Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Gasoline Engine
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13a-5
13A
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DANGER
• Gasoline! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the
vehicle and service area.
19. Open the fuel valve on the fuel tank.
20. Install the engine top cover (1) and tighten the four bolts to 35 in-lb (4 N·m).
21. Install the seat frame and lower rear ROPS (Roll Over Protection Structure) bars. See Seat Support
Installation, Section 4, Page 4-10 and ROPS Installation, Section 4, Page 4-8.
22. Install the upper ROPS frame. See ROPS Installation, Section 4, Page 4-8.
23. Install the cargo bed. See Cargo Bed Installation, Section 4, Page 4-12.
24. Add engine oil. See Engine Oil and Filter Change, Section 10b, Page 10b-8.
25. Check the engine oil level. See Engine Oil Level Check, Section 10b, Page 10b-8.
26. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
27. Adjust the engine RPM setting. See Engine RPM Adjustment on page 13a-22.
28. Install the center seat plate (bucket seat vehicles only).
29. Install seat(s).
30. Test-drive the vehicle to ensure all systems are functional and adjusted correctly.
OIL FILTER HOSES
Oil Filter Hose Removal
1. Drain the engine oil. See Engine Oil Draining, Section 10b, Page 10b-9.
2. Place a pan under the oil filter hose connections on the engine. See following NOTE.
NOTE: It’s best to disconnect the engine hoses first when removing to allow oil to drain from hoses and
engine hose ports.
3. Loosen the clamps on the oil hoses at the engine ports and slide them from the engine port nozzles.