 Position word 2 error when aligning between incremental track signals and absolute value ST_ERR Bit 21 Position word 2 memory error MEM_ERR Bit 22 Position word 2 absolute position error MLS_ERR Bit 23 position word 2 LED error lighting unit error LED_ERR For yy 14 0000 1110 bin the following applies Bit 0 Position word 1 temperature outside limit val...

Page 619: ...er functionality selected in p0404 cannot be executed Fault value r0949 interpret hexadecimal Encoder malfunction The bit assignment corresponds to that of p0404 e g bit 5 set Error track C D Remedy check that p0404 is correctly set check the encoder type used incremental absolute and for SMCxx the encoder cable if relevant note additional fault messages that describe the fault in detail Reaction ...

Page 620: ...y configure the encoder according to the data sheet Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F32160 N A Encoder 2 Analog sensor channel A failed Message value 1 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE Acknowledge PULSE INHIBIT Cause The input voltage of the analog sensor is outside the permissible limits Fault value r0949 interpret deci...

Page 621: ...NE Reaction upon A NONE Acknowl upon A NONE F32163 N A Encoder 2 Analog sensor position value exceeds limit value Message value 1 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE Acknowledge PULSE INHIBIT Cause The position value has exceeded the permissible range of 0 5 0 5 Fault value r0949 interpret decimal 1 Position value from the LVDT sensor 2 Position value from the encoder char...

Page 622: ...ro mark distance was exceeded without a zero mark being detected The zero mark distance for the zero mark monitoring is set in p0425 rotary encoder or p0424 linear encoder Alarm value r2124 interpret decimal Number of increments after POWER ON or since the last zero mark that was detected 4 increments 1 encoder pulse Remedy check that the encoder cables are routed in compliance with EMC check the ...

Page 623: ... Encoder does not respond does not supply a start bit within 50 ms Bit 3 CRC error The checksum in the protocol from the encoder does not match the data Bit 4 Encoder acknowledgment error The encoder incorrectly understood the task request or cannot execute it Bit 5 Internal error in the serial driver An illegal mode command was requested Bit 6 Timeout when cyclically reading Bit 8 Protocol is too...

Page 624: ...FF2 OFF3 STOP2 Acknowl upon F IMMEDIATELY Reaction upon N NONE Acknowl upon N NONE A32412 F N Encoder 2 Encoder signals an internal alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The encoder signals an internal alarm via serial protocol Alarm value r2124 interpret binary Bit 0 Fault bit in the position protocol Bit 1 Alarm bit in the position protocol Remedy ca...

Page 625: ...l yyyyxxxx hex yyyy Angle xxxx amplitude i e root of A 2 B 2 16 bits without sign The nominal signal level of the encoder must lie in the range 375 mV to 600 mV 500 mV 25 20 The response threshold is 230 mV observe the frequency response of the encoder A signal level of 500 mV peak value corresponds to the numerical value 299A hex 10650 dec The angle 0 FFFF hex corresponds to 0 360 degrees of the ...

Page 626: ... error correction Amplitude B Amplitude A 0 78 1 27 Phase 84 degrees or 96 degrees SMC20 Offset correction 140 mV SMC10 Offset correction 650 mV Alarm value r2124 interpret hexadecimal xxxx1 Minimum of the offset correction track B xxxx2 Maximum of the offset correction track B xxx1x Minimum of the offset correction track A xxx2x Maximum of the offset correction track A xx1xx Minimum of the amplit...

Page 627: ...r revolution square wave encoder outside tolerance bandwidth Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The measured zero mark distance does not correspond to the parameterized zero mark distance This alarm is triggered with active square wave encoder PPR correction and re parameterized fault 31131 if the accumulator contains larger values than p4683 or p4684 The...

Page 628: ...on deviation incremental absolute too high alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause When the zero pulse is passed a deviation in the incremental position was detected For equidistant zero marks the following applies the first zero mark passed supplies the reference point for all subsequent checks The other zero marks must have n times the distance referre...

Page 629: ...cknowl upon F IMMEDIATELY Reaction upon N NONE Acknowl upon N NONE A32443 F N Encoder 2 Signal level track C D outside tolerance alarm Message value Fault cause 1 bin Drive object All objects Reaction NONE Acknowledge NONE Cause The unipolar level CP CN or DP DN for encoder 2 is outside the permissible tolerance Alarm value r2124 interpret binary Bit 0 1 Either CP or CN outside the tolerance Bit 1...

Page 630: ...e The input voltage of the analog sensor is outside the permissible limits Alarm value r2124 interpret decimal 1 Input voltage outside detectable measuring range 2 Input voltage outside the selected measuring range p4675 3 The absolute value of the input voltage has exceeded the range limit p4676 Remedy For alarm value 1 check the output voltage of the analog sensor For alarm value 2 check the vol...

Page 631: ...A Encoder 2 Position tracking traversing range exceeded Message value Drive object All objects Reaction OFF1 NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause For a configured linear axis without modulo correction the drive encoder has exceeded the maximum possible traversing range The value should be read in p0412 and interpreted as the number of motor revolutions For p0411 0 1 the maximum traversing ...

Page 632: ...n N NONE Reaction upon A NONE Acknowl upon A NONE F32502 N A Encoder 2 Encoder with measuring gear without valid signals Message value Drive object All objects Reaction OFF1 OFF2 OFF3 Acknowledge IMMEDIATELY Cause The encoder with measuring gear no longer provides any valid signals Remedy It must be ensured that all of the encoders with mounted measuring gear provide valid actual values in operati...

Page 633: ...nent number 1 fault cause 2 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Fault cause 10 0A hex The sign of life bit in the receive telegram is not set Note regarding the message value The individual information is coded as follows in the message value ...

Page 634: ...EDIATELY Cause A checksum error has occurred when reading out the program memory on the Sensor Module Fault value r0949 interpret hexadecimal yyyyxxxx hex yyyy Memory area involved xxxx Difference between the checksum at POWER ON and the actual checksum Remedy carry out a POWER ON switch off switch on upgrade firmware to later version V2 6 HF3 V4 3 SP2 V4 4 check whether the permissible ambient te...

Page 635: ...between A and safety B is too great 0 5 V Bit 14 The difference in mid voltages between B and safety A is too great 0 5 V Bit 15 The standard deviation of the calculated mid voltages is too great 0 3 V Bit 16 Internal fault fault when reading a register CAFE Bit 17 Internal fault fault when writing a register CAFE Bit 18 Internal fault No mid voltage matching available Bit 19 Internal error ADC ac...

Page 636: ...equested cycle or RX TX timing not supported Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause A cycle requested from the Control Unit or RX TX timing is not supported Fault value r0949 interpret decimal 0 Application cycle is not supported 1 DRIVE CLiQ cycle is not supported 2 Distance between RX and TX instants in time too low 3 TX instant in time too early Rem...

Page 637: ...pected but the received telegram is not a SYNC telegram 8 08 hex No SYNC telegram is expected but the received telegram is one 9 09 hex The error bit in the receive telegram is set 16 10 hex The receive telegram is too early Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy carry o...

Page 638: ...ber 1 fault cause 2 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Data were not able to be sent Fault cause 65 41 hex Telegram type does not match send list Note regarding the message value The individual information is coded as follows in the message v...

Page 639: ... upon A NONE F32845 N A Encoder 2 DRIVE CLiQ Cyclic data transfer error Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Fault cause 11 0B hex Synchronization error during alternating cyclic data transfer Note...

Page 640: ...32851 N A Encoder 2 DRIVE CLiQ CU Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Sensor Module encoder 2 involved to the Control Unit The DRIVE CLiQ component did not set the sign of life to the Control Unit Fault cause 10 ...

Page 641: ...list and the receive telegram is too early 20 14 hex The length of the receive telegram does not match the receive list and the receive telegram is too early 21 15 hex The type of the receive telegram does not match the receive list and the receive telegram is too early 22 16 hex The address of the power unit in the telegram and in the receive list does not match and the receive telegram is too ea...

Page 642: ...red from the Sensor Module encoder 2 involved to the Control Unit The nodes do not send and receive in synchronism Fault cause 26 1A hex Sign of life bit in the receive telegram not set and the receive telegram is too early 33 21 hex The cyclic telegram has not been received 34 22 hex Timeout in the telegram receive list 64 40 hex Timeout in the telegram send list 98 62 hex Error at the transition...

Page 643: ...ram buffer memory contains an error 66 42 hex Send error The telegram buffer memory contains an error 67 43 hex Send error The telegram buffer memory contains an error 96 60 hex Response received too late during runtime measurement 97 61 hex Time taken to exchange characteristic data too long Note regarding the message value The individual information is coded as follows in the message value r0949...

Page 644: ...nt is replaced the same component type and if possible the same firmware version should be used when a cable is replaced only cables whose length is the same as or as close as possible to the length of the original cables should be used ensure compliance with the maximum cable length Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F32899 N A Encoder 2 Unknown faul...

Page 645: ...ect All objects Reaction NONE Acknowledge NONE Cause Error when operating the internal I2C bus Alarm value r2124 interpret hexadecimal Only for internal Siemens troubleshooting Remedy replace the Sensor Module if required upgrade the firmware in the Sensor Module contact Technical Support Reaction upon F Servo NONE IASC DCBRK OFF1 OFF2 OFF3 STOP2 Acknowl upon F IMMEDIATELY Reaction upon N NONE Ack...

Page 646: ... without track A B yyyy 5 For SQW encoder value in p4686 greater than in p0425 yyyy 6 DRIVE CLiQ encoder cannot be used with this firmware version yyyy 7 For an SQW encoder the XIST1 correction p0437 2 is only permitted for equidistant zero marks yyyy 8 The motor pole pair width is not supported by the linear scale being used yyyy 9 The length of the position in the EnDat protocol may be a maximum...

Page 647: ...2 A32915 F N Encoder 2 Encoder configuration error Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The configuration for encoder 2 is incorrect Alarm value r2124 interpret decimal 1 Re parameterization between fault alarm is not permissible 419 When the fine resolution Gx_XIST2 is configured the encoder identifies a maximum possible absolute position actual value r048...

Page 648: ... temperature sensor Fault cause 1 01 hex Wire breakage or sensor not connected KTY R 1630 Ohm PT1000 R 1720 Ohm 2 02 hex Measured resistance too low PTC R 20 Ohm KTY R 50 Ohm PT1000 R 603 Ohm Additional values Only for internal Siemens troubleshooting Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy channel number xx e...

Page 649: ...wledge NONE Cause The voltage of analog sensor S1 is outside the permissible range Alarm value r2124 interpret decimal Signal level from sensor S1 Note A signal level of 500 mV corresponds to the numerical value 500 dec Remedy check the clamped tool check the tolerance and if required adapt p5040 check the thresholds and if required adapt p5041 check analog sensor S1 and connections Reaction upon ...

Page 650: ...ration this cannot result in a fault and also has no effect in the system The zero mark distance for the zero mark monitoring is set in p0425 rotary encoder or p0424 linear encoder Fault value r0949 interpret decimal Last measured zero mark distance in increments 4 increments 1 encoder pulse The sign designates the direction of motion when detecting the zero mark distance Remedy check that the enc...

Page 651: ...ue corresponds to the numerical value 5333 hex 21299 dec Note The analog value of the amplitude error is not measured at the same time with the hardware fault output by the Sensor Module The fault value can only be represented between 32768 32767 dec 770 770 mV The signal level is not evaluated unless the following conditions are satisfied Sensor Module properties available r0459 31 1 monitoring a...

Page 652: ...rovide additional details For fault value bit 1 1 incorrect encoder type replace the encoder or encoder cable For fault value bit 2 1 incorrect encoder type replace the encoder or encoder cable For fault value bit 3 1 EMC connect the cable shield replace the encoder or encoder cable For fault value bit 4 1 EMC connect the cable shield replace the encoder or encoder cable replace the Sensor Module ...

Page 653: ...eplace the encoder where the motor encoder has a direct DRIVE CLiQ socket Replace the motor For fault value bit 2 1 Encoder is defective Replace the encoder where the motor encoder has a direct DRIVE CLiQ socket Replace the motor For fault value bit 3 1 5 V power supply voltage fault When using an SMC Check the plug in cable between the encoder and SMC or replace the SMC When a motor encoder with ...

Page 654: ...rical value 5333 hex 21299 dec Note for Sensor Modules for resolvers e g SMC10 The nominal signal level is at 2900 mV 2 0 Vrms The response threshold is 1070 mV A signal level of 2900 mV peak value corresponds to the numerical value 6666 hex 26214 dec Note The analog values of the amplitude error are not measured at the same time with the hardware fault output by the Sensor Module Remedy check tha...

Page 655: ...e IMMEDIATELY Cause For a square wave encoder bipolar double ended signals A B and R are not inverted with respect to signals A B and R Fault value r0949 interpret binary Bits 0 15 Only for internal Siemens troubleshooting Bit 16 Error track A Bit 17 Error track B Bit 18 Error track R Note For SMC30 only Article No 6SL3055 0AA00 5CA0 and 6SL3055 0AA00 5CA1 CUA32 and CU310 the following applies A s...

Page 656: ...t All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Cause An encoder power supply fault was detected Fault value r0949 interpret binary Bit 0 Undervoltage condition on the sense line Bit 1 Overcurrent condition for the encoder power supply Bit 2 Overcurrent condition for encoder power supply on cable resolver excitation negative Bit 3 Overcurrent condition for enc...

Page 657: ...tation position incorrect Message value Drive object All objects Reaction OFF1 NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Cause A commutation position actual value sensing error was detected Remedy Replace the motor with DRIVE CLiQ or the appropriate Sensor Module Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F33122 Encoder 3 Sensor Module hardware fault Message v...

Page 658: ...ONE OFF2 OFF3 STOP2 Acknowledge PULSE INHIBIT Cause The signal level root from A 2 B 2 of the encoder exceeds the permissible limit value Fault value r0949 interpret hexadecimal yyyyxxxx hex yyyy Signal level track B 16 bits with sign xxxx Signal level track A 16 bits with sign The nominal signal level of the encoder must lie in the range 375 mV to 600 mV 500 mV 25 20 The response threshold is 750...

Page 659: ...SC DCBRK NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Cause The error for track C D is greater than 15 mechanical or 60 electrical or the error for the Hall signals is greater than 60 electrical One period of track C D corresponds to 360 mechanical One period of the Hall signal corresponds to 360 electrical The monitoring responds if for example Hall sensors are connected as equivalent for the C D tra...

Page 660: ...of track C or D replace the encoder or encoder cable Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F33131 N A Encoder 3 Position deviation incremental absolute too high Message value 1 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 STOP2 Acknowledge PULSE INHIBIT Cause Absolute encoder When cyclically reading the absolute position an exce...

Page 661: ...f message output above speed threshold reduce filter time if necessary p0438 Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F33135 Encoder 3 Fault when determining the position singleturn Message value Fault cause 1 bin Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Faults and alarms 13 2 List of faults and alarms...

Page 662: ...rnal communication error F3x110 x 1 2 3 Bit 16 Lighting F3x135 x 1 2 3 Bit 17 Signal amplitude F3x135 x 1 2 3 Bit 18 Singleturn position 1 F3x135 x 1 2 3 Bit 19 Overvoltage F3x135 x 1 2 3 Bit 20 Undervoltage F3x135 x 1 2 3 Bit 21 Overcurrent F3x135 x 1 2 3 Bit 22 Temperature exceeded F3x405 x 1 2 3 Bit 23 Singleturn position 2 safety status display Bit 24 Singleturn system F3x135 x 1 2 3 Bit 25 Si...

Page 663: ...nal communication error F3x110 x 1 2 3 Bit 16 Lighting F3x135 x 1 2 3 Bit 17 Signal amplitude F3x135 x 1 2 3 Bit 18 Singleturn position 1 F3x135 x 1 2 3 Bit 19 Overvoltage F3x135 x 1 2 3 Bit 20 Undervoltage F3x135 x 1 2 3 Bit 21 Overcurrent F3x135 x 1 2 3 Bit 22 Temperature exceeded F3x405 x 1 2 3 Bit 23 Singleturn position 2 safety status display Bit 24 Singleturn system F3x135 x 1 2 3 Bit 25 Sin...

Page 664: ...sition word 1 absolute position error MLS_ERR Bit 15 position word 1 LED error lighting unit error LED_ERR Bit 18 Position word 2 error when aligning between incremental track signals and absolute value ST_ERR Bit 21 Position word 2 memory error MEM_ERR Bit 22 Position word 2 absolute position error MLS_ERR Bit 23 position word 2 LED error lighting unit error LED_ERR For yy 12 0000 1100 bin the fo...

Page 665: ...ontact the encoder manufacturer for more detailed information on the bit coding Remedy determine the detailed cause of the fault using the fault value if required replace the DRIVE CLiQ encoder F33138 Encoder 3 Fault when determining the position multiturn Message value Fault cause 1 bin Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge PULSE INHIBIT Faults and ala...

Page 666: ...1 LED error lighting unit error LED_ERR Bit 18 Position word 2 error when aligning between incremental track signals and absolute value ST_ERR Bit 21 Position word 2 memory error MEM_ERR Bit 22 Position word 2 absolute position error MLS_ERR Bit 23 position word 2 LED error lighting unit error LED_ERR For yy 14 0000 1110 bin the following applies Bit 0 Position word 1 temperature outside limit val...

Page 667: ...er functionality selected in p0404 cannot be executed Fault value r0949 interpret hexadecimal Encoder malfunction The bit assignment corresponds to that of p0404 e g bit 5 set Error track C D Remedy check that p0404 is correctly set check the encoder type used incremental absolute and for SMCxx the encoder cable if relevant note additional fault messages that describe the fault in detail Reaction ...

Page 668: ...y configure the encoder according to the data sheet Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F33160 N A Encoder 3 Analog sensor channel A failed Message value 1 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE Acknowledge PULSE INHIBIT Cause The input voltage of the analog sensor is outside the permissible limits Fault value r0949 interpret deci...

Page 669: ...NE Reaction upon A NONE Acknowl upon A NONE F33163 N A Encoder 3 Analog sensor position value exceeds limit value Message value 1 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE Acknowledge PULSE INHIBIT Cause The position value has exceeded the permissible range of 0 5 0 5 Fault value r0949 interpret decimal 1 Position value from the LVDT sensor 2 Position value from the encoder char...

Page 670: ...ro mark distance was exceeded without a zero mark being detected The zero mark distance for the zero mark monitoring is set in p0425 rotary encoder or p0424 linear encoder Alarm value r2124 interpret decimal Number of increments after POWER ON or since the last zero mark that was detected 4 increments 1 encoder pulse Remedy check that the encoder cables are routed in compliance with EMC check the ...

Page 671: ... Encoder does not respond does not supply a start bit within 50 ms Bit 3 CRC error The checksum in the protocol from the encoder does not match the data Bit 4 Encoder acknowledgment error The encoder incorrectly understood the task request or cannot execute it Bit 5 Internal error in the serial driver An illegal mode command was requested Bit 6 Timeout when cyclically reading Bit 8 Protocol is too...

Page 672: ...FF2 OFF3 STOP2 Acknowl upon F IMMEDIATELY Reaction upon N NONE Acknowl upon N NONE A33412 F N Encoder 3 Encoder signals an internal alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The encoder signals an internal alarm via serial protocol Alarm value r2124 interpret binary Bit 0 Fault bit in the position protocol Bit 1 Alarm bit in the position protocol Remedy ca...

Page 673: ...l yyyyxxxx hex yyyy Angle xxxx amplitude i e root of A 2 B 2 16 bits without sign The nominal signal level of the encoder must lie in the range 375 mV to 600 mV 500 mV 25 20 The response threshold is 230 mV observe the frequency response of the encoder A signal level of 500 mV peak value corresponds to the numerical value 299A hex 10650 dec The angle 0 FFFF hex corresponds to 0 360 degrees of the ...

Page 674: ... error correction Amplitude B Amplitude A 0 78 1 27 Phase 84 degrees or 96 degrees SMC20 Offset correction 140 mV SMC10 Offset correction 650 mV Alarm value r2124 interpret hexadecimal xxxx1 Minimum of the offset correction track B xxxx2 Maximum of the offset correction track B xxx1x Minimum of the offset correction track A xxx2x Maximum of the offset correction track A xx1xx Minimum of the amplit...

Page 675: ...r revolution square wave encoder outside tolerance bandwidth Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The measured zero mark distance does not correspond to the parameterized zero mark distance This alarm is triggered with active square wave encoder PPR correction and re parameterized fault 31131 if the accumulator contains larger values than p4683 or p4684 The...

Page 676: ...on deviation incremental absolute too high alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause When the zero pulse is passed a deviation in the incremental position was detected For equidistant zero marks the following applies the first zero mark passed supplies the reference point for all subsequent checks The other zero marks must have n times the distance referre...

Page 677: ...cknowl upon F IMMEDIATELY Reaction upon N NONE Acknowl upon N NONE A33443 F N Encoder 3 Signal level track C D outside tolerance alarm Message value Fault cause 1 bin Drive object All objects Reaction NONE Acknowledge NONE Cause The unipolar level CP CN or DP DN for encoder 3 is outside the permissible tolerance Alarm value r2124 interpret binary Bit 0 1 Either CP or CN outside the tolerance Bit 1...

Page 678: ...e The input voltage of the analog sensor is outside the permissible limits Alarm value r2124 interpret decimal 1 Input voltage outside detectable measuring range 2 Input voltage outside the selected measuring range p4675 3 The absolute value of the input voltage has exceeded the range limit p4676 Remedy For alarm value 1 check the output voltage of the analog sensor For alarm value 2 check the vol...

Page 679: ...A Encoder 3 Position tracking traversing range exceeded Message value Drive object All objects Reaction OFF1 NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause For a configured linear axis without modulo correction the drive encoder has exceeded the maximum possible traversing range The value should be read in p0412 and interpreted as the number of motor revolutions For p0411 0 1 the maximum traversing ...

Page 680: ...n N NONE Reaction upon A NONE Acknowl upon A NONE F33502 N A Encoder 3 Encoder with measuring gear without valid signals Message value Drive object All objects Reaction OFF1 OFF2 OFF3 Acknowledge IMMEDIATELY Cause The encoder with measuring gear no longer provides any valid signals Remedy It must be ensured that all of the encoders with mounted measuring gear provide valid actual values in operati...

Page 681: ... value Component number 1 fault cause 2 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Fault cause 10 0A hex The sign of life bit in the receive telegram is not set Note regarding the message value The individual information is coded as follows in the me...

Page 682: ...EDIATELY Cause A checksum error has occurred when reading out the program memory on the Sensor Module Fault value r0949 interpret hexadecimal yyyyxxxx hex yyyy Memory area involved xxxx Difference between the checksum at POWER ON and the actual checksum Remedy carry out a POWER ON switch off switch on upgrade firmware to later version V2 6 HF3 V4 3 SP2 V4 4 check whether the permissible ambient te...

Page 683: ...between A and safety B is too great 0 5 V Bit 14 The difference in mid voltages between B and safety A is too great 0 5 V Bit 15 The standard deviation of the calculated mid voltages is too great 0 3 V Bit 16 Internal fault fault when reading a register CAFE Bit 17 Internal fault fault when writing a register CAFE Bit 18 Internal fault No mid voltage matching available Bit 19 Internal error ADC ac...

Page 684: ...equested cycle or RX TX timing not supported Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause A cycle requested from the Control Unit or RX TX timing is not supported Fault value r0949 interpret decimal 0 Application cycle is not supported 1 DRIVE CLiQ cycle is not supported 2 Distance between RX and TX instants in time too low 3 TX instant in time too early Rem...

Page 685: ...pected but the received telegram is not a SYNC telegram 8 08 hex No SYNC telegram is expected but the received telegram is one 9 09 hex The error bit in the receive telegram is set 16 10 hex The receive telegram is too early Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy carry o...

Page 686: ...ber 1 fault cause 2 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Data were not able to be sent Fault cause 65 41 hex Telegram type does not match send list Note regarding the message value The individual information is coded as follows in the message v...

Page 687: ... upon A NONE F33845 N A Encoder 3 DRIVE CLiQ Cyclic data transfer error Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Control Unit to the encoder involved Fault cause 11 0B hex Synchronization error during alternating cyclic data transfer Note...

Page 688: ...33851 N A Encoder 3 DRIVE CLiQ CU Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo OFF1 IASC DCBRK NONE OFF2 OFF3 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Sensor Module encoder 3 involved to the Control Unit The DRIVE CLiQ component did not set the sign of life to the Control Unit Fault cause 10 ...

Page 689: ...list and the receive telegram is too early 20 14 hex The length of the receive telegram does not match the receive list and the receive telegram is too early 21 15 hex The type of the receive telegram does not match the receive list and the receive telegram is too early 22 16 hex The address of the power unit in the telegram and in the receive list does not match and the receive telegram is too ea...

Page 690: ...red from the Sensor Module encoder 3 involved to the Control Unit The nodes do not send and receive in synchronism Fault cause 26 1A hex Sign of life bit in the receive telegram not set and the receive telegram is too early 33 21 hex The cyclic telegram has not been received 34 22 hex Timeout in the telegram receive list 64 40 hex Timeout in the telegram send list 98 62 hex Error at the transition...

Page 691: ...ram buffer memory contains an error 66 42 hex Send error The telegram buffer memory contains an error 67 43 hex Send error The telegram buffer memory contains an error 96 60 hex Response received too late during runtime measurement 97 61 hex Time taken to exchange characteristic data too long Note regarding the message value The individual information is coded as follows in the message value r0949...

Page 692: ...nt is replaced the same component type and if possible the same firmware version should be used when a cable is replaced only cables whose length is the same as or as close as possible to the length of the original cables should be used ensure compliance with the maximum cable length Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F33899 N A Encoder 3 Unknown faul...

Page 693: ...ect All objects Reaction NONE Acknowledge NONE Cause Error when operating the internal I2C bus Alarm value r2124 interpret hexadecimal Only for internal Siemens troubleshooting Remedy replace the Sensor Module if required upgrade the firmware in the Sensor Module contact Technical Support Reaction upon F Servo NONE IASC DCBRK OFF1 OFF2 OFF3 STOP2 Acknowl upon F IMMEDIATELY Reaction upon N NONE Ack...

Page 694: ... without track A B yyyy 5 For SQW encoder value in p4686 greater than in p0425 yyyy 6 DRIVE CLiQ encoder cannot be used with this firmware version yyyy 7 For an SQW encoder the XIST1 correction p0437 2 is only permitted for equidistant zero marks yyyy 8 The motor pole pair width is not supported by the linear scale being used yyyy 9 The length of the position in the EnDat protocol may be a maximum...

Page 695: ...2 A33915 F N Encoder 3 Encoder configuration error Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause The configuration for encoder 3 is incorrect Alarm value r2124 interpret decimal 1 Re parameterization between fault alarm is not permissible 419 When the fine resolution Gx_XIST2 is configured the encoder identifies a maximum possible absolute position actual value r048...

Page 696: ... temperature sensor Fault cause 1 01 hex Wire breakage or sensor not connected KTY R 1630 Ohm PT1000 R 1720 Ohm 2 02 hex Measured resistance too low PTC R 20 Ohm KTY R 50 Ohm PT1000 R 603 Ohm Additional values Only for internal Siemens troubleshooting Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy channel number xx e...

Page 697: ...wledge NONE Cause The voltage of analog sensor S1 is outside the permissible range Alarm value r2124 interpret decimal Signal level from sensor S1 Note A signal level of 500 mV corresponds to the numerical value 500 dec Remedy check the clamped tool check the tolerance and if required adapt p5040 check the thresholds and if required adapt p5041 check analog sensor S1 and connections Reaction upon ...

Page 698: ...on N NONE F34851 VSM DRIVE CLiQ CU Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo NONE OFF1 OFF2 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communications error has occurred from the Voltage Sensing Module involved VSM to the Control Unit The DRIVE CLiQ component did not set the sign of life to the Control Unit Fault cause 10 0A hex The ...

Page 699: ...longer than that specified in the length byte or in the receive list and the receive telegram is too early 20 14 hex The length of the receive telegram does not match the receive list and the receive telegram is too early 21 15 hex The type of the receive telegram does not match the receive list and the receive telegram is too early 22 16 hex The address of the power unit in the telegram and in th...

Page 700: ...eive telegram is too early 33 21 hex The cyclic telegram has not been received 34 22 hex Timeout in the telegram receive list 64 40 hex Timeout in the telegram send list 98 62 hex Error at the transition to cyclic operation Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy check th...

Page 701: ...ved F34895 VSM DRIVE CLiQ CU Alternating cyclic data transfer error Message value Component number 1 fault cause 2 Drive object All objects Reaction Servo NONE OFF1 OFF2 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communications error has occurred from the Voltage Sensing Module involved VSM to the Control Unit Fault cause 11 0B hex Synchronization error during alternating cyclic data transfer Note...

Page 702: ...ported when power units are connected in parallel All drives of the TM54F assume fail safe values and are not enabled Remedy deactivate parallel connection or TM54F with Basic Safety Functions copy RAM to ROM carry out a POWER ON switch off switch on F35851 TM DRIVE CLiQ CU Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF1 OFF2 Acknowledge I...

Page 703: ... than that specified in the length byte or in the receive list and the receive telegram is too early 20 14 hex The length of the receive telegram does not match the receive list and the receive telegram is too early 21 15 hex The type of the receive telegram does not match the receive list and the receive telegram is too early 22 16 hex The address of the power unit in the telegram and in the rece...

Page 704: ...eive telegram is too early 33 21 hex The cyclic telegram has not been received 34 22 hex Timeout in the telegram receive list 64 40 hex Timeout in the telegram send list 98 62 hex Error at the transition to cyclic operation Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy check th...

Page 705: ...involved F35895 TM DRIVE CLiQ CU Alternating cyclic data transfer error Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF1 OFF2 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communication error has occurred from the Terminal Module involved TM to the Control Unit Fault cause 11 0B hex Synchronization error during alternating cyclic data transfer Note regarding the m...

Page 706: ...upport F36851 Hub DRIVE CLiQ CU Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause DRIVE CLiQ communication error from DRIVE CLiQ Hub Module in question to Control Unit The DRIVE CLiQ component did not set the sign of life to the Control Unit Fault cause 10 0A hex The sign of life bit in the receive telegram is n...

Page 707: ...t specified in the length byte or in the receive list and the receive telegram is too early 20 14 hex The length of the receive telegram does not match the receive list and the receive telegram is too early 21 15 hex The type of the receive telegram does not match the receive list and the receive telegram is too early 22 16 hex The address of the power unit in the telegram and in the receive list ...

Page 708: ...e receive telegram is too early 33 21 hex The cyclic telegram has not been received 34 22 hex Timeout in the telegram receive list 64 40 hex Timeout in the telegram send list 98 62 hex Error at the transition to cyclic operation Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy che...

Page 709: ...9904 replace the component involved F36895 Hub DRIVE CLiQ CU Alternating cyclic data transfer error Message value Component number 1 fault cause 2 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause DRIVE CLiQ communication error from DRIVE CLiQ Hub Module in question to Control Unit Fault cause 11 0B hex Synchronization error during alternating cyclic data transfer Note regarding...

Page 710: ...Damping Module defective Resonance frequency of the output filter was excited Fault value r0949 interpret bitwise binary Bit 0 Phase U Bit 1 Phase V Bit 2 Phase W Remedy check HF Choke Module and HF Damping Module and if required replace reduce the motor power in the proximity of the fault generating frequency Note HF Choke Module reactor module HF Damping Module F37002 HF Damping Module Damping v...

Page 711: ...ce This fault can only be acknowledged after the alarm threshold for alarm A05000 has been undershot Note HF Damping Module F37005 HF Damping Module I2t overload Message value 1 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause The filter capacitor of the HF Damping Module was overloaded r5173 100 the filter resonance frequency was excessively excited the HF Choke Module is defe...

Page 712: ... F37024 HF Damping Module Overtemperature thermal model Message value Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause The temperature difference between the heat sink and chip has exceeded the permissible limit value the permissible load duty cycle was not maintained insufficient cooling fan failure overload ambient temperature too high pulse frequency too high See also r0037 ...

Page 713: ...eshold for internal overtemperature has been reached If the temperature inside the unit continues to increase fault F37036 may be triggered ambient temperature might be too high insufficient cooling fan failure Fault value r0949 interpret binary Bit 0 1 Control electronics range Bit 1 1 Power electronics range Remedy check the ambient temperature check the fan for the inside of the unit Note HF Da...

Page 714: ...amping Module 24 V undervoltage alarm Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause Fault in the 24 V power supply for the HF Damping Module the 16 V threshold was undershot Alarm value r2124 interpret decimal 24 V voltage 0 1 V Remedy check the 24 V DC voltage supply of the HF Damping Module carry out a POWER ON switch off switch on for the component Note HF Dampin...

Page 715: ...DC voltage supply of the HF Damping Module carry out a POWER ON switch off switch on for the component replace the module if necessary Note HF Damping Module A37049 HF Damping Module Internal fan defective Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The internal fan of the HF Damping Module has failed Remedy Check the internal fan of the HF Damping Module and replac...

Page 716: ...nsufficient cooling fan failure overload ambient temperature too high Alarm value r2124 interpret decimal Temperature 0 01 C Remedy check whether the fan is running check the fan elements check whether the ambient temperature is in the permissible range Notice This fault can only be acknowledged after the alarm threshold for alarm A05000 has been undershot Note HF Damping Module Reaction upon F NO...

Page 717: ...he motor load Notice This fault can only be acknowledged after this alarm threshold for alarm A05000 has been undershot Note HF Choke Module reactor module A37312 F HF Choke Module Overtemperature or fan failure Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The HF Choke Module signals an overtemperature or fan failure Fault F37313 is output if the alarm is present for...

Page 718: ...se of a fault mV Remedy reduce the motor power in the proximity of the fault generating frequency check the current controller and if required adapt if required use another motor Note HF Damping Module Reaction upon F NONE OFF1 OFF2 OFF3 Acknowl upon F IMMEDIATELY N37800 F HF Damping Module Group signal Message value Drive object All objects Reaction NONE Acknowledge NONE Cause The HF Damping Modu...

Page 719: ...essage value 1 Drive object All objects Reaction OFF2 OFF1 OFF3 Acknowledge IMMEDIATELY Cause A checksum error CRC error has occurred for the HF Damping Module Remedy carry out a POWER ON switch off switch on for all components upgrade firmware to later version contact Technical Support Note HF Damping Module Reaction upon N NONE Acknowl upon N NONE Reaction upon A NONE Acknowl upon A NONE F37805 ...

Page 720: ...e list do not match 7 07 hex A SYNC telegram is expected but the received telegram is not a SYNC telegram 8 08 hex No SYNC telegram is expected but the received telegram is one 9 09 hex The error bit in the receive telegram is set 16 10 hex The receive telegram is too early Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex...

Page 721: ...ta Message value Component number 1 fault cause 2 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause There is a DRIVE CLiQ communication error between the Control Unit and the HF Damping Module Data were not able to be sent Fault cause 65 41 hex Telegram type does not match send list Note regarding the message value The individual information is coded as follows in the message va...

Page 722: ...ault cause 2 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause There is a DRIVE CLiQ communication error between the Control Unit and the HF Damping Module Fault cause 11 0B hex Synchronization error during alternating cyclic data transfer Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component nu...

Page 723: ...t in the receive telegram is not set Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy Upgrade the firmware of the component involved Note HF Damping Module F37860 HF Damping Module CU Telegram error Message value Component number 1 fault cause 2 Drive object All objects Reaction N...

Page 724: ...th byte or in the receive list and the receive telegram is too early 20 14 hex The length of the receive telegram does not match the receive list and the receive telegram is too early 21 15 hex The type of the receive telegram does not match the receive list and the receive telegram is too early 22 16 hex The address of the power unit in the telegram and in the receive list does not match and the ...

Page 725: ...rom the damping module to the Control Unit The nodes do not send and receive in synchronism Fault cause 26 1A hex Sign of life bit in the receive telegram not set and the receive telegram is too early 33 21 hex The cyclic telegram has not been received 34 22 hex Timeout in the telegram receive list 64 40 hex Timeout in the telegram send list 98 62 hex Error at the transition to cyclic operation No...

Page 726: ...or 66 42 hex Send error The telegram buffer memory contains an error 67 43 hex Send error The telegram buffer memory contains an error 96 60 hex Response received too late during runtime measurement 97 61 hex Time taken to exchange characteristic data too long Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component ...

Page 727: ... replaced only cables whose length is the same as or as close as possible to the length of the original cables should be used ensure compliance with the maximum cable length Note HF Damping Module F37899 N A HF Damping Module Unknown fault Message value New message 1 Drive object All objects Reaction NONE IASC DCBRK OFF1 OFF2 OFF3 STOP2 Acknowledge IMMEDIATELY POWER ON Cause A fault has occurred o...

Page 728: ...ion contact Technical Support Note HF Damping Module A37999 F N HF Damping Module Unknown alarm Message value New message 1 Drive object All objects Reaction NONE Acknowledge NONE Cause An alarm has occurred on the HF Damping Module that cannot be interpreted by the Control Unit firmware This can occur if the firmware on this component is more recent than the firmware on the Control Unit Alarm val...

Page 729: ... occurred at the drive object at the DRIVE CLiQ socket X102 Fault value r0949 interpret decimal First fault that has occurred for this drive object Remedy Evaluate the fault buffer of the specified object F40003 Fault at DRIVE CLiQ socket X103 Message value 1 Drive object All objects Reaction NONE Acknowledge IMMEDIATELY Cause A fault has occurred at the drive object at the DRIVE CLiQ socket X103 ...

Page 730: ... occurred at the drive object at the DRIVE CLiQ socket X101 Alarm value r2124 interpret decimal First alarm that has occurred for this drive object Remedy Evaluate the alarm buffer of the specified object A40102 Alarm at DRIVE CLiQ socket X102 Message value 1 Drive object All objects Reaction NONE Acknowledge NONE Cause An alarm has occurred at the drive object at the DRIVE CLiQ socket X102 Alarm ...

Page 731: ... end time when transferring the cyclic actual values was exceeded Remedy carry out a POWER ON switch off switch on for all components contact Technical Support F40801 CX32 DRIVE CLiQ Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communications error has occurred from the Control Unit to the cont...

Page 732: ...arry out a POWER ON switch off switch on check the electrical cabinet design and cable routing for EMC compliance check the DRIVE CLiQ wiring interrupted cable contacts F40825 CX32 DRIVE CLiQ Supply voltage failed Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF1 OFF2 Acknowledge IMMEDIATELY Cause The DRIVE CLiQ communication from the DRIVE CLiQ component involv...

Page 733: ...nt Fault cause 65 41 hex Telegram type does not match send list Note regarding the message value The individual information is coded as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy Carry out a POWER ON switch off switch on F40837 CX32 DRIVE CLiQ Component fault Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF2 A...

Page 734: ... POWER ON switch off switch on F40851 CX32 DRIVE CLiQ CU Sign of life missing Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communications error has occurred from the controller extension involved to the Control Unit The DRIVE CLiQ component did not set the sign of life to the Control Unit Fault cause 10 0A hex The ...

Page 735: ... of the receive telegram does not match the receive list and the receive telegram is too early 22 16 hex The address of the power unit in the telegram and in the receive list does not match and the receive telegram is too early 25 19 hex The error bit in the receive telegram is set and the receive telegram is too early Note regarding the message value The individual information is coded as follows...

Page 736: ...d as follows in the message value r0949 r2124 0000yyxx hex yy component number xx error cause Remedy check the power supply voltage of the component involved carry out a POWER ON switch off switch on replace the component involved F40886 CX32 DRIVE CLiQ CU Error when sending DRIVE CLiQ data Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATEL...

Page 737: ...rupted cable contacts check the electrical cabinet design and cable routing for EMC compliance if required use another DRIVE CLiQ socket p9904 replace the component involved F40895 CX32 DRIVE CLiQ CU Cyclic data transfer error Message value Component number 1 fault cause 2 Drive object All objects Reaction OFF2 Acknowledge IMMEDIATELY Cause A DRIVE CLiQ communications error has occurred from the c...

Page 738: ...Faults and alarms 13 2 List of faults and alarms SINAMICS S210 servo drive system 736 Operating Instructions 12 2017 A5E41702836B AA ...

Page 739: ...and the actual position value 1 and 2 of encoder 1 G1_XIST1 G1_XIST2 162 B 1 67B 67 6 67 6 B 67 B 6 B 67 B 67 3 3 3 3 3 3 3 3 3 Telegram 5 In addition to the values of telegram 3 telegram 5 transfers the values for position deviation XERR and gain factor for the position controller KPC 162 B 1 67B 67 6 67 6 B 67 55 3 B 6 B 67 B 67 3 3 3 3 3 3 3 3 3 Telegram 102 In addition to the values of telegra...

Page 740: ...MRED the alarm word MELDW the values for the position deviation XERR and the gain factor for the position controller KPC B 67 B 67 55 3 162 B 1 67B 67 6 67 6 020 5 B 67 B 6 0 3 3 3 3 3 3 3 3 3 3 Appendix A 1 Communication telegrams SINAMICS S210 servo drive system 738 Operating Instructions 12 2017 A5E41702836B AA ...

Page 741: ...ety control word 3B S_STW3B Via the Safety Info Channel SIC the safety status word 2B S_ZSW2B and the safety status word 3B S_ZSW3B 6B9B 0 7B 6B 67 6B 6 6B 6 6B 67 6B 6 3 3 3 3 3 Telegram 750 Telegram 750 is a supplementary telegram for the torque control with the following data The controller sends the additional torque M_ADD and the positive and negative torque limit M_LIMIT_POS M_LIMIT_NEG to t...

Page 742: ...on A 1 4 Bit assignments of the process data Note Representation of the sending direction Controller Converter and Converter Controller The left column always shows the process data that is sent from the controller to the converter control words and setpoints The process data that is sent from the converter to the controller is displayed in the right column status words and actual values Appendix ...

Page 743: ...04 03 02 01 00 Bit A 1 4 2 Control word 2 and status word 2 Controller sign of life bit 3 Controller sign of life bit 2 Controller sign of life bit 1 Controller sign of life bit 0 Reserved Reserved Reserved Travel to fixed stop Parking axis selection Integrator lock speed controller Reserved Reserved Reserved Reserved Reserved Reserved Meaning Device sign of life bit 3 Device sign of life bit 2 De...

Page 744: ... 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit A 1 4 4 Safety control word and status word 1 Reserved Acknowledge Reserved Reserved Reserved Reserved Reserved Deselect SS1 Deselect STO Meaning Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Internal event...

Page 745: ...tive Meaning 6DIHW FRQWURO ZRUG 6B67 6DIHW VWDWXV ZRUG 6B 6 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit A 1 4 6 Safety status word 2B Reserved Reserved Reserved Reserved Test stop active Test stop requested Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Meaning 6DIHW VWDWXV ZRUG 6B 6 15 14 13 12 ...

Page 746: ...1 10 09 08 07 06 05 04 03 02 01 00 Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit A 1 4 8 Message word Actual setpoint deviation within the tolerance Reserved Reserved Servo enable Drives ready Pulses enabled Reserved Reserved No warning motor overtemperature No warning converter overtemperature Variable signal functions Reserved nact speed threshold 2 nact speed threshold 3 Torque utiliz...

Page 747: ...letely or partially Safely stop and safely prevent restart ing Stopping or preventing the dangerous movement Classic solution Switch off the power supply Switch off the drive power supply 0 Solution with the STO safety function integrated in the drive STO is not suitable for safely switching off a voltage Select STO It is permissible that you switch off the converter power supply as well How ever ...

Page 748: ...tely complying with IEC EN 61800 3 it has been proven that the converter is in compliance with directive 2004 108 EC or 2014 30 EU Safety Integrated The converters comply with the requirements relating to functional safety safety of machinery RoHS The converters comply with directive 2011 65 EU regarding limiting the use of certain hazardous substances Underwriters Laboratories North American mark...

Page 749: ...MOTICS S SIMOTICS M SIMOTICS L SIMOTICS T SIMOTICS A called SIMOTICS motor series below fulfill the requirements of the following directives and standards EN 60034 1 Rotating electrical machines Dimensioning and operating behavior EN 60204 1 Safety of machinery Electrical equipment of machines general requirements Where applicable the SIMOTICS motor series are in conformance with the following par...

Page 750: ...covered by the China Compulsory Certification CCC CCC negative certification CCC product certification https support industry siemens com cs products search CCC dtp Certificate mfn ps o DefaultRankingDesc pnid 13347 lc Underwriters Laboratories SIMOTICS motors are generally in compliance with UL and cUL as components of motor applications and are appropriately listed Specifically developed motors ...

Page 751: ...49 1 Safety integrity level 2 SIL 2 according to IEC 61508 and EN 61800 5 2 In addition most of the safety functions of the SINAMICS S have been certified by independent institutes A list of currently certified components is available on request from your local Siemens office Appendix A 4 Certifications SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 749 ...

Page 752: ...ate from a certificate authority You can only use the default configuration for SINAMICS S210 firmware version 5 1 Delivery state A private key is generated as a file on the device as default configuration when you first use HTTPS so that you can access the drive via HTTPS in the SINAMICS delivery state During an HTTPS access using this key a warning is issued in the browser that the certificate i...

Page 753: ... the certificate is unknown 4 Import the server certificate into your standard browser or deactivate the security warnings for the SINAMICS Websites The exact procedure for the import can be found in the online help of the used browser Deactivating warnings in the most important browsers You can deactivate warnings in the most important browser as follows Opera Figure A 1 Opera1 Click Still contin...

Page 754: ...Figure A 2 Opera2 Appendix A 5 Certificates for the secure data transfer SINAMICS S210 servo drive system 752 Operating Instructions 12 2017 A5E41702836B AA ...

Page 755: ...s displayed 2 Click Add exception in order to be able to communicate via a secure HTTPS connection Microsoft Internet Explorer 11 Figure A 4 Internet Explorer 11 Appendix A 5 Certificates for the secure data transfer SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 753 ...

Page 756: ...5 Google 1 1 Click EXTENDED The information for the security certificate is displayed 2 Click Continue to IP address in order to be able to communicate via a secure HTTPS connection Appendix A 5 Certificates for the secure data transfer SINAMICS S210 servo drive system 754 Operating Instructions 12 2017 A5E41702836B AA ...

Page 757: ...Figure A 6 Google 2 Appendix A 5 Certificates for the secure data transfer SINAMICS S210 servo drive system Operating Instructions 12 2017 A5E41702836B AA 755 ...

Page 758: ... Drive Object Drive object DP Decentralized Peripherals Distributed I O DQ DRIVE CLiQ DRIVE CLiQ DRIVE CLiQ Drive Component Link with IQ Drive Component Link with IQ DSC Dynamic Servo Control Dynamic servo control DTC Digital Time Clock Timer EEPROM Electrically Erasable Programmable Read Only Memory Electrically Erasable Programmable Read On ly Memory EMC Electromagnetic Compatibility Electromagn...

Page 759: ...tional Electrotechnical Com mission International Electrotechnical Commission IF Interface Interface IL Impulslöschung Pulse suppression IP Internet Protocol Internet protocol IVP Internal Voltage Protection Internal voltage protection JOG Jogging Jogging Kp Proportional gain L Symbol for inductance LED Light Emitting Diode Light emitting diode LIN Linearmotor Linear motor LU Length Unit Length un...

Page 760: ...TARTER commissioning tool by the corresponding OA application OC Operating Condition Operation condition OCC One Cable Connection One cable technology OEM Original Equipment Manufacturer Original Equipment Manufacturer OMI Option Module Interface Option Module Interface p Adjustable parameters PD PROFIdrive PROFIdrive PDC Precision Drive Control Precision drive control PDS Power Drive System Drive...

Page 761: ...afe cam SCC Safety Control Channel Safety control channel SD Card SecureDigital Card Secure digital memory card SDC Standard Drive Control Standard Drive Control SDI Safe Direction Safe motion direction SE Sicherer Software Endschalter Safe software limit switch SESM Separately excited synchronous mo tor Separately excited synchronous motor SG Sicher reduzierte Geschwindigkeit Safely reduced speed...

Page 762: ...itional technology package and which ex pands the functionality of SINAMICS previous ly OA application TIA Totally Integrated Automation Totally Integrated Automation TM Terminal Module Terminal Module Tn Integral time TTL Transistor Transistor Logic Transistor transistor logic UL Underwriters Laboratories Inc Underwriters Laboratories Inc USV Unterbrechungsfreie Stromversor gung Uninterruptible p...

Page 763: ...ontrol panel Control mode 122 Monitoring mode 122 D Data backup Backing up parameters externally 154 Restore factory settings 155 Restoring the parameter data 155 DE Drive End end with the motor shaft 183 Degree of protection 180 Diagnostics Displaying communication settings 152 Displaying message details 150 Filtering messages 151 Direction of motor rotation 134 Discrepancy STO 71 Disposal 214 E ...

Page 764: ...Commissioning 136 Diagnostics 149 Password 146 Read only mode 148 Status 149 Safety Integrated Basic Functions Configuring 68 SBC 61 SS1 63 SS1E 65 SS1 t 63 STO 58 Safety Integrated Functions Basic Functions 57 Overview 57 Safety notes Electrical installation 93 Saving Permanently non volatile 161 SBC Safe Brake Control 61 Acceptance test 79 Sequence diagram 62 SD card Article number Self configur...

Page 765: ...Configure IP connection 158 Configuring brake control 125 Configuring digital inputs 127 Configuring user accounts 156 Defining a new password 157 Deleting the password 157 Diagnostics of the communication settings 152 Editing the parameter list 130 Filtering the parameter list 132 Login 116 Logout 117 Navigation 111 Performing the data backup 154 Restore factory settings 155 Restoring the data ba...

Page 766: ...Index SINAMICS S210 servo drive system 764 Operating Instructions 12 2017 A5E41702836B AA ...

Page 767: ......

Page 768: ...Service and Support Postfach 3180 D 91050 Erlangen For additional information on the SINAMICS S210 scan the QR code www siemens com www siemens com online support www siemens com industrymall Siemens AG Digital Factory Motion Control IndustryMall Siemens ...

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