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GBC StreamWire
07/23/2020
Repairs/Adjustments
4-1
Section Contents
4. Repairs and Adjustment Procedures
Section Contents
Title
Page
Top Cover Replacement .................................................... 4-4
Element Feeder Door Replacement .................................. 4-5
Door Bottom Hinge Bracket Replacement ......................... 4-6
Door Top Hinge Bracket Replacement .............................. 4-6
Back Cover Replacement .................................................. 4-7
Side Cover Replacement ................................................... 4-8
Book Tray Door Replacement ........................................... 4-8
Front Cover Replacement .................................................. 4-9
LCD Display Replacement ............................................... 4-10
LCD Membrane Switch Panel Replacement ................... 4-11
Caster Replacement ........................................................ 4-12
Drive Roller Replacement – Paper Path .......................... 4-13
Drive Roller Replacement – Steering Module.................. 4-14
Drive Roller Bearing Replacement .................................. 4-15
Idler Roller Replacement, Paper Path ............................. 4-16
Idler Roller Replacement, Steering Module ..................... 4-17
Belt Drive Idler Pulley Replacement ................................ 4-18
Belt Drive Timing Pulley Replacement ............................ 4-19
Bypass Timing Belt #1 Replacement ............................... 4-20
Bypass Timing Belt #2 Replacement ............................... 4-21
Stepper and Mount Assembly Replacement ................... 4-22
Stepper Motor Pulley Replacement ................................. 4-23
Timing Belt Tensioner Replacement ................................ 4-23
Bypass Sensor Replacement, S1, S4, S5 & S16 ............ 4-24
Skew Measurement Sensor Replacement, S6-S10 ........ 4-25
Alignment Sensor Replacement, S12, S13 & S15 .......... 4-26
Alignment Sensor Replacement, S41 .............................. 4-27
Motor Driver (Stepper Driver) Replacement, M1 and M2 4-27
Solenoid Replacement, Diverter Solenoid (L1) ................ 4-28
Solenoid Replacement, Disengaging Roller #1 and #2 (L2 &
L3) .................................................................................... 4-30
Solenoid Replacement, Disengaging Roller #3 (L4) ........ 4-32
Steering Module Replacement ......................................... 4-33
Steering Motor Replacement, M16 and M17 ................... 4-34
Alignment Motor Replacement, M18 ................................ 4-35
Motor Driver (Stepper Driver) Replacement, M4, M16, M17,
and M18 ........................................................................... 4-36
Anti-Static Brush Replacement ........................................ 4-38
Upper Transport Latch Replacement ............................... 4-39
Lower Transport Latch Replacement ............................... 4-40
M4 Motor Replacement .................................................... 4-41
Element Slack Sensor Replacement – S20 ..................... 4-42
Element Detect at Pyramid Sensor Replacement – S22 . 4-43
Element Belt Home Sensor Replacement – S25 ............. 4-45
Spool Detect Sensor Replacement – S26-S30 ................ 4-47
Spool Near-Empty Sensor Replacement – S50 ............... 4-48
Element Feeder Belt Replacement .................................. 4-49
Element Feed Belt Motor Replacement, M10 .................. 4-50
Element Feed Sprocket Motor Replacement, M9 ............ 4-52
Spool Rewind Drive Assembly Replacement, M8............ 4-53
Element Feed Track Assembly Replacement .................. 4-57
Element Feed Belt Idler Replacement ............................. 4-58
Element Sprocket Nose Replacement ............................. 4-59
Element Engagement Guide Replacement ...................... 4-60
Knife Module Replacement .............................................. 4-62
Element Detect at Knife Sensor Replacement S21 ... 4-64
Knife Home Sensor Replacement S23 ...................... 4-67
Knife Anvil and Blade Replacement .......................... 4-68
Summary of Contents for StreamWire
Page 9: ...GBC StreamWire 07 23 2020 Service Manual ix Notes...
Page 87: ...GBC StreamWire 07 23 2020 RTPS 2 72 Notes...
Page 89: ...Book Quality 07 23 2020 GBC StreamWire 3 2 This page intentionally left blank...
Page 428: ...GBC StreamWire 12 18 2018 Wiring Data 7 3 o System Wiring...
Page 429: ...Wiring Data 12 18 2018 GBC StreamWire 7 4 o Element Feeder Module...
Page 430: ...GBC StreamWire 12 18 2018 Wiring Data 7 5 o Element Transfer Module...
Page 431: ...Wiring Data 12 18 2018 GBC StreamWire 7 6 o Knife Module...
Page 432: ...GBC StreamWire 12 18 2018 Wiring Data 7 7 o Closer Module...
Page 433: ...Wiring Data 12 18 2018 GBC StreamWire 7 8 o Holder Module...
Page 434: ...GBC StreamWire 12 18 2018 Wiring Data 7 9 o Book Drawer...
Page 435: ...Wiring Data 12 18 2018 GBC StreamWire 7 10 o Paper Transport Module...
Page 436: ...GBC StreamWire 12 18 2018 Wiring Data 7 11 o Sheet Tappers Module...
Page 437: ...Wiring Data 12 18 2018 GBC StreamWire 7 12 o Deflector Module...
Page 438: ...GBC StreamWire 12 18 2018 Wiring Data 7 13 o Stacker Module...
Page 439: ...Wiring Data 12 18 2018 GBC StreamWire 7 14 o Alignment Module...
Page 440: ...GBC StreamWire 12 18 2018 Wiring Data 7 15 o Interlock AC and LCD Connections...
Page 442: ...Installation Instructions 03 26 2019 GBC StreamWire 8 2 This page intentionally left blank...