Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Clutches
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13a-37
13A
6. Install the drive belt as instructed. See Drive Belt Installation on page 13a-29.
7. Install the clutch outer cover and tighten the screws to 72 in-lb (8 N·m).
8. Install the top air filter hose on the filter canister. See following NOTE.
NOTE: Ensure the hose contacts the canister and the clamp is installed tightly between the port bead and
canister.
9. Connect the spark plug wires.
10. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
11. Drive the vehicle and check for proper operation.
CLUTCH COVER
Clutch Outer Cover Removal
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle is
in NEUTRAL.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. Disconnect the spark plug wires. See WARNING “To avoid unintentionally starting...” in General
Warning, Section 1, Page 1-2.
4. Remove the top air filter hose from the filter canister.
5. Remove the self-threading screws and remove the clutch outer cover. See following WARNING.
ý
WARNING
• Clutch outer cover must be installed before returning the vehicle to normal operation. If the
engine is operated with the clutch outer cover removed, keep hands away from the clutches
and belt. Failure to heed this warning could result in severe personal injury.
Clutch Outer Cover Installation
1. Align the mounting holes in the clutch cover with the mounting holes in the inner cover.
2. Install the screws and tighten the hardware to 72 in-lb (8 N·m).
3. Install the top air filter hose on the filter canister.
4. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305). See following NOTE.
NOTE: Ensure the hose clamp is tightly installed and positioned between the filter canister and canister
port bead.
Clutch Inner Cover Removal
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle is
in NEUTRAL.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.