Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Clutches
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13b-31
13B
Drive Belt Removal
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle in
NEUTRAL.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. Disconnect the spark plug wires. See WARNING “To avoid unintentionally starting...” in General
Warning, Section 1, Page 1-2.
4. Remove the outer clutch cover. See Clutch Outer Cover Removal on page 13b-39.
5. Grasp the belt midway between the drive and driven clutches and squeeze the belt together as tightly as
possible (Figure 13b-31, Page 13b-30) .
6. Guide the belt over the driven clutch and roll the belt off the driven clutch by rotating the clutch clockwise.
See following CAUTION.
ý
CAUTION
• Make sure your fingers are not underneath the belt when rolling the belt off the driven clutch.
Drive Belt Installation
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle in
NEUTRAL.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. Disconnect the spark plug wires. See WARNING “To avoid unintentionally starting...” in General
Warning, Section 1, Page 1-2.
4. Remove the outer clutch cover. See Clutch Outer Cover Removal on page 13b-39.
5. Position the new belt on the drive clutch and then start the belt over the top of the driven clutch.
6. Rotate the driven clutch clockwise and roll the belt over the driven clutch sheaves and onto the clutch.
7. Install the outer clutch cover. See Clutch Outer Cover Installation on page 13b-39.
8. Connect the spark plug wires.
9. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
DRIVE CLUTCH
See General Warning, Section 1, Page 1-1.
CAUT ION
• Be very careful with the clutches. A clutch that has been dropped will not be properly
balanced. If either clutch is dropped, assume that it is damaged and replace it.
Drive Clutch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.