Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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STEERING AND FRONT SUSPENSION Rack and Pinion
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 7-5
7
RACK AND PINION DISASSEMBLY
1. Remove the rack and pinion and drag link assembly. See Rack and Pinion Removal on page 7-3.
2. Remove the two outer ball joints from the drag links (Figure 7-7, Page 7-5) .
3. Remove both drag links (19) (Figure 7-8, Page 7-5) .
4. Remove both bellows clamps (metal clamps or plastic wire ties) (Figure 7-9, Page 7-5) . See following
NOTE.
NOTE: If the dust seal bellows are secured with a metal clamp, remove the clamp. Do not reuse the clamp
when the rack and pinion is reassembled. Use a plastic wire tie to secure the dust seal bellows.
5. Remove the two hex nuts from the inner ball-joint ends, and remove both of the dust seal bellows.
6. Remove the rack screw nut (8), rack guide screw (7), rack guide pressure spring (6), and the rack guide
(5) (Figure 7-16, Page 7-8) .
7. Remove the dust seal (Figure 7-10, Page 7-6).
8. Remove the snap ring (4) (Figure 7-11, Page 7-6) .
Figure 7-7 Drag Link Ball Joint Figure 7-8 Drag Link
Figure 7-9 Dust Bellows Clamp
19