Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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HYDRAULIC ATTACHMENT SYSTEM Hydraulic Pump Assembly
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 16-43
16
HYDRAULIC PUMP ASSEMBLY
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WARNING
• Wear safety glasses to prevent eye injury when any of the following conditions exist:
- Fluids are under pressure.
- Flying debris or loose material is present.
- Engine is running.
- Tools are being used.
CAUT ION
• When repairing hydraulic systems, clean the work area before disassembly and keep all parts
clean. Always use caps and plugs on hoses, tubelines and ports to keep dirt out. Dirt can
quickly damage the system.
NOTE: Mark hoses for correct installation if factory markings are not found.
Contain and dispose of any leaking oil in an environmentally safe manner.
FLUID LEVEL INSPECTION
See Hydraulic System – Intellitach Vehicle, Section 10a, Page 10a-15.
FLUID CHANGE
If replacing the hydraulic fluid with fresh fluid
1. Remove attachment if installed. See Attachment Interface on page 16-2.
2. Relieve pressure in hydraulic system. See Relieving Hydraulic System Pressure on page 16-1.
3. Thoroughly clean the hose fittings and the area around the ends of the hoses being removed.
4. Locate and note the hose factory color marking to ease reassembly. See following NOTE.
NOTE: Mark hoses for correct installation if factory markings are not found.
5. Place drain pan under cylinders.
6. Slowly loosen and disconnect hoses at cylinders and, if equipped, quick connect fittings. Allow cylinders
to drain into pan and then cover cylinder and quick connect fittings to keep out debris. See Vehicle
Mounted Cylinders on page 16-26. See also Quick Connect Fittings (Auxiliary Hydraulic Circuit
only) on page 16-25.
7. Place hose ends into a clean bucket to catch fluid.
8. Reconnect the battery cables, positive (+) cable first, and turn the key switch ON.
9. Switch the joystick ON/OFF switch to ON.
10. Pump fluid out of the hoses by moving the joystick back and forth and side to side several times and
press the auxiliary hydraulic switch, if equipped, to the right and left several times until reservoir is nearly
empty.
11. Inspect filler cap and replace if necessary.
12. Add fresh hydraulic fluid to reservoir until level is between the Maximum and Minimum Fluid Level lines.