Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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HYDRAULIC ATTACHMENT SYSTEM Electrical
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 16-17
16
RELAYS
See General Warning, Section 1, Page 1-1.
Testing Float Relay 1
1. Test for continuity between terminal 85 (black wire) and terminal 86 (brown wire) (Figure 16-26,
Page 16-17) .
2. Test for no continuity between terminal 87 (orange/white wire) and terminal 30 (light blue wire)
(Figure 16-26, Page 16-17) .
3. Apply 12 volts with the positive lead connected to terminal 86 and the negative lead connected to termi-
nal 85. The relay should click and show continuity between terminal 87 (orange/white wire) and terminal
30 (light blue wire).
Testing Float Relay 2
1. Test for continuity between terminal 85 (black wire) and terminal 86 (blue wire) (Figure 16-27,
Page 16-17) .
2. Test for continuity between terminal 87a (brown wire) and terminal 30 (light blue wire) (Figure 16-27,
Page 16-17) .
3. Apply 12 volts with the positive lead connected to terminal 86 and the negative lead connected to termi-
nal 85. The relay should click and show no continuity between terminal 87a (brown wire) and terminal 30
(light blue wire).
Float Relay 1 and 2 Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Set the joystick ON/OFF switch to OFF.
3. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-1.
4. Remove four screws securing control box cover/joystick assembly and pull assembly out enough to
access the relays. See Joystick Removal on page 16-11.
5. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
Figure 16-26 Relay 1 Wiring and Testing Figure 16-27 Relay 2 Wiring and Testing
30
LT BLUE
85 86
87a
87
BRN
+ Positive – Negative
BLK
ORG/WHT
30
LT BLUE
85 86
87a
87
BLUE BLK
BRN
+ Positive – Negative