Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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HYDRAULIC ATTACHMENT SYSTEM Cylinders
Page 16-30 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
16
CAUT ION
• When repairing hydrostatic and hydraulic systems, clean the work area before disassembly
and keep all parts clean. Always use caps and plugs on hoses, tubelines and ports to keep dirt
out. Dirt can quickly damage the system.
NOTE: Contain and dispose of any leaking oil in an environmentally safe manner.
Use the following tools to disassemble and assemble the hydraulic cylinder:
• MEL1074 O-Ring Seal Hook
• MEL1396 Seal Installation Tool
• MEL1032 or MEL1033 Rod Seal Installation Tool
• MEL1075 Adjustable Gland Nut Wrench
• MEL1076 Cylinder Wrench
• Torque Multiplier (See your Ingersoll Rand dealer)
NOTE: The drawings may not show the cylinder exactly as it appears, but the procedure is correct for all
the cylinders.
1. Put the base end of the hydraulic cylinder in a drain pan.
2. Move the rod in and out to remove the fluid from the cylinder. Move the rod slowly so the fluid will go
directly into the drain pan.
3. Put the base end of the cylinder in a vise.
4. Use an adjustable gland nut wrench to loosen the head (Figure 16-43, Page 16-30) .
5. Remove the rod assembly from the cylinder case (Figure 16-44, Page 16-30) .
6. Remove the cylinder case from the vise.
7. Put the rod end in the vise.
8. Remove the nut from the piston end of the rod (Figure 16-45, Page 16-31) .
9. Pull the piston (1) off the rod. If the cylinder has a cushion sleeve (2), pull it off the rod. Pull the head (3)
off the rod (Figure 16-46, Page 16-31) .
Figure 16-43 Loosen the Head Figure 16-44 Remove Rod Assembly