Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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HYDRAULIC ATTACHMENT SYSTEM Electrical
Page 16-16 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
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2. Check the following locations for no continuity with switch in the “rest” position and continuity with switch
in either the “extend” or “retract” position (Figure 16-25, Page 16-15) :
• Between terminal 5 (orange wire w12) and terminals 4 and 6 (light green wires w22 and 23)
• Between terminal 2 (red/white wire w82) and terminal 1 (gray wire w01)
• Between terminal 2 (red/white wire w82) and terminal 3 (gray/white wire w57)
3. If switch does not work as stated in previous step, replace switch. See Auxiliary Switch Removal on
page 16-16.
4. If switch does work as stated in step 2 and the auxiliary hydraulic feature still does not work, check the
following items:
• Fuse.
• Joystick ON/OFF switch.
• Joystick switches.
• Auxiliary control valves. See Control Valves on page 16-21.
• Continuity of the wires involved.
Auxiliary Switch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Set the joystick ON/OFF switch to OFF and remove both seats.
3. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-1.
4. Cut the wire tie securing joystick harness to chassis (Figure 16-22, Page 16-11) .
5. Remove four screws securing control box cover/joystick assembly and pull assembly out enough to
access the switch. See Joystick Removal on page 16-11.
6. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
7. Unplug harness from switch (Figure 16-22, Page 16-11) . Note orientation of alignment notches
(Figure 16-25, Page 16-15) . Squeeze tabs at each end of switch and push switch out the top of the con-
trol box cover.
Auxiliary Switch Installation
1. Orient alignment notches and insert switch into control box cover until fully seated (Figure 16-25,
Page 16-15) .
2. Connect harness plug to switch.
3. Install control box cover/joystick assembly and secure with the four screws.
4. Secure joystick harness to chassis with new wire tie (Figure 16-22, Page 16-11) .
5. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).